CN114604429A - Photovoltaic solar panel cleaning system based on multi-rotor unmanned aerial vehicle - Google Patents

Photovoltaic solar panel cleaning system based on multi-rotor unmanned aerial vehicle Download PDF

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CN114604429A
CN114604429A CN202210467899.2A CN202210467899A CN114604429A CN 114604429 A CN114604429 A CN 114604429A CN 202210467899 A CN202210467899 A CN 202210467899A CN 114604429 A CN114604429 A CN 114604429A
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carbon
photovoltaic solar
solar panel
carbon rod
foot rest
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CN114604429B (en
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沈跃
王佳俊
沈亚运
施志翔
金海心
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Jiangsu University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C39/00Aircraft not otherwise provided for
    • B64C39/02Aircraft not otherwise provided for characterised by special use
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C25/00Alighting gear
    • B64C25/32Alighting gear characterised by elements which contact the ground or similar surface 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C27/00Rotorcraft; Rotors peculiar thereto
    • B64C27/04Helicopters
    • B64C27/08Helicopters with two or more rotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C27/00Rotorcraft; Rotors peculiar thereto
    • B64C27/04Helicopters
    • B64C27/12Rotor drives
    • B64C27/14Direct drive between power plant and rotor hub
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/10Cleaning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64UUNMANNED AERIAL VEHICLES [UAV]; EQUIPMENT THEREFOR
    • B64U2101/00UAVs specially adapted for particular uses or applications
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a photovoltaic solar panel cleaning system based on a multi-rotor unmanned aerial vehicle, which comprises a machine body, a roller foot rest at the lower layer of the machine body, three parallel carbon rods at the upper layer of the machine body, a main control bin consisting of a carbon plate, a three-way pipe fitting, four brushless motors, four blades and a power supply, wherein the main control bin is provided with the carbon plate through the pipe clamp; the main body of the roller foot rest is composed of two foot rest carbon rods with equal length and two support frame carbon rods, the support frame carbon rods are connected with the foot rest carbon rods through foot rest three-way pipe fittings, and meanwhile, a support carbon rod for fixing the battery compartment is arranged between the two support frame carbon rods and is fixed with the support frame carbon rods through support frame three-way pipe fittings. According to the invention, through the matching of the bearing rubber wheel and the roller brush, the speed regulation of the roller brush and the regulation of the running direction of the vehicle body cleaned by the high-speed roller brush are realized, and the use accuracy and convenience are improved.

Description

一种基于多旋翼无人机的光伏太阳能板清扫系统A photovoltaic solar panel cleaning system based on multi-rotor UAV

技术领域technical field

本发明属于无人机技术领域,尤其涉及一种光伏太阳能板清扫无人机。The invention belongs to the technical field of unmanned aerial vehicles, and in particular relates to a photovoltaic solar panel cleaning unmanned aerial vehicle.

背景技术Background technique

现代社会经济社会发展迅猛的现状,社会对于清洁能源的需求日益增加,质量上乘且能源产量较高的太阳能更是得到了广泛地使用。然而作为目前收集太阳能最常使用的光伏太阳能板,其收集储存的性能与效率受到其表面脏污尘埃的极大约束,其受影响程度最高可达总收集量的70%。为了克服目前光伏太阳能板长时间工作导致的蒙尘、转化效率降低的问题,且因部分地区大范围使用光伏太阳能板,导致人工清扫效率低下,耗时长;同时部分光伏太阳能板设置高度较高,坡度较大,采用人工清洗危险性高,且使用地面送水车清扫因水压等问题耗能高,难度大;地面送水车水雾喷洒清洁,液压臂清洁,高压水枪清洁等清洁方式清洁度低,耗水量大,成本高,易造成组件磨损。本发明专利提供一种基于多旋翼无人机的光伏太阳能板清扫系统,将传统多旋翼无人机脚架部分,改造成脚架两端装有四个轻质橡胶轮,脚架除与机体上层的支撑架的连接部分,均包裹滚筒毛刷,毛刷可由电机与同步带轮构成的传动机构带动高速转动,整个脚架与支撑架与机身上层利用轴承可自由转动。该光伏太阳能清扫系统以悬停的多旋翼无人机搭载高速滚筒毛刷清扫车体能最大限度降低清扫系统对光伏太阳能板的压力,通过多旋翼无人机所产生的大面积风场配合高速滚筒毛刷实现了对光伏太阳能板脏污尘埃的高效率清扫,运用多旋翼无人机的姿态控制已经高速滚筒的四驱控制实现对高速滚筒毛刷清扫车体的偏航方向控制。多旋翼大面积风场清扫体现了清扫作业的节能快速的优点,多旋翼无人机与高速滚筒毛刷清扫车体的碳杆连接起到了减轻车体对光伏太阳能板压力的作用,滚筒的高速转动起到了扬尘,带动顽固污渍的作用,配合多旋翼大面积风场保证了清扫的有效性与清洁效率。同时采用全机体碳杆结构,机体稳固,不易变形,受力后响应迅速,ARM单片机嵌入式控制实现自动化作业,减少人工成本,自动化控制准确度高,作业精度高,清扫效率与质量显著。With the rapid development of modern society, economy and society, the society's demand for clean energy is increasing day by day, and solar energy with high quality and high energy yield has been widely used. However, as the most commonly used photovoltaic solar panel to collect solar energy at present, the performance and efficiency of its collection and storage are greatly restricted by the dirt and dust on its surface, and its impact can reach up to 70% of the total collection amount. In order to overcome the problems of dust accumulation and low conversion efficiency caused by the long-term operation of photovoltaic solar panels, and due to the large-scale use of photovoltaic solar panels in some areas, the manual cleaning efficiency is low and time-consuming; Large, manual cleaning is dangerous, and the use of ground water trucks for cleaning is high energy consumption and difficult due to water pressure and other issues; ground water trucks are sprayed with water mist to clean, hydraulic arm cleaning, high-pressure water gun cleaning and other cleaning methods are low in cleanliness. The water consumption is large, the cost is high, and it is easy to cause component wear. The patent of the present invention provides a photovoltaic solar panel cleaning system based on a multi-rotor unmanned aerial vehicle. The traditional multi-rotor unmanned aerial vehicle tripod is transformed into four lightweight rubber wheels at both ends of the tripod. The connecting parts of the upper support frame are all wrapped with roller brushes. The brushes can be driven to rotate at high speed by a transmission mechanism composed of a motor and a synchronous pulley. The photovoltaic solar cleaning system uses a hovering multi-rotor drone equipped with a high-speed roller brush to clean the body to minimize the pressure of the cleaning system on the photovoltaic solar panels. The large-area wind field generated by the multi-rotor drone cooperates with the high-speed roller. The brush realizes high-efficiency cleaning of the dirt and dust of the photovoltaic solar panel. The attitude control of the multi-rotor UAV and the four-wheel drive control of the high-speed roller are used to realize the yaw direction control of the high-speed roller brush to clean the car body. The multi-rotor large-area wind field cleaning reflects the advantages of energy-saving and fast cleaning operations. The connection between the multi-rotor drone and the carbon rod of the high-speed roller brush cleaning car body plays a role in reducing the pressure of the car body on the photovoltaic solar panels. The high speed of the roller The rotation plays a role in raising dust and driving stubborn stains, and with the large-area wind field of the multi-rotor, the cleaning effectiveness and cleaning efficiency are ensured. At the same time, the whole body carbon rod structure is adopted, the body is stable, not easy to deform, and responds quickly after being subjected to force. The embedded control of ARM single-chip microcomputer realizes automatic operation, reduces labor costs, and has high automatic control accuracy, high operation precision, and remarkable cleaning efficiency and quality.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种基于多旋翼无人机的光伏太阳能板清扫系统,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a photovoltaic solar panel cleaning system based on a multi-rotor unmanned aerial vehicle to solve the problems raised in the above background technology.

为实现上述目的,本发明提供如下技术方案:一种基于多旋翼无人机的光伏太阳能板清扫系统,包括机身,机身下层的滚筒脚架和机身上层的三根平行的第一碳杆21、第二碳杆3、第三碳杆22,第一碳杆21、第二碳杆3、第三碳杆22上通过管夹6架有一碳板组成的主控仓2,第一碳杆21、第二碳杆3、第三碳杆22的两侧通过三通管件平行垂直连接无刷电机碳杆7,在无刷电机碳杆7四个末端安装有四个无刷电机4,四个无刷电机4分别连接桨叶8;所述滚筒脚架的主体由两根等长的脚架碳杆17与两根支撑架碳杆11构成,支撑架碳杆11通过脚架三通管件23与脚架碳杆17连接,同时在两支撑架碳杆11之间装有一用于固定电池仓支撑碳杆12,其与支撑架碳杆11通过支撑架三通管件25固定,形成的两个T型结构,使得机身支撑方面更加稳固,电池仓位置近地,致使整个机身的重心下移,电池仓支撑碳杆12上通过两个管夹固定有电池仓碳板14,电池仓碳板14上同时安放固定电池15以及其他电子传感器。In order to achieve the above purpose, the present invention provides the following technical solutions: a photovoltaic solar panel cleaning system based on a multi-rotor unmanned aerial vehicle, comprising a fuselage, a roller tripod on the lower layer of the fuselage and three parallel first carbon rods on the upper layer of the fuselage 21. The second carbon rod 3, the third carbon rod 22, the first carbon rod 21, the second carbon rod 3, and the third carbon rod 22 are mounted on the main control bin 2 composed of a carbon plate through pipe clamps 6, the first carbon rod The two sides of the rod 21, the second carbon rod 3 and the third carbon rod 22 are connected to the brushless motor carbon rod 7 in parallel and vertically through the three-way pipe fittings, and four brushless motors 4 are installed at the four ends of the brushless motor carbon rod 7, The four brushless motors 4 are respectively connected to the paddles 8; the main body of the drum scaffold is composed of two equal-length scaffold carbon rods 17 and two support scaffold carbon poles 11, and the scaffold carbon poles 11 pass through the scaffold tee The pipe fitting 23 is connected with the carbon rod 17 of the tripod, and a carbon rod 12 for fixing the battery compartment is installed between the two carbon rods of the supporting frame. The two T-shaped structures make the fuselage support more stable. The battery compartment is located close to the ground, causing the center of gravity of the entire fuselage to move down. The battery compartment carbon rod 12 is fixed with the battery compartment carbon plate 14 through two pipe clips. A fixed battery 15 and other electronic sensors are placed on the carbon bin plate 14 at the same time.

进一步,两侧脚架碳杆17上均套有滚筒毛刷16,滚筒毛刷16由大口径碳杆20与若干条清洁毛刷26组成,滚筒毛刷与内侧的脚架碳杆17由轴承支撑连接,每个脚架碳杆17中间位置装有一脚架三通管件23,滚筒毛刷16的碳杆20表面带有一圈滚筒毛刷凹槽28,使得毛刷同步带轮5能嵌入其中而不易发生滑动。Further, both sides of the tripod carbon rods 17 are covered with roller brushes 16. The roller brushes 16 are composed of large-diameter carbon rods 20 and several cleaning brushes 26. The roller brushes and the inner tripod carbon rods 17 are supported by bearings. For support connection, a tripod tee pipe 23 is installed in the middle of each tripod carbon rod 17, and the surface of the carbon rod 20 of the roller brush 16 is provided with a circle of roller brush grooves 28, so that the brush timing pulley 5 can be embedded in it. It is not easy to slip.

进一步,毛刷同步带轮5由电机同步带轮13带动高速旋转,电机同步带轮13和同步带无刷电机10连接,且同步带无刷电机10被安装在由电池仓支撑碳杆12支撑起的电池仓碳板14上。Further, the brush timing pulley 5 is driven by the motor timing pulley 13 to rotate at a high speed, the motor timing pulley 13 is connected with the timing belt brushless motor 10, and the timing belt brushless motor 10 is installed on the battery compartment supporting carbon rod 12. on the carbon plate 14 of the battery compartment.

进一步,第二碳杆3通过转动三通管件1与支撑架碳杆11相连,转动三通管件1与第二碳杆3的连接处安装有两个轻质轴承24,所述轻质轴承24使支撑架碳杆11以第二碳杆3为轴转动;同时转动三通管件1内部带有一圈转动三通管件凹槽27,其直径应与轻质轴承24外径等同,第二碳杆3的直径应与轻质轴承24的内径等同,使得支撑架碳杆11以第二碳杆3为轴的转动更加稳定,同时当机体降落于光伏太阳能板表面时,脚架下端整体接触光伏太阳能板表面,随着机体降落,脚架将通过支撑架碳杆11以第二碳杆3为轴的转动自然适应光伏太阳能板的倾斜度,使该系统能适应不同角度光伏太阳能板的作业任务。Further, the second carbon rod 3 is connected to the carbon rod 11 of the support frame by rotating the three-way pipe 1, and two light-weight bearings 24 are installed at the connection between the rotating three-way pipe 1 and the second carbon rod 3, and the light-weight bearings 24 Make the carbon rod 11 of the support frame rotate with the second carbon rod 3 as the axis; at the same time, there is a circle of grooves 27 inside the rotating three-way pipe fitting 1, and its diameter should be equal to the outer diameter of the light bearing 24, and the second carbon rod The diameter of 3 should be equal to the inner diameter of the light bearing 24, so that the rotation of the carbon rod 11 of the support frame with the second carbon rod 3 as the axis is more stable, and at the same time, when the body falls on the surface of the photovoltaic solar panel, the lower end of the tripod will contact the photovoltaic solar energy as a whole. On the surface of the panel, as the body descends, the tripod will naturally adapt to the inclination of the photovoltaic solar panel through the rotation of the carbon rod 11 of the support frame with the second carbon rod 3 as the axis, so that the system can adapt to the tasks of photovoltaic solar panels with different angles.

进一步,脚架碳杆17两末端均套有一个轴承橡胶轮,所述轴承橡胶轮由一轴承18与橡胶轻质轮胎19构成,轴承18被固定在轴承橡胶轮内部。脚架三通管件23与轴承橡胶轮均对滚筒毛刷16起到一个限位的作用;当机体完全降落于光伏太阳能板表面时,轴承橡胶轮作为机体下方支撑点,其橡胶材质能起到一定防滑的作用。轴承橡胶轮无驱动力,其直径略大于滚筒毛刷16,当滚筒毛刷16高速转动时,因轴承橡胶轮直径略大,滚筒毛刷16不着地,其与光伏太阳能板的滚动摩擦转化为滑动摩擦,清洁效率更高,同时高速旋转的滚筒毛刷16同时也能带动轴承橡胶轮运动,配合其四驱特性,实现机体在光伏太阳能板上的自由运动。Further, both ends of the carbon rod 17 of the tripod are sleeved with a bearing rubber wheel, the bearing rubber wheel is composed of a bearing 18 and a light rubber tire 19, and the bearing 18 is fixed inside the bearing rubber wheel. The tripod tee fittings 23 and the bearing rubber wheel both play a limiting role for the roller brush 16; when the body completely falls on the surface of the photovoltaic solar panel, the bearing rubber wheel acts as a support point under the body, and its rubber material can play a role in Must be anti-slip. The bearing rubber wheel has no driving force, and its diameter is slightly larger than that of the roller brush 16. When the roller brush 16 rotates at high speed, because the diameter of the bearing rubber wheel is slightly larger, the roller brush 16 does not touch the ground, and its rolling friction with the photovoltaic solar panel is converted into With sliding friction, the cleaning efficiency is higher. At the same time, the high-speed rotating roller brush 16 can also drive the bearing rubber wheel to move. With its four-wheel drive characteristics, the body can move freely on the photovoltaic solar panel.

优选的,所述脚架三通管件两侧碳杆上均套有滚筒毛刷,全机身总计四个滚筒毛刷,滚筒毛刷与内侧的脚架碳杆由轴承支撑连接。Preferably, the carbon rods on both sides of the tripod tee are sleeved with roller brushes, there are four roller brushes in the whole body, and the roller brushes and the inner carbon rod of the tripod are supported and connected by bearings.

优选的,所述电池仓碳板四角安装有四个同步带无刷电机,同步带无刷电机上安装有一定制的电机同步带轮,所述电机同步带轮通过同步带与毛刷同步带轮传动连接。毛刷受毛刷同步带轮带动高速旋转,于光伏太阳能板表面运动时,高速旋转的毛刷与光伏太阳能板发生摩擦,为机体下方的脚架部分提供了一个向前行动的驱动力,同时由于拥有四个电机,其四驱的特性使得机体在光伏太阳能板上可以自由调速,在一定程度上的转向,保证清洁的精确性与快速性。Preferably, four synchronous belt brushless motors are installed on the four corners of the carbon plate of the battery compartment, and a customized motor synchronous pulley is installed on the synchronous belt brushless motor. The motor synchronous pulley passes through the synchronous belt and the brush synchronous pulley. drive connection. The brush is driven by the brush synchronous pulley to rotate at a high speed. When moving on the surface of the photovoltaic solar panel, the high-speed rotating brush rubs against the photovoltaic solar panel, providing a driving force for the tripod under the body to move forward, and at the same time With four motors, its four-wheel-drive feature allows the body to freely adjust the speed on the photovoltaic solar panel and turn to a certain extent, ensuring the accuracy and speed of cleaning.

优选的,所述滚筒毛刷由一大口径碳杆与若干条清洁毛刷构成,清洁毛刷螺旋粘黏在大口径碳杆外表层。滚筒毛刷的碳杆表面带有一圈凹槽,使得毛刷同步带轮能嵌入其中而不易发生滑动。Preferably, the roller brush is composed of a large-diameter carbon rod and several cleaning brushes, and the cleaning brushes are spirally adhered to the outer surface of the large-diameter carbon rod. The surface of the carbon rod of the roller brush has a circle of grooves, so that the brush timing pulley can be embedded in it without slipping easily.

优选的,所述无刷电机与桨叶在机体降落于光伏太阳能板表面时仍保持工作状态,在保持多旋翼无人机姿态的同时,使得整体机身不易随光伏太阳能板的坡度滑动;高速旋转的多旋翼也提供了大范围风场,对光伏太阳能板表面脏污尘埃的清扫工作起到了重要作用,风场的存在同时也将给予机身一个相对于重力的反向作用力,利于减少机身对光伏太阳能板的压力作用。Preferably, the brushless motor and the blades still maintain the working state when the body falls on the surface of the photovoltaic solar panel, while maintaining the attitude of the multi-rotor UAV, so that the overall body is not easy to slide with the slope of the photovoltaic solar panel; high speed The rotating multi-rotor also provides a large-scale wind field, which plays an important role in cleaning the dirt and dust on the surface of the photovoltaic solar panel. The existence of the wind field will also give the fuselage a reverse force against gravity, which is conducive to reducing the Body pressure on photovoltaic solar panels.

优选的,所述基于多旋翼无人机的光伏太阳能板清扫系统选用横向x轴方向清扫方案,避免了纵向y轴方向清扫时需克服重力向上攀爬的大耗能问题,同时配合支撑架碳杆以第二碳杆为轴的转动与脚架降落于光伏太阳能板时对不同倾斜度的自然适应,实现机体在光伏太阳能板横向x轴方向的作业运动。Preferably, the photovoltaic solar panel cleaning system based on the multi-rotor UAV adopts the horizontal x-axis cleaning scheme, which avoids the problem of large energy consumption that needs to overcome the gravity to climb upward when cleaning in the vertical y-axis direction, and at the same time cooperate with the support frame carbon The rotation of the rod with the second carbon rod as the axis and the natural adaptation of the tripod to different inclinations when landing on the photovoltaic solar panel realizes the operation movement of the body in the lateral x-axis direction of the photovoltaic solar panel.

本发明的技术效果与优点:Technical effects and advantages of the present invention:

(1)本发明通过第二碳杆与支撑架碳杆利用转动三通管件与轻质轴承转动连接,再配合脚架碳杆末端的轴承橡胶轮与滚筒毛刷的设置,使得该光伏太阳能板清扫系统实现自然平行地降落在光伏太阳能板斜面的作用,从而提高了对不同倾斜角度的光伏太阳能板清扫的广泛性与适应性。(1) In the present invention, the second carbon rod and the carbon rod of the support frame are rotatably connected with the light bearing by means of a rotating tee fitting, and then cooperate with the setting of the bearing rubber wheel and the roller brush at the end of the carbon rod of the tripod, so that the photovoltaic solar panel The cleaning system achieves the function of landing on the inclined plane of the photovoltaic solar panel naturally and parallel, thereby improving the extensiveness and adaptability of cleaning photovoltaic solar panels with different inclination angles.

(2)本发明通过轴承橡胶轮与高速转动的滚筒毛刷的配合,轴承橡胶轮的直径略大于滚筒毛刷,滚筒毛刷高速转动下,其表面清洁毛刷在太阳能光伏板表面产生滑动摩擦,在起到清扫顽固脏污的同时,带动轴承橡胶轮向前运动,同时通过毛刷同步带轮与电机同步带轮的配合,实现滚动毛刷的调速与高速滚筒毛刷清扫车体的行驶方向调节,提高了使用的精确性与便捷性。(2) The present invention uses the cooperation of the bearing rubber wheel and the high-speed rotating roller brush. The diameter of the bearing rubber wheel is slightly larger than that of the roller brush. Under the high-speed rotation of the roller brush, the surface cleaning brush generates sliding friction on the surface of the solar photovoltaic panel. , while cleaning stubborn dirt, it drives the bearing rubber wheel to move forward, and at the same time, through the cooperation of the brush timing pulley and the motor timing pulley, the speed regulation of the rolling brush and the high-speed roller brush cleaning the car body are realized. The adjustment of the driving direction improves the accuracy and convenience of use.

附图说明Description of drawings

图1为太阳能板清扫系统总体设计图;Figure 1 is the overall design of the solar panel cleaning system;

图2为支撑架及脚架设计图;Figure 2 is the design drawing of the support frame and the tripod;

图3为清洁毛刷细节图;Figure 3 is a detailed view of the cleaning brush;

图4为光伏太阳能板机械图;Figure 4 is a mechanical diagram of a photovoltaic solar panel;

图5为转动三通管件细节设计图;Figure 5 is a detailed design drawing of the rotating three-way pipe fitting;

图6为同步带及同步带轮驱动示意图;6 is a schematic diagram of a timing belt and a timing pulley drive;

图7为橡胶轮及内部轴承示意图。Figure 7 is a schematic diagram of the rubber wheel and the inner bearing.

图中:1、转动三通管件;2、主控仓;3、第二碳杆;4、无刷电机;5、毛刷同步带轮;6、管夹;7、无刷电机碳杆;8、桨叶;9、三通管件;10、同步带无刷电机;11、支撑架碳杆;12、电池仓支撑碳杆;13、电机同步带轮;14、电池仓碳板;15、电池;16、滚筒毛刷;17、脚架碳杆;18、轴承;19、橡胶轻质轮胎;20、滚筒毛刷大口径碳杆;21、第一碳杆;22、第三碳杆;23、脚架三通管件;24、支撑架转动轴承;25、支撑架三通管件;26、清洁毛刷;27、转动三通管件凹槽;28、滚筒毛刷凹槽;29、同步带。In the picture: 1. Rotating tee fittings; 2. Main control bin; 3. Second carbon rod; 4. Brushless motor; 5. Brush timing pulley; 6. Pipe clamp; 7. Brushless motor carbon rod; 8. Blades; 9. Three-way pipe fittings; 10. Brushless motor for timing belt; 11. Carbon rod for support frame; 12. Carbon rod for battery compartment; 13. Motor timing pulley; 14. Carbon plate for battery compartment; 15. Battery; 16, roller brush; 17, carbon rod for tripod; 18, bearing; 19, rubber light tire; 20, large diameter carbon rod for roller brush; 21, first carbon rod; 22, third carbon rod; 23, tripod tee fittings; 24, supporting frame rotating bearing; 25, supporting frame tee fittings; 26, cleaning brush; 27, rotating tee fitting groove; 28, roller brush groove; 29, timing belt .

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明提供了如图1-7所示的一种基于多旋翼无人机的光伏太阳能板清扫系统,包括机身,机身下层的滚筒脚架和机身上层的三根平行的第一碳杆21、第二碳杆3、第三碳杆22,第一碳杆21、第二碳杆3、第三碳杆22上通过管夹6架有一碳板组成的主控仓2,第一碳杆21、第二碳杆3、第三碳杆22的两侧通过三通管件平行垂直连接无刷电机碳杆7,在无刷电机碳杆7四个末端安装有四个无刷电机4,四个无刷电机4分别连接桨叶8;所述滚筒脚架的主体由两根等长的脚架碳杆17与两根支撑架碳杆11构成,支撑架碳杆11通过脚架三通管件23与脚架碳杆17连接,同时在两支撑架碳杆11之间装有一用于固定电池仓支撑碳杆12,其与支撑架碳杆11通过支撑架三通管件25固定,形成的两个T型结构,使得机身支撑方面更加稳固,电池仓位置近地,致使整个机身的重心下移,电池仓支撑碳杆12上通过两个管夹固定有电池仓碳板14,电池仓碳板14上同时安放固定电池15以及其他电子传感器。The present invention provides a photovoltaic solar panel cleaning system based on a multi-rotor unmanned aerial vehicle as shown in Figs. 21. The second carbon rod 3, the third carbon rod 22, the first carbon rod 21, the second carbon rod 3, and the third carbon rod 22 are mounted on the main control bin 2 composed of a carbon plate through pipe clamps 6, the first carbon rod The two sides of the rod 21, the second carbon rod 3 and the third carbon rod 22 are connected to the brushless motor carbon rod 7 in parallel and vertically through the three-way pipe fittings, and four brushless motors 4 are installed at the four ends of the brushless motor carbon rod 7, The four brushless motors 4 are respectively connected to the paddles 8; the main body of the drum scaffold is composed of two equal-length scaffold carbon rods 17 and two support scaffold carbon poles 11, and the scaffold carbon poles 11 pass through the scaffold tee The pipe fitting 23 is connected with the carbon rod 17 of the tripod, and a carbon rod 12 for fixing the battery compartment is installed between the two carbon rods of the supporting frame. The two T-shaped structures make the fuselage support more stable. The battery compartment is located close to the ground, causing the center of gravity of the entire fuselage to move down. The battery compartment carbon rod 12 is fixed with the battery compartment carbon plate 14 through two pipe clips. A fixed battery 15 and other electronic sensors are placed on the carbon bin plate 14 at the same time.

由碳杆组成的整体机架相比碳板机架更加稳固,所能承受的机械应力更大,其可控性更高,对于高空作业时的强风有着更好的适应性。无刷电机与桨叶在机体降落于光伏太阳能板表面时仍保持工作状态,在保持多旋翼无人机姿态的同时,使得整体机身不易随光伏太阳能板的坡度滑动;高速旋转的多旋翼也提供了大范围风场,对光伏太阳能板表面脏污尘埃的清扫工作起到了重要作用,风场的存在同时也将给予机身一个相对于重力的反向作用力,利于减少机身对光伏太阳能板的压力作用。The overall frame composed of carbon rods is more stable than the carbon plate frame, can withstand greater mechanical stress, has higher controllability, and has better adaptability to strong winds during high-altitude operations. The brushless motor and the blades still keep working when the body lands on the surface of the photovoltaic solar panel. While maintaining the attitude of the multi-rotor UAV, the overall body is not easy to slide with the slope of the photovoltaic solar panel; the high-speed rotating multi-rotor also It provides a large-scale wind field, which plays an important role in cleaning the surface of the photovoltaic solar panel. plate pressure.

上述两侧脚架碳杆17上均套有滚筒毛刷16,滚筒毛刷16由大口径碳杆20与若干条清洁毛刷26组成,滚筒毛刷与内侧的脚架碳杆17由轴承支撑连接,每个脚架碳杆17中间位置装有一脚架三通管件23,滚筒毛刷16的碳杆20表面带有一圈滚筒毛刷凹槽28,使得毛刷同步带轮5能嵌入其中而不易发生滑动。The above-mentioned two sides of the tripod carbon rods 17 are covered with roller brushes 16. The roller brushes 16 are composed of large-diameter carbon rods 20 and several cleaning brushes 26. The roller brushes and the inner tripod carbon rods 17 are supported by bearings. Connection, a tripod tee pipe 23 is installed in the middle of each tripod carbon rod 17, and the surface of the carbon rod 20 of the roller brush 16 is provided with a circle of roller brush grooves 28, so that the brush timing pulley 5 can be embedded in it and Slip is not easy to occur.

上述毛刷同步带轮5由电机同步带轮13带动高速旋转,电机同步带轮13和同步带无刷电机10连接,且同步带无刷电机10被安装在由电池仓支撑碳杆12支撑起的电池仓碳板14上。The brush synchronous pulley 5 is driven to rotate at high speed by the motor synchronous pulley 13, the motor synchronous pulley 13 is connected with the synchronous belt brushless motor 10, and the synchronous belt brushless motor 10 is installed on the battery compartment supporting carbon rod 12. on the carbon plate 14 of the battery compartment.

上述第二碳杆3通过转动三通管件1与支撑架碳杆11相连,转动三通管件1与第二碳杆3的连接处安装有两个轻质轴承24,所述轻质轴承24使支撑架碳杆11以第二碳杆3为轴转动;同时转动三通管件1内部带有一圈转动三通管件凹槽27,其直径应与轻质轴承24外径等同,第二碳杆3的直径应与轻质轴承24的内径等同,使得支撑架碳杆11以第二碳杆3为轴的转动更加稳定,同时当机体降落于光伏太阳能板表面时,脚架下端整体接触光伏太阳能板表面,随着机体降落,脚架将通过支撑架碳杆11以第二碳杆3为轴的转动自然适应光伏太阳能板的倾斜度,使该系统能适应不同角度光伏太阳能板的作业任务。The above-mentioned second carbon rod 3 is connected with the support frame carbon rod 11 by rotating the three-way pipe 1, and two light bearings 24 are installed at the connection between the rotating three-way pipe 1 and the second carbon rod 3. The carbon rod 11 of the support frame rotates with the second carbon rod 3 as the axis; at the same time, the rotating three-way pipe fitting 1 has a circle of rotating three-way pipe fitting grooves 27, and its diameter should be equal to the outer diameter of the light bearing 24, and the second carbon rod 3 The diameter of the bracket should be equal to the inner diameter of the light bearing 24, so that the rotation of the carbon rod 11 of the support frame with the second carbon rod 3 as the axis is more stable, and at the same time, when the body falls on the surface of the photovoltaic solar panel, the lower end of the tripod will contact the photovoltaic solar panel as a whole. As the body descends, the tripod will naturally adapt to the inclination of the photovoltaic solar panel through the rotation of the carbon rod 11 of the support frame with the second carbon rod 3 as the axis, so that the system can adapt to the tasks of photovoltaic solar panels with different angles.

上述脚架碳杆17两末端均套有一个轴承橡胶轮,所述轴承橡胶轮由一轴承18与橡胶轻质轮胎19构成,轴承18被固定在轴承橡胶轮内部。脚架三通管件23与轴承橡胶轮均对滚筒毛刷16起到一个限位的作用;当机体完全降落于光伏太阳能板表面时,轴承橡胶轮作为机体下方支撑点,其橡胶材质能起到一定防滑的作用。轴承橡胶轮无驱动力,其直径略大于滚筒毛刷16,当滚筒毛刷16高速转动时,因轴承橡胶轮直径略大,滚筒毛刷16不着地,其与光伏太阳能板的滚动摩擦转化为滑动摩擦,清洁效率更高,同时高速旋转的滚筒毛刷16同时也能带动轴承橡胶轮运动,配合其四驱特性,实现机体在光伏太阳能板上的自由运动。Both ends of the above-mentioned tripod carbon rod 17 are sleeved with a bearing rubber wheel. The bearing rubber wheel is composed of a bearing 18 and a light rubber tire 19. The bearing 18 is fixed inside the bearing rubber wheel. The tripod tee fittings 23 and the bearing rubber wheel both play a limiting role for the roller brush 16; when the body completely falls on the surface of the photovoltaic solar panel, the bearing rubber wheel acts as a support point under the body, and its rubber material can play a role in Must be anti-slip. The bearing rubber wheel has no driving force, and its diameter is slightly larger than that of the roller brush 16. When the roller brush 16 rotates at high speed, because the diameter of the bearing rubber wheel is slightly larger, the roller brush 16 does not touch the ground, and its rolling friction with the photovoltaic solar panel is converted into With sliding friction, the cleaning efficiency is higher. At the same time, the high-speed rotating roller brush 16 can also drive the bearing rubber wheel to move. With its four-wheel drive characteristics, the body can move freely on the photovoltaic solar panel.

橡胶轻质轮胎19是通过轴承18套在脚架碳杆17上,橡胶轻质轮胎19和轴承18是同心套在一起的。The rubber light tire 19 is sleeved on the carbon rod 17 of the tripod through the bearing 18, and the rubber light tire 19 and the bearing 18 are sleeved together concentrically.

本发明工作原理:操作者在需要使用本系统进行光伏太阳能板清扫作业工作时,操作多旋翼无人机悬停于光伏太阳能板上空,使多旋翼无人机自然降落于光伏太阳能板表面,在这个过程中,多旋翼无人机脚架优先接触光伏太阳能板表面,随着高度降低,支撑架碳杆11以第二碳杆3为轴转动,脚架随着转动自然适应光伏太阳能板的倾斜度,四个轴承橡胶轮18、19此时均自然停靠在光伏太阳能板表面,此时多旋翼无人机所承载的重量减轻,耗能减少,其桨叶8与无刷电机4仍在高速转动,提供大范围风场的同时,保持上部机身姿态稳定;机体自然降落于光伏太阳能板表面,电池仓四角的同步带无刷电机10开始工作,转动并带动电机同步带轮13与毛刷同步带轮5转动,毛刷同步带轮5高速转动,为机体提供向前的驱动力,带动轴承橡胶轮向前运动的同时,滚筒毛刷16不断与光伏太阳能板发生滑动摩擦,扬尘并将部分脏污刷下,脏污尘埃最后经由无人机产生的大范围风场吹走,完成全部的清扫工作。在完成光伏太阳能板横向一排的作业后,多旋翼无人机于光伏太阳能板尽头起飞,此时支撑架碳杆11以第二碳杆3为轴再次自然转动至自然垂直状态,多旋翼无人机可选择下一作业目标再次重复以上操作。The working principle of the invention: when the operator needs to use the system to clean the photovoltaic solar panel, the operator operates the multi-rotor drone to hover over the photovoltaic solar panel, so that the multi-rotor drone naturally falls on the surface of the photovoltaic solar panel. During this process, the tripod of the multi-rotor drone preferentially contacts the surface of the photovoltaic solar panel. As the height decreases, the carbon rod 11 of the support frame rotates with the second carbon rod 3 as the axis, and the tripod naturally adapts to the inclination of the photovoltaic solar panel as it rotates. At this time, the four bearing rubber wheels 18 and 19 are naturally parked on the surface of the photovoltaic solar panel. At this time, the weight carried by the multi-rotor drone is reduced, and the energy consumption is reduced, and the blades 8 and the brushless motor 4 are still at high speed. Rotate to provide a wide range of wind fields while keeping the posture of the upper body stable; the body naturally falls on the surface of the photovoltaic solar panel, the synchronous belt brushless motor 10 at the four corners of the battery compartment starts to work, and rotates and drives the motor synchronous pulley 13 and brush The synchronous pulley 5 rotates, and the brush synchronous pulley 5 rotates at a high speed, which provides a forward driving force for the machine body, and drives the bearing rubber wheel to move forward. At the same time, the roller brush 16 constantly slides and rubs against the photovoltaic solar panel, causing dust and dust. Part of the dirt is brushed, and the dirt and dust are finally blown away by the large-scale wind field generated by the drone to complete all the cleaning work. After completing the horizontal row of photovoltaic solar panels, the multi-rotor UAV takes off at the end of the photovoltaic solar panels. At this time, the carbon rod 11 of the support frame rotates naturally again to the natural vertical state with the second carbon rod 3 as the axis, and the multi-rotor has no The HMI can select the next job target to repeat the above operation again.

在本发明的描述中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a It is a detachable connection, or an integral body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

本发明使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制。The standard parts used in the present invention can be purchased from the market, and the special-shaped parts can be customized according to the description in the description and the drawings.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. A photovoltaic solar panel cleaning system based on a multi-rotor unmanned aerial vehicle is characterized by comprising a machine body, a roller foot stand at the lower layer of the machine body, and three first carbon rods 21, second carbon rods 3 and third carbon rods 22 which are parallel and arranged at the upper layer of the machine body, wherein a main control bin 2 consisting of carbon plates is erected on the first carbon rods 21, the second carbon rods 3 and the third carbon rods 22 through pipe clamps 6, two sides of the first carbon rods 21, the second carbon rods 3 and the third carbon rods 22 are vertically connected with brushless motor carbon rods 7 in parallel through tee pipe fittings, four brushless motors 4 are installed at four tail ends of the brushless motor carbon rods 7, and the four brushless motors 4 are respectively connected with blades 8; the main part of cylinder foot rest comprises two isometric foot rest carbon rods 17 and two support frame carbon rods 11, support frame carbon rod 11 passes through foot rest tee bend pipe fitting 23 and is connected with foot rest carbon rod 17, it is used for fixed battery compartment to support carbon rod 12 to be equipped with one simultaneously between two support frame carbon rods 11, it is fixed through support frame tee bend pipe fitting 25 with support frame carbon rod 11, two T type structures of formation, it is more firm in the aspect of making the fuselage support, the battery compartment position is nearly ground, cause the focus of whole fuselage to move down, it has battery compartment carbon plate 14 to be fixed through two pipe clamps on the battery compartment supports carbon rod 12, lay fixed battery 15 and other electronic sensor on the battery compartment carbon plate 14 simultaneously.
2. The photovoltaic solar panel sweeping system based on the multi-rotor unmanned aerial vehicle as claimed in claim 1, wherein roller brushes 16 are sleeved on the two side foot rest carbon rods 17, each roller brush 16 is composed of a large-diameter carbon rod 20 and a plurality of cleaning brushes 26, each roller brush is connected with the inner side foot rest carbon rod 17 in a bearing supporting mode, a foot rest three-way pipe 23 is installed in the middle of each foot rest carbon rod 17, and a circle of roller brush grooves 28 are formed in the surface of the carbon rod 20 of each roller brush 16, so that the brush synchronous belt wheel 5 can be embedded into the roller brushes without sliding easily.
3. The multi-rotor unmanned aerial vehicle-based photovoltaic solar panel sweeping system according to claim 2, wherein the brush synchronous pulley 5 is driven to rotate at high speed by a motor synchronous pulley 13, the motor synchronous pulley 13 is connected with a synchronous belt brushless motor 10, and the synchronous belt brushless motor 10 is mounted on a battery compartment carbon plate 14 supported by a battery compartment supporting carbon rod 12.
4. The photovoltaic solar panel sweeping system based on the multi-rotor unmanned aerial vehicle as claimed in claim 1, wherein the second carbon rod 3 is connected with the support frame carbon rod 11 through a rotating tee pipe fitting 1, two light bearings 24 are installed at the joint of the rotating tee pipe fitting 1 and the second carbon rod 3, and the support frame carbon rod 11 is rotated by the light bearings 24 with the second carbon rod 3 as an axis; rotate tee bend pipe fitting 1 inside simultaneously and have a round and rotate tee bend pipe fitting recess 27, its diameter should be equal with light bearing 24 external diameter, the diameter of second carbon pole 3 should be equal with light bearing 24's internal diameter, make support frame carbon pole 11 use second carbon pole 3 to be more stable as the rotation of axle, when the organism descends in photovoltaic solar panel surface simultaneously, the whole photovoltaic solar panel surface of contact of foot rest lower extreme, along with the organism descends, the foot rest will be through support frame carbon pole 11 with the rotation of second carbon pole 3 as the axle adapt to photovoltaic solar panel's gradient naturally, make this system can adapt to different angle photovoltaic solar panel's job task.
5. The photovoltaic solar panel sweeping system based on the multi-rotor unmanned aerial vehicle as claimed in claim 1, wherein a bearing rubber wheel is sleeved at each of two ends of the foot rest carbon rod 17, the bearing rubber wheel is composed of a bearing 18 and a rubber light tire 19, the bearing 18 is fixed inside the bearing rubber wheel, and the foot rest three-way pipe 23 and the bearing rubber wheel both play a role in limiting the roller brush 16; bearing rubber wheel does not have drive power, and its diameter slightly is greater than roller brush 16, when roller brush 16 rotates at a high speed, because of bearing rubber wheel diameter slightly is big, roller brush 16 does not touch the ground, and roller brush 16 of high-speed rotation also can drive the motion of bearing rubber wheel simultaneously, cooperates its four characteristics of driving, realizes the free motion of organism on photovoltaic solar panel.
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