CN114619271A - Table top clamping device capable of rotating at multiple angles and using method thereof - Google Patents
Table top clamping device capable of rotating at multiple angles and using method thereof Download PDFInfo
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- CN114619271A CN114619271A CN202210299415.8A CN202210299415A CN114619271A CN 114619271 A CN114619271 A CN 114619271A CN 202210299415 A CN202210299415 A CN 202210299415A CN 114619271 A CN114619271 A CN 114619271A
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- 238000005520 cutting process Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 15
- 238000010009 beating Methods 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/04—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part adjustable in inclination
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本发明涉及机加工设备技术领域,尤其涉及一种可多角度旋转的台面夹紧装置及其使用方法。The invention relates to the technical field of machining equipment, in particular to a multi-angle rotatable table top clamping device and a method for using the same.
背景技术Background technique
机加工的基础操作是钳工,目前钳工的锯、锉、錾等加工过程都是在台钳上操作完成的,台钳也是目前应用最为广泛的台面夹紧装置,台钳的使用方便简单。但是台钳在使用过程中对工件的装夹都是单方向的,工件每次变换位置或者变换角度都需要对工件进行重新的装夹操作。比如对一个方管进行正反不同位置的锯削操作时当方管正面锯削完成后,需要松开台钳将方管从台钳上取下翻转到反面朝上再次夹紧台钳,然后再进行锯削操作;再比如进行六边形锉削时操作者都会按水平方向锉削,每锉削一个面就需要重新装夹一次工件,而且每次将夹的转角都是手工转动很难达到精度要求。The basic operation of machining is fitter. At present, the process of sawing, filing, and chisel of the fitter is completed on the vise. The vise is also the most widely used table clamping device at present, and the use of the vise is convenient and simple. However, the clamping of the workpiece in the vise is unidirectional, and the workpiece needs to be re-clamped every time the position or angle of the workpiece is changed. For example, when a square tube is sawed at different positions on the front and back, when the front side of the square tube is sawed, you need to loosen the vise, remove the square tube from the vise, turn it over to the reverse side and clamp the vise again, and then Carry out sawing operations; for example, when hexagonal filing, the operator will file in the horizontal direction, and the workpiece needs to be re-clamped every time a surface is filed, and the corner of the clamp is manually rotated each time, which is difficult to achieve. precision requirements.
综上所述目前使用的台钳因为没有角度变化功能所以需要不断的对工件进行重新装夹以完成不同位置和不同角度的加工操作,每次重新装夹都要将工件从台钳上取下来,而且每次的装夹的角度也是凭眼睛观察,这样即浪费了大量的加工时间且加工精度也很难保证。所以需要一种可以快速变换角度且控制精准的台面夹紧装置。In summary, the currently used vise does not have the function of changing the angle, so it is necessary to constantly re-clamp the workpiece to complete the processing operations at different positions and different angles. , and the angle of each clamping is also observed by eyes, which means that a lot of processing time is wasted and the processing accuracy is difficult to guarantee. Therefore, there is a need for a table clamping device that can change the angle quickly and control accurately.
发明内容SUMMARY OF THE INVENTION
为解决现有台钳在不同操作位置、不同加工角度使用时需要重新装夹工件的问题,本发明提供一种可多角度旋转的台面夹紧装置及其使用方法,使工件装夹在夹紧套筒后可以沿三维空间的三个坐标轴方向进行旋转,且旋转角度精度高,可以满足不同操作位置、不同加工角度的锯削和锉削等机加工操作要求,不需要对工件进行重新装夹,只需旋转本装置即可实现工件角度的调整,操作简单、快捷,可以大大提高加工效率和加工精度。In order to solve the problem that the existing vise needs to re-clamp the workpiece when it is used in different operating positions and different processing angles, the present invention provides a multi-angle rotatable table top clamping device and a method of using the same, so that the workpiece can be clamped in the clamping position. After the sleeve, it can be rotated along the three coordinate axes of the three-dimensional space, and the rotation angle accuracy is high, which can meet the requirements of machining operations such as sawing and filing at different operating positions and different processing angles, and does not need to reassemble the workpiece. The angle of the workpiece can be adjusted by simply rotating the device, the operation is simple and fast, and the processing efficiency and processing accuracy can be greatly improved.
本发明提供了如下的技术方案:The invention provides the following technical solutions:
第一方面,本发明提供了一种可多角度旋转的台面夹紧装置,包括基座、底板、套筒座和用于装夹工件的夹紧套筒;所述底板安装在基座底部,底板底部设置有可供基座在Z轴方向旋转的转盘;所述套筒座设置在基座的一侧,夹紧套筒可沿X轴方向转动地安装在套筒座内,且夹紧套筒两端均延伸至套筒座外;所述基座内设有可沿Y轴方向转动的主轴杆,主轴杆一端贯穿基座与套筒座固定连接,另一端延伸至基座外部;工件装夹在夹紧套筒后,通过旋转夹紧套筒、主轴杆以及底板,可使工件分别沿X轴、Y轴、Z轴旋转。In a first aspect, the present invention provides a multi-angle rotatable table top clamping device, comprising a base, a base plate, a sleeve seat and a clamping sleeve for clamping a workpiece; the base plate is installed at the bottom of the base, The bottom of the bottom plate is provided with a turntable for the base to rotate in the Z-axis direction; the sleeve seat is arranged on one side of the base, and the clamping sleeve is rotatably installed in the sleeve seat along the X-axis direction, and clamps Both ends of the sleeve extend to the outside of the sleeve base; the base is provided with a main shaft rod that can rotate along the Y-axis direction, one end of the main shaft rod is fixedly connected to the sleeve base through the base, and the other end extends to the outside of the base; After the workpiece is clamped on the clamping sleeve, the workpiece can be rotated along the X-axis, Y-axis and Z-axis respectively by rotating the clamping sleeve, the spindle rod and the base plate.
优选的,还包括用于限制主轴杆转动的第一手轮,主轴杆延伸至基座外部的一端设有外螺纹,第一手轮通过与主轴杆螺纹配合以限制主轴杆转动;通过设置第一手轮方便控制主轴杆是否能在基座内转动,从而保证工件在Y轴的旋转角度精度和加工精度。Preferably, it also includes a first hand wheel for restricting the rotation of the spindle rod, the end of the spindle rod extending to the outside of the base is provided with an external thread, and the first hand wheel is threaded with the spindle rod to limit the rotation of the spindle rod; A hand wheel is convenient to control whether the spindle rod can rotate in the base, so as to ensure the rotation angle accuracy and machining accuracy of the workpiece on the Y axis.
优选的,还包括用于限制转盘转动的第二手轮;转盘安装在位于底板底部的凹槽内;第二手轮通过螺纹连接安装在底板侧面,且第二手轮一端贯穿底板侧壁伸入位于转盘边缘的限位槽内;通过设置第二手轮,便于控制底板是否能绕转盘转动,从而保证工件在Z轴的旋转角度精度和加工精度。Preferably, it also includes a second handwheel for restricting the rotation of the turntable; the turntable is installed in a groove at the bottom of the bottom plate; the second handwheel is installed on the side of the bottom plate through a screw connection, and one end of the second handwheel extends through the side wall of the bottom plate. into the limit groove on the edge of the turntable; by setting the second handwheel, it is convenient to control whether the base plate can rotate around the turntable, so as to ensure the rotation angle accuracy and machining accuracy of the workpiece on the Z axis.
优选的,还包括用于限制夹紧套筒转动的第三手轮,第三手轮通过螺纹连接安装在套筒座顶部,且第三手轮一端贯穿套筒座顶面与夹紧套筒相抵;通过设置第三手轮,便于控制夹紧套筒是否能绕套筒座转动,从而保证工件在X轴的旋转角度精度和加工精度。Preferably, it also includes a third hand wheel for restricting the rotation of the clamping sleeve, the third hand wheel is installed on the top of the sleeve seat through a threaded connection, and one end of the third hand wheel penetrates the top surface of the sleeve seat and the clamping sleeve By setting the third hand wheel, it is convenient to control whether the clamping sleeve can rotate around the sleeve seat, so as to ensure the rotation angle accuracy and machining accuracy of the workpiece on the X axis.
优选的,所述夹紧套筒整体为圆柱型,其内部设有贯穿夹紧套筒的用于装夹工件的长腰孔,便于装夹工件。Preferably, the clamping sleeve is cylindrical as a whole, and a long waist hole for clamping the workpiece is provided inside the clamping sleeve, which is convenient for clamping the workpiece.
优选的,所述夹紧套筒内靠近其前端位置设有夹槽,夹槽内设置有可上下移动的上夹块和下夹块;夹紧套筒的顶部和底部分别通过转动连接安装有上夹紧手轮和下夹紧手轮;上夹紧手轮底部穿过夹紧套筒与上夹块螺纹连接;下夹紧手轮顶部穿过夹紧套筒与下夹块螺纹连接;上夹块、下夹块与夹紧套筒之间围成用于夹持工件的钳口,旋转上夹紧手轮和下夹紧手轮可驱动与之螺纹配合的上夹块和下夹块移动,以调整钳口的大小装夹工件;通过设置上夹紧手轮和下夹紧手轮调节钳口大小,便于将工件固定在夹紧套筒内。Preferably, the clamping sleeve is provided with a clamping groove near its front end, and the clamping groove is provided with an upper clamping block and a lower clamping block that can move up and down; the top and bottom of the clamping sleeve are respectively installed with rotating connections. The upper clamping handwheel and the lower clamping handwheel; the bottom of the upper clamping handwheel is threadedly connected to the upper clamping block through the clamping sleeve; the top of the lower clamping handwheel is threadedly connected to the lower clamping block through the clamping sleeve; The upper clamping block, the lower clamping block and the clamping sleeve are surrounded by jaws for clamping the workpiece. Rotating the upper clamping handwheel and the lower clamping handwheel can drive the upper clamping block and the lower clamp which are threadedly matched with them. The block moves to adjust the size of the jaws to clamp the workpiece; the size of the jaws can be adjusted by setting the upper clamping handwheel and the lower clamping handwheel, which is convenient for fixing the workpiece in the clamping sleeve.
优选的,所述基座远离套筒座的一侧沿主轴杆外围设有第一角度标尺;主轴杆一端设有与第一角度标尺对应的第一角度标记;所述套筒座靠近夹槽的一侧沿夹紧套筒外围设有第二角度标尺,上夹紧手轮上设有与第二角度标尺对应的第二角度标记;套筒座顶部还设有气泡水平仪;通过参考第一角度标尺、第二角度标尺和气泡水平仪,能更加精准、快速的调整工件旋转角度,使台面夹紧装置的使用更加方便、快捷。Preferably, the side of the base away from the sleeve seat is provided with a first angle scale along the periphery of the main shaft rod; one end of the main shaft rod is provided with a first angle mark corresponding to the first angle scale; the sleeve seat is close to the clamping groove There is a second angle scale along the periphery of the clamping sleeve on the one side of the sleeve, and a second angle mark corresponding to the second angle scale is arranged on the upper clamping handwheel; the top of the sleeve seat is also provided with a bubble level; by referring to the first The angle ruler, the second angle ruler and the bubble level can adjust the rotation angle of the workpiece more accurately and quickly, making the use of the table clamping device more convenient and fast.
优选的,所述基座顶部设有用于放置工具的置物槽,能够节省放置工具的空间。Preferably, the top of the base is provided with a storage slot for placing tools, which can save space for placing tools.
优选的,所述置物槽顶部安装有用于捶打工件的砧板,砧板的长度小于置物槽的长度,砧板的宽度与基座的宽度相同,通过设置砧板提供了捶打工件的专用区域,同时将砧板设置在置物槽上方,能够在砧板与基座内用于安装主轴杆的主轴孔之间形成缓冲空间,以免捶打工件时造成主轴孔变形。Preferably, a cutting board for beating the workpiece is installed on the top of the storage slot, the length of the cutting board is less than the length of the storage slot, and the width of the cutting board is the same as the width of the base. Above the storage slot, a buffer space can be formed between the cutting board and the spindle hole in the base for installing the spindle rod, so as to prevent the spindle hole from being deformed when the workpiece is hammered.
另一方面,本发明提供了一种上述可多角度旋转的台面夹紧装置的使用方法,包括以下步骤:On the other hand, the present invention provides a method for using the above-mentioned multi-angle rotatable table top clamping device, comprising the following steps:
S1: 调整基座在Z轴方向的旋转角度:将第二手轮拧松,旋转基座使其沿Z轴方向转动,调整完成后重新拧紧第二手轮;S1: Adjust the rotation angle of the base in the Z-axis direction: loosen the second handwheel, rotate the base to make it rotate along the Z-axis direction, and re-tighten the second handwheel after the adjustment is complete;
S2: 调整套筒座在Y轴方向的旋转角度:将第一手轮拧松,参照气泡水平仪旋转套筒座使其旋转至水平位置,或参照第一角度标记与第一角度标尺的相对位置,将套筒座旋转至指定角度,调整完成后重新拧紧第一手轮;S2: Adjust the rotation angle of the sleeve seat in the Y-axis direction: loosen the first handwheel, rotate the sleeve seat with reference to the bubble level to make it rotate to the horizontal position, or refer to the relative position of the first angle mark and the first angle ruler , rotate the sleeve seat to the specified angle, and re-tighten the first handwheel after the adjustment is completed;
S3: 安装工件:将工件伸入夹紧套筒内,并分别通过上夹紧手轮、下夹紧手轮驱动上夹块和下夹块移动以调整钳口大小,从而将工件装夹在夹紧套筒内;S3: Install the workpiece: Extend the workpiece into the clamping sleeve, and drive the upper and lower clamping blocks to move through the upper and lower clamping handwheels respectively to adjust the size of the jaws, so as to clamp the workpiece in in the clamping sleeve;
S4:对工件进行加工操作;S4: processing the workpiece;
S5: 需要变化工件在X轴方向的旋转角度时,将第三手轮拧松,参照第二角度标记与第二角度标尺的相对位置,通过旋转夹紧套筒带动工件旋转至指定角度,调整完成后重新拧紧第三手轮;S5: When it is necessary to change the rotation angle of the workpiece in the X-axis direction, loosen the third handwheel, refer to the relative position of the second angle mark and the second angle scale, rotate the clamping sleeve to drive the workpiece to rotate to the specified angle, and adjust Re-tighten the third handwheel after completion;
S6: 继续对工件进行加工;S6: Continue to process the workpiece;
S7: 根据加工过程需要可重复S2或S5,直至加工完成。S7: S2 or S5 can be repeated according to the needs of the processing process until the processing is completed.
本发明的有益的效果:Beneficial effects of the present invention:
(1)本发明通过设置套筒座、主轴杆和转盘,使得装夹在夹紧套筒内部的工件可以实现在三维空间的X轴、Y轴、Z轴方向的旋转,从而满足不同操作位置、不同加工角度的锯削和锉削等机加工操作要求,解决现有技术中需要反复装夹工件才能满足不同操作位置、不同加工角度的加工需求;且本装置旋转角度精度高,操作简单、快捷,可以大大提高加工效率和加工精度。(1) In the present invention, by setting the sleeve seat, the spindle rod and the turntable, the workpiece clamped inside the clamping sleeve can be rotated in the directions of the X-axis, Y-axis and Z-axis in three-dimensional space, so as to satisfy different operating positions. , The machining operation requirements such as sawing and filing at different processing angles solve the need to repeatedly clamp the workpiece in the prior art to meet the processing requirements of different operating positions and different processing angles; and the device has high rotation angle accuracy, simple operation, Fast, can greatly improve the processing efficiency and processing accuracy.
(2)为进一步提高台面夹紧装置的旋转角度精度,本发明通过设有第一手轮、第二手轮和第三手轮,分别对工件在Y轴、Z轴和X轴的旋转进行控制,从而提高工件在(2) In order to further improve the rotation angle accuracy of the table clamping device, the present invention is provided with a first hand wheel, a second hand wheel and a third hand wheel, respectively, to perform the rotation of the workpiece on the Y axis, the Z axis and the X axis. control, thereby increasing the workpiece in
三维空间的三个坐标轴方向的旋转角度精度。The rotation angle accuracy of the three coordinate axes of the three-dimensional space.
(3)为方便、快速地调节工件旋转角度,本发明还设有第一角度标尺、第二角度标尺以及气泡水平仪,并设有相对的第一角度标记和第二角度标记,从而能更加精准、快速的调整工件旋转角度,使台面夹紧装置的使用更加方便、快捷。(3) In order to adjust the rotation angle of the workpiece conveniently and quickly, the present invention is also provided with a first angle ruler, a second angle ruler and a bubble level, and is provided with relative first angle marks and second angle marks, so that it can be more accurate. , Quickly adjust the rotation angle of the workpiece, making the use of the table clamping device more convenient and fast.
附图说明Description of drawings
图1是本发明的台面夹紧装置的结构主视图;Fig. 1 is the structural front view of the table clamping device of the present invention;
图2是本发明的台面夹紧装置的结构侧视图;Fig. 2 is the structural side view of the table clamping device of the present invention;
图3是本发明的台面夹紧装置的结构俯视图;3 is a top view of the structure of the table clamping device of the present invention;
图4是本发明图3中的A-A向断面图;Fig. 4 is the A-A sectional view in Fig. 3 of the present invention;
图5是本发明图1中的B-B向断面图;Fig. 5 is the B-B direction sectional view in Fig. 1 of the present invention;
图6是本发明图3中的C-C向断面图;Fig. 6 is the C-C sectional view in Fig. 3 of the present invention;
图7是本发明图3中的D-D向断面图;Fig. 7 is the D-D direction sectional view in Fig. 3 of the present invention;
图8是本发明的上钳口板的底面结构示意图。FIG. 8 is a schematic view of the bottom surface structure of the upper jaw plate of the present invention.
附图标记说明:Description of reference numbers:
1、基座;101、第一手轮;102、砧板;103、置物槽;104、主轴杆;1041、第一角度标记;105、第一角度标尺;2、底板;201、第二手轮;202、转盘;3、套筒座;301、第三手轮;302、气泡水平仪;4、夹紧套筒;401、下夹紧手轮;402、下夹块;403、钳口;404、上夹紧手轮;4041、第二角度标记;405、上夹块;406、第二角度标尺;407、夹槽。1. base; 101, first hand wheel; 102, cutting board; 103, storage slot; 104, spindle rod; 1041, first angle mark; 105, first angle ruler; 2, bottom plate; 201, second hand wheel ; 202, turntable; 3, sleeve seat; 301, third hand wheel; 302, bubble level; 4, clamping sleeve; 401, lower clamping hand wheel; 402, lower clamping block; 403, jaws; 404 , Upper clamping handwheel; 4041, second angle mark; 405, upper clamping block; 406, second angle ruler; 407, clamping groove.
具体实施方式Detailed ways
如图1、图2、图3所示,一种可多角度旋转的台面夹紧装置,包括基座1、底板2、套筒座3、用于装夹工件的夹紧套筒4、第一手轮101、第二手轮201以及第三手轮301。As shown in Figure 1, Figure 2, Figure 3, a multi-angle rotatable table top clamping device includes a base 1, a
底板2安装在基座1底部,结合图4所示,底板2底部设置有凹槽,凹槽内安装有可供基座1在Z轴方向旋转的转盘202;第二手轮201通过螺纹连接可拆卸地安装在底板2侧面,将第二手轮201拧紧后,第二手轮201一端贯穿底板2侧壁伸入位于转盘202边缘的限位槽内,从而限制转盘202的转动,通过设置限位槽能够防止工件在加工过程中,由于受力较大使底板2与转盘202分离;通过安装第二手轮201可以保证基座1在Z轴方向的旋转角度精度。The
套筒座3设置在基座1的一侧,夹紧套筒4可沿X轴方向转动地安装在套筒座3内,同时夹紧套筒4不会沿套筒座3轴向移动;夹紧套筒4两端均延伸至套筒座3外,以便装夹工件。The
结合图5、图6、图7所示,夹紧套筒4整体为圆柱型,其内部设有贯穿夹紧套筒4的用于装夹工件的长腰孔;夹紧套筒4内靠近其前端位置设有夹槽407,夹槽407内设置有可上下移动的上夹块405和下夹块402,上夹块405置于下夹块402上方,夹紧套筒4的顶部和底部分别通过转动连接安装有上夹紧手轮404和下夹紧手轮401,且上夹紧手轮404和下夹紧手轮401靠近夹紧套筒4的一端均设有螺杆,上夹紧手轮404设有螺杆的一端穿过夹紧套筒4与上夹块405螺纹连接;下夹紧手轮401设有螺杆的一端穿过夹紧套筒4与下夹块402螺纹连接;旋转上夹紧手轮404和下夹紧手轮401可驱动与之螺纹配合的上夹块405和下夹块402上下移动。5, 6, and 7, the clamping
上夹块405底部设有上钳口板,下夹块402顶部设有下钳口板,上钳口板、下钳口板与夹紧套筒4之间围成用于夹持工件的钳口403;上钳口板和下钳口板均采用钢材,可以增加上钳口板和下钳口板的机械强度;上钳口板的下表面和下钳口板的上表面均设有防滑凹槽,结合图8所示,该防滑凹槽包括一组与水平线呈45度夹角的第一凹槽和一组与水平线呈135度夹角的第二凹槽组成,且第一凹槽和第二凹槽交叉分布呈“棋盘状”,通过设置防滑凹槽增大上钳口板和下钳口板的摩擦力,使工件装夹更加稳定;装夹工件时,将工件从钳口403伸入长腰孔内,通过旋转上夹紧手轮404,使与上夹紧手轮404螺纹配合的上夹块405在夹槽407内向下移动;通过旋转下夹紧手轮401,使与下夹紧手轮401螺纹配合的下夹块402在夹槽407内向上移动,使钳口403大小变小,从而将工件固定在钳口403内,完成工件的装夹。The bottom of the
第三手轮301通过螺纹连接可拆卸地安装在套筒座3顶部;套筒座3靠近夹槽407的一侧沿夹紧套筒4外围设有第二角度标尺406,上夹紧手轮404上设有与第二角度标尺406对应的第二角度标记4041;参照第二角度标记4041与第二角度标尺406之间的相对位置,方便确定夹紧套筒4沿X轴旋转的角度,从而可将夹紧套筒4精准、快捷地旋转至指定角度;当夹紧套筒4旋转角度调整完成后,拧紧第三手轮301时,第三手轮301一端贯穿套筒座3顶面与夹紧套筒4相抵,从而阻挡夹紧套筒4继续在套筒座3内旋转,以保证工件在X轴方向的旋转角度精度。The
基座1内设有可沿Y轴方向转动的主轴杆104,主轴杆104一端贯穿基座1与套筒座3固定连接,另一端设有外螺纹,主轴杆104设有外螺纹的一端延伸至基座1外部并与第一手轮101螺纹连接;基座1远离套筒座3的一侧沿主轴杆104外围设有第一角度标尺105;主轴杆104一端设有与第一角度标尺105对应的第一角度标记1041;需要调整套筒座3在Y轴方向旋转的角度时,可将第一手轮101拧松,通过参照第一角度标记1041与第一角度标尺105之间的相对位置,快速、精准地将套筒座3旋转至指定角度;此外,套筒座3顶部还设有气泡水平仪302,若需要将套筒座3调至水平位置时,可直接参照气泡水平仪302,快速将套筒座3调至水平位置;当套筒座3旋转角度调整后,再将第一手轮101拧紧,使得主轴杆104被固定在基座1内,从而使套筒座3被固定,以保证工件在Y轴方向的旋转角度精度。The base 1 is provided with a
基座1顶部还设有用于放置工具的置物槽103,置物槽103顶部安装有用于捶打工件的砧板102,砧板102的长度小于置物槽103的长度,砧板102的宽度与基座1的宽度相同,使置物槽103不会被砧板102完全遮挡,置物槽103内可存放钻头、丝锥等小工具;砧板102表面形成用于捶打工件的专用区域,通过将砧板102设置在置物槽103上方,能够在砧板102与基座1内用于安装主轴杆104的主轴孔之间形成缓冲空间,以免捶打工件时造成主轴孔变形。The top of the base 1 is also provided with a
工件装夹在夹紧套筒4后,通过旋转夹紧套筒3、主轴杆104以及底板2,可使工件分别沿X轴、Y轴、Z轴旋转,从而避免多次反复装夹工件,能够适应不同操作位置、不同旋转角度的机加工操作。After the workpiece is clamped in the clamping
一种基于上述可多角度旋转的台面夹紧装置的使用方法,包括以下步骤:A method for using the above-mentioned multi-angle rotatable table top clamping device, comprising the following steps:
S1: 调整基座1在Z轴方向的旋转角度:将第二手轮201拧松,旋转基座1使其沿Z轴方向转动,调整完成后重新拧紧第二手轮201;S1: Adjust the rotation angle of the base 1 in the Z-axis direction: loosen the
S2: 调整套筒座3在Y轴方向的旋转角度:将第一手轮101拧松,参照气泡水平仪302旋转套筒座3使其旋转至水平位置,或参照第一角度标记1041与第一角度标尺105的相对位置,将套筒座3旋转至指定角度,调整完成后重新拧紧第一手轮101;S2: Adjust the rotation angle of the
S3: 安装工件:将工件伸入夹紧套筒4内,并分别通过上夹紧手轮404、下夹紧手轮401驱动上夹块405和下夹块402移动以调整钳口403大小,从而将工件装夹在夹紧套筒4内;S3: Install the workpiece: Extend the workpiece into the clamping
S4: 对工件进行加工操作;S4: Machining the workpiece;
S5: 需要变化工件在X轴方向的旋转角度时,将第三手轮301拧松,参照第二角度标记4041与第二角度标尺406的相对位置,通过旋转夹紧套筒4带动工件旋转至指定角度,调整完成后重新拧紧第三手轮301;S5: When the rotation angle of the workpiece in the X-axis direction needs to be changed, loosen the
S6: 继续对工件进行加工;S6: Continue to process the workpiece;
S7: 根据加工过程需要可重复S2或S5,直至加工完成。S7: S2 or S5 can be repeated according to the needs of the processing process until the processing is completed.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. The technical solutions described are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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