CN114644240A - A container loading telescopic boom - Google Patents
A container loading telescopic boom Download PDFInfo
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- CN114644240A CN114644240A CN202210134393.XA CN202210134393A CN114644240A CN 114644240 A CN114644240 A CN 114644240A CN 202210134393 A CN202210134393 A CN 202210134393A CN 114644240 A CN114644240 A CN 114644240A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0241—Barrels, drums
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Abstract
本发明涉及集装箱自动化装车系统领域,具体是公开一种集装箱装车伸缩臂,包括具有能够伸缩改变在集装箱内长度的伸缩臂、供伸缩臂稳定安装支撑实现伸缩动作的支撑安装座、安装在伸缩臂的伸出调平装置和在伸缩臂上移动的运载平移车以及安装设置在支撑安装座上用于驱动伸缩臂伸缩活动的伸缩调整结构和用于起到限定伸缩臂伸缩滑动的刹车装置,所述伸缩臂可伸入集装箱内的一端为前端,另一端为后端,所述伸出调平装置设置在伸缩臂的前端上,所述运载平移车移动在伸缩臂的前端与支撑安装座之间。通过上述集装箱装车伸缩臂能够实现合理、有效、安全、稳定的机械自动化进行液体料桶的集装箱装车。
The invention relates to the field of automatic container loading systems, and in particular discloses a container loading telescopic arm, comprising a telescopic arm capable of telescopically changing the length in the container, a support mounting seat for the telescopic arm to be stably installed and supported to realize telescopic action, The extension leveling device of the telescopic arm, the carrying and translation vehicle that moves on the telescopic arm, the telescopic adjustment structure installed on the support mount for driving the telescopic movement of the telescopic arm, and the braking device used to limit the telescopic sliding of the telescopic arm One end of the telescopic arm that can extend into the container is the front end, and the other end is the rear end. between seats. The above-mentioned container loading telescopic arm can realize reasonable, effective, safe and stable mechanical automation for container loading of liquid barrels.
Description
技术领域technical field
本发明涉及集装箱自动化装车系统领域。The invention relates to the field of automatic container loading systems.
背景技术Background technique
一些化工液体产品的包装运输,主要是采用包装桶分装再集装箱装车运输,特别是一些危险化工液体的包装运输,其包装桶是特制的塑料桶分装,分装能够定量且方便后面搬运、使用需要等操作,而将分装的料桶进行集装箱装车的操作进行,目前,能够自动化辅助装车涉及的部分都很少,主要还是采用人工进行搬运装车,对于较大的集装箱装车,需要的人工量多、人工劳动强度大、人工成本高,装车工作效率低,因此,严格来说现有的危险化工液体的集装箱装车并不存在自动化进行装车的系统装置,而现有的一些用来辅助装车的机械装置对提升效率、降低人工劳动强度的作用效果并不明显,且使用有局限性,存在很多使用不便,甚至是完全无法辅助使用。The packaging and transportation of some chemical liquid products are mainly divided into packaging barrels and then loaded into containers for transportation, especially the packaging and transportation of some dangerous chemical liquids. , use needs and other operations, and the sub-packed barrels are loaded into containers. At present, there are very few parts involved in automatic auxiliary loading, mainly manual handling and loading. For larger container loading Therefore, strictly speaking, the existing container loading of hazardous chemical liquids does not have a system device for automatic loading, and Some existing mechanical devices used to assist loading vehicles have little effect on improving efficiency and reducing labor intensity, and have limitations in use, which are inconvenient to use, or even impossible to assist in use at all.
有鉴于此,现有的化工液体的集装箱装车的方式有待改善,亟需有一种能够替代人工装车的自动化系统装置出现,本案发明人通过对装车的过程进行深入研究开发,遂有本案产生。In view of this, the existing container loading methods of chemical liquids need to be improved, and there is an urgent need for an automated system device that can replace manual loading. The inventor of this case has conducted in-depth research and development on the loading process. produce.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种能够实现合理、有效、安全、稳定的机械自动化进行液体料桶的集装箱装车的一种伸缩臂式自动化集装箱装车系统。The purpose of the present invention is to provide a telescopic arm type automatic container loading system which can realize reasonable, effective, safe and stable mechanical automation for container loading of liquid barrels.
为实现上述目的,本发明的技术方案是:一种伸缩臂式自动化集装箱装车系统,包括集装箱吊挂装置、伸缩臂装置、排列输送装置、码垛托盘搁置台、转运机械手和系统控制模块;所述集装箱吊挂装置用于平稳吊挂集装箱移动,所述伸缩臂装置包括具有能够伸缩改变在集装箱内长度的伸缩臂、安装在伸缩臂上移动的运载平移车和供伸缩臂稳定安装支撑实现伸缩动作的支撑安装座,所述排列输送装置的一端为输送内端对应在集装箱的出入口与支撑安装座之间并对应在伸缩臂下方,其另一端为输送外端向一侧延伸出,所述转运机械手和码垛托盘搁置台对应输送外端设置,所述码垛托盘搁置台用于放置码垛托盘,所述转运机械手用于在码垛托盘上与排列输送装置的输送外端上的物品搬运转移,所述排列输送装置用于输送内端上与输送外端上的物品输送,所述运载平移车用于输送内端上与集装箱内的物品搬运转移;所述系统控制模块用于整个系统的智能控制。In order to achieve the above purpose, the technical scheme of the present invention is: a telescopic arm type automatic container loading system, comprising a container hoisting device, a telescopic arm device, an arrangement conveying device, a palletizing pallet rack, a transfer manipulator and a system control module; The container hoisting device is used to stably suspend the movement of the container, and the telescopic arm device includes a telescopic arm capable of telescopically changing the length in the container, a carrying translation vehicle installed on the telescopic arm to move, and a telescopic arm for stable installation and support. The telescopic support mounting seat, one end of the arrangement conveying device is the inner end of the conveying, which corresponds to between the entrance and exit of the container and the support mounting seat and corresponds to the bottom of the telescopic arm, and the other end is the outer end of the conveying that extends to one side, so The transfer manipulator and the palletizing tray resting table are arranged corresponding to the outer ends of the conveying, the palletizing pallet resting table is used for placing the palletizing pallets, and the transferring manipulator is used for placing the pallets on the pallets and arranging the conveying outer ends of the conveying devices. Item handling and transfer, the arrangement conveying device is used for conveying items on the inner end and the outer end, and the carrying translation vehicle is used for conveying items on the inner end and in the container; the system control module is used for Intelligent control of the entire system.
所述集装箱吊挂装置,包括龙门架和通过横移驱动结构连接在龙门架的横梁上横向移动并具有用于带动集装箱升降移动的升降驱动机构的集装箱连接架,所述龙门架的下方包括有卡车停车区域和集装箱装卸物品区域,所述集装箱连接架在卡车停车区域和集装箱装卸物品区域来回移动。The container hoisting device includes a gantry frame and a container connecting frame that is connected to the beam of the gantry frame and moves laterally through a traverse drive structure and has a lift drive mechanism for driving the container to move up and down. The lower part of the gantry frame includes a The truck parking area and the container loading and unloading area, the container connecting frame moves back and forth between the truck parking area and the container loading and unloading area.
所述转运机械手为多轴机械手,所述多轴机械手的工作端上设有用于抓取码垛托盘的物品和码垛托盘的复合手抓装置,所述复合手抓装置包括用于固定连接在多轴机械手工作端上的安装横杆以及设置在安装横杆物品抓取机构和托盘抓取机构,所述托盘抓取机构与安装横杆之间通过设置框体升降驱动结构连接,通过升降驱动结构的动作带动托盘抓取机构可相对安装横杆上升和复位活动。The transfer manipulator is a multi-axis manipulator, and the working end of the multi-axis manipulator is provided with a composite hand gripping device for grabbing the items of the palletized pallet and the palletizing pallet, and the composite hand gripping device includes a The installation crossbar on the working end of the multi-axis manipulator, the article grabbing mechanism and the tray grabbing mechanism arranged on the installation crossbar, the tray grabbing mechanism and the installation crossbar are connected by setting the frame lifting drive structure, and are driven by the lift The action of the structure drives the pallet grabbing mechanism to ascend and reset relative to the installation cross bar.
所述物品抓取机构为用于抓取带把的物品的带把物品抓取机构,所述带把物品抓取机构包括分别固定安装在安装横杆上的转运左驱动缸和转运右驱动缸、间隔排列分别通过铰接杆铰接在安装横杆上的多组双爪手抓以及分别连接各组双爪手抓同一侧爪的铰接杆并与转运左驱动缸的活塞杆连接的左联动臂、分别连接各组双爪手抓另一同侧爪的铰接杆并与转运右驱动缸的活塞杆连接的右联动臂,通过转运左驱动缸和转运右驱动缸的动作同步带动各组双爪手抓的双爪张合动作;所述托盘抓取机构包括连接框体、设置在连接框体相对两侧上的托盘转运驱动缸以及分别设置在托盘转运驱动缸的活塞杆上的托盘侧边夹块,所述连接框体相对两侧的托盘转运驱动缸的活塞杆为相背方向向连接框体外侧伸缩活动,所述托盘侧边夹块的上端连接在托盘转运驱动缸的活塞杆上,下端向下延伸出托盘夹部,所述托盘夹部的内侧面上设有防脱部件。The article grabbing mechanism is a handle article grabbing mechanism for grabbing an article with a handle, and the belt handle article grabbing mechanism includes a transfer left drive cylinder and a transfer right drive cylinder that are respectively fixed and installed on the installation crossbar. , Arranged at intervals are multiple sets of double-claw hand grasps hinged on the installation crossbar through hinge rods, and left linkage arms respectively connected to the hinge rods of each group of double-claw hands to grasp the same side claw and connected with the piston rod of the transfer left drive cylinder, The right linkage arm is respectively connected to the hinge rod of each group of double-claw hand grasping the other same side claw and is connected with the piston rod of the transfer right drive cylinder, and drives each group of double-claw hands to grasp synchronously through the movements of the transfer left drive cylinder and the transfer right drive cylinder. The double-claw opening and closing action; the pallet grabbing mechanism includes a connecting frame body, a pallet transfer drive cylinder arranged on opposite sides of the connecting frame body, and a pallet side clamping block respectively arranged on the piston rod of the pallet transfer drive cylinder The piston rods of the tray transfer drive cylinders on the opposite sides of the connection frame are telescopic and movable toward the outside of the connection frame body in opposite directions. A tray clip portion extends downward, and an anti-falling component is provided on the inner side surface of the tray clip portion.
所述码垛托盘搁置台配置有用于对应码垛在码垛托盘上的物品进行整形定位的整形定位装置,所述整形定位装置包括整形支撑支架、通过导轨滑块结构连接在整形支撑支架上的整形推动部件和固定设置在整形支撑支架上并其活塞杆连接整形推动部件的整形驱动缸,所述整形推动部件包括与导轨滑块结构连接的整形滑动连接部和连接在整形滑动连接部上的L型直角杆件,所述整形驱动缸的活塞杆与L型直角杆件的L型两臂连接处外侧固定连接,并且L型直角杆件的L型两臂连接处对应整形驱动缸的活塞杆的活动轴线,通过L型直角杆件与码垛在码垛托盘上物品一角对应嵌合来推动码垛在码垛托盘上所有物品移动至定位位置;所述码垛托盘搁置台包括搁置安装底座和设置在搁置安装底座上的搁置输送装置,所述搁置输送装置的一端为搁置输入端另一端为搁置定位端,所述L型直角杆件对应搁置定位端的一角设置并且其高度对应码垛在码垛托盘上最底下一层桶料物料设置,通过L型直角杆件的L型两臂兜住码垛托盘上堆垛的桶料物料的相邻两侧。The palletizing tray resting table is equipped with a shaping positioning device for shaping and positioning the items stacked on the palletizing tray. The shaping pushing part and the shaping driving cylinder fixedly arranged on the shaping supporting bracket and whose piston rod is connected to the shaping pushing part, the shaping pushing part comprises a shaping sliding connection part connected with the guide rail slider structure and a shaping sliding connection part connected to the shaping sliding connection part. L-shaped right-angle rod, the piston rod of the shaping drive cylinder is fixedly connected to the outside of the L-shaped two-arm connection of the L-shaped right-angle rod, and the L-shaped two-arm connection of the L-shaped right-angle rod corresponds to the shaping drive cylinder. The movable axis of the rod pushes all the items on the stacking tray to move to the positioning position through the corresponding fitting of the L-shaped right-angle rod with the corner of the items on the stacking tray; The base and the resting conveying device arranged on the resting installation base, one end of the resting conveying device is the resting input end and the other end is the resting positioning end, the L-shaped right-angle rod is set corresponding to a corner of the resting positioning end and its height corresponds to the stacking The bottom layer of barrel material is set on the palletizing pallet, and the L-shaped two arms of the L-shaped right-angle rod cover the adjacent two sides of the barrel material stacked on the palletizing pallet.
所述伸缩臂包括两平行并排的方形钢梁,两方形钢梁的之间通过连接杆稳固连接;所述支撑安装座上设有供伸缩臂穿过的伸缩导向框架,所述伸缩导向框架内的两侧分别设有起到对两方形钢梁上下左右限定和伸缩滑动导向作用的滑动导向限定结构;所述支撑安装座上还设有用于驱动伸缩臂伸缩活动的伸缩调整结构,所述伸缩调整结构包括固定设置在伸缩导向框架上的卷扬电机、固定安装在伸缩导向框架上并分别对应伸缩臂伸缩方向两端设置的两伸缩张紧装置以及连接缠绕在卷扬电机上并两端分别绕设过两伸缩张紧装置牵引至对应的伸缩臂端部连接的伸缩拉绳;所述伸缩导向框架上安装设有用于起到限定伸缩臂伸缩滑动的刹车装置。The telescopic arm comprises two parallel parallel square steel beams, and the two square steel beams are stably connected by connecting rods; the support mounting seat is provided with a telescopic guide frame for the telescopic arm to pass through, and inside the telescopic guide frame The two sides are respectively provided with a sliding guide limiting structure that can limit the two square steel beams up and down, left and right, and telescopic sliding guide; the support mounting seat is also provided with a telescopic adjustment structure for driving the telescopic movement of the telescopic arm. The adjustment structure includes a hoisting motor fixed on the telescopic guide frame, two telescopic tensioning devices fixed on the telescopic guide frame and corresponding to both ends of the telescopic arm in the telescopic direction, and two telescopic tensioning devices that are connected and wound on the hoisting motor and have two ends respectively. A telescopic pull rope connected to the end of the corresponding telescopic arm is wound around the two telescopic tensioning devices; the telescopic guide frame is installed with a braking device used to limit the telescopic sliding of the telescopic arm.
所述伸缩臂装置还包括有设置在伸缩臂上的伸出调平装置,用于保持伸缩臂伸出后的平直,所述伸缩臂可伸入集装箱内的一端为前端,另一端为后端,所述伸缩调平装置包括可升降改变高度的调平连接机构和驱动调平连接机构升降高度的调平驱动机构,所述调平连接机构设置在伸缩臂伸出的前端上,其上部用于与周围的固定物体连接,所述调平驱动机构设置在伸缩臂上,或者,所述调平驱动机构设置在供伸缩臂支撑架设的支撑安装座,或者,所述调平驱动机构设置在伸缩臂周围的物体上。The telescopic arm device also includes an extension leveling device arranged on the telescopic arm, which is used to maintain the straightness of the telescopic arm after it is extended. One end of the telescopic arm that can extend into the container is the front end, and the other end is the rear The telescopic leveling device includes a leveling connection mechanism that can lift and change the height and a leveling drive mechanism that drives the leveling connection mechanism to lift and lower the height. The leveling connection mechanism is arranged on the extended front end of the telescopic arm. For connecting with surrounding fixed objects, the leveling drive mechanism is provided on the telescopic arm, or the leveling drive mechanism is provided on the support mount for the telescopic arm to support and erect, or the leveling drive mechanism is provided on objects around the telescopic arm.
所述调平连接机构包括与伸缩臂连接的具有弹性张力升降结构的一级升降结构、连接在一级升降结构上端由调平驱动机构驱动升降的二级升降结构和设置在二级升降结构上的顶部连接部件;所述一级升降结构包括一级剪叉部件、固定设置在在伸缩臂侧边上的升降滑动导槽部件、固定设置在伸缩臂上的弹簧安装座和一级升降弹簧,所述一级剪叉部件的下部一端设有一级下部导轮嵌入在升降滑动导槽部件内滑动,所述一级剪叉部件的下部另一端垂直弯折向上延伸形成弹簧铰接臂并且该垂直弯折处与弹簧安装座的一端铰接,所述一级升降弹簧的一端连接在弹簧铰接臂上,另一端连接在弹簧安装座的另一端上;所述调平驱动机构包括固定安装设置在伸缩臂上的调平卷扬电机和连接缠绕在调平卷扬电机上并端部通过过渡导轮导引至与二级剪叉部件连接的调平牵动绳,通过调平卷扬电机卷扬调平牵动绳达到对二级剪叉部件的变形控制实现升降动作;所述伸缩臂上设有拉绳移位传感器,所述调平牵动绳上设有定长块,所述拉绳移位传感器的拉绳端部与定长块连接。The leveling connecting mechanism includes a primary lifting structure with elastic tension lifting structure connected with the telescopic arm, a secondary lifting structure connected to the upper end of the primary lifting structure and driven to lift by a leveling drive mechanism, and a secondary lifting structure arranged on the secondary lifting structure The first-level lifting structure includes a first-level scissor fork component, a lifting sliding guide groove component fixed on the side of the telescopic arm, a spring mounting seat and a first-level lifting spring fixed on the telescopic arm, The lower end of the first-level scissor fork part is provided with a first-level lower guide wheel embedded in the lifting and sliding guide groove part to slide, and the other end of the lower part of the first-level scissor fork part is vertically bent and extended upward to form a spring hinge arm, and the vertical bending The fold is hinged with one end of the spring mounting seat, one end of the first-level lifting spring is connected to the spring hinge arm, and the other end is connected to the other end of the spring mounting seat; the leveling drive mechanism includes a fixed installation on the telescopic arm. The leveling hoisting motor and the connection are wound on the leveling hoisting motor and the end is guided through the transition guide wheel to the leveling traction rope connected with the secondary scissor part, and the leveling hoisting motor is hoisted and leveled. The pulling rope achieves the deformation control of the secondary scissor component to realize the lifting action; the telescopic arm is provided with a pulling rope displacement sensor, the leveling pulling rope is provided with a fixed-length block, and the pulling rope displacement sensor is The end of the drawstring is connected to the fixed-length block.
所述运载平移车包括型钢框架,所述型钢框架分为相对侧的工作部分安装区和动力安装区,所述工作部分安装区用于安装设置运载物料的运载工作装置,所述动力安装区用于安装设置驱动整体移动和提供运载工作装置动力的独立动力系统;所述型钢框架的另相对两侧的外侧面分别设有在伸缩臂的滑轨上滑动的平移滑轮,所述平移滑轮与动力安装区的独立动力系统连接传动,所述独立动力系统包括有靠近伸缩臂固定连接设置在型钢框架上的接触弹片,通过接触弹片与布设在伸缩臂上的滑触线滑动接触导电获得独立动力系统所需电能;所述独立动力系统还包括有固定安装设置在型钢框架上用于连接驱动平移滑轮转动的减速电机、空压机和气罐,所述空压机通电工作压缩气体储存在气罐内,所述气罐设有气源处理装置,所述运载工作装置通过管路连接气源处理装置由其提供气体动能;所述独立动力系统还包括有无线网络控制处理模块,用于无线控制运载工作。The carrying and translation vehicle includes a profiled steel frame, and the profiled steel frame is divided into a working part installation area and a power installation area on opposite sides. An independent power system that drives the overall movement and provides power for carrying the working device is installed and installed; the outer sides of the other opposite sides of the steel frame are respectively provided with translation pulleys that slide on the slide rails of the telescopic arm, and the translation pulleys are connected with the power The independent power system in the installation area is connected to the transmission. The independent power system includes a contact shrapnel fixed on the steel frame close to the telescopic arm. The independent power system is obtained by sliding contact between the contact shrapnel and the sliding contact line arranged on the telescopic arm. required electric energy; the independent power system also includes a geared motor, an air compressor and an air tank that are fixedly installed on the profiled steel frame to drive the rotation of the translation pulley, and the compressed gas is stored in the air tank when the air compressor is energized. , the gas tank is provided with a gas source processing device, and the carrier working device is connected to the gas source processing device through a pipeline to provide gas kinetic energy; the independent power system also includes a wireless network control processing module for wireless control of the carrier Work.
所述运载工作装置为用于抓取带把手料桶的联动机械手取,所述联动机械手取包括固定安装连接的联动安装横杆、固定设置在联动安装横杆上的运载联动左驱动结构和运载联动右驱动结构、间隔排列分别通过铰接结构铰接在联动安装横杆上的多组运载双爪手抓以及分别连接各组运载双爪手抓同一侧爪的铰接结构并与运载联动左驱动结构的输出端连接的运载左联动臂、分别连接各组运载双爪手抓另一同侧爪的铰接结构并与运载联动右驱动结构的输出端连接的运载右联动臂;所述排列输送装置的输送内端为与输送外端分离的独立输送段,所述独立输送段的底部连接设有用于带动整体升降的顶升推动机构供配合联动机械手取精准夹取动作,所述输送外端与输送内端接驳的一端端部上设有可升降动作用于阻挡物品输送进入独立输送段的阻挡进料机构,所述输送外端上设有可升降动作用于物品输送过程中进行阻挡定量的阻挡定量机构。The carrying working device is a linkage manipulator for grabbing a bucket with a handle. The linkage manipulator includes a linkage installation crossbar fixedly installed and connected, a carrying linkage left drive structure fixed on the linkage installation crossbar, and a carrying mechanism. Linkage right drive structure, multiple sets of carrying double-claw hand grips hinged on the linkage installation crossbar respectively through hinged structure, and hinged structure connecting each group of carrying double-claw hands to grasp the same side claw respectively and with the carrying linkage left drive structure. The carrying left linkage arm connected to the output end, the carrying right linkage arm respectively connected to the hinge structure of each group of carrying double claws grasping the other same side claw and connected with the output end of the carrying linkage right drive structure; The end is an independent conveying section separated from the outer end of the conveying. The bottom of the independent conveying section is connected with a jacking and pushing mechanism for driving the whole lifting and lowering, so as to cooperate with the linkage manipulator to obtain precise clamping action. The outer end of the conveying and the inner end of the conveying One end of the connection is provided with a blocking feeding mechanism that can be lifted and lowered to prevent the articles from being transported into the independent conveying section, and the outer end of the conveying is provided with a blocking quantitative that can be lifted and lowered to block the quantitative during the transportation of the articles. mechanism.
通过采用上述技术方案,本发明的有益效果是:上述的伸缩臂式自动化集装箱装车系统,有转运机械手将码垛托盘搁置台上的物品抓取放置到排列输送装置上输送,输送至运载平移车的抓取范围,再由运载平移车抓取物品进入集装箱内排列堆垛从而实现装车,装车过程中通过伸缩臂的可伸缩和集装箱的可升降来实现排列堆垛位置的调整。By adopting the above technical scheme, the beneficial effect of the present invention is that in the above-mentioned telescopic arm type automatic container loading system, there is a transfer manipulator to grab the items on the pallet rack and place them on the arranging and conveying device for transportation, and transport them to the carrying translation. The grabbing range of the car, and then the carrying translation car grabs the items into the container and arranges stacking to realize the loading. During the loading process, the stacking position is adjusted by the telescopic arm and the container can be lifted.
整个系统装车过程中可实现全自动化进行,可完全代替人工装车,无需人工参与,系统布局结构合理紧凑,更好的实现上述的目的效果。上述进一步的各个部分的机械结构设置使得本系统工作过程中具有平稳、可靠、不易出现故障、精度高等的优异之处,特别是伸缩臂装置的机械结构设置能够达到较大承重、能够确保伸缩臂的稳定伸缩动作、平稳制动、能够进行调平达到提升装车时的排列堆垛位置精度,能够提供较为平稳的运载平移车的滑道,减少局限性,提升动作的灵活性等。The whole system loading process can be fully automated, and can completely replace manual loading without manual participation. The system layout is reasonable and compact, and the above goals and effects can be better achieved. The mechanical structure settings of the above-mentioned further parts make the system have the advantages of being stable, reliable, less prone to failure, and high precision during the working process. It has stable telescopic action, smooth braking, and can be leveled to improve the stacking position accuracy during loading.
附图说明Description of drawings
图1是本发明涉及的一种伸缩臂式自动化集装箱装车系统的结构示意图;FIG. 1 is a schematic structural diagram of a telescopic arm type automatic container loading system according to the present invention;
图2是本发明涉及的一种伸缩臂式自动化集装箱装车系统的使用状态结构示意图;FIG. 2 is a schematic structural diagram of the use state of a telescopic arm type automatic container loading system according to the present invention;
图3是本发明涉及的带把手料桶的结构示意图;Fig. 3 is the structural schematic diagram of the bucket with handle involved in the present invention;
图4是本发明涉及的堆垛在码垛托盘上的料桶的结构示意图;Fig. 4 is the structural schematic diagram of the material barrels stacked on the stacking tray according to the present invention;
图5和图6是本发明涉及的伸缩张紧装置的不同角度结构示意图;FIG. 5 and FIG. 6 are schematic diagrams of different angles of the telescopic tensioning device involved in the present invention;
图7是本发明涉及的伸缩张紧装置的使用设置结构示意图;7 is a schematic diagram of the use and setting structure of the telescopic tensioning device involved in the present invention;
图8是本发明涉及的刹车装置的结构示意图;8 is a schematic structural diagram of the braking device involved in the present invention;
图9是本发明涉及的刹车装置的使用设置结构示意图;FIG. 9 is a schematic diagram of the use setting structure of the braking device involved in the present invention;
图10是本发明涉及的伸出调平装置的使用设置结构示意图;10 is a schematic diagram of the use and setting structure of the extension leveling device involved in the present invention;
图11是本发明涉及的伸出调平装置结构示意图;11 is a schematic structural diagram of the extension leveling device involved in the present invention;
图12是本发明涉及的伸出调平装置中一级升降结构的结构示意图;12 is a schematic structural diagram of a first-level lifting structure in the extension leveling device involved in the present invention;
图13是本发明涉及的伸出调平装置中二级升降结构的结构示意图;13 is a schematic structural diagram of a secondary lifting structure in the extension leveling device involved in the present invention;
图14是本发明涉及的运载平移车的使用设置结构示意图;14 is a schematic diagram of the use and setting structure of the carrying translation vehicle involved in the present invention;
图15是本发明涉及的运载平移车的结构示意图;15 is a schematic structural diagram of the carrying translation vehicle involved in the present invention;
图16是本发明涉及的联动机械手取的结构示意图;16 is a schematic structural diagram of the linkage manipulator fetching involved in the present invention;
图17是本发明涉及的联动机械手取的另一角度结构示意图;Fig. 17 is another angular structural schematic diagram taken by the linkage manipulator involved in the present invention;
图18是本发明涉及的联动机械手取与独立输送段的结构示意图;18 is a schematic structural diagram of the linkage manipulator fetching and independent conveying section involved in the present invention;
图19和图20是本发明涉及的复合手抓装置的不同角度结构示意图;Figure 19 and Figure 20 are schematic views of the structure of the composite hand gripping device at different angles involved in the present invention;
图21是图19中的A部放大结构示意图;Figure 21 is a schematic diagram of the enlarged structure of part A in Figure 19;
图22是本发明涉及的整形定位装置的结构示意图;22 is a schematic structural diagram of the shaping positioning device involved in the present invention;
图23是本发明涉及的整形定位装置与码垛托盘搁置台的结构示意图。FIG. 23 is a schematic structural diagram of the shaping positioning device and the palletizing tray resting platform according to the present invention.
图中:In the picture:
集装箱吊挂装置10
龙门架101;横移驱动结构102;升降驱动机构103;集装箱连接架104;
伸缩臂装置20;
伸缩臂1;方形钢梁11;运载平移车2;滑轨g01;滑触线g02;钢框架g1;工作部分安装区g11;工作部分安装区g12;平移滑轮g13;从动滑轮g131;主动滑轮g132;运载滑动导轮g133;运载工作装置g2;联动安装横杆d1;运载联动左驱动结构d2;运载联动右驱动结构d3;动力驱动缸d231;
带动块d232;手指气缸d233;运载双爪手抓d4;联动L型爪d41;铰接结构d5;运载左联动臂d6;运载右联动臂d7;铰接块d8;轴杆铰接孔d81;Driving block d232; finger cylinder d233; carrying double-claw hand grip d4; linkage L-shaped claw d41; hinge structure d5; carrying left linkage arm d6; carrying right linkage arm d7; hinge block d8; shaft hinge hole d81;
铰接块锁固部d82;八字型叉部d83;支撑安装座3;伸缩导向框架31;The hinge block locking part d82; the figure-eight fork part d83; the support mount 3; the
滑动导向限定结构311;sliding
伸缩调整结构6;卷扬电机61;缩张紧装置62;Telescopic adjustment structure 6; hoisting motor 61; shrinking and
水平安装座a1;侧边立板a11;调整槽a12;滑动轴杆a13;防脱定位圈a14;调整通孔a15;调整螺栓a16;L型铰接架a2;L型杆a21;连接杆a22;Horizontal mounting seat a1; side vertical plate a11; adjustment groove a12; sliding shaft rod a13; anti-fall positioning ring a14; adjustment through hole a15; adjustment bolt a16;
安装板a23;张紧弹簧a3;上导轮a4;L型固定架a5;加强筋板结构a51;Mounting plate a23; tensioning spring a3; upper guide wheel a4; L-shaped fixing frame a5; reinforcing rib plate structure a51;
加强安装臂a52;加强筋板a53;下导轮a6;导绳孔a61;伸缩拉绳63;刹车装置b3;刹车驱动缸b31;带动臂b32;刹车块b33;铰接安装架b34;铰接座b35;Reinforced installation arm a52; reinforced rib plate a53; lower guide wheel a6; guide rope hole a61;
伸出调平装置7调平连接机构f1;调平驱动机构f2;调平卷扬电机f21;Extend the leveling device 7 to level the connecting mechanism f1; the leveling drive mechanism f2; the leveling winch motor f21;
过渡导轮f22;调平牵动绳f23;拉绳移位传感器f24;定长块f25;Transition guide wheel f22; leveling pulling rope f23; rope displacement sensor f24; fixed length block f25;
一级升降结构f3;一级剪叉部件f31;一级下部导轮f311;弹簧铰接臂f312;一级上部导轮f313;升降滑动导槽部件f32;弹簧安装座f33;First-level lifting structure f3; first-level scissor fork part f31; first-level lower guide wheel f311; spring hinge arm f312; first-level upper guide wheel f313; lifting sliding guide groove part f32; spring mounting seat f33;
弹簧安装座立板f331;轴杆调整槽f332;调整滑动轴杆f333;Spring mounting seat vertical plate f331; shaft adjustment groove f332; adjustment sliding shaft f333;
轴杆防脱定位圈f334;轴杆调整通孔f335;轴杆调整螺栓f336;Shaft anti-disengagement positioning ring f334; shaft adjustment through hole f335; shaft adjustment bolt f336;
一级升降弹簧f34;二级升降结构f4;一级连接座f41;二级下部滑动槽块f411;The primary lifting spring f34; the secondary lifting structure f4; the primary connecting seat f41; the secondary lower sliding groove block f411;
二级剪叉部件f42;二级下部导轮f421;二级上部导轮f422;二级连接座f43;二级上部滑动槽块f431;顶部连接部件f5;The secondary scissor part f42; the secondary lower guide wheel f421; the secondary upper guide wheel f422; the secondary connecting seat f43; the secondary upper sliding groove block f431; the top connecting part f5;
排列输送装置30;输送内端4;输送外端5独立输送段d9;防漏感应设备d91;顶升推动机构d92;Arrange the conveying
码垛托盘搁置台40;整形定位装置8;整形支撑支架e1;导轨滑块结构e2;整形推动部件e3;整形滑动连接部e31;L型直角杆件e32;整形驱动缸e5;码垛托盘搁置台e4;搁置安装底座e41;搁置输送装置e42;搁置输入端e43;搁置定位端e44;搁置输送架e45;搁置传送带e46;搁置输送传动机构e47;搁置传送承重槽件e48;Palletizing tray resting table 40; shaping
转运机械手50;安装横杆c1;物品抓取机构c2;转运左驱动缸c21;转运右驱动缸c22;铰接杆c23;双爪手抓c24;L型爪c241;左联动臂c25;
右联动臂c26;铰接块c27;铰接孔c271;锁固部c272;U型叉部c273;Right linkage arm c26; hinge block c27; hinge hole c271; locking part c272; U-shaped fork c273;
托盘抓取机构c3;连接框体c31;托盘转运驱动缸c32;托盘侧边夹块c33;Pallet grabbing mechanism c3; connecting frame c31; pallet transfer drive cylinder c32; pallet side clamping block c33;
托盘夹部c331;防脱部件c332;行程感应开关c34;升降驱动结构c4;Tray clip part c331; anti-falling part c332; stroke induction switch c34; lift drive structure c4;
框体安装板c41;升降驱动缸c42;导杆导套导向结构c43;Frame mounting plate c41; lift drive cylinder c42; guide rod guide sleeve guide structure c43;
集装箱60;码垛托盘70。
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面通过具体实施例来对本发明进行详细阐述。In order to further explain the technical solutions of the present invention, the present invention will be described in detail below through specific embodiments.
本发明所要保护的一种集装箱装车伸缩臂通过本实施例公开的一种伸缩臂式自动化集装箱装车系统来清楚体现,如图1-图23所示,一种伸缩臂式自动化集装箱装车系统包括集装箱吊挂装置10、伸缩臂装置20、排列输送装置30、码垛托盘搁置台40、转运机械手50和系统控制模块(图中未示出),本实施例中以装车进行系统结构布局和机械结构、功能用途的描述,但不限于本发明的装车系统的装车使用,通过系统控制模块的调整也可实现集装箱卸货的使用。A telescopic arm for container loading to be protected by the present invention is clearly embodied by a telescopic arm type automatic container loading system disclosed in this embodiment. As shown in FIGS. 1 to 23 , a telescopic arm type automatic container loading system The system includes a
本实施例的系统布局结构和功能作用,如图1和图2所示,所述集装箱吊挂装置10用于平稳吊挂集装箱60移动,所述伸缩臂装置20包括具有能够伸缩改变在集装箱60内长度的伸缩臂1、安装在伸缩臂1上移动的运载平移车2和供伸缩臂1稳定安装支撑实现伸缩动作的支撑安装座3,所述排列输送装置30的一端为输送内端4对应在集装箱60的出入口与支撑安装座3之间并对应在伸缩臂1下方,其另一端为输送外端5向一侧延伸出,所述转运机械手50和码垛托盘搁置台40对应输送外端5设置,所述码垛托盘搁置台40用于放置码垛托盘70,所述转运机械手50用于在码垛托盘70上与排列输送装置30的输送外端5上的物品搬运转移,所述排列输送装置30用于输送内端4上与输送外端5上的物品输送,所述运载平移车2用于输送内端4上与集装箱60内的物品搬运转移;所述系统控制模块用于整个系统的智能控制。如此,装车过程中实时调整集装箱60的装车高度、左右对应以及伸缩臂1伸缩实时调整在集装箱60内的深度位置,将要装车的物品码垛在码垛托盘70上,放在码垛托盘搁置台40上,通过转运机械手50将码垛托盘搁置台40上的物品转运至排列输送装置30上,进行整齐有序的排列输送至工位,方便运载平移车2的精准抓取,通过运载平移车2将排列好的物品抓取进入集装箱60内放置从而进行有序的排列堆垛放置,达到自动化的装车进行。As shown in FIG. 1 and FIG. 2 , the system layout structure and function of the present embodiment, the
所述集装箱吊挂装置10如图1和图2所示,包括龙门架101和通过横移驱动结构102连接在龙门架101的横梁上横向移动并具有用于带动集装箱60升降移动的升降驱动机构103的集装箱连接架104,通过集装箱连接架104与集装箱60连接实现集装箱60的吊装,通过横移驱动结构102和升降驱动机构103实现集装箱的吊装和物品装车过程中左右升降调整移动,本实施例中所述龙门架101的下方包括有卡车停车区域和集装箱装卸物品区域,所述集装箱连接架104在卡车停车区域和集装箱装卸物品区域来回移动,这样即方便集装箱60的吊装移动,也有利于集装箱车的停靠。As shown in FIG. 1 and FIG. 2 , the
所述伸缩臂1如图1和图7所示包括两平行并排的方形钢梁11,两方形钢梁11的之间通过连接杆稳固连接,通过钢梁制成,整体结构强度好、承重高,能够尽量减少较长的伸缩臂1的重力弯曲变形,也能够减轻伸缩臂的整体重量;所述支撑安装座3上设有供伸缩臂1穿过的伸缩导向框架31,所述伸缩导向框架31为钢铁材质制成的框架结构,框架结构内形成侧面贯通的结构供伸缩臂1穿设在内伸缩活动,框架结构内的两侧分别设有起到对两方形钢梁11上下左右限定和伸缩滑动导向作用的滑动导向限定结构311,如图中所示的为对应两方形钢梁11的外侧面和下表面设置的的伸缩滑动导向轮。As shown in Figures 1 and 7, the
所述支撑安装座3上设有用于驱动伸缩臂1伸缩活动的伸缩调整结构6,如图1所示,所述伸缩调整结构6包括固定设置在伸缩导向框架31上的卷扬电机61、固定安装在伸缩导向框架31上并分别对应伸缩臂1伸缩方向两端设置的两伸缩张紧装置62以及连接缠绕在卷扬电机61上并两端分别绕设过两伸缩张紧装置62牵引至对应的伸缩臂1端部连接的伸缩拉绳63;在需要对伸缩臂1进行伸缩调整时,启动卷扬电机61正或反转工作来拉动伸缩拉绳63,拉动过程中伸缩拉绳63由伸缩张紧装置62对保持张紧从而能够达到平稳精准的调整伸缩臂1伸缩。The support mount 3 is provided with a telescopic adjustment structure 6 for driving the
本实施例中的所述伸缩张紧装置62是特别针对这种较大较长、伸缩调整位移距离较长的伸缩臂伸缩调整使用的张紧装置,其结构如图1、图5和图6中所示包括水平安装座a1、L型铰接架a2、张紧弹簧a3、上导轮a4、L型固定架a5和下导轮a6。所述水平安装座a1用于固定安装于伸缩导向框架31上和供与其他部件的连接安装,图中所示的为具有一长方形安装底板;所述L型铰接架a2的L型两臂连接处通过轴杆铰接在水平安装座a1的一端上并且其L型内凹的阴角为背向水平安装座a1的朝向上方,具体的结构如图中所示,所述L型铰接架a2的结构为包括两间隔对应设置的L型杆a21,两L型杆21朝向水平安装座a2另一端的L型一臂末端通过连接杆a22连接,两L型杆的对应另一臂末端通过安装板a23连接。所述张紧弹簧a3的一端连接L型铰接架a2朝向水平安装座a1另一端的L型一臂上,即设有连接杆a22的一臂,张紧弹簧a3端部为环形圈套在连接杆a22上,所述张紧弹簧a3的另一端连接在水平安装座a1的另一端上,本实施例该端具体是通过这样的结构连接的:通过可调张紧度的位置调整结构连接在水平安装座a1上,所述位置调整结构为所述水平安装座a1上设有两间隔相对的侧边立板a11,两侧边立板a11上对应开设有调整槽a12,所述张紧弹簧a3的另一端设有环形圈套在一滑动轴杆a13上,所述滑动轴杆a13的两端穿设在调整槽a12内并两端部分别设有可卡在侧边立板a11的外表面上的防脱定位圈a14,所述调整槽a12的一端开设有调整通孔a15,所述调整通孔a15内穿设有调整螺栓a16,所述调整螺栓a16穿入调整槽a12内的端部通过螺纹螺合结构连接滑动轴杆a13,所述调整螺栓a16的另一端为供调整操作的调整端,在需要进一步调整张紧度时通过旋转调整螺栓a16来带动滑动轴杆a13在调整槽a12移动位置,即可实现调整,操作简单,结构稳定。所述上导轮a4架设在L型铰接架a2的L型另一臂上,即通过轴杆架安装架设在设置有安装板a23的两L型杆的对应一臂上,设置在安装板a23朝向下的一面上。所述L型固定架a5的结构为对应其L型两臂的两臂板,其L型一臂端部与铰接了L型铰接架a2的水平安装座a1一端固定连接,且该臂板设有加强筋板结构a51供与水平安装座a1和伸缩臂伸缩驱动的框架的稳固连接,所述L型固定架a5的L型另一臂背向L型铰接架a2,即朝向下,且该臂板设有构成安装加强的加强安装臂a52供与伸缩臂伸缩驱动的框架连接支撑,两臂板之间还设有加强筋板a53,可较好的加强结构强度,能够承受更高牵引拉动力。所述下导轮a6架设在L型固定架a5背向L型铰接架a2的一臂上,即朝向下的一臂板,本实施例中,所述下导轮a6为间隔并排两个架设在朝向下的一臂板上,即两下导轮a6分别通过轴杆架架设在设有加强安装臂a52的臂板两侧面上,并且两下导轮a6与上导轮a4对应同一平面设置,两臂板上对应上导轮a4开设有贯通连通的导绳孔a61供牵动伸缩臂1伸缩的伸缩拉绳63绕设穿过,具体绕设结构如图中所示。The
上述结构伸缩张紧装置62,其上导轮安装在L型铰接架上,下导轮安装在L型固定架上,使用时用于驱动伸缩臂的牵引绳绕设过上导轮和下导轮,通过结构本身就能够达到一个较大的张紧调整活动空间,且L型铰接架是铰接可摆动的,摆动范围较大,能够进一步使得上导轮与下导轮的有较大能够有较大的张紧调整活动空间,且其通过张紧弹簧来实现的弹力张紧也能够对应提供较大范围的弹力作用,从而实现张紧作用,上述张紧弹簧还通过位置调整结构与水平安装座,可进一步实现张紧度的调整需要,因此上述结构能够实现较大距离的张紧调整,达到使用需要,特别适合于长度较长的伸缩臂伸缩张紧带动使用,而且上述具体的结构设置,整体结构强度高,能够达到较大较长的伸缩臂驱动调整需要的结构强度,并达到较好的张紧作用效果。The above-mentioned structure of the
所述伸缩导向框架31上设有用于起到限定伸缩臂1伸缩滑动的刹车装置b3,如图1、图7、图8和图9所示,安装在伸缩导向框架31上,对应方形钢梁11设置,其结构包括铰接设置在伸缩导向框架31上的刹车驱动缸b31、一端铰接在伸缩导向框架31上的另一端铰接在刹车驱动缸b31上的带动臂b32以及连接在带动臂b32上并对应在伸缩臂1表面上的刹车块b33,具体的,如图中所示,所述刹车驱动缸b31通过固定设置在伸缩导向框架31对应伸缩臂1伸缩方向的端面上的铰接安装架b34来铰接在伸缩导向框架31上,所述带动臂b32铰接在伸缩导向框架31上的一端是通过固定设置在伸缩导向框架31供伸缩臂1穿过的上侧面的铰接座b35来铰接在伸缩导向框架31上,所述刹车块b33固定设置在带动臂b32朝向伸缩臂b2的一面并靠近铰接座b35一端设置,该结构设置结构安装稳固,刹车驱动缸b31的驱动力能够很好的转移至对刹车块b33施压,结构强度高、刹车制动稳定;所述刹车块b33可采用尼龙材质的刹车块b33,是一种能够利于提供刹车制动效果的较佳材料,还有,如图中所示的,所述带动臂b32和刹车块b33对应在方形钢梁b21的上表面上方的伸缩导向框架b1内顶面,刹车制动位置在伸缩导向框架b1内部,结构不易受到外部环境因素的损坏。另外,所述刹车装置b3的设置位置和设置个数可根据整体机械装置的大小来安装设置,如所述刹车装置b3在伸缩导向框架b1上对应伸缩臂b2伸缩方向一端分别对应两方形钢梁b21设置共2组,这样即能够达到平稳均衡的刹车制动,另如图中所示的,在伸缩导向框架b1上对应伸缩臂b2伸缩方向两端分别对应两方形钢梁b21设置共4组,刹车制动强度高,且非常平稳,特别适用于较长较重伸缩臂b2的刹车制动设置。The
上述结构的刹车装置b3的刹车块是设置在带动臂上的,而带动臂的一端是固定铰接,另一端是与刹车驱动缸铰接的,通过刹车驱动缸的动作实现刹车块下压贴在伸缩臂表面上达到增大摩擦制动的效果,根据伸缩臂的结构设置可设置多点位置分别设置刹车装置,这样刹车制动效果是能够达到快速制动且平稳制动的,这种结构的刹车装置b3对于较长较重的伸缩臂制动使用来说,能够容易平稳的达到下压的制动压力作用在刹车块上,刹车块即能够最大化产生阻力,达到制动,另外,上述结构的刹车装置b3结构设置简易,易于实现,对于高质量部件的制动,不易损坏,更耐用。The brake block of the brake device b3 of the above structure is arranged on the driving arm, and one end of the driving arm is fixed and hinged, and the other end is hinged with the brake driving cylinder. The effect of increasing friction braking is achieved on the surface of the arm. According to the structure of the telescopic arm, the braking device can be set at multiple positions, so that the braking effect can achieve fast braking and smooth braking. For the use of long and heavy telescopic arm braking, the device b3 can easily and smoothly achieve the pressing braking pressure acting on the brake block, and the brake block can maximize the resistance and achieve braking. In addition, the above structure The structure of the braking device b3 is simple and easy to implement, and it is not easy to damage and more durable for the braking of high-quality components.
所述伸缩臂装置20还包括有设置在伸缩臂1上的伸出调平装置7,如图1、图10-图13所示,用于保持伸缩臂1伸出后的矫正平直,所述伸缩臂1可伸入集装箱内的一端为前端,另一端为后端,所述伸缩调平装置7包括调平连接机构f1和调平驱动机构f2,所述调平连接机构f1为可升降改变高度的结构,其下部设置在伸缩臂1伸出的前端上,其上部用于与周围的固定物体连接,这里主要是与集装箱60的上部,所述调平驱动机构f2用于根据需要驱动调平连接机构f1升降改变高度,图中结构的是调平连接机构f1设置在伸缩臂1上,靠伸缩臂1的另一端设置,如此,通过调平驱动机构f2来驱动改变调平连接机构f1高度,使其上部能与集装箱60上部连接并调整伸缩臂1为平直的状态的高度。如图中所示,所述调平连接机构f1包括与伸缩臂f0连接的具有弹性张力升降结构的一级升降结构f3、连接在一级升降结构f3上端由调平驱动机构f2驱动升降的二级升降结构f4和设置在二级升降结构f4上的顶部连接部件f5,本实施例中所述顶部连接部件f5为电磁吸附部件,采用电磁吸附部件通过通电使其产生磁性与可吸附的固定金属吸附连接在一起,如集装箱的内顶面,靠近通电实现连接,而无需其他的连接操作,使用更方便,而具体弹性张力升降结构的一级升降结构f3能够起到保持向上顶的作用力,有利于磁性的靠近吸附连接和吸附连接的稳定性。The
所述一级升降结构f3,如图所示,包括一级剪叉部件f31、固定设置在在伸缩臂1侧边上的升降滑动导槽部件f32、固定设置在伸缩臂f0上的弹簧安装座f33和一级升降弹簧f34,所述一级剪叉部件f31的下部一端设有一级下部导轮f311嵌入在升降滑动导槽部件f32内滑动,所述一级剪叉部件f31的下部另一端垂直弯折向上延伸形成弹簧铰接臂f312并且该垂直弯折处与弹簧安装座f33的一端铰接,所述一级升降弹簧f34的一端连接在弹簧铰接臂f312上,另一端连接在弹簧安装座f33的另一端上,从而使得以及剪叉部件f31具有弹性张力的作用效果,通过该结构一级升降弹簧f34弹性拉住一级剪叉部件f31下部固定位置铰接的一端,使得一级剪叉部件f31能够达到上升的状态,在一级剪叉部件f31受到下压力时能够拉伸一级升降弹簧f34并通过一级下部导轮f311滑动来压缩变形。本实施例中进一步,如图中所示,所述一级升降弹簧f34的另一端与弹簧安装座f33的另一端连接的结构为所述弹簧安装座f33上设有两间隔相对的弹簧安装座立板f331,两弹簧安装座立板f331上对应开设有轴杆调整槽f332,所述一级升降弹簧f34的另一端连接在一调整滑动轴杆f333上,所述调整滑动轴杆f333的两端穿设在轴杆调整槽f332内并设有轴杆防脱定位圈f334,所述轴杆调整槽f332的一端开设有轴杆调整通孔f335,所述轴杆调整通孔f335内穿设有轴杆调整螺栓f336,所述轴杆调整螺栓f336穿入轴杆调整槽f332内的端部通过螺纹螺合机构连接调整滑动轴杆f333,所述轴杆调整螺栓f336的另一端为供调整操作的轴杆调整端,在需要进一步调整弹性张力时通过旋转轴杆调整螺栓f336来带动调整滑动轴杆f333在轴杆调整槽f332移动位置,即可实现调整,操作简单,结构稳定。The first-level lifting structure f3, as shown in the figure, includes a first-level scissor part f31, a lifting and sliding guide groove part f32 fixed on the side of the
本实施例公开的所述二级升降结构f4,如图所示,包括与一级剪叉部件f31上端连接的一级连接座f41、连接在一级连接座f41上的二级剪叉部件f42和连接二级剪叉部件f42上端的二级连接座f43,所述一级连接座f41底部一端与一级剪叉部件f31的上部一端铰接,所述一级剪叉部件f31的上部另一端设有一级上部导轮f313在一级连接座f41底面上滑动,所述一级连接座f41的侧面上设有二级下部滑动槽块f411,所述二级剪叉部件f42的下部两端分别设有二级下部导轮f421嵌入在二级下部滑动槽块f411内滑动,所述二级连接座f43的侧面上设有二级上部滑动槽块f431,所述二级剪叉部件f42的上部两端分别设有二级上部导轮f422嵌入在二级上部滑动槽块f431内滑动,所述顶部连接部件f5固定设置在二级连接座f43的顶面,通过所述调平驱动机构f2控制带动调整二级剪叉部件f42下部两端在二级下部滑动槽块f411内滑动的距离,从而实现带动顶部连接部件f5的升降,调整结构简易,易于实现,且动作变化稳定。The secondary lifting structure f4 disclosed in this embodiment, as shown in the figure, includes a primary connecting seat f41 connected to the upper end of the primary scissor part f31, and a secondary scissor part f42 connected to the primary connecting seat f41 and a second-level connecting seat f43 connecting the upper end of the second-level scissor part f42, one end of the bottom of the first-level connecting seat f41 is hinged with the upper end of the first-level scissor part f31, and the other end of the upper part of the first-level scissor part f31 is set. A first-level upper guide wheel f313 slides on the bottom surface of the first-level connecting seat f41, the side of the first-level connecting seat f41 is provided with a second-level lower sliding groove block f411, and the lower ends of the second-level scissor part f42 are respectively provided with A second-level lower guide wheel f421 is embedded in the second-level lower sliding groove block f411 to slide. The side of the second-level connecting seat f43 is provided with a second-level upper sliding groove block f431. The ends are respectively provided with a secondary upper guide wheel f422 embedded in the secondary upper sliding groove block f431 to slide, the top connecting member f5 is fixed on the top surface of the secondary connecting seat f43, and is controlled by the leveling drive mechanism f2 to drive Adjusting the sliding distance between the lower ends of the secondary scissor part f42 in the secondary lower sliding groove block f411, so as to drive the lift of the top connecting part f5, the adjustment structure is simple, easy to implement, and the action changes are stable.
本实施例公开的所述调平驱动机构f2,如图所示,包括固定安装设置在伸缩臂1靠另一端上的调平卷扬电机f21和连接缠绕在调平卷扬电机f21上并端部通过过渡导轮f22导引至与二级剪叉部件f42连接的调平牵动绳f23,图中伸缩臂1方形钢梁11的前端分别设置伸出调平装置7,使用同一调平卷扬电机f21来同步驱动,该结构的调平力度载重更大更均衡,伸出调平装置7分别从方形钢梁11内穿引出调平牵动绳f23在过渡导引至中间处并在一起,牵引连接至平卷扬电机f21上,通过调平卷扬电机f21卷扬调平牵动绳f23达到对二级剪叉部件f42的变形控制实现升降动作,实现高度调整改变,为提高高度调整的精度本实施例进一步的在所述伸缩臂1上设有拉绳移位传感器f24,所述调平牵动绳f23上设有定长块f25,所述拉绳移位传感器f24的拉绳端部与定长块f25连接,通过定长块f25的位置移动拉动拉绳移位传感器f24的拉绳,获得长度变化,来达到控制需要。The leveling drive mechanism f2 disclosed in this embodiment, as shown in the figure, includes a leveling hoisting motor f21 that is fixedly installed on the other end of the
上述结构设置伸出调平装置7在集装箱装车使用时,伸缩臂伸缩进集装箱内部到达所需深度后,首先通过调平驱动机构调整所述调平连接机构的高度使其高度能够达到上部能与集装箱内部顶面连接,连接住后调平连接机构能够起到拉住伸缩臂的作用,防止再下垂,可再通过调平驱动机构调整上拉伸缩臂,将出现下垂变形的伸缩臂调整为平直状态。整体机械结构设置稳固,不易出现故障,动作顺畅稳定,使用作用效果可靠,机械自动化运行程序简易,机械生产制造容易实现。The above structure is provided with the extension leveling device 7. When the container is loaded and used, after the telescopic arm is retracted into the container to reach the required depth, the height of the leveling connecting mechanism is firstly adjusted by the leveling drive mechanism so that the height can reach the upper level. It is connected with the top surface of the container. After connecting, the leveling connection mechanism can pull the telescopic arm to prevent it from sagging again. The leveling drive mechanism can be used to adjust the pull-up telescopic arm, and the telescopic arm with sagging deformation can be adjusted to straight state. The overall mechanical structure is stable, not prone to failure, smooth and stable action, reliable use effect, simple automatic operation procedure of machinery, and easy realization of mechanical manufacturing.
所述运载平移车2,如图14和图15所示,包括型钢框架g1,所述型钢框架g1分为相对侧的工作部分安装区g11和动力安装区g12,所述工作部分安装区g12用于安装设置运载物料的运载工作装置g2,所述动力安装区g11用于安装设置驱动整体移动和提供运载工作装置g2动力的独立动力系统g3;所述型钢框架g1的另相对两侧的外侧面分别设有在伸缩臂g0的滑轨g01上滑动的平移滑轮g13,所述平移滑轮g13与动力安装区g12的独立动力系统g3连接传动,所述独立动力系统g3包括有靠近伸缩臂g0固定连接设置在型钢框架g1上的接触弹片g31,通过接触弹片g31与布设在伸缩臂g0上的滑触线g02滑动接触导电获得独立动力系统g3所需电能。为方便运载平移车在使用中的控制,所述独立动力系统g3可包括有无线网络控制处理模块(图中不可见),用于无线控制运载工作。所述独立动力系统g3还包括有固定安装设置在型钢框架g1上用于连接驱动平移滑轮g13转动的减速电机g32、空压机g33和气罐g34,所述空压机g33通电工作压缩气体储存在气罐g34内,所述气罐g34设有气源处理装置g35,所述运载工作装置g2通过管路连接气源处理装置g35由其提供气体动能。The carrying translation vehicle 2, as shown in Figures 14 and 15, includes a steel frame g1, which is divided into a working part installation area g11 and a power installation area g12 on opposite sides, and the working part installation area g12 is used for For installing and setting the carrying work device g2 for carrying materials, the power installation area g11 is used to install and set an independent power system g3 that drives the overall movement and provides power for the carrying work device g2; the outer sides of the other opposite sides of the profiled steel frame g1 A translation pulley g13 sliding on the slide rail g01 of the telescopic arm g0 is respectively provided, and the translation pulley g13 is connected to the independent power system g3 of the power installation area g12 for transmission, and the independent power system g3 includes a fixed connection close to the telescopic arm g0 The electrical energy required by the independent power system g3 is obtained by sliding contact between the contact elastic sheet g31 arranged on the profiled steel frame g1 and the sliding contact wire g02 arranged on the telescopic arm g0 through the contact elastic sheet g31. In order to facilitate the control of the carrying translation vehicle in use, the independent power system g3 may include a wireless network control processing module (not visible in the figure) for wirelessly controlling the carrying work. The independent power system g3 also includes a deceleration motor g32, an air compressor g33 and a gas tank g34 that are fixedly installed on the profiled steel frame g1 for connecting to drive the translation pulley g13 to rotate, and the air compressor g33 is energized. Inside the gas tank g34, the gas tank g34 is provided with a gas source processing device g35, and the carrier working device g2 is connected to the gas source processing device g35 through a pipeline to provide gas kinetic energy.
所述减速电机g32连接有固定设置在两平移滑轮g13之间型钢框架g1上的双向传动装置g36,其双向传动输入端与减速电机g32的输出端连接传动,所述双向传动装置g36的两输出端分别通过长半轴g37和万向联轴器g38与对应侧的平移滑轮g13连接传动。所述平移滑轮g13包括在同一侧相对两端设置并滑动在伸缩臂g0的滑轨g01上的从动滑轮g131和主动滑轮g132,所述主动滑轮g132与对应的万向联轴器g38连接传动,所述平移滑轮g13还包括有在同一侧相对两端设置的并滑动在伸缩臂g0的滑轨g01上的运载滑动导轮g133。The deceleration motor g32 is connected with a bidirectional transmission device g36 that is fixedly arranged on the steel frame g1 between the two translation pulleys g13. The bidirectional transmission input end is connected to the output end of the deceleration motor g32 for transmission. The two outputs of the bidirectional transmission device g36 The ends are connected and driven with the translation pulley g13 on the corresponding side through the long semi-shaft g37 and the universal joint g38 respectively. The translation pulley g13 includes a driven pulley g131 and a driving pulley g132 that are arranged at opposite ends of the same side and slide on the slide rail g01 of the telescopic arm g0, and the driving pulley g132 is connected to the corresponding universal coupling g38 for transmission, The translation pulley g13 also includes a carrying sliding guide wheel g133 which is provided at opposite ends of the same side and slides on the sliding rail g01 of the telescopic arm g0.
上述结构设置的运载平移车2,其上搭载了独立动力系统能够提供运载平移车的移动动力和运载物料工作动力,因此,运载平移车可无需与伸缩臂之间通过复杂连接关系的传动移动机构来实现平移以及运载工作装置无需连接运载平移车意外的驱动能源来实现工作,而且独立动力系统是通过接触弹片与滑触线的接触获得电能的,该得电方式是滑动接触导电方式,无需拉导电线,不存在跟随运载平移车移动而活动的部件,这样就能够解决现有的一些运载平移车不适用于可伸缩活动的伸缩臂上的应用,能够解决在传动平移的机构设置上和动力连接设置上存在的局限和问题。另外,上述运载平移小车的结构设置,均衡合理布局,能够达到运载平移小车的整体结构稳固和平稳运载移动,不易出现故障等。The carrying translation vehicle 2 with the above-mentioned structure is equipped with an independent power system which can provide the moving power of the carrying translation vehicle and the working power for carrying materials. Therefore, the carrying translation vehicle does not need a transmission moving mechanism through a complex connection relationship with the telescopic arm. To achieve translation and carry the working device, it is not necessary to connect the unexpected driving energy of the carrying translation vehicle to achieve work, and the independent power system obtains electric energy through the contact between the contact shrapnel and the trolley wire. Conductive wire, there are no moving parts that follow the movement of the carrier translation vehicle, which can solve the problem that some existing carrier translation vehicles are not suitable for the application of telescopic movable telescopic arms, and can solve the problem in the mechanism setting of the transmission translation and the power Limitations and issues with connection settings. In addition, the structural arrangement of the above-mentioned carrying and translation trolley is balanced and reasonable, so that the overall structure of the carrying and translation trolley can be stable and stable in carrying and moving, and failures are not easy to occur.
所述运载工作装置g2为用于抓取带把手料桶的联动机械手取,如图15-图18所示,所述联动机械手取包括固定安装连接在运载平移小车2上的联动安装横杆d1、固定设置在联动安装横杆d1上的运载联动左驱动结构d2和运载联动右驱动结构d3、间隔排列分别通过铰接结构d5铰接在联动安装横杆d1上的多组运载双爪手抓d4以及分别连接各组运载双爪手抓d4同一侧爪的铰接结构d5并与运载联动左驱动结构d2的输出端连接的运载左联动臂d6、分别连接各组运载双爪手抓d4另一同侧爪的铰接结构d5并与运载联动右驱动结构d3的输出端连接的运载右联动臂d7;通过运载联动左驱动结构d2和运载联动右驱动结构d3的动作同步带动各组运载双爪手抓d4的双爪张合动作,从而达到同步张合动作抓取多个料桶,该联动结构原理通过上述内容描述和附图和清楚理解,这里就不再进行赘述,机械联动稳定、动作统一。The carrying work device g2 is a linkage manipulator for grabbing a bucket with a handle. As shown in Figures 15-18, the linkage manipulator includes a linkage installation crossbar d1 that is fixedly installed and connected to the carrying translation trolley 2. , The carrying linkage left drive structure d2 and the carrying linkage right drive structure d3, which are fixedly arranged on the linkage installation crossbar d1, are arranged at intervals and are respectively hinged on the linkage installation crossbar d1 through the hinge structure d5. Respectively connect the hinge structure d5 of the same side claw of each group of carrying double claw hand grasping d4 and the carrying left linkage arm d6 connected with the output end of the carrying linkage left driving structure d2, respectively connect the other same side claw of each group of carrying double claw hand grasping d4 The carrying right linkage arm d7 is connected with the output end of the carrying linkage right driving structure d3; through the actions of the carrying linkage left driving structure d2 and the carrying linkage right driving structure d3, it synchronously drives each group of carrying double-claw hands to grasp d4. The double-claw opening and closing action can achieve the synchronous opening and closing action to grab multiple buckets. The linkage structure principle is clearly understood through the above description and drawings, and will not be repeated here. The mechanical linkage is stable and the action is unified.
为达到稳定的带把料桶的抓取,如图所示,所述运载双手手抓d4的爪为联动L型爪d41,两联动L型爪d41的L型横臂末端相对,L型竖臂上端固定连接在铰接结构d5上,通过对应铰接结构d5的转动来带动两联动L型爪d41的摆动实现张合,两联动L型爪d41的L型横臂末端端面上分别设有相嵌合的啮合凹凸结构,能够提升抓取时的闭合稳定。还有,为提升联动机械臂手取在下降抓取料桶时能够对应料桶把手凹陷位置,所述铰接结构d5通过固定连接在联动安装横杆d1上的铰接块d8来铰接在联动安装横杆d1上,所述铰接块d8上包括两并排的供同一运载双爪手抓d4上的两爪的铰接结构d5(图中铰接结构d5为一轴杆实现铰接)穿设的轴杆铰接孔d81、两相对侧边分别延伸凸出供与联动安装横杆d1锁固连接的铰接块锁固部d82以及对应在两轴杆铰接孔d81下方的八字型叉部d83,所述八字型叉部d83的八字型开口呈朝下,该结构设置有适应料桶结构、避免碰撞和导入的作用,所述运载双手手抓d4两联动L型爪d41闭合时,两联动L型爪d41对应八字型叉部d83的八字型开口,如此,铰接结构d5的设置不会造成抓取时的阻碍。另外,为了达到较好的同步联动,且使得各个运载双爪手抓的张合动作距离一致,以保持动作的精准对位,所述运载联动左驱动结构d2和运载联动右驱动结构d3分别包括有动力驱动缸d231和连接在动力驱动缸d231活塞缸上供连接带动运载左联动臂d6或运载右联动臂d7的带动块d232,两带动块d232之间连接有用于起到两带动块d232同步动作的手指气缸d233,通过该结构设置,两动力驱动缸d231主要气动推动联动的动力,而手指气缸d233的设置能够达到确保左右两侧的伸缩滑动距离一致;该结构也有利于简化机械结构设置,有利于一次性同时抓夹多个带把物品的抓取稳定可靠,结构设置简单易于生产制造实现,不易产生故障。In order to achieve stable grasping of the bucket with handle, as shown in the figure, the claw carrying the two-hand grasping d4 is a linkage L-shaped claw d41, the ends of the L-shaped transverse arms of the two linkage L-shaped claw d41 are opposite, and the L-shaped vertical The upper end of the arm is fixedly connected to the hinge structure d5, and the rotation of the corresponding hinge structure d5 drives the swing of the two linkage L-shaped claws d41 to realize opening and closing. The meshing concave-convex structure can improve the closing stability when grasping. In addition, in order to lift the linkage manipulator hand to be able to correspond to the recessed position of the bucket handle when it is lowered to grab the bucket, the hinge structure d5 is hinged on the linkage installation crossbar through the hinge block d8 fixedly connected to the linkage installation crossbar d1 On d1, the hinge block d8 includes two side-by-side hinged structures d5 for the two claws on the same carrying double-claw hand to grasp d4 (the hinged structure d5 in the figure is a shaft to achieve hinged connection) through the shaft hinge hole d81. , The two opposite sides respectively extend and protrude the hinge block locking part d82 for locking and connecting with the linkage installation cross bar d1 and the eight-shaped fork part d83 corresponding to the two shaft rod hinge holes d81 below, the eight-shaped fork part d83 The figure-eight opening is downward, and the structure is provided with the function of adapting to the structure of the material barrel, avoiding collision and introduction. When the two-link L-shaped claws d41 are closed, the two-link L-shaped claws d41 correspond to the figure-eight fork. The figure-eight opening of d83, in this way, the setting of the hinge structure d5 will not cause obstruction when grasping. In addition, in order to achieve better synchronous linkage, and to make the opening and closing action distances of each carrying double-claw hand grasp the same, so as to maintain the precise alignment of the movements, the carrying linkage left driving structure d2 and the carrying linkage right driving structure d3 respectively include: There is a power drive cylinder d231 and a drive block d232 connected to the power drive cylinder d231 for connecting to drive the left link arm d6 or the right link arm d7, and a drive block d232 is connected between the two drive blocks for synchronizing the two drive blocks d232. The actuating finger cylinder d233, through this structure, the two power drive cylinders d231 mainly pneumatically push the power of the linkage, and the setting of the finger cylinder d233 can ensure the same telescopic sliding distance on the left and right sides; this structure is also conducive to simplifying the mechanical structure setting The utility model is conducive to the stable and reliable grasping of multiple items with handles at the same time, the structure is simple and easy to manufacture and realize, and the failure is not easy to occur.
上述结构的联动机械手取,其联动安装横杆上设置多组运载双爪手抓,且所有的运载双爪手抓是由同一驱动结构驱动的,联动效果好,统一动作,有利于保持抓取料桶时的一致性,保持精准,从而能够达到较好的同步联动、稳定抓取多个料桶的工作应用,可有效提升搬运装车效率。还有,该联动的驱动方式能够简化结构、减少驱动传动结构和驱动设备的设置,因此能够使得整个联动机械手取的重量降低,结构更简易,易于生产制造实现,且结构不易产生故障,便于检修。For the linkage manipulator with the above structure, the linkage installation crossbar is provided with multiple sets of carrying double-claw hand grasping, and all the carrying double-claw grasping is driven by the same driving structure, the linkage effect is good, and the action is unified, which is conducive to maintaining grasping. The consistency of the barrels is kept accurate, so that better synchronous linkage can be achieved, and the work application of stably grabbing multiple barrels can effectively improve the efficiency of handling and loading. In addition, the linked driving method can simplify the structure, reduce the setting of the driving transmission structure and the driving equipment, so that the weight of the entire linked manipulator can be reduced, the structure is simpler, and it is easy to manufacture and realize. .
考虑到一些多轴机械臂与移动式运载小车的使用工作动作不同,如多轴机械臂可实现带动联动机械手取升降,而一些移动式的运载小车是往复移动不能升降,那这样就会存在需要料桶能够升降来避让出联动机械手取往复移动时不会与料桶碰撞,能够对应到料桶上面的把手位置,由此,本实施例进一步下列结构设置。所述排列输送装置30的输送内端4为与输送外端5分离的独立输送段d9,如图18中所示,所述独立输送段d9其上设有输送定位阻挡结构,如图所示的,在独立输送段d9的输送端部和左右两侧设有挡板,通过挡板来保持输送的整齐排列和到位停止前进。为防止出现多个整齐排列时,存在中间缺少的情况,造成后续的漏缺问题,所述独立输送段d9上可设有用于分别感应排列的各个料桶到位的防漏感应设备d91,这里多说明一下,对于图中所示的料桶,根据其大小盛装量,联动机械手取机械结构的强度和动力强度以及工作使用需要,优选的,所述运载双爪手抓d4可在联动安装横杆d1上设置5-10组,所述防漏感应设备对应个数设置,如图中所示的同步联动抓取的为8个料桶,防漏感应设备d91即为一一对应设置的8个。还有,所述独立输送段d9的底部连接设有用于带动独立输送段d9整体升降的顶升推动机构d92,通过顶升推动机构d92升降动作来配合联动机械手取定位抓取以及需要料桶避让时的升降,所述联动安装横杆d1上可设有移动到位感应设备,来避免出现升降或平移时的碰撞。Considering that some multi-axis manipulators and mobile trolleys have different working actions, for example, multi-axis manipulators can drive the linkage manipulator to lift and lower, while some mobile trolleys cannot move up and down due to reciprocating movement, so there will be a need. The material bucket can be raised and lowered to avoid collision with the material bucket when the linkage manipulator moves back and forth, and can correspond to the handle position on the material bucket. Therefore, this embodiment is further provided with the following structure. The inner conveying end 4 of the
本实施例中所述输送外端5与输送内端4接驳的一端端部上设有可升降动作用于阻挡物品输送进入独立输送段d9的阻挡进料机构,所述输送外端5上可设有可升降动作用于物品输送过程中进行阻挡定量的阻挡定量机构,该结构设置有利于输送定量的控制,确保输送入独立输送段d9的数量。In this embodiment, a feeding blocking mechanism that can lift up and down is provided on the end of the conveying outer end 5 connected with the conveying inner end 4 to prevent the articles from being conveyed into the independent conveying section d9. It can be provided with a blocking and quantitative mechanism that can lift up and down for blocking and quantitative blocking during the conveying process of the article.
上述结构的联动机械手取联动效果好,统一动作,有利于保持抓取料桶时的一致性,保持精准,从而能够达到同步联动、稳定抓取多个料桶的工作应用,可有效提升搬运装车效率。还有,联动的驱动方式能够简化结构、减少驱动传动结构和驱动设备的设置,因此能够使得整个联动机械手取的重量降低,结构更简易,易于生产制造实现,且结构不易产生故障,便于检修。The linkage manipulator with the above structure has good linkage effect and unified action, which is conducive to maintaining the consistency and accuracy when grabbing the barrels, so as to achieve the work application of synchronous linkage and stable grabbing of multiple barrels, which can effectively improve the handling equipment. car efficiency. In addition, the linked driving method can simplify the structure, reduce the setting of the driving transmission structure and the driving equipment, so that the weight of the entire linked manipulator can be reduced, the structure is simpler, and it is easy to manufacture.
所述转运机械手50为多轴机械手,所述多轴机械手的工作端上设有用于抓取码垛托盘70的物品和码垛托盘70的复合手抓装置,如图1、图19-图21所示,所述复合手抓装置包括包括供与多轴机械手的工作端固定连接的安装横杆c1、设置在安装横杆c1上的物品抓取机构c2和托盘抓取机构c3,所述物品抓取机构c2抓取码垛在码垛托盘上物品至需要进行的后续工位上,所述托盘抓取机构c3用于抓取已经抓取完码垛的物品的码垛托盘70进行堆叠码放或移动位置搁置。如图所示,由于本实施例用于抓取带把的料桶的物品抓取机构c2,因此所述物品抓取机构c2为用于抓取带把的物品的带把物品抓取机构,所述带把物品抓取机构包括分别固定安装在安装横杆c1上的转运左驱动缸c21和转运右驱动缸c22、间隔排列分别通过铰接杆c23铰接在安装横杆c1上的多组双爪手抓c24以及分别连接各组双爪手抓c24同一侧爪的铰接杆c23并与转运左驱动缸c21的活塞杆连接的左联动臂c25、分别连接各组双爪手抓c24另一同侧爪的铰接杆c23并与转运右驱动缸c22的活塞杆连接的右联动臂c26,通过转运左驱动缸c21和转运右驱动缸c22的动作同步带动各组双爪手抓c24的双爪张合动作,通过上述结构,从而达到同步张合动作抓取多个料桶,该联动结构原理通过上述内容描述和附图和清楚理解,这里就不再进行赘述,需要说明的是物品抓取机构c2在抓取物品转移工作时,托盘抓取机构c3是相对上升的状态,具体实现结构后面详细描述。为达到稳定的带把料桶的抓取,如图所示,所述双手手抓c24的爪为L型爪c241,两L型爪c241的L型横臂末端相对,L型竖臂上端固定连接在铰接杆c23上,通过对应铰接杆c23的转动来带动两L型爪c241的摆动实现张合,两L型爪c241的L型横臂末端端面上分别设有相嵌合的凹凸结构,能够提升抓取时的闭合稳定。本实施例中,为提升在下降抓取料桶时能够对应料桶把手凹陷位置,所述铰接杆c23通过固定连接在安装横杆c1上的铰接块c27来铰接在安装横杆c1上,所述铰接块c27上包括两并排的供同一双爪手抓c24上的两爪的铰接杆c23穿设的铰接孔c271、两相对侧边分别延伸凸出供与安装横杆c1锁固连接的锁固部c272以及对应在两铰接孔c271下方的U型叉部c273,所述U型叉部c273的U型两竖臂呈锥形结构并且U型开口呈朝下的喇叭口状,该结构设置有适应料桶结构,避免碰撞和导入的作用,所述双手手抓c24两L型爪c241闭合时,两L型爪c241对应U型叉部c273的U型开口,如此,铰接块c27的设置不会造成抓取时的阻碍。The
另外,所述托盘抓取机构c3与安装横杆c1之间通过设置框体升降驱动结构c4连接的,通过升降驱动结构c4的动作带动托盘抓取机构c3可相对安装横杆c1上升和复位活动。如图所示,所述托盘抓取机构c3包括连接框体c31、设置在连接框体c31相对两侧上的托盘转运驱动缸c32以及分别设置在托盘转运驱动缸c32的活塞杆上的托盘侧边夹块c33,所述连接框体c31相对两侧的托盘转运驱动缸c32的活塞杆为相背方向向连接框体c31外侧伸缩活动,所述托盘侧边夹块c33的上端连接在托盘转运驱动缸c32的活塞杆上,下端向下延伸出托盘夹部c331,所述托盘夹部c331的内侧面上设有防脱部件c332,该防脱部件c332可为适应码垛托盘侧边结构设置的凸块或防滑部件,抓取码垛托盘时,所有托盘转运驱动缸c32动作向外推出托盘侧边夹块c33,机械臂下降使得两侧的托盘侧边夹块c33分别对应到码垛托盘的相对两侧边,这里所述连接框体c31上可设有用于下降时感应到位的行程感应开关c34,行程感应开关c34感应到位后机械臂停止下降,接着可控制托盘转运驱动缸c32动作缩回托盘侧边夹块c33,从而夹住码垛托盘进行移动,反之为放下码垛托盘。本实施例公开的所述框体升降驱动结构c4为所述连接框体c31上设有框体安装板c41,所述框体安装板c41上设有框体升降驱动缸c42,所述框体升降驱动缸c42的活塞杆朝下连接在安装横杆c1上,所述安装横杆c1与框体安装板c41之间设有相互配合的导杆导套导向结构c43,如此在需要控制托盘抓取机构c3上升时框体升降驱动缸c42动作即能够将托盘抓取机构c3整体推动上升,且是在导杆导套导向结构c43的导向作用下平稳上升。In addition, the tray grabbing mechanism c3 is connected with the installation crossbar c1 by setting the frame lifting drive structure c4, and the tray grabbing mechanism c3 is driven by the movement of the lift drive structure c4 to move up and reset relative to the installation crossbar c1 . As shown in the figure, the tray grabbing mechanism c3 includes a connecting frame c31, a tray transfer driving cylinder c32 disposed on opposite sides of the connecting frame c31, and a tray side respectively disposed on the piston rod of the tray transfer driving cylinder c32. The side clamp block c33, the piston rod of the tray transfer drive cylinder c32 on the opposite sides of the connection frame c31 is telescopic and movable toward the outside of the connection frame body c31 in the opposite direction, and the upper end of the tray side clamp block c33 is connected to the tray transfer. On the piston rod of the driving cylinder c32, the lower end extends downwards from a pallet clip portion c331, the inner side surface of the pallet clip portion c331 is provided with an anti-drop component c332, and the anti-drop component c332 can be adapted to the side structure of the pallet. When grabbing the pallet, all pallet transfer drive cylinders c32 act to push out the pallet side clamps c33, and the robotic arm descends so that the pallet side clamps c33 on both sides correspond to the pallets respectively. On the opposite sides of the two sides, the connecting frame c31 here can be provided with a travel sensing switch c34 for sensing in place when descending. After the travel sensing switch c34 senses in place, the robotic arm stops descending, and then the pallet transfer drive cylinder c32 can be controlled to move and retract. Return to the pallet side clamping block c33, so as to clamp the palletizing pallet for movement, otherwise, put down the palletizing pallet. In the frame lift drive structure c4 disclosed in this embodiment, a frame body mounting plate c41 is provided on the connection frame body c31, and a frame body lift drive cylinder c42 is provided on the frame body mounting plate c41. The piston rod of the elevating drive cylinder c42 is downwardly connected to the installation crossbar c1, and a guide rod guide sleeve guide structure c43 that cooperates with each other is provided between the installation crossbar c1 and the frame body mounting plate c41, so that when it is necessary to control the pallet grabbing When the fetching mechanism c3 rises, the action of the frame lift driving cylinder c42 can push the tray grabbing mechanism c3 upward as a whole, and it rises stably under the guiding action of the guide rod guide sleeve guide structure c43.
上述结构的复合手抓装置上复合了用于抓取物品的物品抓取机构和用于抓取托盘的托盘抓取机构,这样既能够用于码垛托盘,还能够码垛在码垛托盘上的物品抓取应用,可减少人工和设备配置,上述带把物品抓取机构的动作为联动实现多个带把物品的同步手抓动作,有利于简化机械结构设置,有利于一次性同时抓夹多个带把物品的抓取稳定可靠,结构设置简单易于生产制造实现,不易产生故障,上述托盘抓取机构的结构设置简单易于生产制造实现,不易产生故障,且其可升降的作用效果能够在抓取多个带把物品时上升,避免了造成影响物品抓取机构正常抓取工作的进行。整体机械臂手抓结构稳固,使用方便、稳定可靠。The composite hand gripping device with the above structure is combined with an item grabbing mechanism for grabbing items and a pallet grabbing mechanism for grabbing a pallet, so that it can be used for palletizing pallets and can also be palletized on palletizing pallets. It can reduce labor and equipment configuration. The action of the above-mentioned article grabbing mechanism is a linkage to realize the synchronous hand grabbing action of multiple articles with a handle, which is conducive to simplifying the mechanical structure setting and is conducive to grasping the clips at the same time at one time. The grabbing of a plurality of items with handles is stable and reliable, the structure setting is simple and easy to manufacture, and failure is not easy to occur. When grabbing a plurality of belt-handled items, it rises, which avoids affecting the normal grabbing work of the item grabbing mechanism. The overall gripping structure of the robotic arm is stable, easy to use, stable and reliable.
所述码垛托盘搁置台40配置有用于对应码垛在码垛托盘上的物品进行整形定位的整形定位装置8,如图1、图2和图22、图23所示,所述整形定位装置8包括整形支撑支架e1、通过导轨滑块结构e2连接在整形支撑支架e1上的整形推动部件e3和固定设置在整形支撑支架e1上并其活塞杆连接整形推动部件e3的整形驱动缸e5,整形定位使用时通过整形驱动缸e5的动作来推动整形推动部件e3在导轨滑块结构e2的导向限定下推出进行整形工作,装置的结构设置主要特点在于,所述整形推动部件e3包括与导轨滑块结构e2连接的整形滑动连接部e31和连接在整形滑动连接部e31上的L型直角杆件e32,所述整形驱动缸e5的活塞杆与L型直角杆件e32的L型两臂连接处外侧固定连接,并且L型直角杆件e32的L型两臂连接处对应整形驱动缸e5的活塞杆的活动轴线,这样能够保证推动力均衡作用,所述L型直角杆件e32的L型两臂长度可与对应的码垛托盘的相邻两边长度一致,使用时,L型直角杆件e32是对应堆垛的桶料物料的一个角外侧设置的,通过L型直角杆件e32的L型两臂兜住码垛托盘上堆垛的桶料物料的相邻两侧进行推动整形调整定位。上述结构设置的整形定位装置8,整体结构设置简易,结构稳定,其整形推动部件的L型直角杆件的L型结构特别适合于桶料物料堆垛后的整体兜住推动,其通过整形推动连接部与整形支撑支架可导向滑动连接,并且L型直角杆件的L型两臂连接处对应整形驱动缸的活塞杆,因此,整形驱动缸的推动力能够较好的作用在L型直角杆件上并将堆垛的桶料物料推动,且能够保证L型直角杆件能够达到定向平稳的推动。The palletizing tray resting table 40 is equipped with a shaping and
为进一步提高精准定位,符合达到机械自动化抓取定位更好的需要,如图所示,所述码垛托盘搁置台e4包括搁置安装底座e41和设置在搁置安装底座e41上的搁置输送装置e42,所述搁置输送装置e42的一端为搁置输入端e43,另一端为搁置定位端e44,所述L型直角杆件e32对应搁置定位端e44的一角设置并且其高度对应码垛在码垛托盘上最底下一层桶料物料设置,以平稳推动,同样通过L型直角杆件e32的L型两臂兜住码垛托盘上堆垛的桶料物料的相邻两侧进行推动整形调整定位。这里通过搁置输送装置e42进一步的输送来实现对码垛托盘70放置时的初步定位,因此能够提高精准定位。搁置输送装置e42的实现定位的方式有多种可实现,如,所述搁置定位端e44设有用于感应码料托盘的托盘感应装置,或者,所述搁置定位端e44的端部和/或侧边上设有用于阻挡码料托盘的阻挡定位结构,结构简单,作用效果好。另外,如图23中所示的,所述搁置输送装置e42包括搁置输送架e45、架设在搁置输送架e45上的搁置传送带e46和固定安装在搁置输送架e45上连接传动搁置传送带e46的搁置输送传动机构e47,所述搁置传送带e46为在搁置输送架e45长度两侧分别对应设置的搁置传送铰链,所述搁置输送架e45上设有供搁置传送铰链嵌入并支撑搁置传送铰链载重的搁置传送承重槽件e48,通过该结构能够达到较好的承重支撑传送,确保传送的平稳可靠。In order to further improve the precise positioning and meet the needs of better grasping and positioning by mechanical automation, as shown in the figure, the palletizing tray resting table e4 includes a resting installation base e41 and a resting conveying device e42 arranged on the resting installation base e41, One end of the resting conveying device e42 is the resting input end e43, and the other end is the resting positioning end e44. The L-shaped right-angle rod e32 is set corresponding to one corner of the resting positioning end e44 and its height corresponds to the highest position on the stacking tray. The bottom layer of the barrel material is set to push it smoothly, and the L-shaped two arms of the L-shaped right-angle rod e32 also wrap the adjacent two sides of the barrel material stacked on the stacking tray to push, shape, adjust and position. Here, the preliminary positioning when placing the palletizing
上述实施例和图式并非限定本发明的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The above-mentioned embodiments and drawings do not limit the product form and style of the present invention, and any appropriate changes or modifications made by those of ordinary skill in the art should be regarded as not departing from the scope of the present invention.
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