CN114632759A - Efficiency-improving cleaning method for large-size monocrystalline silicon wafer - Google Patents
Efficiency-improving cleaning method for large-size monocrystalline silicon wafer Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
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Abstract
Description
技术领域technical field
本发明涉及一种大尺寸单晶硅片提效清洗方法,属于切割硅片的后处理技术领域。The invention relates to a cleaning method for improving the efficiency of large-sized single crystal silicon wafers, and belongs to the technical field of post-processing of cutting silicon wafers.
背景技术Background technique
目前太阳能单晶硅片已全部为金刚线切割,其切割效率高、硅耗少、成本低等优势非常明显。但金刚线切割的硅片对比原砂浆结构线硅片,其表面形貌更粗糙和凹坑多,切割过程中产生残留的有机物、无机物、金属离子、硅粉颗粒等杂质吸咐性强。At present, solar monocrystalline silicon wafers have all been cut by diamond wire, which has obvious advantages such as high cutting efficiency, low silicon consumption and low cost. However, compared with the original mortar structure line silicon wafer, the diamond wire-cut silicon wafer has a rougher surface and more pits, and the residual organic matter, inorganic matter, metal ions, silicon powder particles and other impurities generated during the cutting process are highly absorbent.
同时大尺寸硅片趋势日益加剧以及下游电池片追求效率更大化,硅片尺寸越做越大,对原硅片表面洁净度要求变高,因此对清洗工序提出更高要求。如申请号为201110251543.7的申请公开了“金刚石线切割硅晶片的清洗方法”,申请号为201110111779.0的申请公开了“一种金刚线切割硅片的清洗方法”,两份公开文本中的清洗方法主要适用于单/多晶常规尺寸硅片,其清洗能力对大尺寸硅片表面杂质较难清除干净,影响后续制绒效果和光电转换效率。At the same time, the trend of large-size silicon wafers is increasing and downstream cells are pursuing greater efficiency. The size of silicon wafers is getting larger and larger, and the requirements for the surface cleanliness of the original silicon wafers are higher, so higher requirements are placed on the cleaning process. For example, the application No. 201110251543.7 discloses a "cleaning method for diamond wire-cut silicon wafers", and the application No. 201110111779.0 discloses "a cleaning method for diamond wire-cut silicon wafers". The cleaning methods in the two publications are mainly It is suitable for single / polycrystalline regular size silicon wafers, and its cleaning ability is difficult to remove impurities on the surface of large size silicon wafers, which affects the subsequent texturing effect and photoelectric conversion efficiency.
因此亟需制定一种新型的清洗工艺,区别于常规尺寸硅片清洗工艺,实现对大尺寸硅片清洗能力的提升,同时降低制绒不良率。Therefore, it is urgent to develop a new cleaning process, which is different from the conventional size silicon wafer cleaning process, so as to improve the cleaning ability of large-size silicon wafers and reduce the defect rate of texturing.
发明内容SUMMARY OF THE INVENTION
本发明提供一种大尺寸单晶硅片提效清洗方法,针对大尺寸硅片,提升了清洗能力,同时降低制绒不良率,提高转换效率。The invention provides a cleaning method for improving the efficiency of a large-sized single crystal silicon wafer, aiming at the large-sized silicon wafer, the cleaning capability is improved, the texturing defect rate is reduced, and the conversion efficiency is improved.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种大尺寸单晶硅片提效清洗方法,具体包括以下步骤:A method for cleaning large-size monocrystalline silicon wafers with improved efficiency, which specifically includes the following steps:
步骤S1:对切割结束的晶棒进行预清洗脱胶处理,预清洗脱胶结束后,按照匹配隔板宽度取出硅片,同方向顺次放入周转水箱内;Step S1: pre-cleaning and degumming the ingot after cutting, after the pre-cleaning and degumming, take out the silicon wafer according to the width of the matching partition, and put it into the turnover water tank in sequence in the same direction;
步骤S2:将硅片从周转水箱中取出放入料托,插片机将其平行送入花篮中;Step S2: take out the silicon wafer from the turnover water tank and put it into the material holder, and the wafer inserter sends it into the flower basket in parallel;
步骤S3:将硅片浸入具备溢流补水功能的药剂槽槽体内,进行第一次超声预清洗;Step S3: immersing the silicon wafer into the medicament tank body with the function of overflowing and replenishing water, and performing the first ultrasonic pre-cleaning;
步骤S4:将经过第一次超声预清洗的硅片浸入药剂槽槽体内,进行第一次超声药剂清洗;Step S4: immersing the silicon wafer that has undergone the first ultrasonic pre-cleaning into the tank body of the chemical tank to perform the first ultrasonic chemical cleaning;
步骤S5:将经过第一次超声药剂清洗的硅片继续浸入药剂槽槽体内,进行第二次超声药剂清洗;Step S5: continue to immerse the silicon wafer after the first ultrasonic cleaning in the chemical tank, and perform the second ultrasonic cleaning;
步骤S6:将经过第二次超声药剂清洗的硅片再次浸入药剂槽槽体内,进行第三次超声药剂清洗;Step S6: immersing the silicon wafer after the second ultrasonic chemical cleaning into the chemical tank body again, and performing the third ultrasonic chemical cleaning;
步骤S7:经过三次超声药剂碱洗后,将硅片浸入具备溢流补水功能的药剂槽槽体内,进行超声预清洗;Step S7: After three times of ultrasonic chemical alkali cleaning, the silicon wafer is immersed in the chemical tank body with the overflow water replenishing function, and ultrasonic pre-cleaning is performed;
步骤S8:将步骤S7中得到的硅片经过双氧水槽进行双氧水超声漂洗;Step S8: ultrasonically rinse the silicon wafer obtained in step S7 with hydrogen peroxide in a hydrogen peroxide tank;
步骤S9:经过双氧水超声漂洗后的硅片进入四级溢流第一次漂洗;Step S9: the silicon wafer after ultrasonic rinsing with hydrogen peroxide enters the fourth-stage overflow for the first rinsing;
步骤S10:经过四级溢流第一次漂洗的硅片进入四级溢流第二次漂洗;Step S10: the silicon wafers rinsed for the first time by the four-stage overflow enter the fourth-stage overflow for the second rinse;
步骤S11:经过四级溢流第二次漂洗的硅片进入四级溢流第三次漂洗;Step S11: the silicon wafers rinsed for the second time by the four-stage overflow enter the fourth-stage overflow for the third rinse;
步骤S12:经过四级溢流第三次漂洗的硅片进入具备溢流补水功能的药剂槽槽体内进行四级溢流第四次漂洗;Step S12: the silicon wafers that have been rinsed for the third time by the four-stage overflow enter the pharmacy tank body with the overflow water replenishment function for the fourth-stage overflow rinsing;
步骤S13:将经过四次漂洗的硅片置于慢提槽进行预脱水,且慢提槽内盛装的为纯水;Step S13: placing the silicon wafers that have been rinsed four times in a slow lifting tank for pre-dehydration, and the slow lifting tank contains pure water;
步骤S14:将经过预脱水的硅片放入烘干槽内进行烘干;Step S14: putting the pre-dehydrated silicon wafer into a drying tank for drying;
步骤S15:烘干后的硅片进过分选机检测后以及人工复检后,按等级打包入库;Step S15: After the dried silicon wafers are inspected by the sorting machine and manually re-inspected, they are packaged and put into storage according to their grades;
作为本发明的进一步优选,步骤S1中对晶棒预清洗脱胶处理具体包括:As a further preference of the present invention, the pre-cleaning and degumming treatment of the crystal rod in step S1 specifically includes:
步骤S111:晶棒按照60±10mm的宽度插设专用隔板,缓慢推入脱胶机上料区域;Step S111: insert a special partition plate according to the width of 60±10mm in the crystal rod, and slowly push it into the feeding area of the degumming machine;
步骤S112:设定脱胶槽温度为55±5℃,脱胶槽时间为10±2min,脱胶药剂采用脱胶剂和乳酸,脱胶槽浓度按脱胶槽槽体容积的10-15%比例添加;Step S112: set the temperature of the degumming tank to 55±5°C, the time of the degumming tank to be 10±2min, the degumming agent to use degumming agent and lactic acid, and the concentration of the degumming tank to be added at a ratio of 10-15% of the volume of the degumming tank;
步骤S113:设定脱胶机的脱胶工艺参数,具体的设定脱胶喷淋时间为10±2min,喷淋水压为0.02-0.05Mpa,水温为20-30℃,水质选用自来水或者浓水或者回用水,进行喷淋时将喷淋管调整至管口朝向隔板,且距离为10-20mm,喷淋管管口呈喇叭口形状进行雾状喷射;Step S113: Set the degumming process parameters of the degumming machine, specifically set the degumming spray time to 10±2min, the spray water pressure to be 0.02-0.05Mpa, the water temperature to be 20-30°C, and the water quality to be tap water or concentrated water or return water. When spraying with water, adjust the spray pipe so that the nozzle is facing the partition, and the distance is 10-20mm, and the nozzle of the spray pipe is in the shape of a bell mouth for mist spraying;
步骤S114:脱胶处理结束后,按照隔板宽度取出硅片,对硅片的四个端面、倒角位置进行擦拭处理,最后放入周转水箱内;Step S114: after the degumming process is completed, take out the silicon wafer according to the width of the partition, wipe the four end faces and chamfered positions of the silicon wafer, and finally put it into the turnover water tank;
作为本发明的进一步优选,步骤S3中进行第一次超声预清洗时,设定药剂槽的清洗时间为220±20s,温度为45±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水;As a further preference of the present invention, during the first ultrasonic pre-cleaning in step S3, the cleaning time of the pharmaceutical tank is set to be 220±20s, the temperature to be 45±5°C, the ultrasonic intensity power to be 24±2KHz, and the ultrasonic current to be 5 ±0.5A, the water quality in the chemical tank is pure water;
作为本发明的进一步优选,步骤S4-步骤S6进行的多次超声碱洗,均采用常规双组份硅片清洗剂,按照碱剂和活性剂为2:1比例进行配比;As a further preference of the present invention, the multiple ultrasonic alkaline washings performed in steps S4 to S6 all use conventional two-component silicon wafer cleaning agents, and are proportioned according to the ratio of alkaline agent and active agent to 2:1;
其中,在初始添加时,碱剂按药剂槽槽体容积的4-4.5%,活性剂按药剂槽槽体容积的2.0-2.25%进行添加;超声碱洗时,设定清洗时间为220±20s,温度为55±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水;Among them, in the initial addition, the alkaline agent should be added according to 4-4.5% of the volume of the tank body of the medicine tank, and the active agent should be added according to 2.0-2.25% of the volume of the tank body of the medicine tank; during the ultrasonic alkali cleaning, the cleaning time should be set to 220±20s , the temperature is 55±5℃, the ultrasonic intensity power is 24±2KHz, the ultrasonic current is 5±0.5A, and the water quality in the medicine tank is pure water;
作为本发明的进一步优选,步骤S7中,再次进行超声预清洗时,设定清洗时间为220±20s,温度为45±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水;As a further preference of the present invention, in step S7, when ultrasonic pre-cleaning is performed again, the cleaning time is set to be 220±20s, the temperature to be 45±5°C, the ultrasonic intensity power to be 24±2KHz, and the ultrasonic current to be 5±0.5A, The water quality in the chemical tank is pure water;
作为本发明的进一步优选,步骤S8中,双氧水为强氧化剂,初始添加双氧水时,双氧水的原液浓度为7-8%,为药剂槽槽体容积的15±2%,片碱为药剂槽槽体容积的0.10-0.15%;As a further preference of the present invention, in step S8, the hydrogen peroxide is a strong oxidant, and when the hydrogen peroxide is initially added, the concentration of the original solution of the hydrogen peroxide is 7-8%, which is 15±2% of the volume of the tank body of the medicine tank, and the caustic soda is the tank body of the medicine tank 0.10-0.15% of the volume;
设定药剂槽清洗时间为220±20s,温度为40±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水;Set the cleaning time of the chemical tank to be 220±20s, the temperature to be 40±5℃, the ultrasonic intensity power to be 24±2KHz, the ultrasonic current to be 5±0.5A, and the water quality in the chemical tank to be pure water;
作为本发明的进一步优选,步骤S9-步骤S11进行的多次纯水超声漂洗,均设定药剂槽的清洗时间为220±20s,温度为50±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内的水质为纯水;As a further preference of the present invention, for the multiple times of pure water ultrasonic rinsing performed in steps S9 to S11, the cleaning time of the pharmaceutical tank is set to be 220±20s, the temperature is 50±5°C, the ultrasonic intensity power is 24±2KHz, and the ultrasonic The current is 5±0.5A, and the water quality in the chemical tank is pure water;
作为本发明的进一步优选,步骤S12中,进行四级溢流第四次漂洗时,设定药剂槽的清洗时间为220±20s,温度为55±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水;As a further preference of the present invention, in step S12, during the fourth rinsing of the four-stage overflow, set the cleaning time of the pharmaceutical tank to be 220±20s, the temperature to be 55±5°C, the ultrasonic intensity power to be 24±2KHz, and the ultrasonic power to be 24±2KHz. The current is 5±0.5A, and the water quality in the chemical tank is pure water;
作为本发明的进一步优选,步骤S13中,设定慢提槽的清洗时间为100±10s,温度为85±5℃,慢提槽内水质为纯水;As a further preference of the present invention, in step S13, the cleaning time of the slow-lift tank is set to be 100±10s, the temperature to be 85±5°C, and the water quality in the slow-lift tank is pure water;
作为本发明的进一步优选,步骤S14中,设定烘干槽的烘干总时间为400±20s,温度为95±5℃。As a further preference of the present invention, in step S14, the total drying time of the drying tank is set to be 400±20s and the temperature to be 95±5°C.
通过以上技术方案,相对于现有技术,本发明具有以下有益效果:Through the above technical solutions, with respect to the prior art, the present invention has the following beneficial effects:
1、本发明提供的清洗方法,适应性强,保证药剂成本合理的前提下,提高清洗产能;1. The cleaning method provided by the present invention has strong adaptability, and improves the cleaning capacity under the premise of ensuring the reasonable cost of the agent;
2、本发明提供的清洗方法,通过增加四级溢流漂洗功能,可以制定计算出更加适合大尺寸硅片的药剂浓度;2. In the cleaning method provided by the present invention, by adding a four-stage overflow rinsing function, it is possible to formulate and calculate the concentration of the agent that is more suitable for large-sized silicon wafers;
3、本发明提供的清洗方法,在清洗时药剂的添加采用阶梯增长式进行,平衡清洗能力,规避了药剂衰减情况;3. In the cleaning method provided by the present invention, the addition of the chemical agent is carried out in a step-by-step manner during cleaning, which balances the cleaning ability and avoids the deterioration of the chemical agent;
4、本发明提供的清洗方法,使得制绒不良率低于同期的0.04-0.08%,光电转换效率提升0.02-0.03%。4. With the cleaning method provided by the present invention, the defect rate of texturing is lower than that of the same period by 0.04-0.08%, and the photoelectric conversion efficiency is increased by 0.02-0.03%.
具体实施方式Detailed ways
目前市面上关于金刚石线切割硅晶片的清洗方法均是针对常规尺寸的硅片,然而如背景技术中指出的,为了满足下游电池片效率的最大化,硅片尺寸越来越大,超出常规尺寸,因此现有技术的清洗方法已经无法满足对硅片表面洁净度的要求,需要制定更加精细匹配的清洗工艺,以达到提升原硅片品质的目的。At present, the cleaning methods for diamond wire-cut silicon wafers on the market are all aimed at conventional size silicon wafers. However, as pointed out in the background art, in order to maximize the efficiency of downstream cells, the size of silicon wafers is getting larger and larger, exceeding the conventional size. Therefore, the cleaning method of the prior art can no longer meet the requirements for the cleanliness of the surface of the silicon wafer, and a more finely matched cleaning process needs to be formulated to achieve the purpose of improving the quality of the original silicon wafer.
基于此,本申请提供了一种大尺寸单晶硅片提效清洗方法,具体包括以下步骤:Based on this, the present application provides a method for cleaning large-size monocrystalline silicon wafers with improved efficiency, which specifically includes the following steps:
步骤S1:对切割结束的晶棒进行预清洗脱胶处理,预清洗脱胶结束后,按照匹配隔板宽度取出硅片,同方向顺次放入周转水箱内;Step S1: pre-cleaning and degumming the ingot after cutting, after the pre-cleaning and degumming, take out the silicon wafer according to the width of the matching partition, and put it into the turnover water tank in sequence in the same direction;
具体包括:Specifically include:
步骤S111:晶棒按照60±10mm的宽度插设专用隔板,缓慢推入脱胶机上料区域,准备进入脱胶槽;Step S111: insert a special partition plate according to the width of 60±10mm, slowly push it into the feeding area of the degumming machine, and prepare to enter the degumming tank;
步骤S112:脱胶槽的温度和时间需要严格管控,对硅片表面残留杂质具有一定的影响,温度高加上时间长非常不利于下道工序清洗的干净程度,因此设定脱胶槽温度为55±5℃,脱胶槽时间为10±2min,脱胶药剂采用脱胶剂和乳酸,脱胶槽浓度按脱胶槽槽体容积的10-15%比例添加;Step S112: The temperature and time of the degumming tank need to be strictly controlled, which has a certain impact on the residual impurities on the surface of the silicon wafer. High temperature and long time are very unfavorable for the cleanliness of the next process. Therefore, the temperature of the degumming tank is set to 55± 5 ℃, the degumming tank time is 10±2min, the degumming agent is degumming agent and lactic acid, and the concentration of the degumming tank is added according to the proportion of 10-15% of the volume of the degumming tank;
步骤S113:设定脱胶机的脱胶工艺参数,具体的设定脱胶喷淋时间为10±2min,喷淋水压为0.02-0.05Mpa,水温为20-30℃,水质选用自来水或者浓水或者回用水,进行喷淋时将喷淋管调整至管口朝向隔板,且距离为10-20mm,喷淋管管口呈喇叭口形状进行雾状喷射,此种调整可以使得硅片预清洗效果更佳,利于后道工序处理;Step S113: Set the degumming process parameters of the degumming machine, specifically set the degumming spray time to 10±2min, the spray water pressure to be 0.02-0.05Mpa, the water temperature to be 20-30°C, and the water quality to be tap water or concentrated water or return water. When spraying with water, adjust the spray pipe so that the nozzle is facing the partition, and the distance is 10-20mm, and the nozzle of the spray pipe is in the shape of a bell mouth to spray mist. This adjustment can make the pre-cleaning effect of the silicon wafer better. It is good for subsequent processing;
步骤S114:脱胶处理结束后,按照隔板宽度取出硅片,对硅片的四个端面、倒角位置进行擦拭处理,最后放入周转水箱内,准备进行下道工序插片清洗。Step S114 : after the degumming process is completed, take out the silicon wafer according to the width of the separator, wipe the four end faces and chamfered positions of the silicon wafer, and finally put it into the turnover water tank to prepare for the next process of insert cleaning.
步骤S2:插片上料:将硅片从周转水箱中取出放入料托,插片机将其送入花篮中,这里放入料托时要注意线痕方向,平行送入花篮中。Step S2: Loading the wafers: Take the silicon wafers out of the turnover water tank and put them into the material tray, and the wafer insertion machine will send them into the flower basket. Pay attention to the direction of the line marks when placing the material support here, and send them into the flower basket in parallel.
步骤S3:纯水溢流超声漂洗:将硅片浸入具备溢流补水功能的药剂槽槽体内,进行第一次超声预清洗;具体的,设定药剂槽的清洗时间为220±20s,温度为45±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水;这里为何需要具备溢流补水功能的药剂槽,是因为在进行第一次超声预清洗时,硅片残留的杂质最多,频繁的清洗导致此药剂槽内水质容易脏,因此具有溢流补水功能的话可以保证药剂槽内水质始终处于满足清洗的要求。Step S3: pure water overflow ultrasonic rinsing: the silicon wafer is immersed in the medicament tank body with the overflow water replenishment function, and the first ultrasonic pre-cleaning is performed; 45±5℃, the ultrasonic intensity power is 24±2KHz, the ultrasonic current is 5±0.5A, and the water quality in the tank is pure water. During cleaning, the silicon wafers have the most impurities remaining, and frequent cleaning makes the water in the tank easily dirty. Therefore, with the function of overflowing water, it can ensure that the water quality in the tank always meets the cleaning requirements.
步骤S4:第一次超声碱洗:将经过第一次超声预清洗的硅片浸入药剂槽槽体内,进行第一次超声药剂清洗;采用常规双组份硅片清洗剂,按照碱剂和活性剂为2:1比例进行配比;其中,在初始添加时,碱剂按药剂槽槽体容积的4-4.5%,活性剂按药剂槽槽体容积的2.0-2.25%进行添加;超声碱洗时,设定清洗时间为220±20s,温度为55±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水。Step S4: the first ultrasonic alkali cleaning: immerse the silicon wafer after the first ultrasonic pre-cleaning into the tank body of the chemical tank to carry out the first ultrasonic chemical cleaning; use a conventional two-component silicon wafer cleaning agent, according to the alkali agent and activity The proportion of the agent is 2:1; among them, in the initial addition, the alkali agent is added according to 4-4.5% of the volume of the tank body of the agent tank, and the active agent is added according to 2.0-2.25% of the volume of the tank body of the agent tank; ultrasonic alkaline washing When the cleaning time is 220±20s, the temperature is 55±5℃, the ultrasonic intensity power is 24±2KHz, the ultrasonic current is 5±0.5A, and the water quality in the chemical tank is pure water.
步骤S5:第二次超声碱洗:将经过第一次超声药剂清洗的硅片继续浸入药剂槽槽体内,进行第二次超声药剂清洗;采用常规双组份硅片清洗剂,按照碱剂和活性剂为2:1比例进行配比;其中,在初始添加时,碱剂按药剂槽槽体容积的4-4.5%,活性剂按药剂槽槽体容积的2.0-2.25%进行添加;超声碱洗时,设定清洗时间为220±20s,温度为55±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水。Step S5: the second ultrasonic alkaline cleaning: continue to immerse the silicon wafer cleaned by the first ultrasonic chemical into the chemical tank for the second ultrasonic cleaning; use a conventional two-component silicon wafer cleaning agent, according to the alkaline chemical and The active agent is proportioned at a ratio of 2:1; among them, in the initial addition, the alkali agent is added according to 4-4.5% of the volume of the tank body of the agent tank, and the active agent is added according to 2.0-2.25% of the volume of the tank body of the agent tank; ultrasonic alkali When washing, set the cleaning time to 220±20s, the temperature to be 55±5℃, the ultrasonic intensity power to be 24±2KHz, the ultrasonic current to be 5±0.5A, and the water quality in the medicine tank to be pure water.
步骤S6:第三次超声碱洗:将经过第二次超声药剂清洗的硅片再次浸入药剂槽槽体内,进行第三次超声药剂清洗;采用常规双组份硅片清洗剂,按照碱剂和活性剂为2:1比例进行配比;其中,在初始添加时,碱剂按药剂槽槽体容积的4-4.5%,活性剂按药剂槽槽体容积的2.0-2.25%进行添加;超声碱洗时,设定清洗时间为220±20s,温度为55±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水。Step S6: the third ultrasonic alkaline cleaning: the silicon wafers cleaned by the second ultrasonic chemical are immersed in the chemical tank again, and the third ultrasonic cleaning is carried out; The active agent is proportioned at a ratio of 2:1; among them, in the initial addition, the alkali agent is added according to 4-4.5% of the volume of the tank body of the agent tank, and the active agent is added according to 2.0-2.25% of the volume of the tank body of the agent tank; ultrasonic alkali When washing, set the cleaning time to 220±20s, the temperature to be 55±5℃, the ultrasonic intensity power to be 24±2KHz, the ultrasonic current to be 5±0.5A, and the water quality in the medicine tank to be pure water.
步骤S7:纯水溢流超声漂洗:经过三次超声药剂碱洗后,将硅片浸入具备溢流补水功能的药剂槽槽体内,进行超声预清洗;这里同样的药剂槽需具备溢流补水功能,是因为此步骤中的槽体内药剂量较少,需要把硅片表面残留的药剂清除溢走一部分,再进入下一步的双氧水槽内;纯水溢流超声漂洗时,设定清洗时间为220±20s,温度为45±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水。Step S7: Ultrasonic rinsing with pure water overflow: after three ultrasonic chemical alkaline washings, the silicon wafer is immersed in a chemical tank with overflow water replenishment function for ultrasonic pre-cleaning; the same chemical tank here needs to have an overflow water supplement function. This is because the amount of medicine in the tank in this step is small, and it is necessary to remove a part of the residual medicine on the surface of the silicon wafer, and then enter the next hydrogen peroxide tank; when the pure water overflows ultrasonic rinsing, set the cleaning time to 220± 20s, the temperature is 45±5℃, the ultrasonic intensity power is 24±2KHz, the ultrasonic current is 5±0.5A, and the water quality in the medicine tank is pure water.
步骤S8:将步骤S7中得到的硅片经过双氧水槽进行双氧水超声漂洗;双氧水为强氧化剂,具备很强的杀菌性和抗氧化能力,且挥发快,漂洗一次的硅片经过双氧水槽漂洗后,在硅片表面形成有效的保护层,对后续硅片碱制绒绒面的均匀性、覆盖面积率高;但是进行此步操作时对双氧水的使用量有严格的规定,具体的,初始添加双氧水时,双氧水的原液浓度为7-8%,为药剂槽槽体容积的15±2%,片碱为药剂槽槽体容积的0.10-0.15%;设定药剂槽清洗时间为220±20s,温度为40±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水。Step S8: The silicon wafer obtained in step S7 is subjected to ultrasonic rinsing with hydrogen peroxide in a hydrogen peroxide water tank; hydrogen peroxide is a strong oxidant, has strong bactericidal and antioxidative abilities, and volatilizes quickly. After the silicon wafer rinsed once is rinsed in the hydrogen peroxide water tank, An effective protective layer is formed on the surface of the silicon wafer, and the uniformity and coverage area ratio of the subsequent alkali-textured silicon wafer are high; however, there are strict regulations on the amount of hydrogen peroxide used in this step. Specifically, the initial addition of hydrogen peroxide When the concentration of the original solution of hydrogen peroxide is 7-8%, it is 15±2% of the volume of the medicine tank, and the caustic soda is 0.10-0.15% of the volume of the medicine tank; the cleaning time of the medicine tank is set to 220±20s, the temperature The temperature is 40±5℃, the ultrasonic intensity power is 24±2KHz, the ultrasonic current is 5±0.5A, and the water quality in the medicine tank is pure water.
步骤S9:经过双氧水超声漂洗后的硅片进入四级溢流第一次漂洗;具体的,设定药剂槽的清洗时间为220±20s,温度为50±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内的水质为纯水。Step S9: the silicon wafer after ultrasonic rinsing with hydrogen peroxide enters the first rinsing of the four-stage overflow; specifically, the cleaning time of the chemical tank is set to 220±20s, the temperature is 50±5°C, and the ultrasonic intensity power is 24±2KHz , the ultrasonic current is 5±0.5A, and the water quality in the chemical tank is pure water.
步骤S10:经过四级溢流第一次漂洗的硅片进入四级溢流第二次漂洗;设定药剂槽的清洗时间为220±20s,温度为50±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内的水质为纯水。Step S10: the silicon wafers that have been rinsed for the first time in the fourth-stage overflow enter the second-stage overflow for the second rinsing; the cleaning time of the chemical tank is set to 220±20s, the temperature is 50±5°C, and the ultrasonic intensity power is 24±24± 2KHz, ultrasonic current is 5±0.5A, and the water quality in the chemical tank is pure water.
步骤S11:经过四级溢流第二次漂洗的硅片进入四级溢流第三次漂洗;设定药剂槽的清洗时间为220±20s,温度为50±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内的水质为纯水。Step S11: the silicon wafer after the second rinsing of the fourth-stage overflow enters the fourth-stage overflow for the third rinsing; the cleaning time of the chemical tank is set to 220±20s, the temperature is 50±5℃, and the ultrasonic intensity power is 24±24± 2KHz, ultrasonic current is 5±0.5A, and the water quality in the chemical tank is pure water.
步骤S12:经过四级溢流第三次漂洗的硅片进入具备溢流补水功能的药剂槽槽体内进行四级溢流第四次漂洗;在进行四级溢流第四次漂洗时,药剂槽具备溢流补水功能可以保证三级溢流漂洗槽水质达标;进行四级溢流第四次漂洗时,设定药剂槽的清洗时间为220±20s,温度为55±5℃,超声强度功率为24±2KHz,超声电流为5±0.5A,药剂槽内水质为纯水。Step S12: The silicon wafers that have been rinsed for the third time by the four-stage overflow enter the tank body of the drug tank with the overflow and water replenishment function to perform the fourth-level overflow and the fourth rinsing; With the overflow replenishment function, it can ensure that the water quality of the third-level overflow rinsing tank meets the standard; when the fourth-level overflow is used for the fourth rinsing, set the cleaning time of the chemical tank to 220±20s, the temperature to 55±5℃, and the ultrasonic intensity power to be 220±20s. 24±2KHz, ultrasonic current is 5±0.5A, and the water quality in the chemical tank is pure water.
步骤S13:将经过四次漂洗的硅片置于慢提槽进行预脱水,且慢提槽内的水质为纯水;预脱水时,慢提槽需要较高的温度以及保证温度上升速度保持匀速,以保证硅片脱水时均匀,这里为了达到均匀脱水效果,用过设定变频器参数来控制根据实际脱水效果调整;因此设定慢提槽的清洗时间为100±10s,温度为85±5℃,慢提槽内水质为纯水。Step S13: placing the silicon wafers rinsed four times in the slow-lift tank for pre-dehydration, and the water quality in the slow-lift tank is pure water; during pre-dehydration, the slow-lift tank needs a higher temperature and ensures that the temperature rise speed is kept uniform, In order to ensure uniform dehydration of silicon wafers, in order to achieve uniform dehydration effect, the inverter parameters are set to control the adjustment according to the actual dehydration effect; therefore, the cleaning time of the slow lifting tank is set to 100±10s, and the temperature is 85±5℃ , the water quality in the slow-lift tank is pure water.
步骤S14:将经过预脱水的硅片放入烘干槽内进行烘干,烘干槽内需要保持较高的温度以及烘干时间充足,因此设定烘干槽的烘干总时间为400±20s,温度为95±5℃;Step S14: put the pre-dehydrated silicon wafers into the drying tank for drying. The drying tank needs to maintain a relatively high temperature and sufficient drying time. Therefore, the total drying time of the drying tank is set to be 400± 20s, the temperature is 95±5℃;
步骤S15:烘干后的硅片进过分选机检测后以及人工复检后,按等级打包入库。Step S15: After the dried silicon wafers are inspected by the sorting machine and manually re-inspected, they are packaged and put into storage according to their grades.
这里需要补充阐述的是,为了保证清洗效果,对药剂槽补加和换水方式也提供了一个优选,硅片洗至2万片,按槽体容积补加清洗A剂1%、清洗B剂0.5%、双氧水槽补加2%,硅片洗至4万片,按槽体容积补加清洗A剂1.5%、清洗B剂0.75%,双氧水槽补加4%,而洗至6万片时需全部换水。What needs to be added here is that, in order to ensure the cleaning effect, a preference is also provided for the replenishment and water replacement of the chemical tank. The silicon wafer is washed to 20,000 pieces, and the cleaning agent A 1% and the cleaning agent B are added according to the volume of the tank. 0.5%, add 2% to the hydrogen peroxide tank, wash the silicon wafers to 40,000 pieces, add 1.5% of cleaning agent A, 0.75% of cleaning agent B according to the volume of the tank, add 4% to the hydrogen peroxide tank, and wash to 60,000 pieces. All water needs to be changed.
针对本申请提供的大尺寸单晶硅片提效清洗方法,申请人进行了验证,主要是针对大尺寸硅片,使用常规的清洗工艺以及本申请提供的清洗方法进行试验对比,得到如下表格内的数据,The applicant has verified the efficiency-enhancing cleaning method for large-size monocrystalline silicon wafers provided by this application, mainly for large-size silicon wafers, using conventional cleaning processes and the cleaning methods provided by this application to conduct tests and comparisons, and obtain the following table. The data,
从表中可以看出,采用常规方法1和2,清洗时间短,换水周期长,脏污率和制绒降级不良率均较高;采用常规方法3和4,相较于常规方法1和2,延长了清洗时间,清洗剂用量也做了降低,同时缩短槽内换水周期,因此脏污率以及制绒降级不良率均有小幅度的下降。但是与本申请提供的新工艺相比,本申请在清洗时间、药剂用量以及换水周期上均做了调整,但是脏污率以及制绒降级不良率却大幅度降低,制绒不良率低于同期0.04-0.08%,光电转换效率提升0.02-0.03%,整体效果最佳。因此本申请提供的清洗方法值得推广使用。It can be seen from the table that using conventional methods 1 and 2, the cleaning time is short, the water changing cycle is long, the soiling rate and the rate of defective texturing and downgrading are both higher; using conventional methods 3 and 4, compared with conventional methods 1 and 4, 2. The cleaning time is extended, the amount of cleaning agent is also reduced, and the water change cycle in the tank is shortened, so the soiling rate and the defect rate of texturing and downgrading have been slightly reduced. However, compared with the new process provided in this application, the application has adjusted the cleaning time, the dosage of chemicals and the water change cycle, but the soiling rate and the defective rate of texturing downgrade are greatly reduced, and the defective rate of texturing is lower than In the same period, 0.04-0.08%, the photoelectric conversion efficiency increased by 0.02-0.03%, and the overall effect is the best. Therefore, the cleaning method provided by the present application is worthy of popularization and use.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本申请所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。It will be understood by one of ordinary skill in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It should also be understood that terms such as those defined in the general dictionary should be understood to have meanings consistent with their meanings in the context of the prior art and, unless defined as herein, are not to be taken in an idealized or overly formal sense. explain.
本申请中所述的“和/或”的含义指的是各自单独存在或两者同时存在的情况均包括在内。The meaning of "and/or" described in this application means that each of them exists alone or both are included.
本申请中所述的“连接”的含义可以是部件之间的直接连接也可以是部件间通过其它部件的间接连接。The meaning of "connection" described in this application may be a direct connection between components or an indirect connection between components through other components.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiments according to the present invention as inspiration, and through the above description, relevant personnel can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the contents in the specification, and the technical scope must be determined according to the scope of the claims.
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