CN114643636A - A kind of heat and air mutual conduction system for curing concrete member and its control method - Google Patents
A kind of heat and air mutual conduction system for curing concrete member and its control method Download PDFInfo
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- 238000010438 heat treatment Methods 0.000 claims abstract description 107
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
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Abstract
本申请涉及一种混凝土构件养护的热气互导系统及其控制方法;所述系统包括:至少两个养护窑,以及进气主管、排气主管、导气主管;养护窑的类型为混凝土构件养护窑和/或预养护窑;导气主管的一端与进气主管连接,另一端与排气主管连接;从任意一个养护窑的排气支管,依次经过排气主管、导气主管、进气主管,到达另一个养护窑的进气支管,所经过的管路形成热气互导管路;热气互导管路上设置有互导控制阀组,用于控制热气在两个养护窑之间的流通或阻断。本申请的方案当不同养护空间相互间同时存在升温和降温需求时,能够实现热气动态互导,减少外部进气供热时间;实现余热充分利用,减少总供热量,降低混凝土构件的总养护成本。
The present application relates to a hot air mutual conduction system for curing concrete components and a control method thereof; the system includes: at least two curing kilns, and an intake main pipe, an exhaust main pipe, and an air guiding main pipe; the type of the curing kiln is concrete component curing Kiln and/or pre-curing kiln; one end of the air guide main pipe is connected to the air inlet main pipe, and the other end is connected to the exhaust main pipe; , reach the intake branch pipe of another curing kiln, and the pipelines passing through form a hot gas mutual conduit; the hot gas mutual conduit is provided with a mutual conduction control valve group, which is used to control the flow or blocking of the hot gas between the two curing kilns. . The solution of the present application can realize the dynamic mutual conduction of heat and air, and reduce the heating time of external air intake when there are simultaneous heating and cooling demands in different curing spaces; fully utilize the waste heat, reduce the total heat supply, and reduce the total maintenance of concrete components cost.
Description
技术领域technical field
本申请涉及混凝土构件生产技术领域,具体涉及一种混凝土构件养护的热气互导系统及其控制方法。The application relates to the technical field of concrete component production, and in particular to a heat-air mutual conduction system for curing concrete components and a control method thereof.
背景技术Background technique
目前,装配式混凝土构件的自动化生产蒸养的过程中,还普遍存在很多问题待解决。养护窑养护完成后,窑内余热在窑内自然冷却,不能及时排出。养护窑养护完成后,窑内余热不能得到再利用,能耗浪费严重。各养护空间内热气不能相互流通,每个养护空间内要升温需要单独从外部进气供热,缺乏同个窑窑内列与列间、立式窑与立式窑间、立式窑与预养窑间及窑与其他需热单元间的相互动态互补温度调节机制。At present, there are still many problems to be solved in the process of automatic production and steam curing of fabricated concrete components. After the curing of the kiln is completed, the waste heat in the kiln is naturally cooled in the kiln and cannot be discharged in time. After the curing of the kiln is completed, the waste heat in the kiln cannot be reused, and the energy consumption is wasted seriously. The hot air in each curing space cannot circulate with each other. To increase the temperature in each curing space, it needs to be heated from the outside separately. There is a lack of row and row, vertical kiln and vertical kiln, vertical kiln and pre-heating in the same kiln. The mutual dynamic complementary temperature adjustment mechanism between the kiln and the kiln and other heat-requiring units.
相关技术中,整个养护过程余热不能自排和再利用,各养护空间内也缺乏互通互补的温度调节机制,养护能耗大,经济效益较低。In the related art, the waste heat in the whole maintenance process cannot be self-discharged and reused, and there is also a lack of interoperable and complementary temperature adjustment mechanisms in each maintenance space, so the maintenance energy consumption is large and the economic benefit is low.
发明内容SUMMARY OF THE INVENTION
为至少在一定程度上克服相关技术中存在的问题,本申请提供一种混凝土构件养护的热气互导系统及其控制方法。In order to overcome the problems existing in the related art at least to a certain extent, the present application provides a heat-gas mutual conduction system for curing a concrete member and a control method thereof.
根据本申请实施例的第一方面,提供一种混凝土构件养护的热气互导系统,包括:至少两个养护窑,以及进气主管、排气主管、导气主管;所述养护窑的类型为混凝土构件养护窑和/或预养护窑;According to a first aspect of the embodiments of the present application, there is provided a hot air mutual conduction system for curing concrete components, including: at least two curing kilns, and an intake main pipe, an exhaust main pipe, and an air guiding main pipe; the type of the curing kiln is: Concrete element curing kilns and/or pre-curing kilns;
所述养护窑的一端与所述进气主管之间通过进气支管连接,所述养护窑的另一端与所述排气主管之间通过排气支管连接;所述导气主管的一端与所述进气主管连接,另一端与所述排气主管连接;One end of the curing kiln and the intake main pipe are connected through an intake branch pipe, and the other end of the curing kiln and the exhaust main pipe are connected through an exhaust branch pipe; The intake main pipe is connected, and the other end is connected with the exhaust main pipe;
从任意一个所述养护窑的排气支管,依次经过所述排气主管、所述导气主管、所述进气主管,到达另一个所述养护窑的进气支管,所经过的管路形成热气互导管路;所述热气互导管路上设置有互导控制阀组,用于控制热气在两个所述养护窑之间的流通或阻断。From the exhaust branch pipe of any one of the curing kilns, through the exhaust main pipe, the air guide main pipe, and the intake main pipe in sequence, to the intake branch pipe of the other curing kiln, the pipelines passed through are formed. A hot gas mutual conduit; a mutual conduction control valve group is arranged on the hot gas mutual conduit, which is used to control the circulation or blocking of the hot gas between the two curing kilns.
进一步地,所述互导控制阀组包括:设置在一个所述养护窑的排气支管上的排气支管电磁阀、设置在所述导气主管上的导气主管电磁阀,以及设置在另一个所述养护窑的进气支管上的进气支管电磁阀;Further, the mutual conductance control valve group includes: an exhaust branch pipe solenoid valve arranged on an exhaust branch pipe of one of the curing kilns, an air guide main pipe solenoid valve arranged on the air guide main pipe, and an air guide pipe solenoid valve arranged on another an air intake branch pipe solenoid valve on the air intake branch pipe of the curing kiln;
所述导气主管上还设置有轴流风机,该轴流风机工作时的气流方向为:从所述排气主管到所述进气主管。The air guide main pipe is also provided with an axial flow fan, and the air flow direction of the axial flow fan during operation is: from the exhaust main pipe to the intake main pipe.
进一步地,所述进气主管上设置有外部供热入口;Further, an external heating inlet is provided on the intake main pipe;
从所述外部供热入口到任意一个所述养护窑的进气支管,所经过的管路形成外部供热管路;所述外部供热管路上设置有供热控制阀组,用于控制热气在所述外部供热管路中的流通或阻断。From the external heating inlet to any of the inlet branch pipes of the curing kiln, the pipelines passing through form an external heating pipeline; the external heating pipeline is provided with a heating control valve group, which is used to control the hot gas Circulation or blockage in the external heating circuit.
进一步地,所述供热控制阀组包括:设置在所述进气主管上的进气主管电磁阀,以及设置在相应的所述养护窑的进气支管上的进气支管电磁阀。Further, the heating control valve group includes: an intake main solenoid valve arranged on the intake main pipe, and an intake branch solenoid valve arranged on the corresponding intake branch pipe of the curing kiln.
进一步地,所述进气主管上设置有排热口;Further, the intake main pipe is provided with a heat exhaust port;
从任意一个所述养护窑的排气支管,依次经过所述排气主管、所述导气主管、所述进气主管,到达所述排热口,所经过的管路形成排气降温管路;所述排气降温管路上设置有降温控制阀组,用于控制热气在所述排气降温管路中的流通或阻断。From any exhaust branch pipe of the curing kiln, it passes through the exhaust main pipe, the air guide main pipe, and the air intake main pipe in sequence to reach the heat exhaust port, and the pipelines passed through form an exhaust cooling pipeline. ; A cooling control valve group is arranged on the exhaust cooling pipeline, which is used to control the circulation or blocking of hot gas in the exhaust cooling pipeline.
进一步地,该系统还包括排气烟囱和排气烟囱主管;所述排气烟囱主管的一端与所述进气主管上的排热口连接;所述排气烟囱设置在所述排气烟囱主管的另一端;Further, the system also includes an exhaust chimney and an exhaust chimney main pipe; one end of the exhaust chimney main pipe is connected to the heat exhaust port on the air intake main pipe; the exhaust chimney is arranged on the exhaust chimney main pipe. the other end of ;
所述排气烟囱主管上设置有排气烟囱主管电磁阀。The exhaust chimney main pipe is provided with an exhaust chimney main pipe solenoid valve.
进一步地,所述降温控制阀组包括:设置在相应的所述养护窑的排气支管上的排气支管电磁阀、设置在所述导气主管上的导气主管电磁阀和排气烟囱主管电磁阀。Further, the cooling control valve group includes: an exhaust branch pipe solenoid valve arranged on the exhaust branch pipe of the corresponding curing kiln, an air guide main solenoid valve and an exhaust chimney main pipe arranged on the air guide main pipe. The electromagnetic valve.
根据本申请实施例的第二方面,提供一种混凝土构件养护的热气互导控制方法,该方法应用于如上任意一种实施例所述的系统;所述方法包括:According to a second aspect of the embodiments of the present application, there is provided a method for controlling thermal conductivity of concrete components, which is applied to the system according to any one of the above embodiments; the method includes:
获取所有养护窑的目标温度和当前温度;Get the target temperature and current temperature of all curing kilns;
根据每个养护窑的目标温度和当前温度,判断该养护窑的热需求状态:当目标温度大于当前温度时,该养护窑的热需求状态为升温需求;当目标温度小于当前温度时,该养护窑的热需求状态为降温需求;According to the target temperature and current temperature of each curing kiln, determine the heat demand state of the curing kiln: when the target temperature is greater than the current temperature, the heat demand state of the curing kiln is the heating demand; when the target temperature is lower than the current temperature, the curing kiln The heat demand state of the kiln is the cooling demand;
如果同时存在升温需求的养护窑和降温需求的养护窑,则进入热气互导模式:控制目标热气互导管路上的控制阀组开启,其它控制阀全部关闭;其中,所述目标热气互导管路为:从降温需求的养护窑到升温需求的养护窑之间的热气互导管路。If there is a curing kiln with a heating demand and a curing kiln with a cooling demand at the same time, the hot gas mutual conduction mode is entered: the control valve group on the control target hot gas mutual conduction path is opened, and all other control valves are closed; wherein, the target hot gas mutual conduction path is : The hot gas mutual conduit between the curing kiln for cooling demand and the curing kiln for heating demand.
进一步地,所述方法还包括:Further, the method also includes:
如果仅存在升温需求的养护窑,则进入外部供热模式:控制目标供热管路上的控制阀组开启,其它控制阀全部关闭;其中,所述目标供热管路为:从外部供热入口到该升温需求的养护窑之间的外部供热管路;If there is only a curing kiln with heating demand, enter the external heating mode: control the control valve group on the target heating pipeline to open, and all other control valves to close; wherein, the target heating pipeline is: from the external heating inlet External heating piping to the curing kiln for this heating requirement;
如果仅存在降温需求的养护窑,则进入排气降温模式:控制目标降温管路上的控制阀组开启,其它控制阀全部关闭;其中,所述目标降温管路为:从该降温需求的养护窑到排热口之间的排气降温管路;If there is only a curing kiln with cooling demand, enter the exhaust cooling mode: the control valve group on the control target cooling pipeline is opened, and all other control valves are closed; wherein, the target cooling pipeline is: from the curing kiln with the cooling demand The exhaust cooling pipeline between the heat exhaust port;
如果所有养护窑的目标温度等于当前温度,将所有控制阀关闭。If the target temperature of all curing kilns is equal to the current temperature, close all control valves.
进一步地,所述方法还包括:Further, the method also includes:
在热气互导模式下,当检测到升温需求的养护窑达到其目标温度,且降温需求的养护窑未达到其目标温度时,自动关闭升温需求的养护窑对应的进气支管电磁阀,同时控制降温需求的养护窑进入排气降温模式;In the hot gas mutual conduction mode, when the curing kiln that detects the heating demand reaches its target temperature, and the curing kiln that cooling demand does not reach its target temperature, the solenoid valve of the intake branch pipe corresponding to the curing kiln with the heating demand is automatically closed, and at the same time control The curing kiln with cooling demand enters the exhaust cooling mode;
在热气互导模式下,当检测到降温需求的养护窑达到其目标温度,且升温需求的养护窑未达到其目标温度时,自动关闭降温需求的养护窑对应的排气支管电磁阀,同时控制升温需求的养护窑进入外部供热模式。In the hot gas mutual conductance mode, when the curing kiln that detects the cooling demand reaches its target temperature, and the curing kiln with the heating demand does not reach its target temperature, the solenoid valve of the exhaust branch pipe corresponding to the curing kiln with the cooling demand is automatically closed, and at the same time control The curing kiln with heating demand enters the external heating mode.
本申请的实施例提供的技术方案具备以下有益效果:The technical solutions provided by the embodiments of the present application have the following beneficial effects:
本申请的方案当不同养护空间相互间同时存在升温和降温需求时,能够实现热气动态互导,使各独立的养护空间建立起了动态联系,升降温方式更为灵活;升温过程中不一定需要外部供热,通过内部动态调节就可实现,减少外部进气供热时间;余热充分利用,减少总供热量,降低混凝土构件的总养护成本。The solution of the present application can realize dynamic mutual conduction of hot gas when different maintenance spaces have both heating and cooling needs, so that each independent maintenance space can establish a dynamic connection, and the heating and cooling methods are more flexible; it is not necessarily required during the heating process. External heating can be achieved through internal dynamic adjustment, reducing the time of external air intake heating; making full use of waste heat, reducing the total heat supply, and reducing the total maintenance cost of concrete components.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本申请。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not limiting of the present application.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
图1是本发明实施例一种混凝土构件养护的热气互导系统管路结构示意图。FIG. 1 is a schematic diagram of the pipeline structure of a hot air mutual conduction system for curing a concrete member according to an embodiment of the present invention.
图2是本发明实施例一种混凝土构件养护的热气互导系统具体结构示意图。FIG. 2 is a schematic diagram of a specific structure of a hot-air mutual conduction system for curing a concrete member according to an embodiment of the present invention.
图3是本发明实施例一种混凝土构件养护的热气互导的控制逻辑图。FIG. 3 is a control logic diagram of the mutual conduction of hot air for curing of a concrete member according to an embodiment of the present invention.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的系统和方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. Where the following description refers to the drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with this application. Rather, they are merely examples of systems and methods consistent with some aspects of the present application as recited in the appended claims.
图1是根据一示例性实施例示出的一种混凝土构件养护的热气互导系统的结构示意图。该系统包括:至少两个养护窑,以及进气主管33、排气主管47、导气主管31;所述养护窑的类型为混凝土构件养护窑和/或预养护窑。FIG. 1 is a schematic structural diagram of a heat and gas mutual conduction system for curing a concrete member according to an exemplary embodiment. The system includes: at least two curing kilns, and an intake
所述养护窑的一端与所述进气主管33之间通过进气支管25连接,所述养护窑的另一端与所述排气主管47之间通过排气支管1连接;所述导气主管31的一端与所述进气主管33连接,另一端与所述排气主管47连接。One end of the curing kiln and the intake
从任意一个所述养护窑的排气支管,依次经过所述排气主管47、所述导气主管31、所述进气主管33,到达另一个所述养护窑的进气支管,所经过的管路形成热气互导管路;所述热气互导管路上设置有互导控制阀组,用于控制热气在两个所述养护窑之间的流通或阻断。From the exhaust branch pipe of any one of the curing kilns, through the exhaust
本申请的方案当不同养护空间相互间同时存在升温和降温需求时,能够实现热气动态互导,使各独立的养护空间建立起了动态联系,升降温方式更为灵活;升温过程中不一定需要外部供热,通过内部动态调节就可实现,减少外部进气供热时间;实现余热充分利用,减少总供热量,降低混凝土构件的总养护成本。The solution of the present application can realize dynamic mutual conduction of hot gas when different maintenance spaces have both heating and cooling needs, so that each independent maintenance space can establish a dynamic connection, and the heating and cooling methods are more flexible; it is not necessarily required during the heating process. External heating can be achieved through internal dynamic adjustment, reducing the time of external air intake heating; fully utilizing waste heat, reducing the total heat supply, and reducing the total maintenance cost of concrete components.
下面结合具体的应用场景,对本申请的方案进行拓展说明。The solution of the present application will be expanded and described below in conjunction with specific application scenarios.
如图2所示,本申请的一些实施例中,整个混凝土构件养护余热导气再利用系统包括:窑体部分、供热进气部分、导气排气部分。As shown in FIG. 2 , in some embodiments of the present application, the entire system for reusing the waste heat from curing of concrete components includes: a kiln body part, a heating air intake part, and an air guiding and exhausting part.
窑体部分包括:左混凝土构件立式养护窑窑体17、右混凝土构件立式养护窑窑体41、预养护窑40。The kiln body part includes: the left concrete component vertical
供热进气部分包括:进气主管电磁阀24控制外部供热蒸汽进入进气主管33。左窑第1列进气支管电磁阀26、左窑第2列进气支管电磁阀28、左窑第3列进气支管电磁阀30分别控制供热蒸汽通过左窑第1列进气支管25、左窑第2列进气支管27、左窑第3列进气支管29进入左窑内对应列的养护空间。右窑第1列进气支管电磁阀35、右窑第2列进气支管电磁阀37、右窑第3列进气支管电磁阀39分别控制供热蒸汽通过右窑第1列进气支管34、右窑第2列进气支管36、右窑第3列进气支管38进入右窑对应列的养护空间。预养护窑进气支管电磁阀46控制供热蒸汽通过预养护窑进气支管45进入预养窑40的养护空间。The heating intake part includes: the intake
导气排气部分包括:导气轴流风机7把分别在左窑第1列养护窑18、左窑第2列养护窑19、左窑第3列养护窑20、右窑第1列养护窑21、右窑第2列养护窑22、右窑第3列养护窑23、预养护窑40内的热蒸汽,通过分别控制左窑第1列排气支管电磁阀2、左窑第2列排气支管电磁阀4、左窑第3列排气支管电磁阀6、右窑第1列排气支管电磁阀9、右窑第2列排气支管电磁阀11、右窑第3列排气支管电磁阀13、预养护窑进气支管电磁阀46,并分别经过左窑第1列排气支管1、左窑第2列排气支管3、左窑第3列排气支管5、右窑第1列排气支管8、右窑第2列排气支管10、右窑第3列排气支管12、预养护窑排气支管42使热气进入热气导气主管31,并通过控制热气导气主管电磁阀32使导气的热蒸汽重新进入进气主管33。可通过控制排气烟囱主管电磁阀43的通断控制热蒸汽通过排气烟囱主管15进入排气烟囱14把多余的热蒸汽排出窑外。The air guide and exhaust part includes: 7 air guide axial fans in the left kiln first
参照图2,一些实施例中,所述互导控制阀组包括:设置在一个所述养护窑的排气支管上的排气支管电磁阀(2、4、6、9、11、13、44)、设置在所述导气主管31上的导气主管电磁阀32,以及设置在另一个所述养护窑的进气支管上的进气支管电磁阀(26、28、30、35、37、39、46)。Referring to FIG. 2, in some embodiments, the mutual conductance control valve group includes: an exhaust branch solenoid valve (2, 4, 6, 9, 11, 13, 44) disposed on an exhaust branch pipe of the curing kiln ), the air guiding main
所述导气主管31上还设置有轴流风机,该轴流风机工作时的气流方向为:从所述排气主管47到所述进气主管33。The air guide
一些实施例中,所述进气主管33上设置有外部供热入口。从所述外部供热入口到任意一个所述养护窑的进气支管,所经过的管路形成外部供热管路;所述外部供热管路上设置有供热控制阀组,用于控制热气在所述外部供热管路中的流通或阻断。In some embodiments, the intake
一些实施例中,所述供热控制阀组包括:设置在所述进气主管33上的进气主管电磁阀24,以及设置在相应的所述养护窑的进气支管上的进气支管电磁阀(26、28、30、35、37、39、46)。In some embodiments, the heating control valve group includes: an intake
一些实施例中,所述进气主管33上设置有排热口。从任意一个所述养护窑的排气支管,依次经过所述排气主管47、所述导气主管31、所述进气主管33,到达所述排热口,所经过的管路形成排气降温管路;所述排气降温管路上设置有降温控制阀组,用于控制热气在所述排气降温管路中的流通或阻断。In some embodiments, the intake
一些实施例中,该系统还包括排气烟囱14和排气烟囱主管15;所述排气烟囱主管15的一端与所述进气主管33上的排热口连接;所述排气烟囱14设置在所述排气烟囱主管15的另一端。所述排气烟囱主管15上设置有排气烟囱主管电磁阀43。In some embodiments, the system further includes an
一些实施例中,所述降温控制阀组包括:设置在相应的所述养护窑的排气支管上的排气支管电磁阀(2、4、6、9、11、13、44)、设置在所述导气主管31上的导气主管电磁阀32和排气烟囱主管电磁阀43。In some embodiments, the cooling control valve group comprises: exhaust branch pipe solenoid valves (2, 4, 6, 9, 11, 13, 44) arranged on the exhaust branch pipe of the corresponding curing kiln; The air guide
基于如上任意一种实施例所述的系统,本申请还提供一种混凝土构件养护的热气互导控制方法。如图3所示,该方法包括如下步骤:Based on the system described in any one of the above embodiments, the present application further provides a method for controlling the thermal conductivity of concrete components. As shown in Figure 3, the method includes the following steps:
获取所有养护窑的目标温度和当前温度;Get the target temperature and current temperature of all curing kilns;
根据每个养护窑的目标温度和当前温度,判断该养护窑的热需求状态:当目标温度大于当前温度时,该养护窑的热需求状态为升温需求;当目标温度小于当前温度时,该养护窑的热需求状态为降温需求;According to the target temperature and current temperature of each curing kiln, determine the heat demand state of the curing kiln: when the target temperature is greater than the current temperature, the heat demand state of the curing kiln is the heating demand; when the target temperature is lower than the current temperature, the curing kiln The heat demand state of the kiln is the cooling demand;
如果同时存在升温需求的养护窑和降温需求的养护窑,则进入热气互导模式:控制目标热气互导管路上的控制阀组开启,其它控制阀全部关闭;其中,所述目标热气互导管路为:从降温需求的养护窑到升温需求的养护窑之间的热气互导管路。If there is a curing kiln with a heating demand and a curing kiln with a cooling demand at the same time, the hot gas mutual conduction mode is entered: the control valve group on the control target hot gas mutual conduction path is opened, and all other control valves are closed; wherein, the target hot gas mutual conduction path is : The hot gas mutual conduit between the curing kiln for cooling demand and the curing kiln for heating demand.
一些实施例中,所述方法还包括:In some embodiments, the method further includes:
如果仅存在升温需求的养护窑,则进入外部供热模式:控制目标供热管路上的控制阀组开启,其它控制阀全部关闭;其中,所述目标供热管路为:从外部供热入口到该升温需求的养护窑之间的外部供热管路;If there is only a curing kiln with heating demand, enter the external heating mode: control the control valve group on the target heating pipeline to open, and all other control valves to close; wherein, the target heating pipeline is: from the external heating inlet External heating piping to the curing kiln for this heating requirement;
如果仅存在降温需求的养护窑,则进入排气降温模式:控制目标降温管路上的控制阀组开启,其它控制阀全部关闭;其中,所述目标降温管路为:从该降温需求的养护窑到排热口之间的排气降温管路;If there is only a curing kiln with cooling demand, enter the exhaust cooling mode: the control valve group on the control target cooling pipeline is opened, and all other control valves are closed; wherein, the target cooling pipeline is: from the curing kiln with the cooling demand The exhaust cooling pipeline between the heat exhaust port;
如果所有养护窑的目标温度等于当前温度,将所有控制阀关闭。If the target temperature of all curing kilns is equal to the current temperature, close all control valves.
一些实施例中,所述方法还包括:In some embodiments, the method further includes:
在热气互导模式下,当检测到升温需求的养护窑达到其目标温度,且降温需求的养护窑未达到其目标温度时,自动关闭升温需求的养护窑对应的进气支管电磁阀,同时控制降温需求的养护窑进入排气降温模式;In the hot gas mutual conduction mode, when the curing kiln that detects the heating demand reaches its target temperature, and the curing kiln that cooling demand does not reach its target temperature, the solenoid valve of the intake branch pipe corresponding to the curing kiln with the heating demand is automatically closed, and at the same time control The curing kiln with cooling demand enters the exhaust cooling mode;
在热气互导模式下,当检测到降温需求的养护窑达到其目标温度,且升温需求的养护窑未达到其目标温度时,自动关闭降温需求的养护窑对应的排气支管电磁阀,同时控制升温需求的养护窑进入外部供热模式。In the hot gas mutual conductance mode, when the curing kiln that detects the cooling demand reaches its target temperature, and the curing kiln with the heating demand does not reach its target temperature, the solenoid valve of the exhaust branch pipe corresponding to the curing kiln with the cooling demand is automatically closed, and at the same time control The curing kiln with heating demand enters the external heating mode.
如图3所示,根据实际生产养护情况,通过上位机系统下发或通过人工设置窑内列间、两立窑间、立窑与预养窑间的升温和降温需求。并以窑内列间进行动态升降温调节为例进行详细说明。本申请实施例的热气互导控制方法,具体包括以下步骤:As shown in Figure 3, according to the actual production and maintenance situation, the heating and cooling requirements of the kiln row, the two vertical kilns, the vertical kiln and the pre-cured kiln are issued by the host computer system or manually set. And take the dynamic temperature rise and fall adjustment between the rows in the kiln as an example to explain in detail. The heat-gas mutual conductance control method of the embodiment of the present application specifically includes the following steps:
1):当窑内的某一列收到外部供热升温需求时,外部供热主阀打开,进气阀打开,排气阀关闭,烟囱阀关闭。导气轴流风机7开始工作,窑内某一列温度开始上升,当窑内的某一列达到所需温度时关闭所有阀体。1): When a certain row in the kiln receives the external heating heating demand, the external heating main valve is opened, the intake valve is opened, the exhaust valve is closed, and the chimney valve is closed. The air guide
2):当窑内的某一列间收到排气降温需求时,外部供热主阀关闭,进气阀关闭,排气阀打开,烟囱阀关闭。导气轴流风机7开始工作,窑内某一列温度开始下降,当窑内的某一列达到所需温度时关闭所有阀体。2): When a certain row in the kiln receives the exhaust cooling demand, the external heating main valve is closed, the intake valve is closed, the exhaust valve is opened, and the chimney valve is closed. The air guide
3):当窑内的某一列间收到动态升温需求,另一列收到动态降温需求时。外部供热主阀和烟囱阀先关闭,收到动态升温需求的所在列的进气阀打开,排气阀关闭。同时收到动态降温需求的所在列排气阀打开,进气阀关闭,导气轴流风机7开始工作。3): When a row in the kiln receives a dynamic heating demand, and another row receives a dynamic cooling demand. The main valve for external heating and the chimney valve are closed first, the intake valve of the column that receives the dynamic heating demand is opened, and the exhaust valve is closed. At the same time, the exhaust valve of the column where the dynamic cooling demand is received is opened, the intake valve is closed, and the air guide
4):收到动态升温需求的列开始升温,收到动态降温需求的列开始降温。当检测到收到动态升温需求的列内部温度达到所需温度,收到动态降温需求的列未达到所需温度时,收到动态升温需求的列关闭进气阀体,同时收到动态降温需求的列执行的2)步骤的流程。4): The column that receives the dynamic heating demand starts to heat up, and the column that receives the dynamic cooling demand starts to cool down. When it is detected that the internal temperature of the column that receives the dynamic heating demand reaches the required temperature, and the column that receives the dynamic cooling demand does not reach the required temperature, the column that receives the dynamic heating demand closes the intake valve body and receives the dynamic cooling demand at the same time. The flow of the 2) step performed by the column.
5):当检测到收到动态升温需求的列内部温度未达所需温度,收到动态降温需求的列达到所需温度时,收到动态降温需求的列关闭排气阀体,同时收到动态升温需求的列执行的1)步骤的流程。5): When it is detected that the internal temperature of the column that receives the dynamic heating demand does not reach the required temperature, and the column that receives the dynamic cooling demand reaches the required temperature, the column that receives the dynamic cooling demand closes the exhaust valve body, and receives the The flow of step 1) performed by the column of dynamic heating demand.
通过本申请的养护热气互导、余热再利用系统,可实现混凝土构件养护立式窑内每列间、立式窑与立式窑间、立式窑与预养窑间实现热气动态互导,同时实现窑内主动升降温功能。混凝土构件养护升温过程中不一定需要外部供热,通过内部动态调节就可实现,减少外部进气供热时间。余热充分利用,减少总供热量,降低混凝土构件的总养护成本。Through the curing hot gas mutual conduction and waste heat reuse system of the present application, it is possible to realize the dynamic mutual conduction of hot gas between each row in the curing vertical kiln, between the vertical kiln and the vertical kiln, and between the vertical kiln and the pre-curing kiln, At the same time, the automatic heating and cooling function in the kiln is realized. During the curing and heating process of concrete components, external heating is not necessarily required. It can be achieved through internal dynamic adjustment, reducing the time of external air intake heating. The waste heat is fully utilized to reduce the total heat supply and the total maintenance cost of concrete components.
混凝土构件养护立式窑内每列间、立式窑与立式窑间、立式窑与预养窑间,当不同养护空间相互间同时存在升温和降温需求时能够实现热气动态互导,使各独立的养护空间建立起了动态联系,升降温方式更为灵活。Between each row of the concrete component curing vertical kiln, between the vertical kiln and the vertical kiln, and between the vertical kiln and the pre-cured kiln, when the different curing spaces have heating and cooling requirements at the same time, the dynamic mutual conduction of hot air can be realized, so that the Each independent maintenance space has established a dynamic connection, and the heating and cooling methods are more flexible.
同个窑窑内各列实现在不供热或主阀门不全开的条件下通过本发明系统相互间的进气和排气在满足养护需求的前提下实现各养护空间内的的热气动态调节。和养护完成时实现养护空间内的余热余气导入另一个需要升温养护的养护空间中实现热量再利用。Each row in the same kiln realizes the dynamic adjustment of hot gas in each curing space through the mutual intake and exhaust of the system of the present invention under the condition that no heating is supplied or the main valve is not fully opened, on the premise that the maintenance requirements are met. . When the maintenance is completed, the waste heat and gas in the maintenance space can be introduced into another maintenance space that needs to be heated and maintained to realize heat reuse.
混凝土构件养护升温过程中不一定需要外部供热,减少外部进气供热时间。余热余气充分利用,减少总供热量,降低混凝土构件的总养护成本。混凝土构件养护各立式养护窑及预养护窑窑内热气的排出,实现窑内的主动降温功能。In the process of curing and heating of concrete components, external heating is not necessarily required, which reduces the heating time of external air intake. The waste heat and gas are fully utilized to reduce the total heat supply and the total maintenance cost of concrete components. Concrete component curing Various vertical curing kilns and pre-curing kilns discharge hot air in the kiln to realize the active cooling function in the kiln.
本申请提出的一种混凝土构件养护热气互导、余热再利用系统及其控制方法,本领域技术人员可通过借鉴本文内容,适当改变条件等环节实现,尽管本发明的方法和制备技术已通过较佳实施例子进行了描述,相关技术人员明显能在不脱离本发明内容、精神和范围内对本文所述的方法和技术路线进行改动或重新组合,来实现最终的制备技术。特别需要指出的是,所有相类似的替换和改动对本领域技术人员来说是显而易见的,他们都被视为包括在本发明精神、范围和内容中。A system of heat-gas mutual conduction and waste heat reuse for curing concrete components proposed in this application, and a control method thereof, can be realized by those skilled in the art by referring to the content of this article and appropriately changing conditions, although the method and preparation technology of the present invention have been through relatively The preferred embodiments are described, and those skilled in the art can obviously modify or recombine the methods and technical routes described herein without departing from the content, spirit and scope of the present invention to realize the final preparation technology. It should be particularly pointed out that all similar substitutions and modifications apparent to those skilled in the art are deemed to be included in the spirit, scope and content of the present invention.
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