CN114633172A - Operation method of edge grinding device for small-size special-shaped glass for production line - Google Patents
Operation method of edge grinding device for small-size special-shaped glass for production line Download PDFInfo
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- CN114633172A CN114633172A CN202011471284.4A CN202011471284A CN114633172A CN 114633172 A CN114633172 A CN 114633172A CN 202011471284 A CN202011471284 A CN 202011471284A CN 114633172 A CN114633172 A CN 114633172A
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- glass
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- suction cup
- grinding head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
- B24B9/10—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
技术领域technical field
本发明涉及玻璃加工设备领域,尤其涉及一种生产线用小规格异形玻璃磨边装置的操作方法。The invention relates to the field of glass processing equipment, in particular to an operation method of a small-sized special-shaped glass edging device for production lines.
背景技术Background technique
目前行业内的异形玻璃加工设备大多都是半自动的,特别是小规格的玻璃加工对人工的劳动强度大,效率低,产品不稳定,自动化程度不高。行业内有采用机器人代替人工进行上下片磨边,但更换产品调试时间长,定位存在误差;怎样实现异形玻璃的自动化磨边,提高产品质量和工作效率,成为长期以来难以解决的技术难题。At present, most of the special-shaped glass processing equipment in the industry are semi-automatic, especially the small-sized glass processing is labor-intensive, low in efficiency, unstable in products, and low in automation. In the industry, robots are used to replace manual edging for loading and unloading sheets, but the debugging time for replacement products is long, and there are errors in positioning; how to realize automatic edging of special-shaped glass and improve product quality and work efficiency has long been a difficult technical problem to solve.
鉴于上述原因,现研发一种生产线用小规格异形玻璃磨边装置的操作方法。In view of the above reasons, an operation method of a small-sized special-shaped glass edging device for a production line is now developed.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有技术中的不足,提供一种生产线用小规格异形玻璃磨边装置的操作方法,根据系统设置的图纸进行磨边,能够实现各种异形玻璃的磨边,特别是小规格的玻璃产品,实现产品的自动化加工,所加工的产品质量好,无定位误差,工作效率高,废水自动回收,工况环境好,操作方便。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide an operation method of a small-sized special-shaped glass edging device for production lines, and to perform edging according to the drawings set by the system, which can realize the edging of various special-shaped glass, especially It is a small-sized glass product, which realizes the automatic processing of the product. The processed product has good quality, no positioning error, high work efficiency, automatic recovery of waste water, good working condition and convenient operation.
本发明为了实现上述目的,采用如下技术方案:一种生产线用小规格异形玻璃磨边装置的操作方法,所述的一种生产线用小规格异形玻璃磨边装置,是由:机架、移动伺服电机、滚珠丝杆、支座、力矩电机、旋转台、真空吸盘、夹紧支架、夹紧气缸、吸盘、磨头机架、升降伺服电机、减速机、丝杆、磨头机构、回水风机、抽水管、集水箱构成;机架中部设置滚珠丝杆,机架前端中部设置移动伺服电机,滚珠丝杆的前端设置于移动伺服电机的动力输出端内,移动伺服电机带动滚珠丝杆转动,滚珠丝杆上设置支座,滚珠丝杆带动支座前后移动,支座内设置力矩电机,支座上端设置旋转台,旋转台与力矩电机之间设置转轴,力矩电机通过转轴带动旋转台转动,旋转台上表面中部设置真空吸盘,支座上设置夹紧支架,夹紧支架的两侧下端对应设置于支座的两侧,夹紧支架的上端横梁下表面中部设置夹紧气缸,夹紧气缸的活塞杆末端设置吸盘,夹紧气缸带动吸盘上下移动,吸盘位于真空吸盘的上方;In order to achieve the above purpose, the present invention adopts the following technical solutions: an operation method of a small-sized special-shaped glass edging device for a production line, and the small-sized special-shaped glass edging device for a production line is composed of: a frame, a mobile servo Motor, ball screw, support, torque motor, rotary table, vacuum suction cup, clamping bracket, clamping cylinder, suction cup, grinding head frame, lift servo motor, reducer, screw, grinding head mechanism, return water fan It is composed of a water pumping pipe and a water collecting tank; a ball screw is set in the middle of the frame, a mobile servo motor is set in the middle of the front end of the frame, the front end of the ball screw is set in the power output end of the mobile servo motor, and the mobile servo motor drives the ball screw to rotate, A support is set on the ball screw, and the ball screw drives the support to move back and forth. A torque motor is set in the support, a rotary table is set on the upper end of the support, and a rotating shaft is set between the rotary table and the torque motor. The torque motor drives the rotary table to rotate through the rotating shaft. A vacuum suction cup is arranged in the middle of the upper surface of the rotary table, and a clamping bracket is arranged on the support. The end of the piston rod is provided with a suction cup, the clamping cylinder drives the suction cup to move up and down, and the suction cup is located above the vacuum suction cup;
机架的上表面后端设置磨头机架,磨头机架的前侧上端中部设置减速机,减速机上设置升降伺服电机,升降伺服电机带动减速机运行,减速机的动力输出端设置竖向的丝杆,减速机带动丝杆转动,丝杆上设置磨头机构,丝杆带动磨头机构上下移动,机架后方设置集水箱,集水箱与磨头机构之间设置抽水管,集水箱上设置回水风机。A grinding head frame is set at the rear end of the upper surface of the frame, a reducer is set on the upper and middle part of the front side of the grinding head frame, and a lifting servo motor is set on the reducer. The reducer drives the screw to rotate, the grinding head mechanism is set on the screw, and the screw drives the grinding head mechanism to move up and down. Set the return water fan.
设备启动后,玻璃经机械臂输送至真空吸盘上,真空吸盘将玻璃吸附固定,夹紧气缸带动吸盘下降与玻璃接触,充分保证玻璃不受磨削力的影响而错位,力矩电机通过转轴带动旋转台转动,旋转台带动真空吸盘带着玻璃绕C轴做旋转运动,移动伺服电机通过滚珠丝杆带动支座在Y方向上运动,旋转台上的真空吸盘带着玻璃在C轴与Y轴做极坐标两轴插补运动,根据图形系统自动完成玻璃的加工,磨头机架上的升降伺服电机连减速机通过丝杆带动磨头机构上下移动,能够实现磨头机构的高度自动调整,整个过程中回水风机通过抽水管连接磨头机构将废水及玻璃粉自动收集到集水箱内,一块玻璃加工完成后,支座返回到待机位,夹紧气缸带动吸盘升起松开玻璃,机械手将完成磨边后的玻璃输送到下一工位,并输送上一工位的玻璃到磨边机上。After the equipment is started, the glass is transported to the vacuum suction cup by the mechanical arm, the vacuum suction cup will adsorb and fix the glass, and the clamping cylinder drives the suction cup to descend and contact the glass, fully ensuring that the glass is not affected by the grinding force and dislocated, and the torque motor drives the rotation through the rotating shaft. The table rotates, the rotary table drives the vacuum suction cup to rotate around the C-axis with the glass, and the moving servo motor drives the support to move in the Y direction through the ball screw. Polar coordinate two-axis interpolation movement, according to the graphics system to automatically complete the glass processing, the lifting servo motor on the grinding head frame and the reducer drive the grinding head mechanism to move up and down through the screw rod, which can realize the automatic adjustment of the height of the grinding head mechanism. During the process, the return water fan connects the grinding head mechanism through the suction pipe to automatically collect the waste water and glass powder into the water collecting tank. After a piece of glass is processed, the support returns to the standby position, and the clamping cylinder drives the suction cup to lift and release the glass. The glass after edging is transported to the next station, and the glass of the previous station is transported to the edging machine.
本发明的有益效果是:本发明根据系统设置的图纸进行磨边,能够实现各种异形玻璃的磨边,特别是小规格的玻璃产品,实现产品的自动化加工,所加工的产品质量好,无定位误差,工作效率高,废水自动回收,工况环境好,操作方便。The beneficial effects of the present invention are: the present invention performs edging according to the drawings set by the system, which can realize the edging of various special-shaped glass, especially small-sized glass products, realize the automatic processing of the products, and the processed products have good quality and no Positioning error, high work efficiency, automatic recycling of waste water, good working conditions and easy operation.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1是总装结构示意图;Figure 1 is a schematic diagram of the assembly structure;
图2是俯视结构示意图;Fig. 2 is top view structure schematic diagram;
图中:机架1、移动伺服电机2、滚珠丝杆3、支座4、力矩电机5、旋转台6、真空吸盘7、夹紧支架8、夹紧气缸9、吸盘10、磨头机架11、升降伺服电机12、减速机13、丝杆14、磨头机构15、回水风机16、抽水管17、集水箱18。In the figure: frame 1,
具体实施方式Detailed ways
下面结合实施例与具体实施方式对本发明作进一步详细说明:Below in conjunction with embodiment and specific embodiment, the present invention is described in further detail:
实施例1Example 1
机架1中部设置滚珠丝杆3,机架1前端中部设置移动伺服电机2,滚珠丝杆3的前端设置于移动伺服电机2的动力输出端内,移动伺服电机2带动滚珠丝杆3转动,滚珠丝杆3上设置支座4,滚珠丝杆3带动支座4前后移动,支座4内设置力矩电机5,支座4上端设置旋转台6,旋转台6与力矩电机5之间设置转轴,力矩电机5通过转轴带动旋转台6转动,旋转台6上表面中部设置真空吸盘7,支座4上设置夹紧支架8,夹紧支架8的两侧下端对应设置于支座4的两侧,夹紧支架8的上端横梁下表面中部设置夹紧气缸9,夹紧气缸9的活塞杆末端设置吸盘10,夹紧气缸9带动吸盘10上下移动,吸盘10位于真空吸盘7的上方;A ball screw 3 is set in the middle of the frame 1, and a
机架1的上表面后端设置磨头机架11,磨头机架11的前侧上端中部设置减速机13,减速机13上设置升降伺服电机12,升降伺服电机12带动减速机13运行,减速机13的动力输出端设置竖向的丝杆14,减速机13带动丝杆14转动,丝杆14上设置磨头机构15,丝杆14带动磨头机构15上下移动,机架1后方设置集水箱18,集水箱18与磨头机构15之间设置抽水管17,集水箱18上设置回水风机16。A
实施例2Example 2
设备启动后,玻璃经机械臂输送至真空吸盘7上,真空吸盘7将玻璃吸附固定,夹紧气缸9带动吸盘10下降与玻璃接触,充分保证玻璃不受磨削力的影响而错位,力矩电机5通过转轴带动旋转台6转动,旋转台6带动真空吸盘7带着玻璃绕C轴做旋转运动,移动伺服电机2通过滚珠丝杆3带动支座4在Y方向上运动,旋转台6上的真空吸盘带着玻璃在C轴与Y轴做极坐标两轴插补运动,根据图形系统自动完成玻璃的加工,磨头机架11上的升降伺服电机12连减速机13通过丝杆14带动磨头机构15上下移动,能够实现磨头机构15的高度自动调整,整个过程中回水风机16通过抽水管17连接磨头机构15将废水及玻璃粉自动收集到集水箱18内,一块玻璃加工完成后,支座4返回到待机位,夹紧气缸9带动吸盘升起松开玻璃,机械手将完成磨边后的玻璃输送到下一工位,并输送上一工位的玻璃到磨边机上。After the equipment is started, the glass is transported to the
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| CN202011471284.4A CN114633172A (en) | 2020-12-15 | 2020-12-15 | Operation method of edge grinding device for small-size special-shaped glass for production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116061039A (en) * | 2023-02-17 | 2023-05-05 | 洛阳美福晶自动化设备有限公司 | A floating grinding head device and edge grinding machine |
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| CN203843629U (en) * | 2014-03-26 | 2014-09-24 | 东莞市佰荣臻机械设备有限公司 | Automatic edge grinding machine |
| CN105598779A (en) * | 2015-12-08 | 2016-05-25 | 洛阳宝环数控精密设备制造有限公司 | Edge grinding device for special-shaped glass remote control processing production line and operation method of edge grinding device |
| CN105965341A (en) * | 2016-05-11 | 2016-09-28 | 宿州市天艺钢化玻璃有限公司 | Irregular glass edge grinding machine |
| CN211760417U (en) * | 2020-01-02 | 2020-10-27 | 陈权 | Glass edging device with adsorption function |
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2020
- 2020-12-15 CN CN202011471284.4A patent/CN114633172A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20070033873A (en) * | 2006-07-14 | 2007-03-27 | (주)조방 | Glass processing equipment |
| CN203843629U (en) * | 2014-03-26 | 2014-09-24 | 东莞市佰荣臻机械设备有限公司 | Automatic edge grinding machine |
| CN105598779A (en) * | 2015-12-08 | 2016-05-25 | 洛阳宝环数控精密设备制造有限公司 | Edge grinding device for special-shaped glass remote control processing production line and operation method of edge grinding device |
| CN105965341A (en) * | 2016-05-11 | 2016-09-28 | 宿州市天艺钢化玻璃有限公司 | Irregular glass edge grinding machine |
| CN211760417U (en) * | 2020-01-02 | 2020-10-27 | 陈权 | Glass edging device with adsorption function |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116061039A (en) * | 2023-02-17 | 2023-05-05 | 洛阳美福晶自动化设备有限公司 | A floating grinding head device and edge grinding machine |
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