CN114607121A - A kind of bonding mortar feeding and plastering equipment and construction method - Google Patents
A kind of bonding mortar feeding and plastering equipment and construction method Download PDFInfo
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- CN114607121A CN114607121A CN202210404044.5A CN202210404044A CN114607121A CN 114607121 A CN114607121 A CN 114607121A CN 202210404044 A CN202210404044 A CN 202210404044A CN 114607121 A CN114607121 A CN 114607121A
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 45
- 238000010276 construction Methods 0.000 title claims abstract description 34
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 2
- 239000003973 paint Substances 0.000 abstract 1
- 238000009413 insulation Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920005596 polymer binder Polymers 0.000 description 1
- 239000002491 polymer binding agent Substances 0.000 description 1
- 238000007586 pull-out test Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
- E04F21/023—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls for applying adhesive, e.g. glue or mortar, on the covering elements, in particular tiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
- B66C19/005—Straddle carriers
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- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
技术领域technical field
本申请涉及建筑工程领域,尤其是涉及一种粘结砂浆上料和抹灰设备及施工方法。The present application relates to the field of construction engineering, in particular to a bonding mortar feeding and plastering equipment and construction method.
背景技术Background technique
粘结砂浆是由水泥、石英砂、聚合物胶结料配以多种添加剂经机械混合均匀而成的一种砂浆,粘结砂浆由于其具有较好的耐水性、耐冻性、融耐老化性和保水性,通常用于保温板内墙外墙及吊顶的粘结。Bonding mortar is a kind of mortar which is made of cement, quartz sand, polymer binder and various additives through mechanical mixing. Bonding mortar has good water resistance, freezing resistance, melting and aging resistance and water retention, it is usually used for the bonding of the inner wall and the outer wall of the thermal insulation board and the ceiling.
对于较大规模的群体住宅建筑,外墙保温工程量较大,在外墙保温板粘贴施工中,由于需要反复取料涂抹,现有工具上料慢,一次性上料量少,导致施工效率低,且涂抹粘结砂浆时很难涂抹均匀,对工人技术水平要求较高,容易因抹灰不均匀造成保温板与粘结面有效粘结面积不达标、保温板粘结不牢固,最终导致保温板粘贴质量较差需返工、板基拉拔试验不合格。For large-scale residential buildings, the amount of external wall insulation works is large. In the pasting construction of external wall insulation boards, due to the need to repeatedly reclaim and apply materials, the existing tools are slow to feed, and the amount of one-time feeding is small, resulting in low construction efficiency. , and it is difficult to spread evenly when smearing the bonding mortar, which requires high technical level of workers. It is easy to cause the effective bonding area between the insulation board and the bonding surface to fail to meet the standard due to uneven plastering, and the bonding of the insulation board is not strong, which eventually leads to thermal insulation. If the quality of the board is poor, it needs to be reworked and the board base pull-out test is unqualified.
针对存在保温板有效粘结面积不达标,施工效率低等状况,需要发明或改进一种既能大量上料,又能快速抹灰、且容易涂抹均匀的设备解决这一问题。In view of the situation that the effective bonding area of the insulation board is not up to standard and the construction efficiency is low, it is necessary to invent or improve a device that can not only feed a large amount of material, but also quickly plaster and spread evenly to solve this problem.
发明内容SUMMARY OF THE INVENTION
为了解决以上技术问题,本申请提供了一种粘结砂浆上料和抹灰设备及施工方法,本申请的技术问题是通过以下技术方案实现的:一种粘结砂浆上料和抹灰设备,包括上料设备和与上料设备配套使用的抹灰料斗,上料设备包括机架,所述机架两侧水平设置支撑横梁,两条所述支撑横梁之间设置升降出料设备,所述升降出料设备上安装砂浆储罐。In order to solve the above technical problems, the application provides a bonding mortar feeding and plastering equipment and a construction method, and the technical problem of the application is achieved through the following technical solutions: a bonding mortar feeding and plastering equipment, It includes a feeding device and a plastering hopper matched with the feeding device. The feeding device includes a frame. Support beams are arranged horizontally on both sides of the frame, and a lifting and discharging device is arranged between the two supporting beams. Install the mortar storage tank on the lifting and discharging equipment.
进一步地,所述升降出料设备包括竖直设置的支撑外框,所述支撑外框的两侧竖板与支撑横梁内侧活动连接,所述支撑外框能够在支撑横梁上水平移动;所述支撑外框的两侧竖板之间设置升降装置,所述升降装置能够相对于支撑外框的两侧竖板上下移动。Further, the lifting and discharging equipment includes a vertically arranged supporting outer frame, the vertical plates on both sides of the supporting outer frame are movably connected with the inner side of the supporting beam, and the supporting outer frame can move horizontally on the supporting beam; the Lifting devices are arranged between the two side vertical plates supporting the outer frame, and the lifting devices can move up and down relative to the two side vertical plates supporting the outer frame.
进一步地,两个所述支撑横梁内侧均设置内齿条,两个所述支撑外框外侧设置与内齿条啮合的平移齿轮。Further, internal racks are provided on the inner sides of the two supporting beams, and translation gears meshed with the internal racks are provided on the outer sides of the two supporting outer frames.
进一步地,所述升降装置底部设置板材存放平台。Further, a plate storage platform is arranged at the bottom of the lifting device.
进一步地,所述升降装置包括与支撑外框两侧竖板平行设置的侧板,两个所述侧板外侧设置行走轮,所述支撑外框两侧竖板上设置与行走轮对应的内滑轨,两个所述侧板之间通过连接杆连接,所述支撑外框的框架内部设置升降机组,所述升降机组底部安装于连接杆上,所述升降机组能够控制升降装置沿支撑外框上下移动。Further, the lifting device includes side plates arranged in parallel with the vertical plates on both sides of the supporting outer frame, walking wheels are arranged on the outer sides of the two side plates, and inner vertical plates corresponding to the walking wheels are arranged on the vertical plates on both sides of the supporting outer frame. The sliding rail, the two side plates are connected by a connecting rod, a lifting group is arranged inside the frame supporting the outer frame, and the bottom of the lifting group is installed on the connecting rod, and the lifting group can control the lifting device to move along the outside of the support. The box moves up and down.
进一步地,单侧所述行走轮的数量为两个,分别设置于侧板安装面的顶端和底端;两个所述侧板上的轮组对称设置。Further, the number of the walking wheels on one side is two, which are respectively arranged at the top end and the bottom end of the side plate installation surface; the wheel sets on the two side plates are symmetrically arranged.
进一步地,所述抹灰料斗包括储料斗,所述储料斗上设置提拉握把和横向握把,所述提拉握把设置于储料斗中部并横跨料斗上方,所述横向握把设置于储料斗后侧;所述储料斗前端连接上料嘴,所述上料嘴上安装刮刀。Further, the plastering hopper includes a storage hopper, a lifting handle and a lateral handle are arranged on the storage hopper, the lifting handle is arranged in the middle of the storage hopper and spans above the hopper, and the lateral handle is arranged On the rear side of the storage hopper; the front end of the storage hopper is connected with a feeding nozzle, and a scraper is installed on the feeding nozzle.
进一步地,所述上料嘴与储料斗底面夹角为160°-170°。Further, the included angle between the feeding nozzle and the bottom surface of the storage hopper is 160°-170°.
一种粘结砂浆上料和抹灰设备的施工方法:将待敷设板材置于升降出料设备上,将机架置于施工位置,调节升降出料设备与支撑横梁的前后相对位置以便于施工人员操作,施工人员手持抹灰料斗从砂浆储罐取料后暂存于抹灰料斗内,在待敷设板上均匀涂覆砂浆后,将板材贴于墙面;随着敷设高度增加,控制升降出料设备上升以适应施工人员的操作高度,依次完成整个墙面铺贴。A construction method for bonding mortar feeding and plastering equipment: placing the plate to be laid on the lifting and discharging equipment, placing the frame in the construction position, and adjusting the front and rear relative positions of the lifting and discharging equipment and the supporting beam to facilitate construction Personnel operation, the construction personnel take the material from the mortar storage tank with the plastering hopper and temporarily store it in the plastering hopper. After evenly coating the mortar on the board to be laid, the board is attached to the wall; as the laying height increases, the lifting and lowering are controlled. The discharge equipment is raised to suit the operating height of the construction personnel, and the entire wall paving is completed in turn.
综上所述,本申请具有如下有益效果:To sum up, the present application has the following beneficial effects:
1、本申请的砂浆上料和抹灰设备,包括能够提供支撑和调节高度的升降出料设备,和与之匹配使用的抹灰料斗,使操作人员可以很方便的取料、涂覆、铺贴,提高了施工效率。1. The mortar feeding and plastering equipment of this application includes the lifting and discharging equipment that can provide support and adjust the height, and the plastering hopper matched with it, so that the operator can easily reclaim, coat, and spread the material. paste, improve the construction efficiency.
2、本申请的抹灰料斗代替原有工具进行上料、抹灰,可一次性大量乘料,使用过程较原有工具更加便捷、高效,相比于原有施工工具乘料、上料更多、抹灰更快,提高了外墙保温板粘贴施工的效率,且使用刮刀涂抹更加均匀、平整,减少了粘结砂浆涂抹较差的保温板数量和返工数量,进而降低了保温板粘贴的不合格率,同时提高了板基拉拔试验合格率。2. The plastering hopper of the present application replaces the original tools for feeding and plastering, and can multiply materials at one time. The use process is more convenient and efficient than the original tools, and it is more convenient and efficient than the original construction tools. More, plastering is faster, which improves the efficiency of the construction of the external wall insulation board, and the use of a scraper is more uniform and smooth, reducing the number of insulation boards with poor bonding mortar and the number of rework, thereby reducing the amount of insulation board pasting. At the same time, the qualified rate of the plate base drawing test is improved.
3、使用本本申请设备与使用传统工具相比,节省了由于粘结质量差返工、试验检测不合格鉴定的费用,省时省工,在实际施工中经测算已取得巨大经济效益。3. Compared with using traditional tools, using the equipment of the present application saves the cost of rework due to poor bonding quality and unqualified test and inspection, saves time and labor, and has achieved huge economic benefits in actual construction.
附图说明Description of drawings
图1为本申请装置结构示意图;Fig. 1 is the structural schematic diagram of the device of the application;
图2为本申请装置侧视图;Fig. 2 is the side view of the device of the application;
图3为本申请装置俯视图;3 is a top view of the device of the application;
图4为抹灰料斗结构示意图;Fig. 4 is plastering hopper structure schematic diagram;
图5为抹灰料斗侧视图。Figure 5 is a side view of the plastering hopper.
附图标记说明:Description of reference numbers:
1、机架;2、支撑横梁;3、内齿条;4、升降出料设备;401、支撑外框;402、板材存放平台;403、平移齿轮;404、升降装置;4041、行走轮;4042、侧板;4043、连接杆;4044、升降机组;5、抹灰料斗;501、储料斗;502、提拉握把;503、横向握把;504、上料嘴;505、刮刀;6、砂浆储罐。1. Rack; 2. Support beam; 3. Inner rack; 4. Lifting and discharging equipment; 401. Supporting outer frame; 402, Plate storage platform; 403, Translation gear; 404, Lifting device; 4041, Walking wheel; 4042, side plate; 4043, connecting rod; 4044, elevator unit; 5, plastering hopper; 501, storage hopper; 502, lifting handle; 503, horizontal handle; 504, feeding nozzle; 505, scraper; 6 , Mortar storage tank.
具体实施方式Detailed ways
以下结合附图1-5对本申请进行进一步的详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-5.
一种粘结砂浆上料和抹灰设备,包括上料设备和抹灰料斗5,上料设备和抹灰料斗5配合使用,上料设备的功能是同步升降砂浆储罐6和板材,施工人员手持抹灰料斗5从上料设备上取料作业。A bonding mortar feeding and plastering equipment, including a feeding equipment and a plastering hopper 5, the feeding equipment and the plastering hopper 5 are used together, and the function of the feeding equipment is to synchronously lift the
如图1所示,上料设备包括机架1,机架1由至少四根立柱组成,保证设备稳定放置于地面上,所述机架1两侧水平设置支撑横梁2,两条所述支撑横梁2之间设置升降出料设备4,所述升降出料设备4可通过焊接、铆接等方式固定设置于支撑横梁2上,也可活动设置于支撑横梁2上,以适应不同场景的施工需求,调整施工人员的取料距离。As shown in Figure 1, the feeding equipment includes a frame 1, which is composed of at least four columns to ensure that the equipment is stably placed on the ground. Support beams 2 are horizontally arranged on both sides of the frame 1. A lifting and discharging device 4 is arranged between the beams 2. The lifting and discharging device 4 can be fixedly arranged on the support beam 2 by welding, riveting, etc., or can be movably arranged on the support beam 2 to meet the construction needs of different scenarios. , adjust the construction workers' reclaiming distance.
当升降出料设备4活动设置于支撑横梁2上时,可选择齿轮传动装置实现此需求,如图1-2所示,在两个支撑横梁2内侧均设置内齿条3,两个支撑外框401外侧对称设置与内齿条3啮合的平移齿轮403,可由施工人员推拉升降出料设备4以调节操作距离,也可通过增设相关电机驱动装置控制齿轮移动,图中未具体示出,不做赘述。When the lifting and discharging equipment 4 is movably arranged on the support beam 2, a gear transmission device can be selected to meet this requirement. As shown in Figure 1-2, internal racks 3 are arranged on the inner sides of the two support beams 2, and the two support outer The outside of the
如图1-3所示,所述升降出料设备4上安装砂浆储罐6,通常砂浆储罐6安装于远离施工人员一侧,所述砂浆储罐6通过支撑杆设置于升降出料设备4上,具体来说是设置于升降装置404上,能够随着升降出料设备4的上下移动而随之移动。As shown in Figures 1-3, a
所述砂浆储罐6顶部开口,施工人员可从顶部直接取料,也可通过底部口径较小的下料口接料使用。The top of the
如图1-3所示,所述升降出料设备4包括竖直设置的支撑外框401,支撑外框401为四边形框架,所述支撑外框401的两侧竖板与支撑横梁2内侧活动连接,所述支撑外框401能够通过齿条传动在支撑横梁2上水平移动。As shown in FIGS. 1-3 , the lifting and discharging device 4 includes a vertically arranged
所述升降装置404底部设置板材存放平台402,所述板材存放平台402上一次性可叠放多张板材,无需施工人员反复上下取板。A
所述支撑外框401的两侧竖板之间设置升降装置404,所述升降装置404能够相对于支撑外框401的两侧竖板上下移动,以根据铺贴高度的需要调节取料高度和板材存放高度。A
如图1所示,所述升降装置404包括与支撑外框401两侧竖板平行设置的侧板4042,两个侧板4042外侧设置行走轮4041,所述支撑外框401两侧竖板上设置与行走轮4041对应的内滑轨,使升降装置404可以沿竖直方向往复滑动。As shown in FIG. 1 , the
两个侧板4042之间通过连接杆4043连接,所述支撑外框401的框架内部设置升降机组4044,所述升降机组4044顶部设置于支撑外框401的顶部横梁上,所述升降机组4044底部安装于连接杆4043上,所述升降机组4044能够通过丝杠导向,控制升降装置404沿支撑外框401上下移动。The two
为保证升降装置404与两侧支撑外框401受力均匀,单侧所述行走轮4041的数量为至少为两个,侧板4042安装面的顶端和底端各自设置一个行走轮4041,根据侧板4042的长度可在中部加设行走轮4041;两个侧板4042上的轮组对称设置。In order to ensure that the
如图4-5所示,所述抹灰料斗5包括储料斗501,所述储料斗501上设置提拉握把502和横向握把503,所述提拉握把502设置于储料斗501中部并横跨料斗上方,所述横向握把503设置于储料斗501后侧;所述储料斗501前端连接上料嘴504,所述上料嘴504上安装刮刀505。As shown in FIGS. 4-5 , the plastering hopper 5 includes a
所述上料嘴504与储料斗501底面夹角为160°-170°,以165°为最佳抹灰角度既能防止漏料又屎施工人员持握更舒适。The angle between the feeding
本申请配套设备的工作方法为:The working method of the supporting equipment of this application is as follows:
将待敷设板材置于升降出料设备4上,将机架1置于施工位置,调节升降出料设备4与支撑横梁2的前后相对位置以便于施工人员操作,施工人员手持抹灰料斗5从砂浆储罐6取料后暂存于抹灰料斗5内,使用该工具的储料斗501将粘接砂浆乘满后,抹灰时双手分别握住提拉握把502和横向握把503,通过上料嘴504倒在板材上,利用刮刀505横向或竖向刮涂粘结砂浆,快速将粘接砂浆均匀摊平、涂抹,然后将板材铺贴至外墙立面,由内向外均匀挤压板材,使粘结砂浆与外墙基层充分接触,保证有效粘结面积在待敷设板上均匀涂覆砂浆后,将板材贴于墙面;随着敷设高度增加,控制升降出料设备4上升以适应施工人员的操作高度,重复上述操作依次完成整个墙面铺贴。Place the plate to be laid on the lifting and discharging equipment 4, place the frame 1 in the construction position, and adjust the front and rear relative positions of the lifting and discharging equipment 4 and the supporting beam 2 to facilitate the operation of the construction personnel. The construction personnel hold the plastering hopper 5 from After the
以外墙保温板粘贴施工为例,使用该上料和抹灰设备,与使用传统工具相比,保温板粘结更加牢固,外墙保温板板基拉拔试验合格率提高,省时省工,在实际施工中经测算已取得较大经济效益。Taking the construction of external wall insulation board paste as an example, using this feeding and plastering equipment, compared with using traditional tools, the insulation board is bonded more firmly, the pass rate of the external wall insulation board base drawing test is improved, saving time and labor, In actual construction, it has been estimated that greater economic benefits have been achieved.
以上为本申请的较佳实施例,本申请不限于上述实施的结构,可以有多种变形,也不限于上述的应用领域,可以在更多相似的领域应用,总之,在不脱离本申请的设计思路、机械结构形式、智能驱动控制方式的所有改进和变化,均属于本申请的范围内。The above is the preferred embodiment of the application. The application is not limited to the above-mentioned structure, and can be modified in many ways, nor is it limited to the above-mentioned application fields, and can be applied in more similar fields. All improvements and changes in design ideas, mechanical structure forms, and intelligent drive control methods fall within the scope of this application.
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