CN114633075A - Special processing device for Roots blower rotor and using method thereof - Google Patents
Special processing device for Roots blower rotor and using method thereof Download PDFInfo
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- CN114633075A CN114633075A CN202210327690.6A CN202210327690A CN114633075A CN 114633075 A CN114633075 A CN 114633075A CN 202210327690 A CN202210327690 A CN 202210327690A CN 114633075 A CN114633075 A CN 114633075A
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- 238000000034 method Methods 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 135
- 238000003754 machining Methods 0.000 claims abstract description 39
- 239000007921 spray Substances 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims description 37
- 239000010865 sewage Substances 0.000 claims description 36
- 238000004140 cleaning Methods 0.000 claims description 32
- 239000002699 waste material Substances 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 25
- 239000002351 wastewater Substances 0.000 claims description 23
- 238000004814 ceramic processing Methods 0.000 claims description 22
- 241000220317 Rosa Species 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 2
- 230000010405 clearance mechanism Effects 0.000 claims 3
- 238000004891 communication Methods 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 7
- 230000002349 favourable effect Effects 0.000 abstract description 4
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 230000010354 integration Effects 0.000 abstract 1
- 238000005498 polishing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000012141 concentrate Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005273 aeration Methods 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The utility model discloses a special processing device for a Roots blower rotor and a using method thereof. This special processingequipment of roots fan rotor, the accessible penetrates the inside of machined part with the ceramic machining sword man-hour, it can be to the inner wall of machined part processing of polishing to drive the ceramic machining sword through the processing motor and rotate, simultaneously through the inside water source of pump machine pumping-out water tank, carry the water source to the sleeve pipe through coupling hose afterwards, spout the position of carrying the water source to the shower nozzle through the sheathed tube again, spray rivers on fan rotor machined part, can provide the mode of integration processing effectively, be favorable to having guaranteed the efficiency of processing at the in-process of processing, and the ceramic machining sword adopts ceramic blade to process.
Description
Technical Field
The utility model relates to the technical field of fan processing, in particular to a special processing device for a Roots fan rotor and a using method thereof.
Background
The Roots blower belongs to a positive displacement blower, and the end faces of an impeller and front and rear end covers of the blower. The principle is a rotary compressor which compresses and conveys gas by utilizing the relative motion of two blade-shaped rotors in a cylinder. The blower has simple structure and convenient manufacture, is widely applied to aquaculture oxygenation, sewage treatment aeration and cement conveying, is more suitable for a gas conveying and pressurizing system in a low-pressure occasion, and can also be used as a vacuum pump and the like.
In the prior art, for example, Chinese patent numbers are: CN 201420533165.0's "a roots fan rotor special processingequipment", it includes: the tool comprises a tool base and impeller bases at two ends of the tool base, wherein a Y-shaped groove is formed in each impeller base, a triangular frame is arranged in each groove, a mounting hole is formed in the center of each triangular frame and used for fixing a shaft of a rotor to be machined, a first pressing cover and an expansion ring are arranged in each triangular frame in a surrounding mode, and a bolt is arranged at the top end of each first pressing cover and used for pressing the expansion ring; the middle section of the edge at the top of the triangular frame is inwards sunken to form an arc-shaped groove, an adjusting roller is arranged on the arc-shaped groove at the top of the triangular frame, and the adjusting roller is fixed through a second pressing cover arranged at the top of the impeller base. The utility model has simple structure and convenient installation, compresses and fixes the rotor through the second compressing cover and the adjusting roller, compresses the piston ring through the first compressing cover, plays the roles of positioning and adjusting the shaft and adjusts the tension of the impeller; by adopting the utility model to process the rotor, on the premise of ensuring the processing precision, the processing time is saved, the processing efficiency is improved, and the processing cost is reduced.
However, in the prior art, the existing fan processing device is relatively common due to the use of the processing cutter material, and the quality of the fan processing device is relatively poor, so that the interruption of processing is easily caused in the processing process, the integral forming of a workpiece is influenced, the processing precision of the general processing device is not favorable for realizing the high-precision processing condition, and the workpiece is easily deformed.
Therefore, a special processing device for the Roots blower rotor and a use method thereof are provided so as to solve the problems.
Disclosure of Invention
The utility model aims to provide a special processing device for a Roots blower rotor and a using method thereof, and aims to solve the problems that a processed workpiece is easy to deform and the processing efficiency is low in the actual using process due to the fact that the structural design of the processing device is not reasonable enough in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a processing device special for a Roots blower rotor comprises a blower rotor processing device and a processing mechanism, wherein the processing mechanism is fixedly arranged on the back of the blower rotor processing device, a mounting plate is movably arranged in the processing mechanism, a transmission cylinder is arranged on the side surface of the mounting plate, a ceramic processing cutter is arranged on the side surface of the transmission cylinder, a sleeve penetrates through the inner side of the mounting plate, a processing motor is arranged at one end of the sleeve, a connecting hose is fixedly connected to the outer wall of the sleeve, a pump machine is fixedly connected to one end of the connecting hose, a water tank is arranged at the bottom of the pump machine, the processing mechanism is arranged on the back of the blower rotor processing device, the mounting plate is arranged on the inner side of the processing mechanism, the ceramic processing cutter is arranged on the side surface of the mounting plate through the transmission cylinder, and the processing motor is connected to the other end of the transmission cylinder through the sleeve, in addition, the side surface of the sleeve is connected with a pump machine through a connecting hose, the bottom of the pump machine is provided with a water tank, and the side surface of the transmission cylinder is provided with a plurality of spray heads, so that the ceramic processing cutter can penetrate into the workpiece during processing conveniently, the inner wall of the workpiece can be polished and processed by driving the ceramic processing cutter to rotate through a processing motor, meanwhile, a water source in the water tank is pumped out through the pump machine, then the water source is conveyed to the sleeve through the connecting hose, the water source is conveyed to the position of the spray heads through the sleeve and sprayed out, and water flow is sprayed on the workpiece of the fan rotor, so that an integrated processing mode can be effectively provided, the processing efficiency is ensured in the processing process, and the ceramic processing cutter is processed by adopting a ceramic blade, so that the problems of processing terminal and influencing workpiece forming can be effectively prevented;
the inner side of the fan rotor machining device is provided with a supporting mechanism, the bottom of the supporting mechanism is provided with a rotating shaft, the bottom of the rotating shaft is provided with a steering machine, the bottom of the steering machine is provided with a sliding plate, the bottom of the sliding plate is provided with a sliding block, the bottom of the sliding block is provided with a transverse sliding rail, the bottom of the sliding plate is in threaded connection with a transverse threaded rod, the bottom of the transverse sliding rail is provided with a longitudinal sliding rail, the bottom of the transverse sliding rail is provided with a longitudinal sliding block, the side surface of the longitudinal sliding block is in threaded connection with a longitudinal threaded rod, a rotating shaft and a steering machine are arranged at the bottom of the supporting mechanism, a workpiece to be machined is placed on the supporting mechanism in the fan rotor machining device and then is fixed through a bolt, and after the fixing is completed, the rotating shaft and the supporting mechanism are driven by the steering machine to be subjected to direction adjustment, the direction is aligned with the transmission cylinder, the transverse screw rod can be driven to rotate by the transverse motor at the bottom and then the supporting mechanism part at the top is driven to perform transverse fine adjustment, the longitudinal screw rod can be driven to rotate by the longitudinal motor, and then the supporting mechanism part at the top is driven to perform longitudinal fine adjustment, so that the integral processing precision can be effectively improved by multi-aspect adjustment, the processing of the processed piece in different directions and positions can be facilitated, and the problem of deformation of the processed piece caused by low position precision can be avoided;
the cleaning mechanism is fixedly installed inside the fan rotor machining device, a water flowing groove is formed in the bottom of the inner side of the cleaning mechanism, a water flowing hole is formed in the side face of the cleaning mechanism in a penetrating mode, the water guide box is arranged on the side face of the fan rotor machining device, the filter box is arranged at the bottom of the water guide box, the water storage box is arranged at the bottom of the filter box, the cleaning mechanism is arranged at the bottom of the filter box, the water flowing groove and the water flowing hole are formed in the inner side of the cleaning mechanism, the water guide box is communicated with the side face of the water flowing groove, the bottom of the water guide box is communicated with the filter box, a filter screen is arranged inside the filter box, the water storage box is further installed at the bottom of the filter box, a water outlet is communicated with the side face of the water storage box, sewage and waste chips generated in the machining process can flow into the cleaning mechanism, and the sewage and the waste chips can be collected and treated through the water flowing hole in a centralized mode through the water flowing groove inside the cleaning mechanism, be linked together through discharge orifice and water guide box, then can carry sewage and sweeps to the inboard of rose box, inboard through the rose box is provided with the filter screen, then can make things convenient for to carry out filtering separation to sewage and sweeps through the filter screen, thereby made things convenient for collect the sweeps on the filter screen, waste water then concentrates the inside that flows into the storage water tank, after waste water concentrates the inside that flows into the storage water tank, carry out temporary storage through the storage water tank, after storing to a certain amount then the accessible is opened the outlet and can be discharged the processing to inside sewage, thereby be favorable to handling produced sweeps and sewage effectively in the course of working, avoided because of handling untimely or handle the improper problem that has caused the pollution and produce the influence to other parts.
Preferably, the front face of the fan rotor machining device is provided with a door plate, the front face of the door plate is provided with a front view window, the function of blocking the front face during machining can be conveniently provided through the door plate, and the front view window can be used for checking the front face.
Preferably, fan rotor processingequipment's both sides are provided with side view window, fan rotor processingequipment's inboard is provided with the processing platen, then has made things convenient for through side view window and can provide the effect of being convenient for to look over in the side processing, then provides the effect of being convenient for to process in inside through the processing platen.
Preferably, a fan workpiece is arranged inside the fan rotor machining device, the fan workpiece is arranged at the top of the supporting mechanism, and the fan workpiece can be machined by placing and fixing the fan workpiece on the supporting mechanism.
Preferably, a plurality of spray heads are uniformly distributed on the side surface of the transmission cylinder, and the spray heads can provide a water spraying effect conveniently in the processing process.
Preferably, one end of the sleeve is provided with a processing motor, and power is conveniently provided through the processing motor.
Preferably, one end of the transverse threaded rod is provided with a transverse motor, one end of the longitudinal threaded rod is provided with a longitudinal motor, the transverse threaded rod can be conveniently driven to rotate through the transverse motor, and the longitudinal threaded rod is conveniently driven to rotate through the longitudinal motor.
Preferably, the inboard movable mounting of rose box has the filter screen, the inboard fixed mounting of rose box has the side fagging, the bottom slidable mounting of filter screen can make things convenient for waste water to filter through being provided with the filter screen at the top of side fagging, filters the separation with the sweeps, the later stage clearance of being convenient for.
Preferably, the back of the processing mechanism is provided with a cover plate, the side face of the water storage tank is fixedly provided with a water outlet, and the cover plate is convenient for providing a water source for injecting water into the water tank.
The use method of the special processing device for the Roots blower rotor comprises the following steps:
s1, when the Roots blower rotor is machined, the door plate can be opened, a workpiece needing to be machined is placed on the supporting mechanism inside the blower rotor machining device, and then the workpiece is fixed through bolts.
And S2, after the fixing is finished, the steering engine drives the rotating shaft and the part of the supporting mechanism to adjust the direction, the direction is aligned with the transmission cylinder, the transverse motor at the bottom can drive the transverse threaded rod to rotate and then drive the supporting mechanism part at the top to perform transverse fine adjustment, the longitudinal motor can drive the longitudinal threaded rod to rotate and then drive the supporting mechanism part at the top to perform longitudinal fine adjustment, and then the next step of processing can be performed.
S3, the ceramic processing knife penetrates into the workpiece, and the processing motor drives the ceramic processing knife to rotate so as to polish the inner wall of the workpiece.
And S4, in the processing process, pumping out a water source in the water tank through the pump, then conveying the water source to the sleeve through the connecting hose, conveying the water source to the position of the spray head through the sleeve, and spraying water flow on the fan rotor workpiece.
S5, a large amount of sewage and scraps are generated during processing and flushing, the cleaning mechanism is arranged at the bottom, the sewage and the scraps generated in the processing process can all flow into the cleaning mechanism, and the sewage and the scraps can be guided through the water flowing grooves in the cleaning mechanism to be collected and treated in a centralized manner through the water flowing holes.
S6, the sewage and the waste chips can be conveyed to the inner side of the filter box through the water flowing holes and the water guide box, the sewage and the waste chips can be conveniently filtered and separated through the filter screen by arranging the filter screen on the inner side of the filter box, so that the waste chips can be conveniently collected on the filter screen, and the waste water can intensively flow into the water storage tank.
And S7, after the wastewater flows into the water storage tank in a centralized way, the wastewater is temporarily stored in the water storage tank, and after the wastewater is stored to a certain amount, the wastewater in the water storage tank can be discharged and treated by opening the water outlet.
Compared with the prior art, the utility model has the beneficial effects that:
1. through the arrangement of the processing mechanism, the processing mechanism is arranged on the back of the fan rotor processing device, the mounting plate is arranged on the inner side of the processing mechanism, the ceramic processing knife is arranged on the side surface of the mounting plate through the transmission cylinder, the other end of the transmission cylinder is connected with the processing motor through the sleeve, the pump machine is connected on the side surface of the sleeve through the connecting hose, the water tank is arranged at the bottom of the pump machine, and the plurality of spray heads are distributed on the side surface of the transmission cylinder, so that the ceramic processing knife can penetrate into the workpiece during processing, the inner wall of the workpiece can be polished and processed by driving the ceramic processing knife to rotate through the processing motor, meanwhile, the water source in the water tank is pumped out through the pump machine, then the water source is conveyed to the sleeve through the connecting hose, the water source is conveyed to the position of the spray head through the sleeve, and the water flow is sprayed on the fan rotor workpiece, the integrated processing mode can be effectively provided, the processing efficiency is ensured in the processing process, and the ceramic processing cutter adopts the ceramic blade for processing, so that the problems of processing terminals and influencing workpiece forming can be effectively prevented;
2. through the arrangement of the supporting mechanism and the arrangement of the rotating shaft and the steering engine at the bottom of the supporting mechanism, the workpiece to be processed is placed on a supporting mechanism in the processing device of the fan rotor and then fixed through bolts, after the fixation is finished, the steering engine drives the rotating shaft and the part of the supporting mechanism to adjust the direction, and the direction is aligned to the transmission cylinder, the transverse motor at the bottom can drive the transverse threaded rod to rotate and then drive the supporting mechanism part at the top to carry out transverse micro-adjustment, the longitudinal screw rod can be driven to rotate by the longitudinal motor, and then the supporting mechanism part at the top is driven to carry out longitudinal fine adjustment, therefore, the integral processing precision can be effectively improved through multi-aspect adjustment, the processing of the processed piece in different directions and positions can be facilitated, and the problem that the processed piece is deformed due to low position precision can be avoided;
3. through the arrangement of the cleaning mechanism, the bottom of the cleaning mechanism is provided with the cleaning mechanism, the inner side of the cleaning mechanism is provided with the water flowing groove and the water flowing hole, the side surface of the water flowing groove is communicated with the water guide box, the bottom of the water guide box is communicated with the upper filter box, the filter screen is arranged inside the filter box, the bottom of the filter box is also provided with the water storage box, the water outlet is communicated with the side surface of the water storage box, sewage and waste chips generated in the processing process can flow into the cleaning mechanism, the sewage and the waste chips can be collected and treated in a centralized way through the water flowing hole by guiding the water flowing groove inside the cleaning mechanism, the sewage and the waste chips can be conveyed to the inner side of the filter box through the water flowing hole and the water guide box, the filter screen is arranged on the inner side of the filter box, the sewage and the waste chips can be conveniently filtered and separated through the filter screen, and the waste chips can be conveniently collected on the filter screen, waste water then concentrates the inside that flows into the storage water tank, after waste water concentrates the inside that flows into the storage water tank, carries out temporary storage through the storage water tank, and then the accessible is opened the outlet and can be discharged the processing to inside sewage after saving to a certain amount to be favorable to handling produced sweeps and sewage effectively in the course of working, avoided because of handling untimely or handle the problem that the improper pollution that has caused and produce the influence to other parts.
Drawings
FIG. 1 is a schematic perspective view of a Roots blower rotor-dedicated machining device according to the present invention;
FIG. 2 is a rear view structural schematic diagram of a Roots blower rotor special processing device of the present invention;
FIG. 3 is a schematic structural diagram of the interior of a Roots blower rotor special processing device of the utility model;
FIG. 4 is a structural perspective view of a machining mechanism of a Roots blower rotor special machining device of the utility model;
FIG. 5 is a schematic structural diagram of a supporting mechanism of a Roots blower rotor special-purpose processing device of the present invention;
FIG. 6 is a schematic structural diagram of a cleaning mechanism of a Roots blower rotor special-purpose processing device of the present invention;
FIG. 7 is a schematic structural view of a supporting mechanism of a Roots blower rotor special-purpose processing device in a bottom view;
FIG. 8 is a schematic structural diagram of a filter box of the special processing device for Roots blower rotors in the utility model;
FIG. 9 is a schematic structural diagram of a machining mechanism part of a special machining device for Roots blower rotors.
In the figure:
1. a fan rotor machining device; 2. a processing mechanism; 3. a support mechanism; 4. a cleaning mechanism; 11. a door panel; 12. a forward looking window; 13. a side view window; 14. processing the bedplate; 15. a fan workpiece; 21. mounting a plate; 22. a transmission cylinder; 23. a ceramic processing knife; 24. a sleeve; 25. processing a motor; 26. a connecting hose; 27. a pump machine; 28. a water tank; 29. a spray head; 31. a rotating shaft; 32. a steering machine; 33. a slide-mounting plate; 34. a slider; 35. a transverse slide rail; 36. a transverse threaded rod; 37. a transverse motor; 38. a longitudinal slide rail; 39. a longitudinal threaded rod; 310. a longitudinal motor; 311. a longitudinal slide block; 41. a launder; 42. a water flowing hole; 43. a water guiding box; 44. a filter box; 45. a filter screen; 46. a water storage tank; 47. and a water outlet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example 1
Referring to fig. 1-9, the present invention provides a technical solution: a processing device special for a Roots blower rotor comprises a blower rotor processing device 1 and a processing mechanism 2, wherein the processing mechanism 2 is fixedly arranged on the back of the blower rotor processing device 1, a mounting plate 21 is movably arranged in the processing mechanism 2, a transmission cylinder 22 is arranged on the side surface of the mounting plate 21, a ceramic processing cutter 23 is arranged on the side surface of the transmission cylinder 22, a sleeve 24 penetrates through the inner side of the mounting plate 21, a processing motor 25 is arranged at one end of the sleeve 24, a connecting hose 26 is fixedly connected to the outer wall of the sleeve 24, a pump 27 is fixedly connected to one end of the connecting hose 26, a water tank 28 is arranged at the bottom of the pump 27, the processing mechanism 2 is arranged on the back of the blower rotor processing device 1, the mounting plate 21 is arranged on the inner side of the processing mechanism 2, the ceramic processing cutter 23 is arranged on the side surface of the mounting plate 21 through the transmission cylinder 22, and the processing motor 25 is connected to the other end of the transmission cylinder 22 through the sleeve 24, in addition, the side surface of the sleeve 24 is connected with a pump 27 through a connecting hose 26, the bottom of the pump 27 is provided with a water tank 28, the side surface of the transmission cylinder 22 is distributed with a plurality of spray heads 29, thereby facilitating the inner wall of the workpiece to be polished and processed by penetrating the ceramic processing knife 23 into the workpiece and driving the ceramic processing knife 23 to rotate by the processing motor 25 during processing, while the water source inside the water tank 28 is pumped out by the pump 27, and then is delivered to the sleeve 24 through the connection hose 26, the water is delivered to the position of the spray head 29 through the sleeve 24 and then is sprayed out, the water flow is sprayed on the workpiece of the fan rotor, can effectively provide an integrated processing mode, is beneficial to ensuring the processing efficiency in the processing process, the ceramic processing cutter 23 is processed by adopting a ceramic blade, so that the problems of processing terminal and influencing workpiece forming can be effectively solved;
the inner side of the fan rotor machining device 1 is provided with a supporting mechanism 3, the bottom of the supporting mechanism 3 is provided with a rotating shaft 31, the bottom of the rotating shaft 31 is provided with a steering machine 32, the bottom of the steering machine 32 is provided with a sliding plate 33, the bottom of the sliding plate 33 is provided with a sliding block 34, the bottom of the sliding block 34 is provided with a transverse sliding rail 35, the bottom of the sliding plate 33 is in threaded connection with a transverse threaded rod 36, the bottom of the transverse sliding rail 35 is provided with a longitudinal sliding rail 38, the bottom of the transverse sliding rail 35 is provided with a longitudinal sliding block 311, the side surface of the longitudinal sliding block 311 is in threaded connection with a longitudinal threaded rod 39, through the rotating shaft 31 and the steering machine 32 arranged at the bottom of the supporting mechanism 3, a workpiece to be machined is placed on the supporting mechanism 3 in the fan rotor machining device 1 and then is fixed through bolts, and after the fixation, the rotating shaft 31 and the supporting mechanism 3 are driven by the steering machine 32 to perform direction adjustment, the direction is aligned with the transmission cylinder 22, the transverse screw rod 36 can be driven to rotate through the transverse motor 37 at the bottom, then the supporting mechanism 3 component at the top is driven to carry out transverse fine adjustment, the longitudinal screw rod 39 can be driven to rotate through the longitudinal motor 310, and then the supporting mechanism 3 component at the top is driven to carry out longitudinal fine adjustment, so that the integral processing precision can be effectively improved through multi-aspect adjustment, the processing of the processed piece in different directions and positions can be facilitated, and the problem of deformation of the processed piece caused by low position precision can be avoided;
a cleaning mechanism 4 is fixedly arranged in the fan rotor processing device 1, a water flowing groove 41 is arranged at the bottom of the inner side of the cleaning mechanism 4, a water flowing hole 42 is arranged on the side surface of the cleaning mechanism 4 in a penetrating way, a water guiding box 43 is arranged on the side surface of the fan rotor processing device 1, a filter box 44 is arranged at the bottom of the water guiding box 43, a water storage tank 46 is arranged at the bottom of the filter box 44, the cleaning mechanism 4 is arranged at the bottom, the water flowing groove 41 and the water flowing hole 42 are arranged on the inner side of the cleaning mechanism 4, the water guiding box 43 is communicated with the side surface of the water flowing groove 41, the bottom of the water guiding box 43 is communicated with the filter box 44, a filter screen 45 is arranged in the filter box 44, the water storage tank 46 is also arranged at the bottom of the filter box 44, a water outlet 47 is communicated with the side surface of the water storage tank 46, and sewage and waste chips generated in the processing process can flow into the cleaning mechanism 4, the sewage and the waste chips can be collected and treated in a centralized way through the water flowing holes 42 by guiding the water flowing grooves 41 in the cleaning mechanism 4, and are communicated with the water guiding box 43 through the water flowing holes 42, the sewage and the waste chips can be conveyed to the inner side of the filter box 44, the filter screen 45 is arranged on the inner side of the filter box 44, the sewage and the waste chips can be conveniently filtered and separated through the filter screen 45, thereby facilitating the collection of the waste scraps on the filter screen 45, leading the waste water to intensively flow into the water storage tank 46, after the wastewater is collectively flowed into the inside of the storage tank 46, it is temporarily stored by the storage tank 46, when the sewage is stored to a certain amount, the sewage in the sewage storage tank can be discharged and treated by opening the water outlet 47, thereby being beneficial to effectively treating the waste scraps and the sewage generated in the processing process and avoiding the problems of pollution and influence on other parts caused by untimely or improper treatment.
As shown in fig. 1 and 2, a door panel 11 is disposed on the front surface of the fan rotor machining device 1, a front view window 12 is disposed on the front surface of the door panel 11, a blocking function can be provided on the front surface when machining is facilitated by the door panel 11, and the front view window 12 can be used for viewing on the front surface.
As shown in fig. 1-3, side view windows 13 are disposed on two sides of the wind turbine rotor machining device 1, a machining platen 14 is disposed on the inner side of the wind turbine rotor machining device 1, the side view windows 13 facilitate the side view effect during machining, and the machining platen 14 provides a machining effect inside.
As shown in fig. 3, the fan workpiece 15 is disposed inside the fan rotor machining apparatus 1, the fan workpiece 15 is disposed on the top of the support mechanism 3, and the fan workpiece 15 can be machined by placing and fixing it on the support mechanism 3.
As shown in fig. 9, a plurality of spray heads 29 are uniformly distributed on the side surface of the transmission cylinder 22, and the spray heads 29 can provide a water spraying function conveniently during the processing.
As shown in fig. 4, one end of the sleeve 24 is provided with a processing motor 25, and the power supply is facilitated by the processing motor 25.
As shown in fig. 5, one end of the transverse threaded rod 36 is provided with a transverse motor 37, one end of the longitudinal threaded rod 39 is provided with a longitudinal motor 310, the transverse threaded rod 36 can be conveniently driven to rotate by the transverse motor 37, and the longitudinal threaded rod 39 can be conveniently driven to rotate by the longitudinal motor 310.
As shown in FIG. 8, the filter screen 45 is movably mounted on the inner side of the filter box 44, the side supporting plate is fixedly mounted on the inner side of the filter box 44, the bottom of the filter screen 45 is slidably mounted at the top of the side supporting plate, waste water can be conveniently filtered by the filter screen 45, and the waste scraps are filtered and separated, so that later-stage cleaning is facilitated.
As shown in fig. 1 and 2, a cover plate is provided on the back of the processing mechanism 2, and a drain outlet 47 is fixedly installed on the side of the water storage tank 46, so that the cover plate facilitates the function of supplying a water supply source to the inside of the water tank 28.
The use method of the special processing device for the Roots blower rotor comprises the following steps:
s1, when the Roots blower rotor is machined, the door plate 11 is opened, a workpiece to be machined is placed on the supporting mechanism 3 inside the blower rotor machining device 1, and then the workpiece is fixed through bolts.
And S2, after the fixing is finished, the steering machine 32 drives the rotating shaft 31 and the part of the supporting mechanism 3 to adjust the direction, the direction is aligned with the transmission cylinder 22, the transverse motor 37 at the bottom can drive the transverse threaded rod 36 to rotate and then drive the supporting mechanism 3 part at the top to perform transverse fine adjustment, the longitudinal motor 310 can drive the longitudinal threaded rod 39 to rotate and then drive the supporting mechanism 3 part at the top to perform longitudinal fine adjustment, and then the next step of processing can be performed.
S3, the ceramic processing knife 23 penetrates into the workpiece, and the processing motor 25 drives the ceramic processing knife 23 to rotate so as to polish the inner wall of the workpiece.
S4, during the processing, the water source inside the water tank 28 is pumped by the pump 27, and then is delivered to the sleeve 24 through the connecting hose 26, and is sprayed out through the sleeve 24 and then delivered to the position of the spray head 29, and the water flow is sprayed on the fan rotor workpiece.
S5, a large amount of sewage and waste chips are generated during processing and flushing, the cleaning mechanism 4 is arranged at the bottom, the sewage and the waste chips generated in the processing process can all flow into the cleaning mechanism 4, and the sewage and the waste chips can be collected and treated in a centralized manner through the water flowing holes 42 by guiding through the water flowing grooves 41 in the cleaning mechanism 4.
S6, the water flowing hole 42 is communicated with the water guide box 43, so that sewage and waste chips can be conveyed to the inner side of the filter box 44, the filter screen 45 is arranged on the inner side of the filter box 44, the sewage and the waste chips can be conveniently filtered and separated through the filter screen 45, the waste chips can be conveniently collected on the filter screen 45, and the waste water flows into the water storage tank 46 in a centralized manner.
S7, when the waste water flows into the water storage tank 46, the waste water is temporarily stored in the water storage tank 46, and when the waste water is stored to a certain amount, the waste water in the water storage tank can be discharged and treated by opening the water outlet 47.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.
Claims (10)
1. The utility model provides a special processingequipment of roots's fan rotor, includes fan rotor processingequipment (1) and processing agency (2), its characterized in that: the processing mechanism (2) is fixedly installed on the back of the fan rotor processing device (1), an installation plate (21) is movably installed inside the processing mechanism (2), a transmission cylinder (22) is arranged on the side face of the installation plate (21), a ceramic processing cutter (23) is arranged on the side face of the transmission cylinder (22), a sleeve (24) penetrates through the inner side of the installation plate (21), a processing motor (25) is arranged at one end of the sleeve (24), a connecting hose (26) is fixedly connected to the outer wall of the sleeve (24), a pump machine (27) is fixedly connected to one end of the connecting hose (26), and a water tank (28) is arranged at the bottom of the pump machine (27);
the inner side of the fan rotor machining device (1) is provided with a supporting mechanism (3), the bottom of the supporting mechanism (3) is provided with a rotating shaft (31), the bottom of the rotating shaft (31) is provided with a steering machine (32), the bottom of the steering machine (32) is provided with a sliding plate (33), the bottom of the sliding plate (33) is provided with a sliding block (34), the bottom of the sliding block (34) is provided with a transverse sliding rail (35), the bottom of the sliding plate (33) is in threaded connection with a transverse threaded rod (36), the bottom of the transverse sliding rail (35) is provided with a longitudinal sliding rail (38), the bottom of the transverse sliding rail (35) is provided with a longitudinal sliding block (311), and the side face of the longitudinal sliding block (311) is in threaded connection with a longitudinal threaded rod (39);
the inside fixed mounting of fan rotor processingequipment (1) has clearance mechanism (4), tye (41) have been seted up to the inboard bottom of clearance mechanism (4), the side of clearance mechanism (4) is run through and is seted up discharge orifice (42), the side of fan rotor processingequipment (1) is provided with water guide box (43), the bottom of water guide box (43) is provided with rose box (44), the bottom of rose box (44) is provided with storage water tank (46).
2. The roots blower rotor special processing device according to claim 1, wherein: the front side of the fan rotor machining device (1) is provided with a door plate (11), and the front side of the door plate (11) is provided with a front view window (12).
3. The special processing device for the Roots blower rotor as claimed in claim 1, wherein: the fan rotor machining device is characterized in that side view windows (13) are arranged on two sides of the fan rotor machining device (1), and a machining bedplate (14) is arranged on the inner side of the fan rotor machining device (1).
4. The roots blower rotor special processing device according to claim 1, wherein: the fan rotor machining device is characterized in that a fan workpiece (15) is arranged inside the fan rotor machining device (1), and the fan workpiece (15) is arranged at the top of the supporting mechanism (3).
5. The roots blower rotor special processing device according to claim 1, wherein: a plurality of spray heads (29) are uniformly distributed on the side surface of the transmission cylinder (22).
6. The roots blower rotor special processing device according to claim 1, wherein: and one end of the sleeve (24) is provided with a processing motor (25).
7. The roots blower rotor special processing device according to claim 1, wherein: one end of the transverse threaded rod (36) is provided with a transverse motor (37), and one end of the longitudinal threaded rod (39) is provided with a longitudinal motor (310).
8. The roots blower rotor special processing device according to claim 1, wherein: the inboard movable mounting of rose box (44) has filter screen (45), the inboard fixed mounting of rose box (44) has the side fagging, the bottom slidable mounting of filter screen (45) is at the top of side fagging.
9. The roots blower rotor special processing device according to claim 1, wherein: the back of the processing mechanism (2) is provided with a cover plate, and the side surface of the water storage tank (46) is fixedly provided with a water outlet (47).
10. The use method of the special processing device for the Roots blower rotor is characterized in that the special processing device for the Roots blower rotor disclosed by any one of claims 1 to 10 is used, and comprises the following steps:
s1, when the Roots blower rotor is machined, the door plate (11) is opened, a workpiece needing to be machined is placed on the supporting mechanism (3) in the blower rotor machining device (1), and then the workpiece is fixed through bolts;
s2, after the fixing is completed, the steering engine (32) drives the rotating shaft (31) and the part of the supporting mechanism (3) to adjust the direction, the direction is aligned with the transmission cylinder (22), the transverse motor (37) at the bottom can drive the transverse threaded rod (36) to rotate and then drive the part of the supporting mechanism (3) at the top to perform transverse fine adjustment, the longitudinal motor (310) can drive the longitudinal threaded rod (39) to rotate and then drive the part of the supporting mechanism (3) at the top to perform longitudinal fine adjustment, and then the next step of processing can be performed;
s3, the ceramic processing knife (23) penetrates into the processing piece, and the processing motor (25) drives the ceramic processing knife (23) to rotate so as to polish the inner wall of the processing piece.
S4, in the processing process, pumping a water source inside the water tank (28) through the pump (27), then conveying the water source to the sleeve (24) through the connecting hose (26), and spraying the water source to the position of the spray head (29) through the sleeve (24) to spray water on the fan rotor workpiece;
s5, a large amount of sewage and waste chips are generated during processing and flushing, the cleaning mechanism (4) is arranged at the bottom, the sewage and the waste chips generated in the processing process can flow into the cleaning mechanism (4), and the sewage and the waste chips can be intensively collected and treated through the drain holes (42) by guiding through the drain grooves (41) in the cleaning mechanism (4);
s6, the sewage and the waste chips can be conveyed to the inner side of the filter box (44) through the communication of the water flowing hole (42) and the water guiding box (43), the filter screen (45) is arranged on the inner side of the filter box (44), the sewage and the waste chips can be conveniently filtered and separated through the filter screen (45), the waste chips are conveniently collected on the filter screen (45), and the waste water flows into the water storage tank (46) in a centralized manner;
s7, when the waste water flows into the water storage tank (46) in a centralized way, the waste water is temporarily stored in the water storage tank (46), and when the waste water is stored to a certain amount, the waste water in the water storage tank can be discharged and treated by opening the water outlet (47).
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Cited By (1)
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| CN117299635A (en) * | 2023-12-01 | 2023-12-29 | 山东三牛机械集团股份有限公司 | Fan casting impeller cleaning device |
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