CN114628088A - Sheath type high-strength superconducting cable twisting device and cable twisting method thereof - Google Patents

Sheath type high-strength superconducting cable twisting device and cable twisting method thereof Download PDF

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CN114628088A
CN114628088A CN202210204965.7A CN202210204965A CN114628088A CN 114628088 A CN114628088 A CN 114628088A CN 202210204965 A CN202210204965 A CN 202210204965A CN 114628088 A CN114628088 A CN 114628088A
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cable
locking
twisting
assembled
supporting
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金环
周超
刘海红
秦经刚
肖冠宇
刘方
刘华军
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Hefei Xihe Superconducting Technology Co ltd
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Institute of Energy of Hefei Comprehensive National Science Center
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B12/00Superconductive or hyperconductive conductors, cables, or transmission lines
    • H01B12/02Superconductive or hyperconductive conductors, cables, or transmission lines characterised by their form
    • H01B12/08Stranded or braided wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0235Stranding-up by a twisting device situated between a pay-off device and a take-up device
    • H01B13/0257Stranding-up by a twisting device situated between a pay-off device and a take-up device being a perforated disc

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  • Superconductors And Manufacturing Methods Therefor (AREA)

Abstract

The invention discloses a sheath type high-strength superconducting cable twisting device which comprises a tool table, wherein a cable end locking component is assembled and connected to one side of the tool table, and a free end on one side of a cable is locked through the cable end locking component. The top of the tooling table is provided with a plurality of manual cable twisting assemblies and automatic cable twisting assemblies; the cable is manually twisted and the cable is automatically twisted by the manual cable twisting assembly and the automatic cable twisting assembly, respectively. The invention also discloses a method for twisting the cable by using the sheath type high-strength superconducting cable twisting device, which comprises the steps of positioning the end of the cable, and respectively twisting the cable by using the moving cable twisting component and the automatic cable twisting component. By adopting the technical scheme disclosed by the invention, the cable is twisted by matching automatic twisting and manual twisting in the cable twisting processing process, the flexibility is high, the twisting node can be accurately controlled in the twisting process, and the cable is not damaged.

Description

护套型高强度超导电缆扭绞装置及其扭绞电缆的方法Sheath type high-strength superconducting cable twisting device and method for twisting cable

技术领域technical field

本发明属于电缆加工技术领域,尤其涉及发明名称护套型高强度超导电缆扭绞装置及其扭绞电缆的方法。The invention belongs to the technical field of cable processing, and in particular relates to a sheath type high-strength superconducting cable twisting device and a method for twisting the cable.

背景技术Background technique

大电流、强磁场是高场应用超导磁体的显著特点,这就要求超导磁体的组成部件具有优异的机械性能,以承载运行过程中的电磁负载,为满足此要求,管内电缆导体(CICC:cable in conduit conductor)结构被大型高场磁体广泛采用。截至目前,其内部超导电缆主要采用Nb3Sn、NbTi等低温超导线材,其主要通过与高导电铜线一起进行多级扭绞,以提高电缆机械强度的同时,降低其交流损耗特性,增加导体安全稳定运行的裕度。但是随着科学技术的发展,电工、医疗、能源研究等各领域对于磁场强度的需求越来越高,这就导致目前的导体技术不能满足下一代装置的应用需求,而随着高场应用超导材料的实用化技术的发展,人们逐渐将高场磁体应用研究的目光投向了具有高临界温度及上临界磁场的高温超导材料,如第二代涂层导体REBCO带材、以Ag或者Ag合金为基体的Bi2212超导线材等,但是由于材料结构、机械特性以及工艺需求等的差异,截至目前,仍没有形成确定可用的电缆结构及制备技术。High current and strong magnetic field are the significant characteristics of superconducting magnets for high-field applications, which requires the components of superconducting magnets to have excellent mechanical properties to carry the electromagnetic load during operation. : cable in conduit conductor) structure is widely used by large high-field magnets. Up to now, its internal superconducting cables mainly use low-temperature superconducting wires such as Nb3Sn and NbTi, which are mainly twisted with high-conductivity copper wires in multiple stages to improve the mechanical strength of the cable, reduce its AC loss characteristics, and increase the number of conductors. Margin for safe and stable operation. However, with the development of science and technology, the demand for magnetic field strength in various fields such as electrical engineering, medical treatment, and energy research is getting higher and higher, which leads to the fact that the current conductor technology cannot meet the application requirements of next-generation devices. With the development of practical technology of conductive materials, people gradually turn their attention to the application of high-field magnets to high-temperature superconducting materials with high critical temperature and upper critical magnetic field, such as the second-generation coated conductor REBCO tape, Ag or Ag Alloy-based Bi2212 superconducting wire, etc., but due to differences in material structure, mechanical properties and process requirements, so far, there is still no definite available cable structure and preparation technology.

基于具有高场高载流特性的高温超导材料,目前国内外也是提出了多种CICC导体结构设计,例如其中针对REBCO超导带材,就提出有超导扁带连续换位(Roebel)复合结构、超导扭绞堆叠(TSTC)复合结构以及螺旋绕制结构(CORC)等多种电缆形式,但是其应用于高场CICC导体,易出现高电磁负载性能衰退以及高交流损耗等不易于高场稳定运行的因素,为解决这些问题,以高强度护套对电缆进行加强,并通过多级扭绞的形式降低交流损耗特性是提高其高场稳定运行特性的一种方法。Based on high-temperature superconducting materials with high-field and high-current-carrying properties, a variety of CICC conductor structure designs have been proposed at home and abroad. Structure, superconducting twisted stack (TSTC) composite structure and spiral wound structure (CORC) and other cable forms, but when applied to high-field CICC conductors, it is prone to high electromagnetic load performance degradation and high AC loss. In order to solve these problems, strengthening the cable with a high-strength sheath and reducing the AC loss characteristics in the form of multi-stage twisting is a method to improve its high-field stable operation characteristics.

相比于传统CICC导体采用超导线材直接扭绞,其存在需扭绞的电缆尺寸大,强度高,不易成型的问题。此外,由于高温超导材料一般为氧化物陶瓷材料,具有一定的应力应变敏感特性,因此,电缆扭绞成型过程中还需要控制变形均匀,避免局部变形量超出许可范围。Compared with the traditional CICC conductors that use superconducting wires to be directly twisted, there are problems that the cable to be twisted is large in size, high in strength, and difficult to form. In addition, since high-temperature superconducting materials are generally oxide ceramic materials, which have certain stress-strain sensitivity characteristics, it is also necessary to control the uniform deformation during the twisting and forming process of the cable to avoid the local deformation exceeding the allowable range.

基于此,现有技术中关于电缆扭绞成型的工装多有公开报道,如中国专利申请号为:CN201720270478.5,公开一种电线扭转试验机,并具体公开了如下技术发难:Based on this, there are many public reports on the tooling of cable twist forming in the prior art. For example, the Chinese patent application number is: CN201720270478.5, which discloses a wire torsion testing machine, and specifically discloses the following technical difficulties:

电线扭转试验机,包含机架,机架上设置有控制系统、传动系统和多组试验组件;所述试验组件包含转盘、夹具、传动组件和调节组件;所述转盘转动设置在机架上,并通过传动组件与传动系统配合,夹具设置在转盘上,被测试电线的前端与夹具配合,后端与调节组件配合;本发明的电线扭转试验机,由转盘带动夹具,使被测试电线的前端不断地随转盘进行反复扭转试验,适用于TUV、VDE、UL等高柔性电缆;夹具和调节组件可调节弯折点与夹持点长度,使其也可以对其他规格的试样做反复扭转试验,适用范围广,适合质量监督行业、金属、机械行业以及电缆电线、钢丝绳等厂家使用。A wire torsion testing machine includes a frame on which a control system, a transmission system and multiple sets of test assemblies are arranged; the test assemblies include a turntable, a clamp, a transmission assembly and an adjustment assembly; the turntable is rotatably arranged on the frame, And through the transmission component and the transmission system, the fixture is arranged on the turntable, the front end of the tested wire is matched with the fixture, and the rear end is matched with the adjustment component; the wire torsion testing machine of the present invention drives the fixture by the turntable, so that the front end of the tested wire is matched. Continuous torsion test with the turntable, suitable for TUV, VDE, UL and other highly flexible cables; clamps and adjustment components can adjust the length of the bending point and clamping point, so that it can also perform repeated torsion tests on samples of other specifications , a wide range of applications, suitable for quality supervision industry, metal, machinery industry and cable wire, wire rope and other manufacturers use.

然而,上述机械装置只能用于电缆、电线的扭绞力度检测,在实际加工过程中,并不能用于扭绞加工电缆。However, the above-mentioned mechanical device can only be used for the detection of twisting strength of cables and wires, and cannot be used for twisting and processing cables in the actual processing process.

发明内容SUMMARY OF THE INVENTION

基于上述背景,本发明的目的是提供一种护套型高强度超导电缆扭绞装置。Based on the above background, the purpose of the present invention is to provide a sheathed high-strength superconducting cable twisting device.

为实现以上目的,本发明采用以下的技术方案:To achieve the above object, the present invention adopts the following technical solutions:

护套型高强度超导电缆扭绞装置,包括工装台,所述工装台的一侧装配连接有电缆端头锁定部件,通过所述电缆端头锁定部件锁定电缆的一侧自由端;The sheath type high-strength superconducting cable twisting device includes a tooling table, one side of the tooling table is assembled and connected with a cable end locking part, and a free end of one side of the cable is locked by the cable end locking part;

所述工装台的顶部装配有若干个手动电缆扭绞组件以及自动电缆扭绞组件;The top of the tooling table is equipped with several manual cable twisting assemblies and automatic cable twisting assemblies;

所述自动电缆扭绞组件包括锁紧盘,所述锁紧盘包括可拆卸装配连接的第一半锁盘以及第二半锁盘;The automatic cable twisting assembly includes a locking plate, and the locking plate includes a first half locking plate and a second half locking plate that are detachably assembled and connected;

所述第一半锁盘与第二半锁盘上均开设有相互配合的锁止孔;所述锁紧盘的侧壁上固定连接有齿环;The first half-locking plate and the second half-locking plate are both provided with locking holes that cooperate with each other; a toothed ring is fixedly connected to the side wall of the locking plate;

所述齿环包括固定连接在第一半锁盘上的第一半齿环以及第二半锁盘上的第二半齿环;The toothed ring includes a first half toothed ring fixedly connected to the first half locking plate and a second half toothed ring on the second half locking plate;

当所述第一半锁盘与第二半锁盘装配连接成一体,所述第一半齿环与第二半齿环合并成完整齿环;When the first half-lock disc and the second half-lock disc are assembled and connected into one body, the first half-gear ring and the second half-gear ring are combined into a complete tooth ring;

所述自动电缆扭绞组件还包括托轮组件,所述托轮组件包括分别支撑在第一半锁盘以及第二半锁盘底部的托轮,所述托轮转动连接有托轮架,所述托轮架的底部之间通过间距调节件调节间距;The automatic cable twisting assembly further includes a supporting wheel assembly, and the supporting wheel assembly includes supporting wheels respectively supported on the bottoms of the first half-locking disc and the second half-locking disc, the supporting wheels are rotatably connected with a supporting wheel frame, so The distance between the bottoms of the supporting wheel frames is adjusted by the distance adjusting member;

所述自动电缆扭绞组件还包括驱动所述锁紧盘旋转的驱动部件;The automatic cable twisting assembly further includes a drive member that drives the locking disk to rotate;

所述应用于护套型高强度超导电缆扭绞装置还包括若干个扭绞电缆支撑部件。The twisting device applied to the sheathed high-strength superconducting cable further includes a plurality of twisted cable supporting parts.

优选地,所述电缆端头锁定部件包括锁紧座,所述锁紧座上装配连接有紧固座,所述锁紧座与紧固座上均开设有相互配合的锁紧孔;Preferably, the cable end locking component includes a locking seat, the locking seat is assembled and connected with a fastening seat, and the locking seat and the fastening seat are both provided with locking holes that cooperate with each other;

所述紧固座与锁紧座之间通过手柄螺栓装配连接;The fastening seat and the locking seat are assembled and connected by handle bolts;

所述锁紧座的底部固定装配在工装台的顶部。The bottom of the locking seat is fixedly assembled on the top of the tooling table.

优选地,所述第一半锁盘与第二半锁盘的上下端之间分别通过长销固螺杆装配连接。Preferably, the upper and lower ends of the first half-locking plate and the second half-locking plate are assembled and connected by long-pin screws, respectively.

优选地,所述扭绞电缆支撑部件均包括固定连接在工装台上的支撑柱,所述支撑柱的顶部固定连接有弧形支撑座,所述弧形支撑座的顶部开设有弧形限位滚槽;Preferably, each of the twisted cable support members includes a support column fixedly connected to the tooling table, the top of the support column is fixedly connected with an arc-shaped support seat, and the top of the arc-shaped support seat is provided with an arc-shaped limiter rolling groove;

所述弧形限位滚槽内限位有电缆定位环,所述电缆定位环能够相对弧形限位滚槽滚动。A cable positioning ring is positioned in the arc-shaped limiting rolling groove, and the cable positioning ring can roll relative to the arc-shaped limiting rolling groove.

优选地,所述手动电缆扭绞组件均包括固定装配在工装台上的升降台,所述升降台上装配连接有升降杆,所述升降杆的顶部固定连接有装配连接座;Preferably, each of the manual cable twisting assemblies includes a lifting platform fixedly assembled on a tooling table, a lifting rod is assembled and connected to the lifting platform, and an assembly connecting seat is fixedly connected to the top of the lifting rod;

所述装配连接座包括固定连接在升降杆上的固定部,所述固定部装配连接有调节部;固定部与调节部之间通过锁定螺杆装配连接;The assembly connection base includes a fixed part fixedly connected to the lifting rod, the fixed part is assembled and connected with the adjustment part; the fixed part and the adjustment part are assembled and connected by a locking screw;

所述固定部与调节部上均开设有相互配合的锁孔;所述手动电缆扭绞组件还包括限位在锁孔之间的锁定座,所述锁定座可拆卸装配连接。The fixing part and the adjusting part are provided with locking holes that cooperate with each other; the manual cable twisting assembly further includes a locking seat limited between the locking holes, and the locking seat can be detachably assembled and connected.

优选地,所述锁定座包括相互配合的锁定板,所述锁定板上开设有相互配合的电缆限位孔;Preferably, the locking seat includes a locking plate that cooperates with each other, and the locking plate is provided with a cable limiting hole that cooperates with each other;

所述锁定板的顶部以及底部均一体成型有凸板端,所述凸板端之间通过锁紧螺杆装配连接。The top and bottom of the locking plate are integrally formed with convex plate ends, and the convex plate ends are assembled and connected by locking screws.

优选地,所述驱动部件包括装配连接在工装台顶部的调节座,所述调节座的顶部固定装配连接有电机架,所述电机架上装配连接有驱动电机,所述驱动电机的输出轴上装配连接有啮合齿环的主动齿轮。Preferably, the driving component includes an adjustment seat assembled and connected to the top of the tooling table, a motor frame is fixedly assembled and connected to the top of the adjustment seat, a drive motor is assembled and connected to the motor frame, and an output shaft of the drive motor is connected to the motor frame. Assemble the drive gear connected with the meshing gear ring.

优选地,所述托轮架的底部均固定连接有轮架底座,所述间距调节件包括调节丝杠,所述调节丝杠螺纹连接右侧部位轮架底座,所述调节丝杠转动连接左侧部位所述轮架底座上;Preferably, the bottom of the supporting wheel frame is fixedly connected with a wheel frame base, and the distance adjusting member includes an adjusting screw, the adjusting screw is threadedly connected to the wheel frame base on the right side, and the adjusting screw is rotatably connected to the left on the wheel frame base of the side part;

所述间距调节件还包括固定连接在左侧部位轮架底座上的滑动杆体,所述滑动杆体滑动连接位于右侧部位所述轮架底座。The distance adjusting member further includes a sliding rod body fixedly connected to the wheel frame base at the left part, and the sliding rod body is slidably connected to the wheel frame base at the right part.

优选地,所述工装台的底部固定连接有若干个支撑腿杆。Preferably, a number of supporting leg bars are fixedly connected to the bottom of the tooling table.

本发明还公开了基于上述应用于护套型高强度超导电缆扭绞装置扭绞加工电缆的方法,具体步骤如下:The invention also discloses a method for twisting and processing cables based on the above-mentioned application to the sheathed high-strength superconducting cable twisting device, the specific steps are as follows:

(1)将待扭绞的电缆的后端固定在电缆端头锁定部件上,并锁紧电缆,将待扭绞的电缆,从扭绞电缆支撑部件中贯穿,并锁定电缆,保持电缆扭绞过程中,扭绞稳定;(1) Fix the rear end of the cable to be twisted on the cable end locking part, and lock the cable, pass the cable to be twisted through the twisted cable support part, and lock the cable to keep the cable twisted During the process, the twisting is stable;

(2)将第一半锁盘与第二半锁盘装配连接成一体,此时,第一半齿环与第二半齿环合并成完整齿环,将驱动部件装配到齿环邻近位置,将托轮支托在第一半锁盘与第二半锁盘的盘廓下端,利用驱动部件驱动齿环携带锁紧盘带动电缆扭绞;(2) Assembling and connecting the first half-locking disc and the second half-locking disc into one body, at this time, the first half-gear ring and the second half-gear ring are combined into a complete toothed ring, and the driving part is assembled to the adjacent position of the toothed ring, Support the idler on the lower ends of the first half-locking disc and the second half-locking disc, and use the driving component to drive the gear ring to carry the locking disc to drive the cable to twist;

(3)待步骤(2)中的自动扭绞完成,通过若干个手动电缆扭绞组件进行辅助再次扭绞电缆。(3) After the automatic twisting in step (2) is completed, several manual cable twisting assemblies are used to assist and twist the cables again.

本发明具有以下有益效果:The present invention has the following beneficial effects:

本发明公开一种护套型高强度超导电缆扭绞装置,通过设计自动电缆扭绞组件包括锁紧盘,所述锁紧盘包括可拆卸装配连接的第一半锁盘以及第二半锁盘;对应的,第一半锁盘与第二半锁盘上均开设有相互配合的锁止孔;实现灵活将电缆的扭绞位置调节,通过第一半锁盘与第二半锁盘装配连接成一体形成扭动的盘体。The invention discloses a sheath type high-strength superconducting cable twisting device. By designing an automatic cable twisting assembly, it includes a locking plate, and the locking plate includes a first half-lock plate and a second half-lock plate that are detachably assembled and connected. Correspondingly, the first half-locking disc and the second half-locking disc are provided with mutually matched locking holes; to flexibly adjust the twisting position of the cable, the first half-locking disc and the second half-locking disc are assembled Connected to form a twisted disc.

通过设计固定连接在第一半锁盘上的第一半齿环以及第二半锁盘上的第二半齿环;当所述第一半锁盘与第二半锁盘装配连接成一体,所述第一半齿环与第二半齿环合并成完整齿环。实现利用齿环分体式,实现上述调节扭绞电缆的位置,并且利用齿驱动进行驱动旋转扭绞。The first half-gear ring fixedly connected to the first half-lock plate and the second half-gear ring on the second half-lock plate are designed and fixed; when the first half-lock plate and the second half-lock plate are assembled and connected into one body, The first half-toothed ring and the second half of the toothed ring are combined into a complete toothed ring. Realize the use of the gear ring split type, realize the above adjustment of the position of the twisted cable, and use the tooth drive to drive the rotation and twist.

通过设计托轮组件,所述托轮组件包括分别支撑在第一半锁盘以及第二半锁盘底部的托轮,所述托轮转动连接有托轮架(托轮的轮轴转动连接在托轮架上),所述托轮架的底部之间通过间距调节件调节间距,具体采用调节丝杠结构设计,实现利用托轮支托方式,实现旋转过程中,锁紧盘始终做规则的圆周运动,进而确保扭绞为水平面扭绞,扭绞中锁紧盘做规则的圆周运动,继而扭绞得到的电缆扭绞均匀。By designing a supporting wheel assembly, the supporting wheel assembly includes supporting wheels respectively supported on the bottom of the first half-lock disc and the second half-lock disc, and the supporting wheels are rotatably connected to a supporting wheel frame (the axle of the supporting wheel is rotatably connected to the supporting wheel The distance between the bottom of the supporting wheel frame is adjusted by the spacing adjusting member. Specifically, the adjustment screw structure design is adopted to realize the use of the supporting wheel support method to realize that during the rotation process, the locking disc always forms a regular circumference. To ensure that the twisting is horizontal plane twisting, the locking disc makes a regular circular motion during the twisting, and then the twisted cable is twisted evenly.

通过设计电机架上装配连接有驱动电机、驱动电机的输出轴上装配连接有啮合齿环的主动齿轮,实现利用齿传动方式扭绞,不仅扭绞力度大,且扭绞的稳定性高。By designing the motor frame to be equipped with a drive motor, and the output shaft of the drive motor to be equipped with a driving gear connected with a meshing gear ring, the twisting by means of tooth transmission is realized, which not only has a large twisting force, but also has a high twisting stability.

通过设计升降杆的顶部固定连接有装配连接座;装配连接座上具有锁孔(锁孔的形状为U形);手动电缆扭绞组件还包括限位在锁孔之间的锁定座,所述锁定座可拆卸装配连接,锁定座包括相互配合的两个锁定板,锁定板上开设有相互配合的电缆限位孔。预先将电缆从电缆限位孔中贯穿后,按照上述相同方式将两个锁定板合并成锁定座。The top of the lifting rod is designed to be fixedly connected with an assembly connection seat; the assembly connection seat has a lock hole (the shape of the lock hole is U-shaped); the manual cable twisting assembly also includes a lock seat limited between the lock holes, the The locking seat is detachably assembled and connected, and the locking seat includes two locking plates that cooperate with each other, and the locking plates are provided with cable limiting holes that cooperate with each other. After passing the cable through the cable limiting hole in advance, combine the two locking plates into a locking seat in the same manner as above.

当电缆通过上述方式自动扭绞后,操作人员手部扳动锁定座手动辅助扭绞,为了避免扭绞后的电缆解扭,操作人员将装配连接座顶起,并将锁定座限位在装配连接座上的锁孔之间。通过上述方式实现手动调节扭绞电缆以及扭绞电缆后定位电缆,避免电缆在应力作用下解扭。When the cable is automatically twisted by the above method, the operator manually pulls the locking seat to assist the twisting. between the keyholes on the connector. Through the above method, it is possible to manually adjust the twisted cable and position the cable after the twisted cable, so as to avoid the cable from being untwisted under the action of stress.

采用上述装置部件设计不仅实现在电缆扭绞加工过程中,以自动扭绞与手动扭绞配合扭绞电缆,且上述装置设计灵活性高,能够在扭绞过程中,灵活调节扭绞位点。The use of the above device component design not only realizes the automatic twisting and manual twisting of the cable during the cable twisting process, but also the above device design has high flexibility and can flexibly adjust the twisting point during the twisting process.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.

图1为本发明实施例中工装台连接手动电缆扭绞组件、扭绞电缆支撑部件的结构示意图;1 is a schematic structural diagram of a tooling table connecting a manual cable twisting assembly and a twisted cable supporting component in an embodiment of the present invention;

图2为本发明实施例中电缆端头锁定部件的结构示意图;2 is a schematic structural diagram of a cable end locking component in an embodiment of the present invention;

图3为本发明实施例中手动电缆扭绞组件的结构示意图;3 is a schematic structural diagram of a manual cable twisting assembly in an embodiment of the present invention;

图4为本发明实施例中锁定座的结构示意图;4 is a schematic structural diagram of a locking seat in an embodiment of the present invention;

图5为本发明实施例中扭绞电缆支撑部件的分散结构示意图;FIG. 5 is a schematic diagram of a dispersed structure of a twisted cable support member in an embodiment of the present invention;

图6为本发明实施例中自动电缆扭绞组件的结构示意图;6 is a schematic structural diagram of an automatic cable twisting assembly in an embodiment of the present invention;

图7为本发明实施例图6中另一种视角下的结构示意图;FIG. 7 is a schematic structural diagram under another viewing angle in FIG. 6 according to the embodiment of the present invention;

图8为本发明实施例锁紧盘-电缆的连接关系结构示意图。FIG. 8 is a schematic structural diagram of a connection relationship between a locking plate and a cable according to an embodiment of the present invention.

本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.

另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, descriptions such as "first", "second", etc. in the present invention are only for descriptive purposes, and should not be construed as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.

实施例1Example 1

如图1-8所示,护套型高强度超导电缆扭绞装置,包括工装台1,工装台1的底部固定连接四个矩形分布的支撑腿杆。As shown in Figure 1-8, the sheathed high-strength superconducting cable twisting device includes a tooling table 1, and the bottom of the tooling table 1 is fixedly connected with four rectangularly distributed support legs.

加工过程中,首先需要将多股电缆2的后端(自由端)固定,方便扭绞,具体而言,工装台1的顶部后侧装配连接有电缆端头锁定部件,通过所述电缆端头锁定部件锁定电缆2的后侧自由端。During the processing, firstly, the rear end (free end) of the multi-strand cable 2 needs to be fixed to facilitate twisting. The locking member locks the rear free end of the cable 2 .

具体而言,电缆端头锁定部件的具体结构如下:Specifically, the specific structure of the cable end locking part is as follows:

电缆端头锁定部件包括锁紧座(锁紧座21的底部固定装配在工装台1的顶部后侧),锁紧座21上装配连接有紧固座,所述锁紧座21与紧固座上均开设有相互配合的锁紧孔211;紧固座与锁紧座21之间通过手柄螺栓装配连接;The cable end locking component includes a locking seat (the bottom of the locking seat 21 is fixedly assembled on the top rear side of the tooling table 1), and a fastening seat is assembled and connected on the locking seat 21, and the locking seat 21 is connected with the fastening seat. There are locking holes 211 which cooperate with each other; the fastening seat and the locking seat 21 are assembled and connected by handle bolts;

将电路放置在锁紧孔211之间,此时,通过手柄螺栓将紧固座固定并夹持到锁紧座21上,进而电缆2的后侧自由端锁紧在锁紧孔211之间。扭绞过程中,因电缆2的后侧固定,因此,能够平稳扭绞。按照现有方式,锁紧孔211内衬有橡胶垫,避免电缆2破皮。The circuit is placed between the locking holes 211 , at this time, the tightening seat is fixed and clamped to the locking seat 21 by handle bolts, and the rear free end of the cable 2 is locked between the locking holes 211 . During the twisting process, since the rear side of the cable 2 is fixed, it can be twisted smoothly. According to the existing method, the locking hole 211 is lined with a rubber pad to prevent the cable 2 from being broken.

为了实现省力扭绞电缆2,上述工装台1的顶部装配有若干个手动电缆扭绞组件以及自动电缆扭绞组件。具体而言,通过自动电缆扭绞组件5实现将电缆2的主体进行扭绞,通过手动电缆扭绞组件实现对电缆2的不同段位进行辅助扭绞。In order to realize the labor-saving twisting of the cables 2, the top of the above-mentioned tooling table 1 is equipped with several manual cable twisting assemblies and automatic cable twisting assemblies. Specifically, the main body of the cable 2 is twisted by the automatic cable twisting assembly 5, and the auxiliary twisting of different sections of the cable 2 is realized by the manual cable twisting assembly.

实现自动扭绞电缆2,自动电缆扭绞组件5具体结构如下:To realize the automatic twisting of the cable 2, the specific structure of the automatic cable twisting assembly 5 is as follows:

自动电缆扭绞组件5包括锁紧盘,所述锁紧盘包括可拆卸装配连接的第一半锁盘51以及第二半锁盘52;对应的,第一半锁盘51与第二半锁盘52上均开设有相互配合的锁止孔A(锁止孔A内衬有橡胶垫,避免电缆2破皮);所述锁紧盘的侧壁上固定连接有齿环。The automatic cable twisting assembly 5 includes a locking plate, and the locking plate includes a first half locking plate 51 and a second half locking plate 52 that are detachably assembled and connected; correspondingly, the first half locking plate 51 and the second half locking plate The discs 52 are provided with mutually matched locking holes A (the locking holes A are lined with rubber pads to prevent the cable 2 from breaking); a toothed ring is fixedly connected to the side wall of the locking disc.

齿环包括固定连接在第一半锁盘51上的第一半齿环54以及第二半锁盘上的第二半齿环55;当所述第一半锁盘51与第二半锁盘52装配连接成一体,所述第一半齿环54与第二半齿环55合并成完整齿环。The gear ring includes a first half gear ring 54 fixedly connected to the first half lock plate 51 and a second half gear ring 55 on the second half lock plate; when the first half lock plate 51 and the second half lock plate 52 is assembled and connected as a whole, and the first half toothed ring 54 and the second half toothed ring 55 are merged into a complete toothed ring.

具体而言,第一半锁盘51与第二半锁盘52的上下端之间分别通过长销固螺杆装配连接。长销固螺杆53采用沉头式螺杆设计,当长销固螺杆53从第二半锁盘贯穿后并紧固到第一半锁盘51内,实现将第一半锁盘51与第二半锁盘52紧固装配成一个整体锁紧盘。Specifically, the upper and lower ends of the first half lock plate 51 and the second half lock plate 52 are respectively assembled and connected by long pins. The long-pin fixing screw 53 adopts a countersunk screw design. When the long-pin fixing screw 53 penetrates from the second half lock plate and is fastened into the first half lock plate 51, the first half lock plate 51 and the second half lock plate 51 are realized. The locking disc 52 is tightly assembled as an integral locking disc.

在将第一半锁盘51与第二半锁盘52紧固装配成一个整体锁紧盘之前,将电路从锁紧孔之间贯穿,当第一半锁盘51与第二半锁盘52紧固装配成一个整体锁紧盘后,电缆2紧固在锁紧孔上。Before the first half lock plate 51 and the second half lock plate 52 are fastened and assembled into an integral lock plate, the circuit is passed through the locking holes. When the first half lock plate 51 and the second half lock plate 52 After being fastened and assembled into an integral locking disc, the cable 2 is fastened on the locking hole.

此时,为了保持锁紧盘成水平,确保后续啮合旋转锁紧盘过程中,锁紧盘能够平稳旋转,上述自动电缆扭绞组件5还包括托轮组件6,所述托轮组件6包括分别支撑在第一半锁盘51以及第二半锁盘52底部的托轮63,所述托轮63转动连接有托轮架(托轮63的轮轴转动连接在托轮架上),所述托轮架的底部之间通过间距调节件调节间距。At this time, in order to keep the locking disc horizontal and ensure that the locking disc can rotate smoothly during the subsequent engagement and rotation of the locking disc, the above-mentioned automatic cable twisting assembly 5 further includes a supporting wheel assembly 6, and the supporting wheel assembly 6 includes respectively The supporting wheel 63 supported on the bottom of the first half lock plate 51 and the second half lock plate 52 is rotatably connected to a supporting wheel frame (the axle of the supporting wheel 63 is rotatably connected to the supporting wheel frame), and the supporting wheel 63 is rotatably connected to the supporting wheel frame The distance between the bottoms of the wheel frames is adjusted by the distance adjustment piece.

当第一半锁盘51以及第二半锁盘52底紧固合成成整体的锁紧盘,调节两侧的托轮63至托轮63分别支撑在锁紧盘下端的左右两侧。When the bottom of the first half locking plate 51 and the second half locking plate 52 are fastened to form an integral locking plate, the supporting rollers 63 to 63 on both sides are respectively supported on the left and right sides of the lower end of the locking plate.

具体而言,托轮架的底部均固定连接有轮架底座61,所述间距调节件包括调节丝杠62,所述调节丝杠62螺纹连接右侧部位轮架底座61,按照现有常规方式,调节丝杠62转动连接左侧部位所述轮架底座61上。调节丝杠62的右侧端部固定连接有旋转柄621.Specifically, the bottom of the supporting wheel frame is fixedly connected with a wheel frame base 61, and the distance adjusting member includes an adjusting screw 62, and the adjusting screw 62 is threadedly connected to the wheel frame base 61 on the right side, according to the existing conventional method. , the adjusting screw 62 is rotatably connected to the wheel frame base 61 on the left side. The right end of the adjusting screw 62 is fixedly connected with a rotating handle 621.

同时,为了增加调节滑动的平稳性,上述间距调节件还包括固定连接在左侧部位轮架底座61上的滑动杆体64,所述滑动杆体64滑动连接位于右侧部位所述轮架底座61。At the same time, in order to increase the smoothness of adjustment and sliding, the above-mentioned distance adjusting member further includes a sliding rod body 64 fixedly connected to the wheel frame base 61 on the left side, and the sliding rod body 64 is slidably connected to the wheel frame base 61 on the right side.

具体操作方式如下:The specific operation method is as follows:

首先将左侧的轮架底座61固定在工装台1的顶部,按照现有常规方式,为将该部位的轮架底座61通过紧固螺栓(图中未画出)固定,此时,该部位的托轮63支撑在第一半锁盘51的盘廓下端,此时,转动调节丝杠62在螺纹推动下,右侧部位的轮架底座61携带该部位的托轮63支撑在第二而半锁盘52的盘廓下端后,将该部位的轮架底座61按照相同的方式进行紧固,此时,右侧部位的托轮63支撑在第二半锁盘52的盘廓下端,并抬高整个锁紧盘成水平状态。First, fix the wheel frame base 61 on the left side on the top of the tooling table 1. According to the existing conventional method, in order to fix the wheel frame base 61 of this part by fastening bolts (not shown in the figure), at this time, this part is The supporting roller 63 is supported on the lower end of the disk profile of the first half-locking plate 51. At this time, the rotating adjusting screw 62 is pushed by the thread, and the wheel frame base 61 on the right side carries the supporting roller 63 at this position and is supported on the second and second side. After the lower end of the disc profile of the half-locking disc 52, the wheel frame base 61 of this part is fastened in the same way. Raise the entire shrink disk horizontally.

实际工作过程中,根据加工需要在工装台1顶部开设紧固上述轮架底座61的多个螺纹孔。In the actual working process, a plurality of threaded holes for fastening the above-mentioned wheel frame base 61 are opened on the top of the tooling table 1 according to processing requirements.

完成上述夹持电缆2过程中,通过下述驱动部件实现驱动锁紧盘旋转,旋转过程中,扭铰电缆2,具体而言,驱动部件包括装配连接在工装台1顶部的调节座59,调节座59的顶部固定装配连接有电机架58,所述电机架58上装配连接有驱动电机57,所述驱动电机57的输出轴上装配连接有啮合齿环的主动齿轮56。In the process of completing the above-mentioned clamping of the cable 2, the rotation of the drive locking plate is realized by the following driving components. During the rotation process, the twisting and hinged cable 2. A motor frame 58 is fixedly assembled and connected to the top of the seat 59 , a drive motor 57 is assembled and connected to the motor frame 58 , and a driving gear 56 that engages with a ring gear is assembled and connected to the output shaft of the drive motor 57 .

工作过程中,上述锁紧盘夹持电缆2后,并调节成水平状态,此时,将调节座59移动,至主动齿轮56啮合在齿环上(锁紧盘合并成一体后,第一半齿环54与第二半齿环55合并成完整齿环,因此能够啮合,完成齿传动过程)。During the working process, the above-mentioned locking disc clamps the cable 2 and adjusts it to a horizontal state. At this time, the adjusting seat 59 is moved until the driving gear 56 is engaged with the gear ring (after the locking discs are combined into one, the first half is The toothed ring 54 and the second half toothed ring 55 are merged into a complete toothed ring, so that they can be engaged to complete the tooth transmission process).

此时,按照上述相同方式,将调节座59固定装配在工装台1对应部位(对应的工装台1上开设若干个螺纹槽,便于灵活调节位置)。打开驱动电机57,此时,驱动电机57驱动齿环携带锁紧盘旋转,旋转过程中,定位的电缆2不断扭绞成一股电缆2。At this time, in the same manner as above, the adjusting seat 59 is fixedly assembled on the corresponding part of the tooling table 1 (a number of thread grooves are provided on the corresponding tooling table 1 to facilitate flexible adjustment of the position). Turn on the drive motor 57 , at this time, the drive motor 57 drives the gear ring to carry the locking disc to rotate. During the rotation, the positioned cable 2 is continuously twisted into a cable 2 .

实际工作过程中,控制驱动电机57缓慢搅动,并且将上述第一半齿环54与第二半齿环55设计成可拆卸方式,根据扭绞电缆2的扭绞特性,选用不同型号的第一半齿环54与第二半齿环55,如需要大幅扭绞选用尺寸稍等的第一半齿环54与第二半齿环55,进而旋转一周,扭绞度较大。In the actual working process, the driving motor 57 is controlled to stir slowly, and the first half-gear ring 54 and the second half-gear ring 55 are designed to be detachable. For the half-gear ring 54 and the second half-gear ring 55 , if a large twist is required, the first half-gear ring 54 and the second half-gear ring 55 with the same size are used, and then rotate once, and the twist degree is larger.

旋转锁紧盘过程中,上述锁紧盘能够由于支托在托轮63上,因此,在摩擦力作用下,托轮63旋转,并支托锁紧盘,确保锁紧盘保持水平旋转,确保扭绞的电缆2具有较高的同心度。In the process of rotating the locking disc, the above locking disc can be supported on the supporting wheel 63. Therefore, under the action of friction, the supporting wheel 63 rotates and supports the locking disc to ensure that the locking disc keeps rotating horizontally and ensures that the The twisted cable 2 has a high degree of concentricity.

按照上述方式将电缆2扭绞工程中,为了保持扭绞的电缆2高度同心,上述应用于护套型高强度超导电缆扭绞装置还包括若干个扭绞电缆支撑部件。In the process of twisting the cable 2 in the above manner, in order to keep the twisted cable 2 highly concentric, the above-mentioned twisting device applied to the sheathed high-strength superconducting cable further includes a plurality of twisted cable supporting parts.

具体而言,上述扭绞电缆支撑部件均包括固定连接在工装台1上的支撑柱31,所述支撑柱31的顶部固定连接有弧形支撑座311,所述弧形支撑座311的顶部开设有弧形限位滚槽;弧形限位滚槽内限位有电缆定位环3,所述电缆定位环3能够相对弧形限位滚槽滚动。Specifically, the above-mentioned twisted cable support components all include a support column 31 that is fixedly connected to the tooling table 1 , the top of the support column 31 is fixedly connected with an arc-shaped support seat 311 , and the top of the arc-shaped support seat 311 is opened There is an arc limit rolling groove; a cable positioning ring 3 is positioned in the arc limit rolling groove, and the cable positioning ring 3 can roll relative to the arc limit rolling groove.

同理,将电缆定位环3设计成可拆卸方式(可拆卸方式相同,将电缆定位环3一分为二,并采用螺栓紧固)。Similarly, the cable locating ring 3 is designed to be detachable (the detachable method is the same, the cable locating ring 3 is divided into two parts and fastened with bolts).

同理,电缆定位环3上具有与上述锁止孔A相同的限位孔,扭绞前,将电缆2从电缆定位环3上的限位孔贯穿后,将电缆定位环3紧固装配成一个整体后,电缆2定位在电缆定位环3上。Similarly, the cable positioning ring 3 has the same limit hole as the above locking hole A. Before twisting, after the cable 2 is passed through the limit hole on the cable positioning ring 3, the cable positioning ring 3 is fastened and assembled into a Once integrated, the cable 2 is positioned on the cable locating ring 3.

由于电缆定位环3限位并转动在弧形支撑座311上的弧形限位滚槽中,因此扭绞过程中,电缆定位环3滚动,并保持,整个电缆2扭绞过程中成水平扭绞,同时,电缆定位环3保持扭绞过程中,电缆2扭绞稳定。Since the cable positioning ring 3 is limited and rotated in the arc-shaped limiting rolling groove on the arc-shaped support seat 311, the cable positioning ring 3 rolls and remains during the twisting process, and the entire cable 2 is twisted horizontally during the twisting process. At the same time, the cable locating ring 3 keeps the twisting of the cable 2 stable during the twisting process.

经过上述设计实现将电缆2自动扭铰,并且上述设计方式实现以较为省力的方式将电缆2灵活扭绞,扭绞过程中,能够较为灵活的调节扭绞电缆2的位置,具体而言,按照相反方式将锁紧盘拆卸后,调节位置后,按照上述相同方式组装后,继续在电缆2的不同位置处进行扭绞。Through the above design, the automatic twisting of the cable 2 is realized, and the above design method realizes the flexible twisting of the cable 2 in a relatively labor-saving way. During the twisting process, the position of the twisted cable 2 can be flexibly adjusted. Specifically, according to After disassembling the locking disc in the opposite way, after adjusting the position, after assembling in the same way as above, continue twisting at different positions of the cable 2 .

实施例2Example 2

如图1-8所示,本实施例在实施1公开的装置结构基础上,为了实现人工辅助扭绞,以及上述自动扭绞后,为了避免电缆2应力作用下,回转解扭,上述手动电缆扭绞组件设计成如下结构:As shown in Figures 1-8, on the basis of the device structure disclosed in Embodiment 1, in this embodiment, in order to realize manual assisted twisting, and after the above-mentioned automatic twisting, in order to avoid the twisting and untwisting of the cable 2 under the stress of the cable 2, the above-mentioned manual cable The twisted assembly is designed as follows:

手动电缆扭绞组件均包括固定装配在工装台1上的升降台42,所述升降台42上装配连接有升降杆411。具体而言,按照现有常规方式,升降台42上具有控制升降杆411升降的驱动手柄421,具体而言,升降方式为现有技术公开的常规齿轮-齿条升降方式,具体而言,驱动手柄421驱动齿轮携带齿条-升降杆411升降。Each of the manual cable twisting assemblies includes a lift table 42 fixedly assembled on the tooling table 1 , and a lift rod 411 is assembled and connected to the lift table 42 . Specifically, according to the existing conventional method, the lifting table 42 has a driving handle 421 for controlling the lifting and lowering of the lifting rod 411. Specifically, the lifting method is the conventional gear-rack lifting method disclosed in the prior art. The handle 421 drives the gear-carrying rack-lifting rod 411 to rise and fall.

同时,升降杆411的顶部固定连接有装配连接座41;具体而言,装配连接座41包括固定连接在升降杆411上的固定部,升降杆411的顶部固定连接有装配在固定部底部的顶座4111。At the same time, the top of the lift rod 411 is fixedly connected with an assembly connection seat 41; specifically, the assembly connection seat 41 includes a fixed portion fixedly connected to the lift rod 411, and the top of the lift rod 411 is fixedly connected with a top mounted on the bottom of the fixed portion. Block 4111.

上述固定部装配连接有调节部;固定部与调节部之间通过锁定螺杆装配连接。固定部与调节部上均开设有相互配合的锁孔(锁孔的形状为U形);所述手动电缆扭绞组件还包括限位在锁孔之间的锁定座4,所述锁定座4可拆卸装配连接。The above-mentioned fixing part is assembled and connected with an adjusting part; the fixing part and the adjusting part are assembled and connected by a locking screw. The fixing part and the adjusting part are provided with mutually matching locking holes (the shape of the locking hole is U-shaped); the manual cable twisting assembly also includes a locking seat 4 limited between the locking holes, the locking seat 4 Removable assembly connection.

同理,锁定座4设计成可拆卸方式,具体而言,锁定座4包括相互配合的两个锁定板,具体而言,锁定板的顶部以及底部均一体成型有凸板端,所述凸板端之间通过锁紧螺杆装配连接。Similarly, the locking seat 4 is designed to be detachable. Specifically, the locking seat 4 includes two locking plates that cooperate with each other. Specifically, the top and bottom of the locking plate are integrally formed with convex plate ends. The ends are assembled and connected by locking screws.

锁定板上开设有相互配合的电缆限位孔。预先将电缆2从电缆限位孔中贯穿后,按照上述相同方式将两个锁定板装配合并成锁定座4。具体通过锁紧螺杆将两个锁定板合并。The locking plate is provided with mutually matched cable limiting holes. After passing the cable 2 through the cable limiting hole in advance, the two locking plates are assembled and combined to form the locking seat 4 in the same manner as above. Specifically, the two locking plates are combined by the locking screw.

当电缆2通过上述方式自动扭绞后,操作人员手部扳动锁定座4手动辅助扭绞,为了避免扭绞后的电缆2解扭,操作人员将装配连接座41顶起,并将锁定座4限位在装配连接座41上的锁孔之间,此时,由于锁孔设计成U型,锁定座4形状与锁孔的U型形状对应为U形,因此,在锁孔的隔挡下,锁定座4能够保持电缆2扭绞状态,避免发生旋转解扭。When the cable 2 is automatically twisted by the above method, the operator manually pulls the locking seat 4 to assist the twisting. 4 is limited between the lock holes on the assembly connection seat 41. At this time, since the lock hole is designed as a U shape, the shape of the lock seat 4 corresponds to the U shape of the lock hole. The locking base 4 can maintain the twisted state of the cable 2 and avoid the occurrence of rotational untwisting.

实施例3Example 3

如图1-8所示,本实施例在实施例2公开的装置结构基础上,根据实际加工需要设计手动电缆扭绞组件、自动电缆扭绞组件5、扭绞电缆支撑部件的数量以及相对位置,具体而言,手动电缆扭绞组件设计成两个,分别位于整条电缆2的前后端,扭绞电缆支撑部件设计成两个与手动电缆扭绞组件交错设置。发挥主体扭绞的自动电缆扭绞组件5设计成一个,位于电缆2的中心部位,并设计在手动电缆扭绞组件与相邻扭绞电缆支撑部件之间,在电缆2的中心部位进行主体扭绞。As shown in Figures 1-8, based on the device structure disclosed in Embodiment 2, this embodiment designs manual cable twisting assemblies, automatic cable twisting assemblies 5, and the number and relative positions of twisted cable supporting parts according to actual processing needs Specifically, two manual cable twisting assemblies are designed, which are located at the front and rear ends of the entire cable 2 respectively, and two twisted cable supporting parts are designed to be staggered with the manual cable twisting assemblies. The automatic cable twisting assembly 5 that exerts the twisting of the main body is designed as one, located in the center of the cable 2, and is designed between the manual cable twisting assembly and the adjacent twisted cable supporting parts, and the main body is twisted in the center of the cable 2. twist.

当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention should also belong to the present invention. the scope of protection of the invention.

Claims (10)

1. The sheath type high-strength superconducting cable twisting device is characterized by comprising a tool table, wherein one side of the tool table is assembled and connected with a cable end locking component, and the free end of one side of a cable is locked through the cable end locking component;
the top of the tooling table is provided with a plurality of manual cable twisting assemblies and automatic cable twisting assemblies;
the automatic cable twisting assembly comprises a locking disc, wherein the locking disc comprises a first half locking disc and a second half locking disc which are detachably assembled and connected;
the first half lock disc and the second half lock disc are provided with mutually matched locking holes; a toothed ring is fixedly connected to the side wall of the locking disc;
the toothed ring comprises a first half toothed ring fixedly connected to the first half lock disc and a second half toothed ring on the second half lock disc;
when the first half lock disc and the second half lock disc are assembled and connected into a whole, the first half toothed ring and the second half toothed ring are combined into a complete toothed ring;
the automatic cable twisting assembly further comprises a supporting roller assembly, the supporting roller assembly comprises supporting rollers which are respectively supported at the bottoms of the first half locking disc and the second half locking disc, the supporting rollers are rotatably connected with supporting roller frames, and the distance between the bottoms of the supporting roller frames is adjusted through a distance adjusting piece;
the automatic cable twisting assembly further comprises a driving part for driving the locking disc to rotate;
the high-strength superconducting cable twisting device applied to the sheath type also comprises a plurality of twisted cable supporting parts.
2. The sheath type high-strength superconducting cable twisting device according to claim 1, wherein the cable end locking member comprises a locking seat, the locking seat is assembled and connected with a fastening seat, and locking holes matched with each other are formed on the locking seat and the fastening seat;
the fastening seat is assembled and connected with the locking seat through a handle bolt;
the bottom of the locking seat is fixedly assembled at the top of the tool table.
3. The sheath type high strength superconducting cable twisting apparatus as claimed in claim 1, wherein the upper and lower ends of the first and second half locking discs are assembled and connected by long bolt screws.
4. The sheath type high-strength superconducting cable twisting device as claimed in claim 1, wherein the twisted cable supporting members each comprise a supporting pillar fixedly connected to a tooling table, an arc-shaped supporting seat is fixedly connected to the top of the supporting pillar, and an arc-shaped limiting rolling groove is formed in the top of the arc-shaped supporting seat;
the cable positioning ring is limited in the arc-shaped limiting rolling groove and can roll relative to the arc-shaped limiting rolling groove.
5. The sheath type high-strength superconducting cable twisting device as claimed in claim 1, wherein the manual cable twisting assemblies each comprise a lifting platform fixedly mounted on the tooling platform, a lifting rod is mounted on the lifting platform, and a mounting and connecting base is fixedly connected to the top of the lifting rod;
the assembly connecting seat comprises a fixing part fixedly connected to the lifting rod, and the fixing part is in assembly connection with an adjusting part; the fixed part is assembled and connected with the adjusting part through a locking screw rod;
the fixed part and the adjusting part are both provided with mutually matched lock holes; the manual cable twisting assembly further comprises a locking seat limited between the lock holes, and the locking seat is detachably assembled and connected.
6. The sheath type high-strength superconducting cable twisting device according to claim 5, wherein the locking seat comprises mutually-matched locking plates, and mutually-matched cable limiting holes are formed in the locking plates;
the top and the bottom of the locking plate are integrally formed with convex plate ends, and the convex plate ends are assembled and connected through a locking screw.
7. The sheath type high strength superconducting cable twisting apparatus as claimed in claim 1, wherein the driving member includes an adjusting base assembled on the top of the tooling platform, a motor frame is fixedly assembled on the top of the adjusting base, a driving motor is assembled on the motor frame, and a driving gear engaged with the toothed ring is assembled on the output shaft of the driving motor.
8. The sheath type high strength superconducting cable twisting apparatus as claimed in claim 7, wherein the bottom of the supporting frame is fixedly connected with a supporting frame base, the distance adjusting member comprises an adjusting screw, the adjusting screw is screwed with the supporting frame base at the right side, and the adjusting screw is rotatably connected with the supporting frame base at the left side;
the spacing adjusting piece further comprises a sliding rod body fixedly connected to the left side wheel carrier base, and the sliding rod body is in sliding connection with the right side wheel carrier base.
9. The sheath type high strength superconducting cable twisting apparatus according to claim 1, wherein a plurality of supporting legs are fixedly connected to a bottom of the tooling table.
10. A method for twisting a cable using the sheath-type high-strength superconducting cable twisting apparatus as claimed in any one of claims 1 to 9, comprising the steps of:
(1) fixing the rear end of the cable to be twisted on the cable end locking part, locking the cable, penetrating the cable to be twisted through the twisted cable supporting part, locking the cable, and keeping the twisting stability in the cable twisting process;
(2) assembling and connecting the first half lock disc and the second half lock disc into a whole, combining the first half toothed ring and the second half toothed ring into a complete toothed ring, assembling a driving part at the position adjacent to the toothed ring, supporting a supporting wheel at the lower end of the disc profile of the first half lock disc and the second half lock disc, and driving the toothed ring to carry the locking disc to drive a cable to twist by using the driving part;
(3) and (3) after the automatic twisting in the step (2) is finished, carrying out auxiliary re-twisting on the cable by a plurality of manual cable twisting assemblies.
CN202210204965.7A 2022-03-02 2022-03-02 Sheath type high-strength superconducting cable twisting device and cable twisting method thereof Pending CN114628088A (en)

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