CN114633314A - A device for automatic drilling of PE valve parts - Google Patents
A device for automatic drilling of PE valve parts Download PDFInfo
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- CN114633314A CN114633314A CN202210150333.7A CN202210150333A CN114633314A CN 114633314 A CN114633314 A CN 114633314A CN 202210150333 A CN202210150333 A CN 202210150333A CN 114633314 A CN114633314 A CN 114633314A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/16—Perforating by tool or tools of the drill type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/0006—Means for guiding the cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本申请公开了一种PE阀门零件自动打孔的装置,包括:基座板、定位座、气钻部件、自动往复运动部件和导向部件。定位座安装于所述基座板的一端,用于放置待加工产品;气钻部件,用于对所述待加工产品进行打孔加工;自动往复运动部件,安装于基座板的另一端,其与气钻部件的一端相连,用于控制气钻部件的自动前进与自动后退;导向部件,安装于所述基座板上并位于所述定位座邻近位置处,用于对气钻部件的导向。本申请的PE阀门零件自动打孔的装置,可代替原有的手持电钻手动打孔,解决了在圆弧面上打细长孔容易跑偏的问题,并且提高了打孔速度,减轻了劳动强度,提高劳动生产率,提高了产品质量,并且只需接气源,不需接电源,防范了触电的风险。
The present application discloses a device for automatic drilling of PE valve parts, comprising: a base plate, a positioning seat, an air drill part, an automatic reciprocating motion part and a guide part. The positioning seat is installed at one end of the base plate for placing the product to be processed; the air drill part is used for punching the product to be processed; the automatic reciprocating part is installed on the other end of the base plate, It is connected with one end of the air drill part and is used to control the automatic advance and automatic retreat of the air drill part. guide. The device for automatic drilling of PE valve parts of the present application can replace the original hand-held electric drill for manual drilling, solves the problem of easy deviation when drilling slender holes on the arc surface, improves the drilling speed, and reduces labor Strength, improve labor productivity, improve product quality, and only need to connect to the air source, no need to connect to the power supply, preventing the risk of electric shock.
Description
技术领域technical field
本申请涉及燃气输送技术领域,特别是涉及一种PE阀门零件自动打孔的装置。The present application relates to the technical field of gas transmission, in particular to a device for automatic drilling of PE valve parts.
背景技术Background technique
目前,聚乙烯(PE)管道比其他材料的管道具有更多的性能优势和价格优势,在燃气行业得到广泛地应用。而PE球阀作为PE管道中不可缺少的管道控制元件,受到越来越多的使用和重视。At present, polyethylene (PE) pipes have more performance advantages and price advantages than pipes of other materials, and are widely used in the gas industry. As an indispensable pipeline control component in PE pipelines, PE ball valves have been used and paid more and more attention.
现有PE球阀的开启与关闭通过一个带方头的操作帽,为使其安装稳定,需在其上面水平打一安装孔,现有的操作帽有大小不同种类,而且有的需要将安装孔打在圆弧面上。由于打孔采用的细长钻头,人工手持枪钻打孔经常跑偏,影响安装的质量,而且效率低下,并且需要接电源,有触电风险。The opening and closing of the existing PE ball valve is through an operating cap with a square head. In order to make the installation stable, a mounting hole needs to be drilled horizontally on it. The existing operating caps have different sizes and types, and some require the mounting hole Hit on the arc surface. Due to the slender drill bits used for drilling, manual hand-held gun drilling often deviates, which affects the quality of installation, and is inefficient. It needs to be connected to the power supply, and there is a risk of electric shock.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于克服上述问题或者至少部分地解决或缓减解决上述问题。The purpose of the present application is to overcome the above-mentioned problems or at least partially solve or alleviate the above-mentioned problems.
根据本申请的一个方面,提供了一种PE阀门零件自动打孔的装置,包括:According to one aspect of the present application, a device for automatic drilling of PE valve parts is provided, including:
基座板;base plate;
定位座,安装于所述基座板的一端,用于放置待加工产品;a positioning seat, mounted on one end of the base plate, for placing the product to be processed;
气钻部件,用于对所述待加工产品进行打孔加工;an air drill part, used for punching the product to be processed;
自动往复运动部件,安装于所述基座板的另一端,其与所述气钻部件的一端相连,用于控制气钻部件的自动前进与自动后退;和an automatic reciprocating motion part, mounted on the other end of the base plate, which is connected with one end of the air drill part, and is used to control the automatic advance and automatic retreat of the air drill part; and
导向部件,安装于所述基座板上并位于所述定位座邻近位置处,用于对所述气钻部件的导向。A guide component is mounted on the base plate and located at a position adjacent to the positioning seat, and is used for guiding the air drill component.
可选地,所述导向部件包括:Optionally, the guide member includes:
导套安装座,呈“7”字型,安装于所述基座板的中心轴线位置处并邻近所述定位座;和a guide sleeve mounting seat, in the shape of a "7", mounted on the central axis of the base plate and adjacent to the positioning seat; and
导套,安装于所述导套安装座的顶部。The guide sleeve is installed on the top of the guide sleeve mounting seat.
可选地,所述自动往复运动部件包括:Optionally, the automatic reciprocating motion component includes:
两组导杆部,并排安装于所述基座板的两侧,每一所述导杆部包括:导杆以及位于所述导杆两端的导杆座,所述导杆座固定于所述基座板上;Two sets of guide rod parts are installed side by side on both sides of the base plate, each of the guide rod parts includes a guide rod and a guide rod seat located at both ends of the guide rod, and the guide rod seat is fixed on the base plate;
两个方形直线轴承,分别套设于两个所述导杆上,并可在所述导杆上来回滑动;Two square linear bearings are respectively sleeved on the two guide rods and can slide back and forth on the guide rods;
气钻安装座,位于两个所述方形直线轴承之间并与之紧固连接;The air drill mounting seat is located between the two square linear bearings and is fastened with it;
气缸座,固定连接在所述基座板上远离所述定位座的一端;和a cylinder seat, fixedly connected to one end of the base plate away from the positioning seat; and
气缸,通过销轴铰接在所述气缸座上,所述气缸的活塞杆通过螺纹紧固连接在所述气钻安装座上。The cylinder is hinged on the cylinder seat through a pin shaft, and the piston rod of the cylinder is fastened on the air drill mounting seat through threads.
可选地,所述自动往复运动部件还包括:Optionally, the automatic reciprocating component further includes:
启动组件,固定安装于所述基座板上靠近所述气缸位置处,所述启动组件包括:阀安装座,所述阀安装座呈一Z字型结构,具有底部的固定端、中部的阀部和顶部的启动端,所述固定端固定安装于所述基座板上;和A starter assembly is fixedly installed on the base plate near the cylinder, and the starter assembly includes: a valve mounting seat, the valve mounting seat is a Z-shaped structure with a fixed end at the bottom and a valve in the middle the actuating end of the top part and the top part, and the fixed end is fixedly mounted on the base plate; and
手动机械方向阀,安装于所述阀安装座的阀部,所述手动机械方向阀通过软管与所述气缸连接,用于控制所述气缸的活塞杆的伸出与缩回。The manual-mechanical directional valve is installed on the valve part of the valve mounting seat, and the manual-mechanical directional valve is connected with the cylinder through a hose, and is used to control the extension and retraction of the piston rod of the cylinder.
可选地,所述自动往复运动部件还包括:自动返回连杆,所述自动返回连杆包括连杆主体和与之相连的长杆,所述连杆主体通过螺栓紧固安装在与所述阀安装座相对于所述气缸同侧的方形直线轴承上,所述长杆的自由端端部延伸有一L型勾,其上安装有与所述阀安装座相对应的调整螺栓。Optionally, the automatic reciprocating motion component further includes: an automatic return link, the automatic return link includes a link body and a long rod connected thereto, the link body is fastened and installed on the On the square linear bearing on the same side of the valve mounting seat relative to the cylinder, an L-shaped hook extends from the free end of the long rod, on which is mounted an adjusting bolt corresponding to the valve mounting seat.
可选地,所述阀安装座的启动端为一立方体结构,所述启动端的中心位置处自上而下开有一贯穿所述启动端的竖直光孔,所述启动端的对应所述定位座的侧面由外向内开设有分别与所述竖直光孔垂直并与之贯通的第一螺纹孔和水平光孔,所述启动端的对应所述气缸的侧面开设有与所述竖直光孔垂直并贯通所述启动端的贯通光孔,Optionally, the starting end of the valve mounting seat is a cube structure, and a vertical light hole is opened through the starting end at the center position of the starting end from top to bottom, and the starting end corresponds to the position of the positioning seat. A first threaded hole and a horizontal light hole which are respectively perpendicular to and pass through the vertical light hole are opened on the side surface from the outside to the inside. through the through hole through the start end,
所述启动组件包括:The startup components include:
启动按钮,套设有第一压缩弹簧并插入至所述竖直光孔内,所述启动按钮插入所述竖直光孔内的部分分别有限位槽与自锁槽;A start button is sleeved with a first compression spring and inserted into the vertical light hole, and the part of the start button inserted into the vertical light hole is respectively a limiting slot and a self-locking slot;
定位销,由所述第一螺纹孔伸入至所述启动端内且其端部插入至所述限位槽内,防止所述启动按钮脱出所述启动端;a positioning pin, which extends into the starting end from the first threaded hole and inserts its end into the limiting groove to prevent the starting button from coming out of the starting end;
导向销,套设有第二压缩弹簧插入至所述贯通光孔内;a guide pin, sleeved with a second compression spring and inserted into the through-light hole;
锁销,由所述水平光孔伸入至所述启动端内且其端部插入至所述自锁槽内;和a locking pin, protruding from the horizontal light hole into the activation end and inserting its end into the self-locking slot; and
小连杆,其设有两个并排的通孔,用于所述导向销及所述锁销的端部插入并锁紧。The small connecting rod is provided with two parallel through holes for inserting and locking the ends of the guide pin and the locking pin.
可选地,所述方形直线轴承与所述导杆座之间的导杆上套有圆环型的缓冲垫。Optionally, a ring-shaped buffer pad is sleeved on the guide rod between the square linear bearing and the guide rod seat.
可选地,所述气钻部件包括:Optionally, the air drill component includes:
气动钻,水平安装于所述气钻安装座上并通过气钻固定盖夹紧固定;和a pneumatic drill, mounted horizontally on the air drill mounting seat and clamped and fixed by the air drill fixing cover; and
钻头,其一端夹紧安装于所述气动钻的旋转中心并与所述基座板的中心轴线平行,另一端为自由端且可伸入所述导套中。One end of the drill bit is clamped and installed on the rotation center of the pneumatic drill and is parallel to the central axis of the base plate, and the other end is a free end and can extend into the guide sleeve.
可选地,所述气钻部件还包括:Optionally, the air drill component further includes:
阀托,安装于所述基座板上靠近所述气缸位置处,并与所述启动组件分列在所述气缸活塞杆的两侧;a valve holder, mounted on the base plate at a position close to the cylinder, and arranged on both sides of the cylinder piston rod with the starting assembly;
机械通断阀,固定安装于所述阀托上,所述机械通断阀通过软管与所述气动钻连接,所述机械通断阀的滚轮朝上设置;和a mechanical on-off valve, fixedly mounted on the valve holder, the mechanical on-off valve is connected with the pneumatic drill through a hose, and the roller of the mechanical on-off valve is arranged upward; and
通断阀压杆,固定安装在与所述机械通断阀同侧的方形直线轴承上,所述通断阀压杆延伸的细长杆压在所述机械通断阀的滚轮上方。The on-off valve pressing rod is fixedly installed on the square linear bearing on the same side as the mechanical on-off valve, and the elongated rod extending from the on-off valve pressing rod is pressed above the roller of the mechanical on-off valve.
可选地,还包括两个加强筋条,两个所述加强筋条分别安装于所述基座板的轴向两侧。Optionally, two reinforcing ribs are also included, and the two reinforcing ribs are respectively installed on both axial sides of the base plate.
可选地,还包括一调压阀,所述调压阀与外界气源连接,所述机械通断阀的进气口及所述手动机械方向阀的进气口分别通过软气管与所述调压阀连接。Optionally, it also includes a pressure regulating valve, the pressure regulating valve is connected to an external air source, and the air inlet of the mechanical on-off valve and the air inlet of the manual mechanical directional valve are connected to the Regulator connection.
本申请的PE阀门零件自动打孔的装置,可代替原有的手持电钻手动打孔,解决了在圆弧面上打细长孔容易跑偏的问题,并且提高了打孔速度,减轻了劳动强度,提高劳动生产率,提高了产品质量,并且只需接气源,不需接电源,防范了触电的风险。The device for automatic drilling of PE valve parts of the present application can replace the original hand-held electric drill for manual drilling, solves the problem of easy deviation when drilling slender holes on the arc surface, improves the drilling speed, and reduces labor Strength, improve labor productivity, improve product quality, and only need to connect to the air source, no need to connect to the power supply, preventing the risk of electric shock.
根据下文结合附图对本申请的具体实施例的详细描述,本领域技术人员将会更加明了本申请的上述以及其他目的、优点和特征。The above and other objects, advantages and features of the present application will be more apparent to those skilled in the art from the following detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本申请的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present application will be described in detail by way of example and not limitation with reference to the accompanying drawings. The same reference numbers in the figures designate the same or similar parts or parts. It will be understood by those skilled in the art that the drawings are not necessarily to scale. In the attached picture:
图1是根据本申请一个实施例的PE阀门零件自动打孔的装置的应用示意图;1 is an application schematic diagram of a device for automatic drilling of PE valve parts according to an embodiment of the present application;
图2是图1所示PE阀门零件自动打孔的装置的示意性侧视图;Fig. 2 is a schematic side view of the device for automatic drilling of PE valve parts shown in Fig. 1;
图3是图2所示PE阀门零件自动打孔的装置的气钻部件的结构示意图;Fig. 3 is the structural representation of the air drill part of the device for automatic drilling of PE valve parts shown in Fig. 2;
图4是图2所示PE阀门零件自动打孔的装置的自动往复运动部件的结构示意图;Fig. 4 is the structural representation of the automatic reciprocating motion part of the device for automatic perforation of PE valve parts shown in Fig. 2;
图5是图2所示PE阀门零件自动打孔的装置的基座板的结构示意图;Fig. 5 is the structural representation of the base plate of the device for automatic perforation of PE valve parts shown in Fig. 2;
图6是图2所示PE阀门零件自动打孔的装置的加强筋条的结构示意图;Fig. 6 is the structural representation of the reinforcing rib of the device for automatic perforation of PE valve parts shown in Fig. 2;
图7是图2所示PE阀门零件自动打孔的装置的定位座的结构示意图;Fig. 7 is the structural representation of the positioning seat of the device for automatic drilling of PE valve parts shown in Fig. 2;
图8是图4所示自动往复运动部件的气缸座的结构示意图;Fig. 8 is the structural representation of the cylinder seat of the automatic reciprocating component shown in Fig. 4;
图9是图4所示自动往复运动部件的导杆座的结构示意图;Fig. 9 is the structural representation of the guide rod seat of the automatic reciprocating motion component shown in Fig. 4;
图10是图4所示自动往复运动部件的气钻安装座的结构示意图;Figure 10 is a schematic structural diagram of the air drill mounting seat of the automatic reciprocating component shown in Figure 4;
图11是图4所示自动往复运动部件的气钻固定盖的结构示意图;Fig. 11 is the structural representation of the air drill fixing cover of the automatic reciprocating part shown in Fig. 4;
图12是图4所示自动往复运动部件的启动组件的示意性透视图;Figure 12 is a schematic perspective view of the activation assembly of the automatic reciprocating member shown in Figure 4;
图13是图4所示自动往复运动部件中的启动组件的内部结构示意图;Figure 13 is a schematic diagram of the internal structure of the starter assembly in the automatic reciprocating component shown in Figure 4;
图14是图13所示启动组件的启动按钮的结构示意图;FIG. 14 is a schematic structural diagram of the start button of the starter assembly shown in FIG. 13;
图15是图13所示启动组件的小连杆的结构示意图;Figure 15 is a schematic structural diagram of the small connecting rod of the starter assembly shown in Figure 13;
图16是图13所示启动组件的导向销的结构示意图;Figure 16 is a schematic structural diagram of the guide pin of the starter assembly shown in Figure 13;
图17是图13所示启动组件的锁销的结构示意图;Figure 17 is a schematic structural diagram of the lock pin of the starter assembly shown in Figure 13;
图18是图13所示启动组件的阀安装座的结构示意图;Fig. 18 is a schematic structural diagram of the valve mounting seat of the starting assembly shown in Fig. 13;
图19是图4所示自动往复运动部件的自动返回连杆的结构示意图;Fig. 19 is the structural representation of the automatic return link of the automatic reciprocating motion component shown in Fig. 4;
图20是图3所示气钻组件的通断阀压杆的结构示意图;Figure 20 is a schematic structural diagram of the on-off valve pressure rod of the air drill assembly shown in Figure 3;
图21是图3所示气钻组件的气动钻的结构示意图;Figure 21 is a schematic structural diagram of the pneumatic drill of the pneumatic drill assembly shown in Figure 3;
图22是图3所示气钻组件的阀托的结构示意图;Figure 22 is a schematic structural diagram of the valve holder of the air drill assembly shown in Figure 3;
图23是图2所示PE阀门零件自动打孔的装置的导套安装座的结构示意图Figure 23 is a schematic structural diagram of the guide sleeve mounting seat of the device for automatic drilling of PE valve parts shown in Figure 2
图24是图2所示PE阀门零件自动打孔的装置的导套的结构示意图。FIG. 24 is a schematic structural diagram of the guide sleeve of the device for automatic drilling of PE valve parts shown in FIG. 2 .
附图标记:Reference number:
基座板-1,加强筋条-2,定位座-3,导杆座-4,导杆-5,导套安装座-6,导套-7,钻头-8,方形直线轴承-9,自动返回连杆-10,连杆主体-101,长杆-102,L型勾-1021,调整螺栓-1022,通断阀压杆-11,细长杆-111,气钻固定盖-12,气动钻-13,启动组件-14,阀安装座-141,固定端-1411,阀部-1412,启动端-1413,竖直光孔-1414,第一螺纹孔-1415,水平光孔-1416,贯通光孔-1417,启动按钮-142,限位槽-1421,自锁槽-1422,导向销-143,小连杆-144,螺母-145,定位销-146,第一压缩弹簧-147,锁销-148,第二压缩弹簧-149,手动机械方向阀-15,气缸座-16,气钻安装座-17,阀托-18,机械通断阀-19,滚轮-191,缓冲垫-20,调压阀-21,护罩-22,气缸-23,操作帽-24。Base plate-1, reinforcing rib-2, positioning seat-3, guide rod seat-4, guide rod-5, guide sleeve mounting seat-6, guide sleeve-7, drill bit-8, square linear bearing-9, Automatic return connecting rod-10, connecting rod body-101, long rod-102, L-shaped hook-1021, adjusting bolt-1022, on-off valve pressure rod-11, slender rod-111, air drill fixing cover-12, Pneumatic drill-13, starting assembly-14, valve mounting seat-141, fixed end-1411, valve part-1412, starting end-1413, vertical light hole-1414, first threaded hole-1415, horizontal light hole-1416 , through light hole-1417, start button-142, limit slot-1421, self-locking slot-1422, guide pin-143, small connecting rod-144, nut-145, positioning pin-146, first compression spring-147 , Lock pin-148, Second compression spring-149, Manual mechanical directional valve-15, Cylinder seat-16, Air drill mounting seat-17, Valve holder-18, Mechanical on-off valve-19, Roller-191, Cushion pad -20, Pressure Regulator-21, Shroud-22, Cylinder-23, Operating Cap-24.
具体实施方式Detailed ways
图2是图1所示PE阀门零件自动打孔装置的示意性侧视图。参见图2,所述的PE阀门零件自动打孔的装置一般性地可包括:基座板1、定位座3、气钻部件、自动往复运动部件和导向部件。FIG. 2 is a schematic side view of the automatic punching device for PE valve parts shown in FIG. 1 . Referring to FIG. 2 , the device for automatic drilling of PE valve parts may generally include: a base plate 1 , a
图5是图2所示PE阀门零件自动打孔的装置的基座板1的结构示意图。参见图5,基座板1为一长方形板,左侧开有长方形凹槽,用于定位座3的快速定位更换。如图1所示,两个加强筋条2分别安装于所述基座板1的轴向两侧。图6是图2所示PE阀门零件自动打孔装置的加强筋条2的结构示意图。参见图6,加强筋条2为一长条形,通过螺栓连接安装在基座板1的下面两侧,以增加基座板1的强度,防止翘曲,基座部分用于安装其他部件。FIG. 5 is a schematic structural diagram of the base plate 1 of the device for automatic drilling of PE valve parts shown in FIG. 2 . Referring to FIG. 5 , the base plate 1 is a rectangular plate, and a rectangular groove is formed on the left side for quick positioning and replacement of the
如图2所示,定位座3安装于所述基座板1的一端,用于放置待加工产品操作帽24。图7是图2所示PE阀门零件自动打孔的装置的定位座3的结构示意图。参见图7,定位座3基本为一圆柱形结构以及其底部的长条型底盘,该底盘由一圆盘两侧被切削为平行的两平面,方便快速定位安装在基座板1左侧的凹槽内;圆柱形结构的中心自上而下开有盲孔,盲孔底部中心位置处朝下开有一贯通的光孔,用于紧固定位座3;圆柱形结构前后开有一贯通方孔,便于定位座3的安装及拆卸;圆柱形结构靠近上端的两侧开有平行平面,平面上有一沿所述长条型底盘轴线方向贯通的圆孔,用于钻头8的通过。As shown in FIG. 2 , the
如图2所示,自动往复运动部件安装于所述基座板1的另一端,其与所述气钻部件的一端相连,用于控制气钻部件的自动前进与自动后退。图4是图2所示PE阀门零件自动打孔的装置的自动往复运动部件的结构示意图。参见图4,所述自动往复运动部件包括:两组导杆部、两个方形直线轴承9、气钻安装座17、气缸座16、气缸23、启动组件14、手动机械方向阀15和自动返回连杆10。As shown in FIG. 2 , the automatic reciprocating motion component is installed on the other end of the base plate 1 , which is connected to one end of the air drill component, and is used to control the automatic advance and automatic retreat of the air drill component. FIG. 4 is a schematic structural diagram of an automatic reciprocating component of the device for automatic drilling of PE valve parts shown in FIG. 2 . 4, the automatic reciprocating motion components include: two sets of guide rods, two square
如图2所示,两组导杆部并排对称安装于所述基座板1中心轴线的两侧并与之平行。每一所述导杆部包括:导杆5以及位于所述导杆5两端的导杆座4。图9是图4所示自动往复运动部件的导杆座4的结构示意图。参见图9,导杆5为圆柱形,并且与所述气缸23的活塞杆平行,导杆座4为一T字型结构,其底部安装于所述基座板1上,顶部开设有通孔,用于与导杆5的端部固定。由四个导杆座4架设的两个导杆5与基座板1的中心轴线平行;两个方形直线轴承9分别套设于两个所述导杆5上,并可在所述导杆5上来回滑动。As shown in FIG. 2 , two sets of guide rods are symmetrically installed side by side on both sides of the central axis of the base plate 1 and are parallel to it. Each of the guide rod parts includes a
如图2所示,气钻安装座17位于两个所述方形直线轴承9之间并与之通过螺栓紧固连接。图10是图4所示自动往复运动部件的气钻安装座17的结构示意图。参见图10,所述气钻安装座17为一倒凸字型块,其上部自前而后开设一半圆形缺口,上表面在半圆形缺口两端开有螺纹孔,用于与气钻固定盖12连接;气钻安装座17下部两端面内凹且在内凹平面上开有螺纹孔,用于与方形直线轴承9的安装;气钻安装座17的下部开有一前后贯通的通孔,用于安装气缸23的活塞杆。As shown in FIG. 2 , the air
如图2所示,气缸座16通过螺栓固定连接在所述基座板1上远离所述定位座3的一端;气缸23通过销轴铰接在所述气缸座16上,所述气缸23的活塞杆通过螺纹紧固连接在所述气钻安装座17上。图8是图4所示自动往复运动部件的气缸座16的结构示意图,参见图8,所述气缸座16下部为方板型,开有自上而下的光孔用于螺栓安装在基座板1上,上部为一7字型竖直薄板,在竖直薄板的端部开有一前后贯通的光孔,用于安装气缸23的铰接销轴。As shown in FIG. 2 , the
如图2所示,启动组件14固定安装于所述基座板1上靠近所述气缸23位置处。图12是图4所示自动往复运动部件的启动组件14的示意性透视图。参见图12,所述启动组件14包括:阀安装座141、启动按钮142、定位销146、导向销143、锁销148和小连杆144。As shown in FIG. 2 , the starting
所述阀安装座141通过螺栓紧固安装于所述基座板1上位于所述基座板1中心轴线的一侧。图18是图13所示启动组件14的阀安装座141的结构示意图。参见图18,所述阀安装座141呈一Z字型结构,具有底部的固定端1411、中部的阀部1412和顶部的启动端1413,所述固定端1411为一水平平面,其上开有光孔,用于安装固定在基座板1上;所述阀部1412为一竖直平面,其上开有自前而后贯通的螺纹孔,用于安装手动机械方向阀15;所述阀安装座141的启动端1413为一立方体结构,所述启动端1413的中心位置处自上而下开有一贯穿所述启动端1413的竖直光孔1414,所述启动端1413的对应所述定位座3的侧面由外向内开设有分别与所述竖直光孔1414垂直并与之贯通的第一螺纹孔1415和水平光孔1416,所述启动端1413的对应所述气缸23的侧面开设有与所述竖直光孔1414垂直并贯通所述启动端1413的贯通光孔1417。贯通光孔1417与水平光孔1416平行,贯通光孔1417与竖直光孔1414垂直但不贯通。The
图13是图4所示自动往复运动部件中的启动组件14的内部结构示意图。参见图13,启动按钮142套设有第一压缩弹簧147并插入至所述竖直光孔1414内,所述启动按钮142插入所述竖直光孔1414内的部分分别有限位槽1421与自锁槽1422;定位销146由所述第一螺纹孔1415伸入至所述启动端1413内且其端部插入至所述限位槽1421内,防止所述启动按钮142在第一压缩弹簧147作用下向上脱出所述启动端1413;导向销143套设有第二压缩弹簧149从右向左插入至所述贯通光孔1417内;锁销148由所述水平光孔1416伸入至所述启动端1413内且其端部插入至所述自锁槽1422内;小连杆144设有两个并排的通孔,用于所述导向销143及所述锁销148的端部插入并锁紧。FIG. 13 is a schematic view of the internal structure of the
图14是图13所示启动组件14的的启动按钮142的结构示意图。参见图14,启动按钮142基本为一圆柱型结构,其上端有一圆盘,用于手指按压。启动按钮142的下端开有相邻的环形的限位槽1421与自锁槽1422,限位槽1421用于定位销146伸入后可防止启动按钮142被第一压缩弹簧147弹出。自锁槽1422用于锁销148插入,可对启动按钮142实现自锁功能,使得松手后启动按钮142不能在第一压缩弹簧147的作用下上升。FIG. 14 is a schematic structural diagram of the
图15是图13所示启动组件14的小连杆144的结构示意图。参见图15,小连杆144为长条型结构,分别开有一螺纹孔与一光孔,两孔相互平行,且与条型平面垂直。图16是图13所示启动组件14的导向销143的结构示意图。参见图16,所述导向销143基本分为分为三段,右端为一粗圆柱,中间为一细长圆柱,左端为一最细圆柱上有外螺纹。所述导向销143伸入所述启动端1413的贯通光孔1417后在其左侧与所述小连杆144的螺纹孔通过螺纹紧固连接。图17是图13所示启动组件14的锁销148的结构示意图。参见图16,所述锁销148为一台阶圆柱型,左端为外螺纹。锁销148左侧的螺纹部分穿过小连杆144的光孔并用螺母145锁紧,所述锁销148与所述导向销143平行。FIG. 15 is a schematic structural diagram of the small connecting
如图2所示,手动机械方向阀15通过螺栓紧固安装于所述阀安装座141的阀部1412,所述手动机械方向阀15通过软管与所述气缸23连接,用于控制所述气缸23的活塞杆的伸出与缩回。当按下启动按钮142后,导向销143在第二压缩弹簧149作用下右移,带动小连杆144及锁销148右移动,锁销148插入启动按钮142的自锁槽1422,使得松手后启动按钮142不能在第一压缩弹簧147的作用下上升,启动按钮142压住手动机械方向阀15,从而控制气缸23带动方形直线轴承9在导杆5上左移滑动,从而带动气动钻13进行打孔。当左移到自动返回连杆10上的调整螺栓1022推动导向销143左移时,导向销143带动小连杆144与锁销148左移,锁销148退出启动按钮142的自锁槽1422,启动按钮142在第一压缩弹簧147作用下上升,不再压住手动机械方向阀15,从而使得气缸23带动方形直线轴承9及气动钻13右移回退,直至回退到位完成打孔。As shown in FIG. 2 , the manual mechanical
图19是图4所示自动往复运动部件的自动返回连杆10的结构示意图。参见图19,所述自动返回连杆10包括连杆主体101和与之相连的长杆102,所述连杆主体101为自上而下开有沉头孔的方形结构,所述连杆主体101通过螺栓紧固安装在与所述阀安装座141相对于所述气缸23同侧的方形直线轴承9上,所述长杆102的自由端端部延伸有一L型勾1021,L型勾1021上开有平行于所述长杆102方向的螺纹孔,其上安装有与所述阀安装座141相对应的调整螺栓1022。FIG. 19 is a schematic structural diagram of the automatic return link 10 of the automatic reciprocating component shown in FIG. 4 . Referring to FIG. 19 , the
如图2所示,所述方形直线轴承9与所述导杆座4之间的导杆5上套有圆环型的缓冲垫20,缓冲垫20贴合于所述导杆座4内侧。As shown in FIG. 2 , the
如图2所示,气钻部件用于对所述待加工产品操作帽24进行打孔加工。图3是图2所示PE阀门零件自动打孔的装置的气钻部件的结构示意图。参见图3,所述气钻部件包括:气动钻13、钻头8、气钻固定盖12、阀托18、机械通断阀19和通断阀压杆11。气动钻13水平安装于所述气钻安装座17上并通过气钻固定盖12夹紧固定;钻头8一端夹紧安装于所述气动钻13的旋转中心并与所述基座板1的中心轴线平行,另一端为自由端且可伸入所述导套7中。As shown in FIG. 2 , the air drill component is used for drilling the
图11是图2所示PE阀门零件自动打孔装置的气钻固定盖12的结构示意图。参见图11,气钻固定盖12具有一半圆形缺口,其与气钻安装座17配合用于安装固定气动钻13。FIG. 11 is a schematic structural diagram of the air
图21是图3所示气钻部件的气动钻13的结构示意图。参见图21,气动钻13的左侧为三爪卡紧件,用于夹紧钻头8,右侧用于连接气嘴。气钻固定盖12与气钻安装座17通过螺栓紧固连接,气动钻13通过气钻固定盖12与气钻安装座17合并形成的圆孔夹紧紧固水平安装于气钻安装座17上,钻头8于气动钻13的旋转中心与气缸23活塞杆平行。FIG. 21 is a schematic structural diagram of the
如图3所示,阀托18通过螺栓紧固安装于所述基座板1上靠近所述气缸23位置处,并与所述启动组件14分列在所述气缸23活塞杆的两侧;机械通断阀19通过螺栓固定安装于所述阀托18上,所述机械通断阀19通过软管与所述气动钻13连接,所述机械通断阀19的滚轮191朝上设置;通断阀压杆11通过螺栓固定安装在与所述机械通断阀19同侧的方形直线轴承9上,所述通断阀压杆11延伸的细长杆111压在所述机械通断阀19的滚轮191上方。As shown in FIG. 3 , the
图22是图3所示气钻部件的阀托18的结构示意图。参见图18,阀托18为一竖直平板,开有水平螺纹孔,用于安装机械通断阀19,两侧有两个水平小平板,其上开有自上而下光孔,用于与所述基座板1固定。FIG. 22 is a schematic structural diagram of the
图20是图3所示气钻组件的通断阀压杆11的结构示意图。参见图20,通断阀压杆11的左侧为自上而下开有槽型沉头孔的方形结构,方形结构上部向右延伸有细长杆111,延伸的细长杆111与滚轮191接触的一面尾部一段向下加宽,与未加宽部分有圆弧或斜面过渡。当按下启动按钮142使得自动往复运动部件向左运动时,方形直线轴承9带动通断阀压杆11向左运动,从而压下机械通断阀19的滚轮191,接通气路使得气动钻13带动钻头8转动,进行打孔切削动作,当自动往复运动部件回退到位时,通断阀压杆11不再压下机械通断阀19的滚轮191,从而切断机械通断阀19气路,气动钻13停止转动。FIG. 20 is a schematic structural diagram of the on-off
如图2所示,导向部件安装于所述基座板1上并位于所述定位座3邻近位置处,用于对所述气钻部件的导向。所述导向部件包括:导套安装座6和导套7。图23是图2所示PE阀门零件自动打孔装置的导套安装座6的结构示意图。参见图23,导套安装座6呈“7”字型,其水平部分开有向下贯通的光孔,用于与基座板1固定;其竖直部分开有一水平方向光孔与一水平方向的螺纹孔,用于安装导套7;导套安装座6安装于所述基座板1的中心轴线位置处并邻近所述定位座3;图24是图2所示PE阀门零件自动打孔装置的导套7的结构示意图。参见图24,导套7安装于所述导套安装座6的顶部,导套7为一阶梯圆柱型结构,中心开有一贯通的光孔,在大头的圆柱面上开有一局部平面,用于与导套安装座6的竖直部分进行贴合安装。As shown in FIG. 2 , a guide member is mounted on the base plate 1 and is located at a position adjacent to the
图1是根据本申请一个实施例的PE阀门零件自动打孔的装置的应用示意图。如图1所示,所述基座板1上气钻部件及自动往复运动部件的上方安装有护罩22,用于安全防护,所述护罩22为一U型薄板结构,其上部开有方孔用于伸出启动按钮142。如图1所示,所述调压阀21与外界气源连接,用于调整气压压力;所述调压阀21安装于所述护罩22上,所述机械通断阀19的进气口及所述手动机械方向阀15的进气口分别通过软气管与所述调压阀21连接。FIG. 1 is an application schematic diagram of a device for automatic drilling of PE valve parts according to an embodiment of the present application. As shown in FIG. 1 , a
具体实施过程为:根据操作帽24型号快速更换定位座3,接通气源到调压阀21,调节调压阀21的压力,把操作帽24安装在定位座3上,按下启动按钮142后,导向销143在第二压缩弹簧149作用下右移,带动小连杆144及锁销148向右移动,锁销148插入启动按钮142的自锁槽1422,使得松手后启动按钮142不能在第一压缩弹簧147的作用下上升,启动按钮142压住手动机械方向阀15,从而控制气缸23带动方形直线轴承9在导杆5上左移滑动,从而带动气动钻13进行打孔,同时方形直线轴承9带动通断阀压杆11向左移动,从而压下机械通断阀19的滚轮191,从而接通气路使得气动钻13带动钻头8转动,钻头8通过导套7导向对操作帽打孔,进行钻孔切削动作;当左移到自动返回连杆10上的调整螺栓1022推动导向销143左移时,导向销143带动小连杆144与锁销148左移,锁销148退出启动按钮142的自锁槽1422,启动按钮142在第一压缩弹簧147作用下上升,不再压住手动机械方向阀15,从而使得气缸23带动方形直线轴承9及气动钻13右移回退,当回退到位时,通断阀压杆11不再压下机械通断阀19的滚轮191,从而机械通断阀19切断与气动钻13的气路,气动钻13停止转动,取下操作帽,完成自动打孔,更换不同的定位座3可加工不同型号的操作帽。The specific implementation process is: quickly replace the
需要注意的是,除非另有说明,本申请使用的技术术语或者科学术语应当为本申请所属领域技术人员所理解的通常意义。It should be noted that, unless otherwise specified, the technical or scientific terms used in this application should have the usual meanings understood by those skilled in the art to which this application belongs.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying the indicated devices or elements. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present application.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。在本申请的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly stated and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
以上所述,仅为本申请较佳的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应该以权利要求的保护范围为准。The above description is only a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Substitutions should be covered within the protection scope of this application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207642739U (en) * | 2017-12-21 | 2018-07-24 | 北京京燃凌云燃气设备有限公司 | A kind of valve spool of valve Milling Process quick clamping device |
| CN108789623A (en) * | 2018-05-10 | 2018-11-13 | 苏州勤美达精密机械有限公司 | A kind of cylinder body water jacket automatic punching device |
| CN214055517U (en) * | 2020-12-24 | 2021-08-27 | 安徽铜都流体科技股份有限公司 | High accuracy is drilling equipment for check valve processing |
| CN217256789U (en) * | 2022-02-18 | 2022-08-23 | 北京京燃凌云燃气设备有限公司 | Automatic punching device for PE valve parts |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207642739U (en) * | 2017-12-21 | 2018-07-24 | 北京京燃凌云燃气设备有限公司 | A kind of valve spool of valve Milling Process quick clamping device |
| CN108789623A (en) * | 2018-05-10 | 2018-11-13 | 苏州勤美达精密机械有限公司 | A kind of cylinder body water jacket automatic punching device |
| CN214055517U (en) * | 2020-12-24 | 2021-08-27 | 安徽铜都流体科技股份有限公司 | High accuracy is drilling equipment for check valve processing |
| CN217256789U (en) * | 2022-02-18 | 2022-08-23 | 北京京燃凌云燃气设备有限公司 | Automatic punching device for PE valve parts |
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