CN114645305A - Cooking utensil - Google Patents
Cooking utensil Download PDFInfo
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- CN114645305A CN114645305A CN202011502041.2A CN202011502041A CN114645305A CN 114645305 A CN114645305 A CN 114645305A CN 202011502041 A CN202011502041 A CN 202011502041A CN 114645305 A CN114645305 A CN 114645305A
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- vessel
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- cooking appliance
- thermal insulation
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- 238000010411 cooking Methods 0.000 title claims abstract description 77
- 238000009413 insulation Methods 0.000 claims abstract description 86
- 229910000861 Mg alloy Inorganic materials 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims description 38
- 239000002131 composite material Substances 0.000 claims description 35
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 31
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 31
- 238000005260 corrosion Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 16
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 11
- 230000007797 corrosion Effects 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 238000007745 plasma electrolytic oxidation reaction Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 2
- 239000000779 smoke Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 115
- 230000000694 effects Effects 0.000 description 15
- 239000003517 fume Substances 0.000 description 14
- 239000003921 oil Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 8
- 238000002844 melting Methods 0.000 description 8
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 7
- 230000008021 deposition Effects 0.000 description 7
- 229910052749 magnesium Inorganic materials 0.000 description 7
- 239000011777 magnesium Substances 0.000 description 7
- 230000007423 decrease Effects 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 6
- 239000003792 electrolyte Substances 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000007750 plasma spraying Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000011229 interlayer Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 239000004071 soot Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000003440 toxic substance Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000008162 cooking oil Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/30—Anodisation of magnesium or alloys based thereon
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
- A47J36/02—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
- A47J36/02—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
- A47J36/04—Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay the materials being non-metallic
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
- C23C4/11—Oxides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/024—Anodisation under pulsed or modulated current or potential
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/026—Anodisation with spark discharge
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrochemistry (AREA)
- Food Science & Technology (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Cookers (AREA)
Abstract
Description
技术领域technical field
本申请涉及厨用工具技术领域,尤其涉及一种烹饪器具。The present application relates to the technical field of kitchen tools, and in particular, to a cooking utensil.
背景技术Background technique
无油烟烹饪器具在炒菜时油不会产生油烟,该产品的使用给家庭带来了一次厨房革命,使家庭炊事从油烟中解脱出来,深受广大消费者的喜爱。无油烟烹饪器具不仅解决了油烟危及人身健康、诱发多种疾病的问题,还避免了炒菜时产生的油烟污染环境。Fume-free cooking utensils will not produce oil fume when cooking. The use of this product has brought a kitchen revolution to the family, freeing family cooking from oil fume, and is deeply loved by consumers. The fume-free cooking utensils not only solves the problem that the fume endangers human health and induces various diseases, but also avoids the fume produced during cooking to pollute the environment.
家庭用无油烟烹饪器具之所以具有无油烟效果,是在一定的时间内将锅底温度控制在220℃以内,因为普通食用油的裂解温度是220℃~240℃,只要锅底超过这个温度就一定会产生油烟。通常情况下,无油烟烹饪器具抑制油烟产生的主要手段是增加锅体的厚度,导致烹饪器具的重量增加,影响烹饪器具的使用体验。The reason why household non-fume cooking utensils have no oil fume effect is to control the temperature of the bottom of the pot within 220 ℃ within a certain period of time, because the cracking temperature of ordinary cooking oil is 220 ℃ ~ 240 ℃, as long as the bottom of the pot exceeds this temperature, There will definitely be fumes. Usually, the main means of suppressing the generation of oil fume is to increase the thickness of the pot body, which leads to an increase in the weight of the cooking utensil and affects the use experience of the cooking utensil.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种烹饪器具,以提供一种质量较轻且不产生油烟的烹饪器具。The present application provides a cooking utensil to provide a cooking utensil that is light in weight and does not generate oily smoke.
本申请提供了一种烹饪器具,其包括:The application provides a cooking utensil, which includes:
器皿,所述器皿的材质为镁合金;A vessel, the material of the vessel is magnesium alloy;
隔热层,覆盖于所述器皿的外表面。The thermal insulation layer covers the outer surface of the vessel.
上述烹饪器具包括器皿和隔热层;器皿的材质为镁合金,镁合金具有密度小、导热快和散热快的特点,能够减小器皿的重量,并使热量沿器皿迅速扩散,从而使器皿表面的温度趋于均匀,避免局部过热导致油烟产生;隔热层覆盖于器皿的外表面,以避免器皿直接与热源接触,减少热源传递至器皿的热量,防止器皿温度过高,从而避免烹饪时产生油烟;此外,通过将隔热层设置于器皿的外表面,起到保温作用,使器皿吸收的热量仅能够向器皿的内表面所在的一侧辐射,用于烹饪食材,从而提高热量的利用率。The above-mentioned cooking utensil includes a utensil and a heat insulation layer; the material of the utensil is magnesium alloy, and the magnesium alloy has the characteristics of low density, fast heat conduction and fast heat dissipation, which can reduce the weight of the utensil and make the heat spread rapidly along the utensil, so that the surface of the utensil can be reduced. The temperature of the utensils tends to be uniform to avoid local overheating and the production of oil fumes; the heat insulation layer covers the outer surface of the utensils to prevent the utensils from directly contacting the heat source, reducing the heat transferred from the heat source to the utensils, and preventing the utensils from being overheated, thereby avoiding the occurrence of cooking. In addition, the heat insulation layer is arranged on the outer surface of the utensil to play a role of heat preservation, so that the heat absorbed by the utensil can only be radiated to the side where the inner surface of the utensil is located for cooking ingredients, thereby improving the utilization rate of heat .
可选地,沿所述器皿的底部指向口部的方向,所述器皿的厚度逐渐减小;由于热源位于器皿的底部,器皿靠近热源的部位获得的热量较多,增加器皿底部的厚度,可以减缓器皿底部的热量传递;器皿远离热源的部位获得的热量较少,减小器皿的壁部的厚度,可以使热量沿器皿壁部的传递更加容易,从而使热量在器皿的内表面分布更加均匀,避免局部温度过高而产生油烟。Optionally, along the direction from the bottom of the vessel to the mouth, the thickness of the vessel gradually decreases; since the heat source is located at the bottom of the vessel, the portion of the vessel close to the heat source obtains more heat. Slow down the heat transfer at the bottom of the vessel; the part of the vessel away from the heat source gets less heat, reducing the thickness of the wall of the vessel can make the heat transfer along the wall of the vessel easier, so that the heat is distributed more evenly on the inner surface of the vessel , to avoid the local temperature is too high to produce soot.
可选地,所述烹饪器具还包括防腐蚀层,所述防腐蚀层覆盖于所述器皿的内表面,由于金属镁的活性较高,容易与酸性液体发生反应,通过在器皿的内表面设置防腐蚀层,可以防止烹饪器具的表面发生腐蚀,延长烹饪器具的使用寿命。Optionally, the cooking utensil further includes an anti-corrosion layer, and the anti-corrosion layer covers the inner surface of the utensil. Due to the high activity of metal magnesium, it is easy to react with the acidic liquid. The anti-corrosion layer can prevent corrosion on the surface of the cooking utensils and prolong the service life of the cooking utensils.
可选地,所述防腐蚀层为氧化膜,不改变烹饪器具的原有厚度,并能够防止使用过程中防腐蚀层脱落。Optionally, the anti-corrosion layer is an oxide film, which does not change the original thickness of the cooking utensil and can prevent the anti-corrosion layer from falling off during use.
可选地,所述氧化膜的厚度为8μm~20μm,以形成可靠的防护,并保证使烹饪器具的表面质量。Optionally, the thickness of the oxide film is 8 μm˜20 μm, so as to form reliable protection and ensure the surface quality of the cooking utensils.
可选地,所述防腐蚀层通过微弧氧化工艺形成,微弧氧化工艺处理后的膜层具有较高的硬度,膜层与器皿的结合力强,从而有效防止使用过程中防腐蚀层出现磨损或脱落,延长烹饪器具的使用寿命,而且微弧氧化处理的工艺过程简单,生产效率高,电解液不含有毒物质和重金属元素,电解液抗污染能力强和再生重复使用率高,因而对环境污染小,满足优质清洁生产的需要。Optionally, the anti-corrosion layer is formed by a micro-arc oxidation process, and the film layer after the micro-arc oxidation process has high hardness, and the bonding force between the film layer and the vessel is strong, thereby effectively preventing the anti-corrosion layer from appearing during use. Wear or fall off, prolong the service life of cooking utensils, and the micro-arc oxidation treatment process is simple, the production efficiency is high, the electrolyte does not contain toxic substances and heavy metal elements, the electrolyte has strong anti-pollution ability and high regeneration and reuse rate. The environmental pollution is small, and it meets the needs of high-quality clean production.
可选地,沿所述器皿的底部指向口部的方向,所述隔热层的厚度逐渐减小,由于热源位于隔热层的底部,隔热层靠近热源的部位获得的热量较多,增加隔热层底部的厚度,可以减缓隔热层底部的热量传递;隔热层远离热源的部位获得的热量较少,减小隔热层的壁部的厚度,可以使热量沿隔热层壁部的传递更加容易,从而使热量在隔热层的内表面分布更加均匀,从而使热量能够均匀传递至器皿。Optionally, along the direction from the bottom of the vessel to the mouth, the thickness of the heat insulating layer gradually decreases. Since the heat source is located at the bottom of the heat insulating layer, the portion of the heat insulating layer close to the heat source obtains more heat, which increases. The thickness of the bottom of the thermal insulation layer can slow down the heat transfer at the bottom of the thermal insulation layer; the part of the thermal insulation layer far from the heat source obtains less heat, and reducing the thickness of the wall of the thermal insulation layer can make the heat flow along the wall of the thermal insulation layer. The transfer of heat is easier, so that the heat is more evenly distributed on the inner surface of the insulation layer, so that the heat can be transferred evenly to the vessel.
可选地,所述隔热层的成分包括氧化铝和氧化钛;氧化铝的导热系数较低,通过氧化铝形成隔热层的主体,从而确保隔热层的隔热效果;氧化钛的熔点较低,通过氧化钛熔融形成粘结剂,提高隔热层与器皿之间连接的可靠性,防止使用过程中隔热层脱落。Optionally, the components of the thermal insulation layer include aluminum oxide and titanium oxide; the thermal conductivity of aluminum oxide is relatively low, and the main body of the thermal insulation layer is formed by aluminum oxide, thereby ensuring the thermal insulation effect of the thermal insulation layer; the melting point of titanium oxide The adhesive is formed by melting titanium oxide, which improves the reliability of the connection between the thermal insulation layer and the vessel, and prevents the thermal insulation layer from falling off during use.
可选地,所述隔热层中,所述氧化钛的质量比例为10%~50%,以使隔热层具有可靠的隔热效果,并使隔热层与器皿之间具有较高的粘结力。Optionally, in the thermal insulation layer, the mass ratio of the titanium oxide is 10% to 50%, so that the thermal insulation layer has a reliable thermal insulation effect, and the thermal insulation layer and the utensil have a high thermal insulation effect. adhesion.
可选地,所述隔热层采用氧化铝和氧化钛形成的复合粉末喷涂形成,以使氧化铝与氧化钛能够更均匀地混合,从而增加隔热层内各成分分布的均匀性,防止局部温度过高而产生油烟。Optionally, the thermal insulation layer is formed by spraying a composite powder formed of aluminum oxide and titanium oxide, so that the aluminum oxide and titanium oxide can be mixed more uniformly, thereby increasing the uniformity of the distribution of each component in the thermal insulation layer and preventing localization. The temperature is too high and soot is produced.
可选地,所述复合粉末的粒度范围为300目~1000目,以使复合粉末能够充分熔融,提高复合粉末在器皿表面的沉积效率。Optionally, the particle size range of the composite powder is 300 mesh to 1000 mesh, so that the composite powder can be fully melted and the deposition efficiency of the composite powder on the surface of the vessel is improved.
可选地,所述复合粉末中,所述氧化钛的质量比例为10%~50%,以使粉末能够形成隔热性能良好的隔热层,并提高复合粉末在器皿表面的沉积效率。Optionally, in the composite powder, the mass ratio of the titanium oxide is 10% to 50%, so that the powder can form a thermal insulation layer with good thermal insulation performance and improve the deposition efficiency of the composite powder on the surface of the vessel.
可选地,所述隔热层的厚度为100μm~300μm,既能够形成可靠的隔热效果,又能够避免隔热层过厚而影响到烹饪器皿的加热速率,还能够防止隔热层自身产生损坏。Optionally, the thickness of the thermal insulation layer is 100 μm to 300 μm, which can not only form a reliable thermal insulation effect, but also prevent the thermal insulation layer from being too thick to affect the heating rate of the cooking vessel, and also prevent the thermal insulation layer from being generated by itself. damage.
可选地,所述隔热层采用等离子喷涂工艺形成,也就是说,采用由直流电驱动的等离子电弧作为热源,将原料粉末加热到熔融或半熔融状态,并以高速喷向器皿的表面而形成附着牢固的表面层的方法,从而形成均匀的膜层,且能够确保膜层与器皿之间结合的可靠性。Optionally, the thermal insulation layer is formed by a plasma spraying process, that is, a plasma arc driven by direct current is used as a heat source to heat the raw material powder to a molten or semi-molten state, and spray the surface of the vessel at a high speed to form. The method of attaching a firm surface layer, thereby forming a uniform film layer, and ensuring the reliability of the bonding between the film layer and the vessel.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性的,并不能限制本申请。It is to be understood that the foregoing general description and the following detailed description are exemplary only and do not limit the application.
附图说明Description of drawings
图1为本申请实施例提供的烹饪器具的结构示意图;1 is a schematic structural diagram of a cooking utensil provided by an embodiment of the present application;
图2为图1的局部放大图。FIG. 2 is a partial enlarged view of FIG. 1 .
附图标记:Reference number:
1-器皿;1 - vessel;
2-隔热层;2- thermal insulation layer;
3-防腐蚀层。3-Anti-corrosion layer.
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
在本申请的描述中,除非另有明确的规定和限定,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;除非另有规定或说明,术语“多个”是指两个或两个以上;术语“连接”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of this application, unless otherwise clearly specified and limited, the terms "first" and "second" are only used for the purpose of description, and should not be construed as indicating or implying relative importance; unless otherwise specified or explained , the term "multiple" refers to two or more; the terms "connection" and "fixed" should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral Connection, or electrical connection; either directly or indirectly through an intermediary. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
本说明书的描述中,需要理解的是,本申请实施例所描述的“上”、“下”等方位词是以附图所示的角度来进行描述的,不应理解为对本申请实施例的限定。此外,在上下文中,还需要理解的是,当提到一个元件连接在另一个元件“上”或者“下”时,其不仅能够直接连接在另一个元件“上”或者“下”,也可以通过中间元件间接连接在另一个元件“上”或者“下”。In the description of this specification, it should be understood that the directional words such as "upper" and "lower" described in the embodiments of the present application are described from the perspective shown in the accompanying drawings, and should not be construed as referring to the embodiments of the present application. limited. Also, in this context, it should also be understood that when an element is referred to as being "on" or "under" another element, it can not only be directly connected "on" or "under" the other element, but also Indirectly connected "on" or "under" another element through intervening elements.
如图1所示,本申请提供了一种烹饪器具,其包括器皿1和隔热层2;器皿1的材质为镁合金,镁合金具有密度小、导热快和散热快的特点,能够减小器皿1的重量,并使热量沿器皿1迅速扩散,从而使器皿1表面的温度趋于均匀,避免局部过热导致油烟产生;隔热层2覆盖于器皿1的外表面,以避免器皿1直接与热源接触,减少热源传递至器皿1的热量,防止器皿1温度过高,从而避免烹饪时产生油烟。As shown in FIG. 1 , the present application provides a cooking utensil, which includes a
具体来说,烹饪器具传热方式主要是热传导,烹饪器具传热适用的公式平壁热传导公式如公式(1):Specifically, the heat transfer method of cooking utensils is mainly heat conduction, and the formula applicable to the heat transfer of cooking utensils is the flat-wall heat conduction formula such as formula (1):
由公式(1)变形可知:From the deformation of formula (1), it can be known that:
式中,Q-传热量;λ-材料导热系数;b-壁厚;S-传热面积;t1-高温面温度;t2-低温面温度。In the formula, Q-heat transfer; λ-material thermal conductivity; b-wall thickness; S-heat transfer area; t1-high temperature surface temperature; t2-low temperature surface temperature.
进一步将公式简化为单位面积平板传热(即令S=1),将传热量Q用传热速率q和传热时间T来表示:The formula is further simplified to the heat transfer per unit area plate (that is, let S=1), and the heat transfer Q is represented by the heat transfer rate q and the heat transfer time T:
由公式(3)可知,热源加热烹饪器具时,t2为烹饪器具内表面的温度,t1为烹饪器具外表面的温度,公式左边为升温速率;b越大(即烹饪器具的厚度越大),或者λ越小(即烹饪器具采用的材料的导热系数越低),则t2越小(即相同时间内烹饪器具的内表面的温度越低)。It can be seen from formula (3) that when the heat source heats the cooking utensil, t2 is the temperature of the inner surface of the cooking utensil, t1 is the temperature of the outer surface of the cooking utensil, and the left side of the formula is the heating rate; Or the smaller λ is (ie the lower the thermal conductivity of the material used in the cooking appliance), the smaller t2 is (ie the lower the temperature of the inner surface of the cooking appliance in the same time period).
当烹饪器具的材料的导热系数低时,沿烹饪器具的厚度方向导热速度慢,沿烹饪器具的周向的导热速度也慢,导致烹饪器具的底部靠近热源的位置热量集中;由于厚度方向的传热路径远小于周向的传热路径,从而导致烹饪器具沿厚度方向的温升速度周向的温升速度,从而导致烹饪器具沿周向的温度场分布不均匀,形成局部高温而产生油烟。当烹饪器具的厚度较大时,可以使烹饪器具沿周向的温度趋于均匀,但厚度的增加会导致烹饪器具的重量增加,影响烹饪器具的使用体验;此外,增加烹饪器具的厚度采用的手段主要包括采用复合底和制备涂层,由于受粘结强度和内应力的影响,复合底和涂层的厚度增加有限,从而导致温度分布改善效果有限。When the thermal conductivity of the material of the cooking utensil is low, the heat conduction speed along the thickness direction of the cooking utensil is slow, and the heat conduction speed along the circumferential direction of the cooking utensil is also slow, resulting in heat concentration at the bottom of the cooking utensil near the heat source; The heat path is much smaller than the circumferential heat transfer path, resulting in the temperature rise rate of the cooking utensil along the thickness direction and the circumferential temperature rise rate, resulting in uneven temperature field distribution along the circumferential direction of the cooking utensil, resulting in local high temperature and oil fume. When the thickness of the cooking utensils is large, the temperature of the cooking utensils along the circumferential direction can be made uniform, but the increase in the thickness will lead to an increase in the weight of the cooking utensils and affect the experience of using the cooking utensils; in addition, increasing the thickness of the cooking utensils adopts the The methods mainly include the use of composite bottoms and the preparation of coatings. Due to the influence of bond strength and internal stress, the thicknesses of composite bottoms and coatings are limited, resulting in limited improvement in temperature distribution.
本申请实施例提供的烹饪器具的器皿1的材质为镁合金,其中,镁合金可以采用AZ91D或AM60B,韧性较高且强度适中便于压铸成型。镁的密度是铝的2/3,用镁合金制备器皿1能够明显减轻器皿1的重量;镁的比热容为244Kcal/(kg·℃)、导热系数为154.5W/m·k,铝的比热容为880J/(kg·℃)、导热系数为237W/m·k,由此可知,镁的传热速率比铝稍慢,但仍然具有较高的导热系数,使热量沿烹饪器具的厚度方向和周向均能够迅速传递,从而使器皿1表面的温度趋于均匀,避免形成局部高温而产生油烟;而且镁升高1度所需的热量比铝少,因此,当器皿1吸收相同的热量时,镁的温度升高的更快,从而使器皿1的表面能够迅速升高到烹饪食材所需的温度,提高烹饪食材的效率。The material of the
隔热层2覆盖于器皿1的外表面,隔热层2的导热系数较低,隔热层2只需要较小的厚度就能够形成良好的热量阻挡效果,也就是说,隔热层2不会导致烹饪器具的厚度明显增加,从而可以减小烹饪器具的总重量;此外,通过将隔热层2设置于器皿1的外表面,起到保温作用,使器皿1吸收的热量仅能够向器皿1的内表面所在的一侧辐射,用于烹饪食材,从而提高热量的利用率。The
进一步地,沿器皿1的底部指向口部的方向,器皿1的厚度逐渐减小,也就是说,器皿1的底部的厚度大于器皿1的壁部的厚度,且器皿1的壁部自下而上厚度逐渐减小。由于热源位于器皿1的底部,器皿1靠近热源的部位获得的热量较多,增加器皿1底部的厚度,可以减缓器皿1底部的热量传递;器皿1远离热源的部位获得的热量较少,减小器皿1的壁部的厚度,可以使热量沿器皿1壁部的传递更加容易,从而使热量在器皿1的内表面分布更加均匀,避免局部温度过高而产生油烟。此外,通过减小器皿1的壁部的厚度,还能够进一步减轻器皿1的重量。Further, along the direction from the bottom of the
进一步地,烹饪器具还包括防腐蚀层3,防腐蚀层3覆盖于器皿1的内表面,由于金属镁的活性较高,容易与酸性液体发生反应,通过在器皿1的内表面设置防腐蚀层3,可以防止烹饪器具的表面发生腐蚀,延长烹饪器具的使用寿命。Further, the cooking utensil also includes an anti-corrosion layer 3, and the anti-corrosion layer 3 covers the inner surface of the
进一步地,防腐蚀层3为氧化膜,不改变烹饪器具的原有厚度,并能够防止使用过程中防腐蚀层3脱落。可以理解地,防腐蚀层3也可以为其他具有耐腐蚀性能,且结构致密的膜层。Further, the anti-corrosion layer 3 is an oxide film, which does not change the original thickness of the cooking utensil, and can prevent the anti-corrosion layer 3 from falling off during use. It can be understood that the anti-corrosion layer 3 can also be other film layers with corrosion resistance and compact structure.
进一步地,氧化膜的厚度为8μm~20μm,例如,氧化膜的厚度可以为8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm或20μm等,以形成可靠的防护,并保证使烹饪器具的表面质量。当氧化膜的厚度小于8μm时,氧化膜的厚度过薄,氧化膜的耐腐蚀性较差,在使用过程中容易因磨损等原因导致氧化膜穿透,导致器皿1出现腐蚀;当氧化膜的厚度大于20μm时,氧化膜的厚度过厚,导致氧化膜的层间结合力减小,使得氧化膜的结构疏松,从而导致烹饪器具的表面质量较差,还会导致生产成本增加。Further, the thickness of the oxide film is 8 μm˜20 μm, for example, the thickness of the oxide film can be 8 μm, 9 μm, 10 μm, 11 μm, 12 μm, 13 μm, 14 μm, 15 μm, 16 μm, 17 μm, 18 μm, 19 μm or 20 μm, etc., to form reliable protection and ensure the surface quality of the cooking utensils. When the thickness of the oxide film is less than 8 μm, the thickness of the oxide film is too thin, and the corrosion resistance of the oxide film is poor. When the thickness is greater than 20 μm, the thickness of the oxide film is too thick, which reduces the interlayer bonding force of the oxide film, and makes the structure of the oxide film loose, resulting in poor surface quality of the cooking utensil and increased production costs.
进一步地,防腐蚀层3通过微弧氧化工艺形成,微弧氧化工艺处理后的膜层具有较高的硬度,膜层与器皿1的结合力强,从而有效防止使用过程中防腐蚀层3出现磨损或脱落,延长烹饪器具的使用寿命,而且微弧氧化处理的工艺过程简单,生产效率高,电解液不含有毒物质和重金属元素,电解液抗污染能力强和再生重复使用率高,因而对环境污染小,满足优质清洁生产的需要。当然,防腐蚀层3也可以通过阳极氧化工艺或化学氧化工艺等方式形成。Further, the anti-corrosion layer 3 is formed by the micro-arc oxidation process, the film layer after the micro-arc oxidation process has high hardness, and the bonding force between the film layer and the
具体地,当防腐蚀层3通过微弧氧化工艺形成时,一种具体的实施方式包括:电压:250V;电源脉冲:双脉冲电源;频率:500Hz,占空比25%;电解液成分:17.5g/L NaAlO2、5g/LNa3PO4、5g/L NaOH、3g/L Na4BH7、4.25g/L C6H5Na3O7。Specifically, when the anti-corrosion layer 3 is formed by a micro-arc oxidation process, a specific embodiment includes: voltage: 250V; power pulse: double-pulse power supply; frequency: 500Hz, duty cycle 25%; electrolyte composition: 17.5 g/L NaAlO 2 , 5 g/L Na 3 PO 4 , 5 g/L NaOH, 3 g/L Na 4 BH 7 , 4.25 g/L 6 H 5 Na 3 O 7 .
进一步地,沿器皿1的底部指向口部的方向,隔热层2的厚度逐渐减小,由于热源位于隔热层2的底部,隔热层2靠近热源的部位获得的热量较多,增加隔热层2底部的厚度,可以减缓隔热层2底部的热量传递;隔热层2远离热源的部位获得的热量较少,减小隔热层2的壁部的厚度,可以使热量沿隔热层2壁部的传递更加容易,从而使热量在隔热层2的内表面分布更加均匀,从而使热量能够均匀传递至器皿1。通过减小隔热层2的壁部的厚度,还能够进一步减轻隔热层2的重量。Further, along the direction from the bottom of the
进一步地,隔热层2的成分包括氧化铝和氧化钛;氧化铝的导热系数较低,通过氧化铝形成隔热层2的主体,从而确保隔热层2的隔热效果;氧化钛的熔点较低,通过氧化钛熔融形成粘结剂,提高隔热层2与器皿1之间连接的可靠性,防止使用过程中隔热层2脱落。Further, the components of the
进一步地,隔热层2中,氧化钛的质量比例为10%~50%,例如,隔热层2中氧化钛的质量比例可以为10%、15%、20%、25%、30%、35%、40%、45%或50%等,以使隔热层2具有可靠的隔热效果,并使隔热层2与器皿1之间具有较高的粘结力。当隔热层2中氧化钛的质量比例低于10%时,隔热层2中氧化钛的含量过少,导致隔热层2的沉积效率降低,影响隔热层2的生产效率,且会导致隔热层2与器皿1的粘结力难以满足要求,影响烹饪器具的使用寿命;当隔热层2中氧化钛的质量比例高于50%时,隔热层2中氧化钛的含量过多,导致隔热层2中氧化铝的含量过少,降低隔热层2的隔热效果。Further, in the
在一种实施例中,隔热层2采用氧化铝和氧化钛形成的复合粉末喷涂形成,也就是说,先将氧化铝和氧化钛按照适当的比例混合造粒形成复合粉末,再将复合粉末喷涂在器皿1的表面形成隔热层2,以使氧化铝与氧化钛能够更均匀地混合,从而增加隔热层2内各成分分布的均匀性,增强膜层的一致性,防止局部温度过高而产生油烟。In one embodiment, the
进一步地,复合粉末的粒度范围为300目~1000目,例如,复合粉末的粒度可以为300目、400目、500目、600目、700目、800目、900目或1000目等,以使复合粉末能够充分熔融,提高复合粉末在器皿1表面的沉积效率。当复合粉末的粒度大于300目时,复合粉末的颗粒过大,导致复合粉末难以充分融化,从而导致复合粉末在器皿1表面的沉积率降低,增加隔热层2的制备难度;当复合粉末的粒度小于1000目时,复合粉末的颗粒过小,导致复合粉末容易出现团聚,导致复合粉末堵塞喷枪,影响涂层的正常制备,且影响涂层的均匀性。Further, the particle size range of the composite powder is 300 mesh to 1000 mesh, for example, the particle size of the composite powder can be 300 mesh, 400 mesh, 500 mesh, 600 mesh, 700 mesh, 800 mesh, 900 mesh or 1000 mesh, etc., so that The composite powder can be fully melted to improve the deposition efficiency of the composite powder on the surface of the
进一步地,复合粉末中,氧化钛的质量比例为10%~50%,例如,复合粉末中氧化钛的质量比例可以为10%、15%、20%、25%、30%、35%、40%、45%或50%等,以使粉末能够形成隔热性能良好的隔热层2,并提高复合粉末在器皿1表面的沉积效率。由于氧化铝的熔点过高,喷涂过程中难以熔融,也就是说,通过添加氧化钛降低复合粉末的熔点,在喷涂的过程中,氧化钛发生熔融起到粘结剂的作用;当复合粉末中氧化钛的质量比例低于10%时,复合粉末中氧化钛的含量过少,复合粉末的熔点降低不明显,使复合粉末难以附着于器皿1的表面,导致复合粉末的沉积效率降低,影响隔热层2的生产效率,且会导致隔热层2与器皿1的粘结力难以满足要求,影响烹饪器具的使用寿命;当复合粉末中氧化钛的质量比例高于50%时,复合粉末中氧化钛的含量过多,导致起到隔热作用的氧化铝含量过少,从而降低隔热层2的隔热效果,还会导致生产成本过高。Further, in the composite powder, the mass ratio of titanium oxide is 10% to 50%, for example, the mass ratio of titanium oxide in the composite powder can be 10%, 15%, 20%, 25%, 30%, 35%, 40% %, 45% or 50%, etc., so that the powder can form a
进一步地,隔热层2的厚度为100μm~300μm,例如,隔热层2的厚度可以为100μm、110μm、120μm、130μm、140μm、150μm、160μm、170μm、180μm、190μm、200μm、210μm、220μm、230μm、240μm、250μm、260μm、270μm、280μm、290μm或300μm等,既能够形成可靠的隔热效果,又能够避免隔热层2过厚而影响到烹饪器皿1的加热速率,还能够防止隔热层2自身产生损坏。当隔热层2的厚度小于100μm时,隔热层2的厚度过薄,导致隔热层2的隔热效果难以满足要求;当隔热层2的厚度大于300μm时,导致穿过隔热层2传递至器皿1的热量过少,导致过多的热量浪费,且隔热层2的层间结合力下降,且隔热层2内容易形成较大的内应力,导致隔热层2产生开裂等缺陷。Further, the thickness of the
进一步地,隔热层2采用等离子喷涂工艺形成,也就是说,采用由直流电驱动的等离子电弧作为热源,将原料粉末加热到熔融或半熔融状态,并以高速喷向器皿1的表面而形成附着牢固的表面层的方法,从而形成均匀的膜层,且能够确保膜层与器皿1之间结合的可靠性。当然,隔热层2也可以采用其他喷涂工艺形成。Further, the
具体地,当隔热层2采用等离子喷涂工艺形成时,一种具体的实施方式包括:送粉速度30g/min~40g/min;C、喷涂距离140mm~160mm;D、电压40V~45V,电流250A~300A;E、氢气压力0.5MPa~0.9MPa,流量6L/min~10L/min,氩气压力0.5MPa~0.9MPa,流量40L/min~70L/min。采用多次喷涂法,每次喷涂厚度0.05mm,以增加膜层的致密性和均匀性。Specifically, when the
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
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