CN114643299A - Renovation and repair device for hydraulic shaping machine for mine car - Google Patents
Renovation and repair device for hydraulic shaping machine for mine car Download PDFInfo
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- CN114643299A CN114643299A CN202210261802.2A CN202210261802A CN114643299A CN 114643299 A CN114643299 A CN 114643299A CN 202210261802 A CN202210261802 A CN 202210261802A CN 114643299 A CN114643299 A CN 114643299A
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- 238000007493 shaping process Methods 0.000 title claims abstract description 96
- 230000008439 repair process Effects 0.000 title claims abstract description 22
- 238000009418 renovation Methods 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000005065 mining Methods 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 9
- 239000010959 steel Substances 0.000 claims abstract description 9
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- 238000005859 coupling reaction Methods 0.000 claims abstract 3
- 230000003014 reinforcing effect Effects 0.000 claims description 11
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- 230000008901 benefit Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
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- CBVWMGCJNPPAAR-HJWRWDBZSA-N (nz)-n-(5-methylheptan-3-ylidene)hydroxylamine Chemical compound CCC(C)C\C(CC)=N/O CBVWMGCJNPPAAR-HJWRWDBZSA-N 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 11
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 239000003381 stabilizer Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
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- 238000010586 diagram Methods 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/06—Removing local distortions
- B21D1/10—Removing local distortions of specific articles made from sheet metal, e.g. mudguards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
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Abstract
Description
技术领域technical field
本发明涉及矿山设备技术领域,具体为一种用于矿车的液压整形机改造修复装置。The invention relates to the technical field of mining equipment, in particular to a modification and repair device for a hydraulic shaping machine used for a mine car.
背景技术Background technique
矿山轨道运输的专用车辆。为适应井下巷道狭小的条件,外形尺寸紧凑。有货车、人车、料车等,矿车是矿山中输送煤、矿石和废石等散状物料的窄轨铁路搬运车辆,一般须用机车或绞车牵引。Special vehicles for mine rail transportation. In order to adapt to the narrow conditions of underground tunnels, the external dimensions are compact. There are freight wagons, people's wagons, material wagons, etc. Mine wagons are narrow-gauge railway transportation vehicles for transporting bulk materials such as coal, ore and waste rock in mines, and generally must be pulled by locomotives or winches.
矿车在装载矿料时,矿车的四周侧壁容易受到矿料碰撞变形,需要及时修复,不然会影响矿车的整体强度,导致矿车损坏无法使用,目前,对于矿车侧壁的修复方式大多是通过工作人员手动使用工具整平,效率低下且劳动强度高,已无法满足使用需求。When the minecart is loading ore, the surrounding sidewalls of the minecart are vulnerable to the collision and deformation of the minecart, which needs to be repaired in time, otherwise the overall strength of the minecart will be affected, resulting in damage to the minecart that cannot be used. At present, the repair of the sidewall of the minecart Most of the methods are leveling by manual use of tools by staff, which is inefficient and labor-intensive, and can no longer meet the needs of use.
发明内容SUMMARY OF THE INVENTION
为实现上述目的,本发明提供如下技术方案:一种用于矿车的液压整形机改造修复装置,包括整形机构以及连接机构,所述整形机构包括支撑臂、连接臂以及整形夹具,所述连接臂设置于支撑臂的顶部且内部设置有滑块,所述连接臂的一端设置有用于驱动滑块进行X轴方向运动的液压杆一,所述滑块的顶部设置有用于驱动整形夹具进行Z轴方向运动的液压杆二,所述整形夹具的两侧分别设置有液压杆三和液压杆四,所述液压杆四远离整形夹具的一端设置有手持座,所述液压杆四的输出端底部呈环形规则分布有数量不少于一个的卡齿;In order to achieve the above purpose, the present invention provides the following technical solutions: a hydraulic shaping machine reconstruction and repairing device for a mine car, comprising a shaping mechanism and a connecting mechanism, the shaping mechanism includes a support arm, a connecting arm and a shaping fixture, the connection The arm is arranged on the top of the support arm and has a slider inside. One end of the connecting arm is provided with a hydraulic rod for driving the slider to move in the X-axis direction. The second hydraulic rod that moves in the axial direction, the
所述连接机构包括用于连接液压杆二和整形夹具的连接柱,所述连接柱的内部开设有活动腔一以及两个与活动腔一相连通的活动腔二,所述活动腔二的内部设置有一端安装有定位齿的联动杆,所述联动杆的另一端延伸至活动腔一的内部,其中一个所述定位齿的顶端延伸至两个相邻的卡齿之间,另一个所述定位齿的顶端与其中一个卡齿的底部相抵触,所述活动腔一的内部设置有数量不少于两个的定位杆,所述定位杆上活动设置有限位板,所述限位板的一端设置有驱动杆,所述驱动杆的一端设置有一端贯穿至连接柱外部并延伸至手持座内部的钢丝绳。The connecting mechanism includes a connecting column for connecting the second hydraulic rod and the shaping clamp. The interior of the connecting column is provided with a movable cavity 1 and two movable cavities two communicated with the movable cavity 1. The interior of the movable cavity 2 A linkage rod with positioning teeth installed at one end is provided, and the other end of the linkage rod extends to the interior of the movable chamber 1, wherein the top of one of the positioning teeth extends between two adjacent teeth, and the other The top of the positioning teeth is in conflict with the bottom of one of the locking teeth, the interior of the movable cavity 1 is provided with no less than two positioning rods, and a limit plate is movably provided on the positioning rod. One end is provided with a driving rod, and one end of the driving rod is provided with a wire rope, one end of which penetrates to the outside of the connecting column and extends to the interior of the hand-held seat.
作为本发明的一种优选技术方案,所述支撑臂的两侧均设置有辅助臂,所述连接臂的两侧均设置有数量不少于一个的布线架,所述滑块的顶部设置有数量不少于一个的支撑滑轮,所述支撑滑轮的表面与连接臂的顶部滑动连接。As a preferred technical solution of the present invention, both sides of the support arm are provided with auxiliary arms, both sides of the connecting arm are provided with not less than one wiring rack, and the top of the slider is provided with The number of support pulleys is not less than one, and the surface of the support pulley is slidably connected with the top of the connecting arm.
作为本发明的一种优选技术方案,所述整形夹具的内部设置有整形槽,所述整形夹具呈倒U形设置,所述液压杆三的输出端设置有位于整形槽内部的夹板,所述液压杆四的输出端延伸至整形槽的内部并与夹板呈相对设置。As a preferred technical solution of the present invention, a shaping groove is provided inside the shaping fixture, the shaping fixture is arranged in an inverted U shape, and the output end of the third hydraulic rod is provided with a splint located inside the shaping slot, the The output end of the hydraulic rod 4 extends to the inside of the shaping groove and is arranged opposite to the clamping plate.
作为本发明的一种优选技术方案,所述手持座的一侧设置有连接座,所述手持座与液压杆四之间通过连接座固定连接,所述连接座的内部固定设置有稳定杆,所述稳定杆上对称设置有两个滑板。As a preferred technical solution of the present invention, a connecting seat is provided on one side of the hand-held seat, the hand-held seat and the hydraulic rod 4 are fixedly connected through the connecting seat, and a stabilizer rod is fixedly arranged inside the connecting seat, Two sliding plates are symmetrically arranged on the stabilizer bar.
作为本发明的一种优选技术方案,所述连接槽内壁的两侧均开设有卡槽,所述卡槽的内部固定设置有磁板一,所述滑板的内部活动设置有磁板二,所述磁板二的顶部设置有顶端贯穿至滑板顶部的控制杆。As a preferred technical solution of the present invention, both sides of the inner wall of the connecting groove are provided with card slots, a magnetic plate 1 is fixedly arranged inside the card slot, and a
作为本发明的一种优选技术方案,所述连接座顶部的一端设置有一端与整形夹具一侧固定连接的加强臂,所述连接柱的表面、整形夹具的一侧以及加强臂的内部均设置有导向轮,两个所述钢丝绳的一端依次从多个导向轮的表面绕过后分别与两个滑板的一侧固定连接。As a preferred technical solution of the present invention, one end of the top of the connecting seat is provided with a reinforcing arm whose one end is fixedly connected to one side of the shaping fixture, and the surface of the connecting column, one side of the shaping fixture and the interior of the reinforcing arm are all provided with There are guide wheels, and one end of the two steel wire ropes is successively bypassed from the surfaces of the plurality of guide wheels and then fixedly connected to one side of the two slide plates respectively.
作为本发明的一种优选技术方案,所述液压杆二的输出端内部开设有T形槽,所述连接柱的顶部设置有表面与T形槽内部滑动套接的T形块,所述整形夹具的顶部与连接柱的底部通过销轴活动连接。As a preferred technical solution of the present invention, the output end of the second hydraulic rod is provided with a T-shaped groove, and the top of the connecting column is provided with a T-shaped block whose surface is slidably sleeved inside the T-shaped groove. The top of the fixture and the bottom of the connecting column are movably connected by pins.
作为本发明的一种优选技术方案,所述联动杆位于活动腔二内部的一段上活动套接有压簧,所述联动杆延伸至活动腔一内部的一端固定设置有压板,所述活动腔二内壁的底部位于压板的正下方设置有受力座。As a preferred technical solution of the present invention, a section of the linkage rod located inside the second movable chamber is movably sleeved with a compression spring, and one end of the linkage rod extending to the interior of the first movable chamber is fixedly provided with a pressure plate, and the movable chamber The bottom of the two inner walls is located just below the pressing plate and is provided with a force bearing seat.
作为本发明的一种优选技术方案,所述活动腔二内壁的底部设置有位于驱动杆一侧的安装杆,所述安装杆的一侧设置有与定位杆圆心一致的弧形杆,所述弧形杆的一端贯穿限位板的内部并延伸至限位板的外部,所述弧形杆的表面活动套设有弹簧。As a preferred technical solution of the present invention, the bottom of the second inner wall of the movable cavity is provided with a mounting rod located on one side of the driving rod, and one side of the mounting rod is provided with an arc-shaped rod that is consistent with the center of the positioning rod. One end of the arc-shaped rod penetrates through the interior of the limiting plate and extends to the outside of the limiting plate, and the surface of the arc-shaped rod is movably sleeved with a spring.
作为本发明的一种优选技术方案,所述限位板与驱动杆组合呈L形设置,所述限位板上设置有弧形部,所述加强臂呈倾斜设置,所述连接座的两侧与手持座的一侧之间均设置有弧形护手板。As a preferred technical solution of the present invention, the limiting plate and the driving rod are combined in an L-shape, the limiting plate is provided with an arc-shaped portion, the reinforcing arm is inclined, and two parts of the connecting seat are arranged in an L shape. A curved hand guard is arranged between the side and one side of the hand-held base.
与现有技术相比,本发明提供了一种用于矿车的液压整形机改造修复装置,具备以下有益效果:Compared with the prior art, the present invention provides a modification and repair device for a hydraulic shaping machine for a mine car, which has the following beneficial effects:
1、该用于矿车的液压整形机改造修复装置,通过设置整形机构以及连接机构,相较于常规的工人手动整平,该装置通过整形机构对矿车进行修复整平,有效降低了工人的拉动强度,同时保证了修复整平效率,整形机构制作工艺简单,利用车间剩余钢料制作支撑臂、连接臂和整形夹具,利于现场施工,符合经济效益,具有广阔的应用前景。1. The hydraulic shaping machine for mine carts is reconstructed and repaired. By setting a shaping mechanism and a connecting mechanism, compared with the conventional manual leveling by workers, the device can repair and level the mine truck through the shaping mechanism, which effectively reduces the number of workers. At the same time, it ensures the efficiency of repair and leveling. The production process of the shaping mechanism is simple. The use of the remaining steel in the workshop to make the support arm, the connecting arm and the shaping fixture is conducive to on-site construction, in line with economic benefits, and has broad application prospects.
2、该用于矿车的液压整形机改造修复装置,通过设置整形机构以及连接机构,通过连接机构可以对整形夹具的转动角度进行调节,减少对笨重矿车的位置调节,可以对矿车的四周侧壁进行修复整形,通过限位板配合卡齿和定位齿,可以对整形夹具的角度精准定位,使得整形槽和矿车的侧壁保持平行,避免液压杆三和液压杆四启动时出现的晃动影响对矿车侧壁的整形效果保证了该装置的使用性。2. The repairing device of the hydraulic shaping machine used for the mine car can be adjusted by setting the shaping mechanism and the connecting mechanism, and the rotation angle of the shaping fixture can be adjusted through the connecting mechanism, which can reduce the position adjustment of the heavy mine truck, and can adjust the position of the mine truck. The surrounding side walls are repaired and reshaped, and the angle of the shaping jig can be accurately positioned by the limit plate with the clamping teeth and the positioning teeth, so that the shaping groove and the side wall of the mine car are kept parallel to avoid the occurrence of
附图说明Description of drawings
图1为本发明提出的一种用于矿车的液压整形机改造修复装置的结构示意图;Fig. 1 is the structural representation of a kind of hydraulic shaping machine reconstruction and repairing device for mine car proposed by the present invention;
图2为图1中A处的结构放大图;Fig. 2 is an enlarged view of the structure at A place in Fig. 1;
图3为本发明提出的一种用于矿车的液压整形机改造修复装置的滑板结构示意图;Fig. 3 is a kind of sliding plate structure schematic diagram of the hydraulic shaping machine reconstruction and repairing device for mine car proposed by the present invention;
图4为本发明提出的一种用于矿车的液压整形机改造修复装置的连接柱结构剖面图;4 is a cross-sectional view of the connecting column structure of a hydraulic shaping machine reconstruction and repair device for a mine car proposed by the present invention;
图5为本发明提出的一种用于矿车的液压整形机改造修复装置的限位板结构剖面图;Fig. 5 is a structural cross-sectional view of a limit plate of a hydraulic shaping machine reconstruction and repair device for a mine car proposed by the present invention;
图6为本发明提出的一种用于矿车的液压整形机改造修复装置的其中一个定位齿与卡齿的连接示意图;6 is a schematic diagram of the connection between one of the positioning teeth and the clamping teeth of a hydraulic shaping machine reconstruction and repair device for a mine car proposed by the present invention;
图7为本发明提出的一种用于矿车的液压整形机改造修复装置的另一个定位齿与卡齿的连接示意图。FIG. 7 is a schematic diagram of the connection between another positioning tooth and a clamping tooth of a hydraulic shaping machine renovation and repair device for a mine car proposed by the present invention.
图中:1、整形机构;11、支撑臂;111、辅助臂;12、连接臂;121、布线架;13、滑块;131、支撑滑轮;14、液压杆一;15、液压杆二;151、卡齿;16、整形夹具;17、液压杆三;171、夹板;18、液压杆四;19、手持座;191、连接座;192、稳定杆;193、卡槽;194、滑板;195、控制杆;196、加强臂;2、连接机构;21、连接柱;22、活动腔一;23、活动腔二;24、联动杆;241、定位齿;242、压板;25、定位杆;26、限位板;261、弧形部;27、驱动杆;28、钢丝绳;29、安装杆;291、弧形杆;3、导向轮。In the figure: 1, shaping mechanism; 11, support arm; 111, auxiliary arm; 12, connecting arm; 121, wiring rack; 13, slider; 131, support pulley; 14, hydraulic rod one; 15, hydraulic rod two; 151, clamping teeth; 16, shaping fixture; 17, hydraulic rod three; 171, splint; 18, hydraulic rod four; 19, hand-held seat; 191, connecting seat; 192, stabilizer bar; 193, card slot; 194, slide plate; 195, control rod; 196, reinforcing arm; 2, connecting mechanism; 21, connecting column; 22, movable cavity one; 23, movable cavity two; 24, linkage rod; 241, positioning tooth; 242, pressure plate; 25,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-7,一种用于矿车的液压整形机改造修复装置,包括整形机构1以及连接机构2,所述整形机构1包括支撑臂11、连接臂12以及整形夹具16,所述连接臂12设置于支撑臂11的顶部且内部设置有滑块13,所述连接臂12的一端设置有用于驱动滑块13进行X轴方向运动的液压杆一14,所述滑块13的顶部设置有用于驱动整形夹具16进行Z轴方向运动的液压杆二15,所述整形夹具16的两侧分别设置有液压杆三17和液压杆四18,所述液压杆四18远离整形夹具16的一端设置有手持座19,所述液压杆四18的输出端底部呈环形规则分布有数量不少于一个的卡齿151。Please refer to FIGS. 1-7 , a modification and repair device for a hydraulic shaping machine for a mine car includes a shaping mechanism 1 and a
所述连接机构2包括用于连接液压杆二15和整形夹具16的连接柱21,所述连接柱21的内部开设有活动腔一22以及两个与活动腔一22相连通的活动腔二23,所述活动腔二23的内部设置有一端安装有定位齿241的联动杆24,所述联动杆24的另一端延伸至活动腔一22的内部,其中一个所述定位齿241的顶端延伸至两个相邻的卡齿151之间,另一个所述定位齿241的顶端与其中一个卡齿151的底部相抵触,所述活动腔一22的内部设置有数量不少于两个的定位杆25,所述定位杆25上活动设置有限位板26,所述限位板26的一端设置有驱动杆27,所述驱动杆27的一端设置有一端贯穿至连接柱21外部并延伸至手持座19内部的钢丝绳28。The
作为本实施例的一种具体技术方案,所述支撑臂11的两侧均设置有辅助臂111,所述连接臂12的两侧均设置有数量不少于一个的布线架121,所述滑块13的顶部设置有数量不少于一个的支撑滑轮131,所述支撑滑轮131的表面与连接臂12的顶部滑动连接,该装置的整形机构1制作工艺简单,利用车间剩余钢料制作支撑臂11、连接臂12和整形夹具16,在安装上液压杆一14、液压杆二15、液压杆三17以及液压杆四18,即即可初步完成整形机构1的制作,初步完成后的整形机构1已经可以投入使用,将矿车移动至整形夹具16下方,将需要整形修复的矿车侧壁置于整形槽的正下方,启动液压杆二15带动整形夹具16下降,当夹板171和液压杆四18正对需要修复的位置时,启动液压杆三17和液压杆四18,使得变形的矿车侧壁得到整平,且整形夹具16可以转动,可以应对矿车的四周侧壁,无需大幅度调整较为笨重的矿车位置,只需小幅度前后推动矿车即可,有效保证了矿车的整形修复效率,同时降低了工作人员的劳动强度,通过辅助臂111连接车间钢结构,进一步保证了支撑臂11的稳定性。As a specific technical solution of this embodiment,
作为本实施例的一种具体技术方案,所述整形夹具16的内部设置有整形槽,所述整形夹具16呈倒U形设置,所述液压杆三17的输出端设置有位于整形槽内部的夹板171,所述液压杆四18的输出端延伸至整形槽的内部并与夹板171呈相对设置,所述液压杆四18的输出端用于安装不同规格的整平治具,配合夹板171一起使用,有效保证了整平效果。As a specific technical solution of this embodiment, a shaping groove is provided inside the shaping
作为本实施例的一种具体技术方案,所述手持座19的一侧设置有连接座191,所述手持座19与液压杆四18之间通过连接座191固定连接,所述连接座191的内部固定设置有稳定杆192,所述稳定杆192上对称设置有两个滑板194,连接座191用于连接手持座19与液压杆四18,稳定杆192的设置,目的是对两个滑板194进行限位,使得两个滑板194稳定的滑动,不会出现偏移的情况。As a specific technical solution of this embodiment, a connecting
作为本实施例的一种具体技术方案,所述连接槽内壁的两侧均开设有卡槽193,所述卡槽193的内部固定设置有磁板一,所述滑板194的内部活动设置有磁板二,所述磁板二的顶部设置有顶端贯穿至滑板194顶部的控制杆195,参阅图2和图3,拉动其中一个滑板194,滑板194拉动与其对应的钢丝绳28,钢丝绳28的另一端拉动驱动杆27进行偏转,驱动杆27带动限位板26压缩弹簧并使得限位板26偏转至压板242底部,使得压板242无法下压,从而使得该压板242顶部的定位齿241牢牢卡住卡齿151,使得连接柱21和整形夹具16无法转动,保证了整形修复时的稳定性,同时滑板194移动至与卡槽193相对,此时滑板194内部的磁板二受到磁板一的吸引插入卡槽193的内部,实现该滑板194的定位,解除定位时,通过拉动磁板二顶部的控制杆195,将磁板二重新拉入滑板194的内部,松开滑板194,使得弹簧回弹抵触限位板26,限位板26带动驱动杆27拉动钢丝绳28复位,同时钢丝绳28拉动滑板194复位。As a specific technical solution of this embodiment, both sides of the inner wall of the connecting groove are provided with
作为本实施例的一种具体技术方案,所述连接座191顶部的一端设置有一端与整形夹具16一侧固定连接的加强臂196,所述连接柱21的表面、整形夹具16的一侧以及加强臂196的内部均设置有导向轮3,两个所述钢丝绳28的一端依次从多个导向轮3的表面绕过后分别与两个滑板194的一侧固定连接,加强臂196的设置,有效保证了手持座19、液压杆四18以及整形夹具16之间的稳定性,导向轮3的设置,避免了钢丝绳28直接与整形夹具16、加强臂196和手持座19上的尖锐部位摩擦,保证了钢丝绳28的使用寿命。As a specific technical solution of this embodiment, one end of the top of the connecting
作为本实施例的一种具体技术方案,所述液压杆二15的输出端内部开设有T形槽,所述连接柱21的顶部设置有表面与T形槽内部滑动套接的T形块,所述整形夹具16的顶部与连接柱21的底部通过销轴活动连接,T形槽配合T形块,不会影响液压杆二15带动连接柱21和整形夹具16上下升降,同时使得连接柱21可以在液压杆二15的下方转动。As a specific technical solution of this embodiment, a T-shaped groove is formed inside the output end of the second
作为本实施例的一种具体技术方案,所述联动杆24位于活动腔二23内部的一段上活动套接有压簧,所述联动杆24延伸至活动腔一22内部的一端固定设置有压板242,所述活动腔二23内壁的底部位于压板242的正下方设置有受力座,两个定位齿241的设置,其中一个定位齿241位于两个卡齿151之间时,另一个定位齿241就与其中一个卡齿151抵触,有效增加了连接柱21的角度调节范围,使得连接柱21的角度调节范围更加精准,转动连接柱21时,连接柱21带动定位齿241与卡齿151抵触,同时定位齿241带动联动杆24下降并压缩压簧,需要定位连接柱21时,由于其中一个定位齿241与卡齿151相抵触,使得与该定位齿241相对应的压板242就会处于下降状态,使得拉动钢丝绳28时,无法带动限位板26移动至压板242底部,会出现与压板242抵触的情况,导致与该钢丝绳28对应的滑板194无法拉动到位,此时拉动另一个滑板194即可,受力座的设置,当限位板26移动至压板242底部时,同时受力座对限位板26进行支撑,保证了限位板26的稳定性,不会被压板242压弯。As a specific technical solution of this embodiment, a section of the
作为本实施例的一种具体技术方案,所述活动腔二23内壁的底部设置有位于驱动杆27一侧的安装杆29,所述安装杆29的一侧设置有与定位杆25圆心一致的弧形杆291,所述弧形杆291的一端贯穿限位板26的内部并延伸至限位板26的外部,所述弧形杆291的表面活动套设有弹簧,所述限位板26与驱动杆27组合呈L形设置,所述限位板26上设置有弧形部261,所述加强臂196呈倾斜设置,所述连接座191的两侧与手持座19的一侧之间均设置有弧形护手板,当限位板26受到驱动杆27的带动进行偏转时,限位板26会压缩弹簧,弹簧的设置,使得松开钢丝绳28时,弹簧自动回弹抵触限位板26,使得限位板26复位脱离压板242的底部,方便了下次使用,弧形护手板的设置,方便了工人握持手持座19,避免碰伤的情况出现,弧形部261的设置,使得限位板26更加顺利的移动至压板242抵触,减少卡住的情况出现。As a specific technical solution of this embodiment, the bottom of the inner wall of the movable cavity 23 is provided with a mounting
在使用时,将矿车移动至整形夹具16下方,将需要整形修复的矿车侧壁置于整形槽的正下方,启动液压杆二15带动整形夹具16下降,当夹板171和液压杆四18正对需要修复的位置时,通过手持座19转动整形夹具16,使得整形槽的内壁与矿车侧壁保持平行状态,转动整形夹具16时,整形夹具16带动连接柱21转动,连接柱21带动定位齿241与卡齿151抵触,同时定位齿241带动联动杆24下降并压缩压簧,两个定位齿241的设置,其中一个定位齿241位于两个卡齿151之间时,另一个定位齿241就与其中一个卡齿151抵触,整形夹具16的角度调节完毕后,需要定位连接柱21时,由于其中一个定位齿241与卡齿151相抵触,使得与该定位齿241相对应的压板242就会处于下降状态,使得拉动钢丝绳28时,无法带动限位板26移动至压板242底部,会出现与压板242抵触的情况,导致与该钢丝绳28对应的滑板194无法拉动到位,此时拉动另一个滑板194即可,另一个滑板194移动时,滑板194拉动与其对应的钢丝绳28,钢丝绳28的另一端拉动驱动杆27进行偏转,驱动杆27带动限位板26压缩弹簧并使得限位板26偏转至压板242底部,使得压板242无法下压,从而使得该压板242顶部的定位齿241牢牢卡住卡齿151,使得连接柱21和整形夹具16无法转动,保证了整形修复时的稳定性,同时滑板194移动至与卡槽193相对,此时滑板194内部的磁板二受到磁板一的吸引插入卡槽193的内部,实现该滑板194的定位,启动液压杆三17和液压杆四18,使得变形的矿车侧壁得到整平,解除定位齿241的定位时,通过拉动磁板二顶部的控制杆195,将磁板二重新拉入滑板194的内部,松开滑板194,使得弹簧回弹抵触限位板26,限位板26带动驱动杆27拉动钢丝绳28复位,同时限位板26脱离压板242的下方,通过上述完成对该装置的操作。When in use, move the mining cart under the shaping
综上所述,该用于矿车的液压整形机改造修复装置,通过设置整形机构1以及连接机构2,相较于常规的工人手动整平,该装置通过整形机构1对矿车进行修复整平,有效降低了工人的拉动强度,同时保证了修复整平效率,整形机构1制作工艺简单,利用车间剩余钢料制作支撑臂11、连接臂12和整形夹具16,利于现场施工,符合经济效益,具有广阔的应用前景。To sum up, the remodeling and repairing device for the hydraulic shaping machine for minecarts, by setting the shaping mechanism 1 and the connecting
需要说明的是,在本文中,诸如术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, herein, terms such as "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements , but also other elements not expressly listed or inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Address after: 232000 No. 92 Dongshan Road, Tianjiaan District, Huainan City, Anhui Province Patentee after: Huainan Xinfeng Intelligent Machinery Co.,Ltd. Country or region after: China Address before: 232000 No. 92 Dongshan Road, Tianjiaan District, Huainan City, Anhui Province Patentee before: Huainan Xinfeng Industry and Trade Co. Country or region before: China |