CN114645903A - High-rotating-speed high-strength injection molding retainer - Google Patents
High-rotating-speed high-strength injection molding retainer Download PDFInfo
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- CN114645903A CN114645903A CN202210116375.9A CN202210116375A CN114645903A CN 114645903 A CN114645903 A CN 114645903A CN 202210116375 A CN202210116375 A CN 202210116375A CN 114645903 A CN114645903 A CN 114645903A
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 5
- 238000005096 rolling process Methods 0.000 claims abstract description 31
- 210000000078 claw Anatomy 0.000 claims abstract description 17
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 6
- 239000004677 Nylon Substances 0.000 claims description 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- 229920001778 nylon Polymers 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 abstract 1
- 238000005260 corrosion Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 10
- 239000010687 lubricating oil Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/38—Ball cages
- F16C33/3837—Massive or moulded cages having cage pockets surrounding the balls, e.g. machined window cages
- F16C33/3843—Massive or moulded cages having cage pockets surrounding the balls, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages
- F16C33/3856—Massive or moulded cages having cage pockets surrounding the balls, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages made from plastic, e.g. injection moulded window cages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/38—Ball cages
- F16C33/3887—Details of individual pockets, e.g. shape or ball retaining means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/38—Ball cages
- F16C33/41—Ball cages comb-shaped
- F16C33/412—Massive or moulded comb cages, e.g. snap ball cages
- F16C33/414—Massive or moulded comb cages, e.g. snap ball cages formed as one-piece cages, i.e. monoblock comb cages
- F16C33/416—Massive or moulded comb cages, e.g. snap ball cages formed as one-piece cages, i.e. monoblock comb cages made from plastic, e.g. injection moulded comb cages
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/38—Ball cages
- F16C33/41—Ball cages comb-shaped
- F16C33/418—Details of individual pockets, e.g. shape or ball retaining means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/664—Retaining the liquid in or near the bearing
- F16C33/6651—Retaining the liquid in or near the bearing in recesses or cavities provided in retainers, races or rolling elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/6681—Details of distribution or circulation inside the bearing, e.g. grooves on the cage or passages in the rolling elements
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
Abstract
Description
技术领域technical field
本发明属于轴承保持架技术领域,具体涉及一种高转速高强度注塑保持架。The invention belongs to the technical field of bearing cages, and particularly relates to a high-speed and high-strength injection molding cage.
背景技术Background technique
随着机械、航空等相关工业的快速发展,提高旋转系统的转轴转速,增加工作效率成为目前发展的趋势之一,而且由于机械精密加工技术发展,对于转轴精密度的要求也日渐提高,因此使得滚动轴承的高速性能以及精密度也必须随着机械转轴的转速及精密度的要求而不断提升。With the rapid development of machinery, aviation and other related industries, it has become one of the current development trends to increase the rotational speed of the rotating shaft of the rotating system and increase the work efficiency. The high-speed performance and precision of rolling bearings must also be continuously improved with the requirements of the rotational speed and precision of the mechanical shaft.
滚动轴承的高速性能及精密度,除了受到轴承本身的材质,以及加工精密度的影响外,轴承的结构设计也会产生重大的影响。由于近年来能源节省及环保意识越来越强,车辆与精密机具其各部品零件开始往轻量及节能方向发展,同时,用于车辆与精密机具产业的滚动轴承也一样具有同轻量及节能的设计需求,因此,如何开发出轻量节能且适用于高速转动的保持架遂成为相关业者的努力目标。The high-speed performance and precision of rolling bearings are not only affected by the material and machining precision of the bearing itself, but also the structural design of the bearing. Due to the increasing awareness of energy saving and environmental protection in recent years, various parts and components of vehicles and precision machinery have begun to develop in the direction of light weight and energy saving. Design requirements, therefore, how to develop a light-weight, energy-saving cage suitable for high-speed rotation has become the goal of the relevant industry.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题提供一种能够在减轻轴承重量的同时保证保持架具有高强度,且避免轴承滚动件在转动过程中发生大幅偏移的高转速高强度注塑保持架。The technical problem solved by the present invention provides a high-speed and high-strength injection-molded cage that can reduce the weight of the bearing while ensuring that the cage has high strength and avoid the large displacement of the bearing rolling elements during rotation.
为了解决上述技术问题,本发明提供的技术方案为一种高转速高强度注塑保持架,其包括保持架本体,所述保持架本体的内圆柱面和/或外圆柱面上设置有向内凹陷的弧形缺口,所述保持架本体上端沿圆周方向均匀设置有至少两个球兜,所述球兜内侧用来与轴承滚动件接触的表面上设置有油槽,所述球兜两侧设置有用来防止轴承滚动件脱出球兜的抱爪,所述抱爪背面设置有加强筋。这样在轴承工作过程中,本发明能够通过球兜和球兜上的抱爪对轴承滚动件进行固定,避免其偏离中心线或从球兜中脱出;同时本发明还能够通过加强筋增加抱爪的强度;另外,本发明还能够通过球兜内侧油槽内的润滑油对轴承滚动件进行持续润滑,减小轴承滚动件与保持架本体之间的摩擦力,以及降低轴承滚动件转动过程中产生的噪音。In order to solve the above technical problems, the technical solution provided by the present invention is a high-speed and high-strength injection-molded cage, which includes a cage body, and the inner cylindrical surface and/or the outer cylindrical surface of the cage body is provided with an inward depression The upper end of the cage body is evenly provided with at least two ball pockets along the circumferential direction, the inner side of the ball pockets is provided with oil grooves on the surface used to contact the bearing rolling elements, and the two sides of the ball pockets are provided with useful To prevent the bearing rolling element from falling out of the holding claw of the ball pocket, the back of the holding claw is provided with a reinforcing rib. In this way, during the working process of the bearing, the present invention can fix the bearing rolling elements through the ball pocket and the holding claws on the ball pocket, so as to prevent them from deviating from the center line or coming out of the ball pocket; at the same time, the present invention can also increase the holding claws through the reinforcing ribs. In addition, the present invention can also continuously lubricate the bearing rolling elements through the lubricating oil in the oil groove inside the ball pocket, reduce the friction between the bearing rolling elements and the cage body, and reduce the generation of the bearing rolling elements during the rotation process. noise.
进一步地,所述保持架本体的内圆柱面和外圆柱面上均设置有向内凹陷的弧形缺口,在同一水平截面内,所述保持架本体的内圆柱面上所设弧形缺口的缺口深度和保持架本体的外圆柱面上所设弧形缺口的缺口深度相同,从而使其能够在通过弧形缺口减轻保持架本体重量的同时,保证球兜内的轴承滚动件始终位于对应球兜的中心位置处和保持架本体的中心位置处,从而避免轴承滚动件发生偏转,以及增强整个保持架本体的强度和稳定性。Further, the inner cylindrical surface and the outer cylindrical surface of the cage body are provided with inwardly recessed arc-shaped notch, and in the same horizontal section, the arc-shaped notch set on the inner cylindrical surface of the cage body is The notch depth is the same as the notch depth of the arc-shaped notch set on the outer cylindrical surface of the cage body, so that it can reduce the weight of the cage body through the arc-shaped notch, and at the same time ensure that the bearing rolling element in the ball pocket is always located in the corresponding ball. The central position of the pocket and the central position of the cage body can avoid deflection of the bearing rolling elements and enhance the strength and stability of the entire cage body.
进一步地,所述球兜上设置有兜孔,所述兜孔孔壁包括位于兜孔底部的圆弧内凹段和位于兜孔两侧的竖直内凹段,所述竖直内凹段的竖直方向与保持架本体的轴心线平行,所述竖直内凹段底部与圆弧内凹段的顶部连接,竖直内凹段顶部与对应抱爪的爪尖之间形成斜直内凹段。这样在轴承滚动件的滚动过程中,由于本发明所提供的保持架本体的球兜兜孔孔壁结构发生了改变,球兜与轴承滚动件之间由面接触为主改变为点接触为主,从而减少轴承滚动件和兜孔之间接触面积和摩擦力,以及提高对应轴承的高速性能,减少轴承运行过程中的发热量。Further, a pocket hole is provided on the ball pocket, and the wall of the pocket hole includes a circular arc concave section located at the bottom of the pocket hole and a vertical concave section located on both sides of the pocket hole. The vertical concave section The vertical direction is parallel to the axis line of the cage body, the bottom of the vertical concave section is connected with the top of the arc concave section, and the top of the vertical concave section and the claw tip of the corresponding holding claw form an obliquely straight inner section. concave section. In this way, during the rolling process of the bearing rolling elements, due to the change of the hole wall structure of the ball pockets of the cage body provided by the present invention, the main contact between the ball pockets and the bearing rolling elements is changed from surface contact to point contact. Thereby, the contact area and friction force between the bearing rolling element and the pocket are reduced, the high-speed performance of the corresponding bearing is improved, and the heat generated during the operation of the bearing is reduced.
进一步地,竖直内凹段底部与圆弧内凹段之间通过切线内凹段相接,所述切线内凹段与圆弧内凹段相切,并使竖直内凹段与圆弧内凹段之间圆滑过渡连接。Further, the bottom of the vertical concave section and the circular arc concave section are connected by a tangential concave section, the tangential concave section is tangent to the circular arc concave section, and the vertical concave section is connected to the circular arc. Smooth transition connection between concave segments.
进一步地,所述圆弧内凹段、切线内凹段、竖直内凹段、斜直内凹段相对于所在球兜为对称设置,且所述圆弧内凹段的圆心为两侧竖直内凹段的对称中心。Further, the circular arc concave section, the tangential concave section, the vertical concave section, and the oblique straight concave section are symmetrically arranged with respect to the ball pocket, and the center of the circular arc concave section is vertical on both sides. The center of symmetry of the straight concave segment.
进一步地,所述油槽设置在兜孔孔壁的圆弧内凹段上,这样在轴承的工作过程中,当润滑油进入保持架本体后,本发明能够在油槽内存储一定量的润滑油,并保证轴承的良好润滑。Further, the oil groove is arranged on the arc inner concave section of the pocket hole wall, so that during the working process of the bearing, after the lubricating oil enters the cage body, the present invention can store a certain amount of lubricating oil in the oil groove, And ensure good lubrication of bearings.
进一步地,所述保持架本体采用一体注塑工艺制作而成,且其制作过程简单、高效。Further, the cage body is manufactured by an integral injection molding process, and the manufacturing process is simple and efficient.
进一步地,所述保持架本体的材质为玻璃纤维增强尼龙,所述保持架本体能够在-40℃—150℃进行稳定工作。Further, the material of the cage body is glass fiber reinforced nylon, and the cage body can work stably at -40°C to 150°C.
从以上技术方案可以看出,本发明具有以下优点:首先,本发明通过在保持架本体的内外两侧分别设置缺口,减轻保持架本体重量;同时,其还能保证球兜内的轴承滚动件始终位于保持架本体的中心位置处,避免轴承滚动件在轴承转动过程中发生偏转;其次,本发明能够通过球兜内侧的油槽存储润滑油,并通过油槽内的润滑油对球兜内的轴承滚动件持续润滑,从而减少轴承滚动件与球兜之间的摩擦力,以及减少轴承滚动件滚动时产生的噪音;另外,本发明将球兜与轴承滚动件之间由面接触为主改变为点接触为主,从而减少轴承滚动件和兜孔之间接触面积和摩擦力,以及提高对应轴承的高速性能,减少轴承运行过程中的发热量。It can be seen from the above technical solutions that the present invention has the following advantages: first, the present invention reduces the weight of the cage body by setting gaps on the inner and outer sides of the cage body; at the same time, it can also ensure the bearing rolling elements in the ball pockets It is always located at the center of the cage body to avoid deflection of the bearing rolling elements during the rotation of the bearing; secondly, the present invention can store the lubricating oil through the oil groove inside the ball pocket, and pass the lubricating oil in the oil groove to the bearing in the ball pocket. The rolling elements are continuously lubricated, thereby reducing the friction between the bearing rolling elements and the ball pockets, and reducing the noise generated when the bearing rolling elements roll; in addition, the present invention changes the surface contact between the ball pockets and the bearing rolling elements from mainly surface contact to Point contact is the main method, thereby reducing the contact area and friction between the bearing rolling elements and the pocket, improving the high-speed performance of the corresponding bearing, and reducing the heat generated during the operation of the bearing.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the present invention more clearly, the accompanying drawings required in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention, which are not relevant to ordinary skills in the art. As far as personnel are concerned, other drawings can also be obtained from these drawings on the premise of no creative work.
图1为本发明具体实施方式的结构示意图。FIG. 1 is a schematic structural diagram of a specific embodiment of the present invention.
图2为本发明具体实施方式的俯视图。FIG. 2 is a top view of a specific embodiment of the present invention.
图3为图2中A-A处的剖视图。FIG. 3 is a cross-sectional view at A-A in FIG. 2 .
图中:1、兜孔,2、圆弧内凹段,3、抱爪,4、加强筋,5、竖直内凹段,6、斜直内凹段,7、外圆柱面,8、油槽,9、内圆柱面,10、弧形缺口。In the figure: 1. Pocket hole, 2. Arc concave section, 3. Claw, 4. Reinforcing rib, 5. Vertical concave section, 6. Oblique straight concave section, 7. Outer cylindrical surface, 8. Oil tank, 9. Inner cylindrical surface, 10. Arc-shaped notch.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1至图3所示,本发明提供了一种高转速高强度注塑保持架,其包括一体注塑成型的保持架本体,所述保持架本体上端沿圆周方向均匀设置有至少两个球兜,所述球兜两侧设置有用来防止轴承滚动件脱出球兜的抱爪3,所述抱爪3背面设置有加强筋4。另外,在所述保持架本体的内圆柱面9和/或外圆柱面7上设置有向内凹陷的弧形缺口10,且当所述保持架本体的内圆柱面9和外圆柱面7上均设置有向内凹陷的弧形缺口10时,在同一水平截面内,所述保持架本体的内圆柱面9上所设弧形缺口10的缺口深度和保持架本体的外圆柱面7上所设弧形缺口10的缺口深度相同,从而保证保持架本体内所安装的轴承滚动件始终位于对应球兜的中心位置处和保持架本体的中心位置处,且避免轴承滚动件在高速转动过程中发生偏转。As shown in FIGS. 1 to 3 , the present invention provides a high-speed and high-strength injection-molded cage, which includes an integrally injection-molded cage body, and the upper end of the cage body is uniformly provided with at least two ball pockets along the circumferential direction , the two sides of the ball pocket are provided with holding
此外,在所述球兜上还设置有用来容纳轴承滚动件的兜孔1,所述兜孔1的孔壁包括位于兜孔1底部的圆弧内凹段2和位于兜孔1两侧的竖直内凹段5,所述竖直内凹段5的竖直方向与保持架本体的轴心线平行,所述竖直内凹段5底部与圆弧内凹段2的顶部通过切线内凹段相接,竖直内凹段5顶部与对应抱爪3的爪尖之间形成斜直内凹段6,而且所述圆弧内凹段2、切线内凹段、竖直内凹段5、斜直内凹段6相对于所在球兜为对称设置,所述圆弧内凹段2的圆心为两侧竖直内凹段5的对称中心。In addition, pocket holes 1 for accommodating bearing rolling elements are also provided on the ball pockets. The vertical
另外,作为优选,本发明还在所述球兜兜孔1孔壁上的圆弧内凹段2上设置有油槽8,从而通过油槽8对润滑油进行储存,并对轴承滚动件进行持续润滑。而且所述油槽8既可以为圆形槽、方形槽,也可以为U形槽等异形槽。In addition, preferably, in the present invention, an
本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”“第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。The terms "first", "second", "third", "fourth", etc. (if present) in the description and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to Describe a particular order or sequence. It is to be understood that the data so used may be interchanged under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", and any variations thereof, are intended to cover non-exclusive inclusion.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
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Application publication date: 20220621 |