Disclosure of Invention
The invention provides a linear injection-blowing-filling-sealing integrated plastic bottle packaging device, which solves the problems in the prior art.
The invention provides a linear injection, blowing and filling integrated plastic bottle packaging device which comprises an injection molding module, a bottle blowing module, a filling module and a sealing module which are sequentially arranged in a linear mode, wherein the injection molding module is used for injection molding to form a row of bottle blanks, the bottle blowing module is used for blow molding the row of bottle blanks to form a row of plastic bottles, the filling module is used for filling a preset volume of liquid material into the row of plastic bottles, the sealing module is used for sealing the filled row of plastic bottles, the linear injection, blowing and filling integrated plastic bottle packaging device further comprises a transfer mechanism which is used for translating the row of material output by the injection molding module and sequentially inputting the row of material into the injection molding module, the filling module and the sealing module, the filling module comprises a filling frame, a filling bottle assembly arranged on the filling frame and a filling system arranged on the filling frame, the filling bottle assembly is used for clamping the row of plastic bottles when the filling operation is performed, and the filling system is used for sealing the row of plastic bottles in the row of plastic bottles, and the filling system is used for connecting the filling station and the filling system with a filling station and a filling pipe, and a filling station and a conveying pipe are arranged at the filling station.
Further, the transfer mechanism comprises a transfer rack, a transfer bottle clamp and a sliding mechanism, wherein the sliding mechanism is slidably connected to the transfer rack, the transfer bottle clamp is connected with the sliding mechanism, the transfer bottle clamp is used for clamping materials, and the sliding mechanism is used for driving the transfer bottle clamp to linearly move in the width direction or the length direction so as to transfer the materials.
Further, the sliding mechanism comprises a first sliding mechanism and a second sliding mechanism, the second sliding mechanism is slidably connected to the transferring rack along the width direction, the first sliding mechanism is slidably connected to the second sliding mechanism along the length direction, and the transferring bottle clamps are arranged in rows at intervals and are assembled on the first sliding mechanism.
Further, the second sliding mechanism comprises a transfer sliding seat, a transfer second sliding rail and a transfer second power device, the transfer second sliding rail is arranged on the transfer rack along the width direction, the transfer sliding seat is arranged on the transfer second sliding rail and can slide back and forth along the transfer second sliding rail, and a power output end of the transfer second power device is connected with the transfer sliding seat and is used for driving the transfer sliding seat to slide back and forth along the transfer second sliding rail.
Further, the first sliding mechanism comprises a transfer translation plate, a transfer first sliding rail, a transfer connecting plate and a transfer first power device, the transfer bottle clamps are arranged on the transfer translation plate in a row, the transfer first sliding rail is arranged on the second sliding mechanism along the length direction, the transfer translation plate is arranged on the transfer first sliding rail and can slide back and forth along the transfer first sliding rail, the transfer connecting plate is connected with the transfer translation plate, and a power output end of the transfer first power device is connected with the transfer connecting plate and is used for driving the transfer connecting plate and driving the transfer translation plate to slide back and forth along the transfer first sliding rail.
Further, the filling bottle assembly comprises a first filling movable clamping plate, a second filling movable clamping plate and two filling bottle clamp driving devices, semicircular grooves used for forming filling stations are formed in the direction of one side of the transfer mechanism, the semicircular grooves are distributed at intervals along the length direction of the first filling movable clamping plate, the second filling movable clamping plates are movably distributed along the length direction of the first filling movable clamping plate and are distributed in one-to-one correspondence with the semicircular grooves, one circular arc groove is formed in one side, facing the corresponding semicircular groove, of the second filling movable clamping plate, the power output end of each filling bottle clamp driving device is connected with the corresponding second filling movable clamping plate and drives the corresponding second filling movable clamping plate to synchronously move, and the power output end of the other filling bottle clamp driving device is connected with the first filling movable clamping plate and drives the first filling movable clamping plate and the second filling movable clamping plates to synchronously move.
Further, the injection molding module comprises a hopper, a charging barrel, a screw rod, a heating device, a backflow stopping valve, a rotation driving device and a blank mold assembly, wherein the blank mold assembly comprises a first half side mold, a second half side mold and a mold closing drive for driving the first half side mold and the second half side mold to be closed or opened, a plurality of blank molding cavities which are arranged in a row and a material flow path which is respectively communicated with the blank molding cavities are correspondingly arranged between the first half side mold and the second half side mold, a material injection pipe which is used for being communicated with the material flow path is further arranged outside the blank mold assembly, materials in the hopper fall into the charging barrel and are driven by the rotation driving device to be pushed by the screw rod in a spiral pushing process, the materials in the screw rod in the spiral pushing process are heated by the heating device and are output into the material injection pipe of the blank mold assembly, a row of blanks is formed in the blank mold assembly in an injection molding mode through opening the blank mold assembly, and the backflow stopping valve is arranged at one end of the screw rod towards the blank mold assembly.
Further, the injection molding module comprises a blank mold assembly, ha Fuban, ha Fumo, a mold opening wedge block, a transition sliding rail, a transition mold, a lifting power device, a horizontal power device and an injection molding core rod, wherein the transition mold is slidably assembled on the transition sliding rail, a fixed end of the horizontal power device is installed on the transition sliding rail, a power output end of the horizontal power device is connected to the transition mold, the transition sliding rail is installed on a power output end of the lifting power device, the blank mold assembly is provided with rows of blank body forming cavities which are distributed at intervals, the injection molding core rod and the blank body forming cavities of the blank mold assembly are distributed in a vertical one-to-one correspondence manner, ha Fumo is installed on the half plate and is clamped and fixed through an elastic piece on the half plate, a conical groove is formed in a mold clamping joint position of the Ha Fuban, the mold opening wedge block is movably matched with the conical groove to jack the Ha Fuban, and accordingly automatic dropping of a blank body is achieved, and the injection molding core rod and the Ha Fuban are movably distributed up and down relative to the blank mold assembly.
Further, the bottle blowing machine also comprises a blank preheating module which is arranged between the injection molding module and the bottle blowing module and is used for preheating the rows of bottle blanks.
Further, the blank preheating module comprises a preheating rack, a preheating auxiliary plate, a preheating connecting rod mechanism, a preheating first movable template, a preheating fixed template, a first preheating die, a fixed preheating die, a preheating sliding rail and a preheating power mechanism, wherein the preheating fixed template is fixed on the preheating rack, the preheating auxiliary plate and the preheating first movable template are slidably assembled on the preheating sliding rail, the preheating first movable template is positioned between the preheating auxiliary plate and the preheating fixed template, the preheating connecting rod mechanism is positioned between the preheating auxiliary plate and the preheating first movable template, the power output end of the preheating power mechanism is connected to the preheating connecting rod mechanism, the first preheating die is fixed on one surface of the preheating first movable template, which faces the preheating fixed template, and the fixed preheating die is fixed on one surface of the preheating fixed template, which faces the first preheating die, and the fixed die are relatively buckled to form a row of preheating cavities for simultaneously preheating blanks.
The invention has the following beneficial effects:
The invention relates to a linear injection, blowing and filling integrated plastic bottle packaging device, which sequentially arranges an injection molding module, a bottle blowing module, a filling module and a sealing module in a linear direction, wherein the injection molding module is used for injection molding a row of materials, the row of materials are translated into the bottle blowing module through a transfer mechanism to blow bottles of the row of materials, then the transfer mechanism is used for translating the row of materials after bottle blowing into the filling module to fill, finally the transfer mechanism is used for translating the filled row of materials into the sealing module to seal the row of materials, and then the row of materials are output, so that the whole product preparation is completed. The whole plastic bottle manufacturing process, the conveying process and the driving mode are simple and single, the transfer mechanism only needs to reciprocate translation, and in addition, the linear injection blowing and filling and sealing integrated process is adopted, so that the interference among all process links is less, the limitation is less, the number of blanks in a row and the number of obtained packaged products in a row are not easy to be limited by space, the plurality of packaged products in a row and even the same batch production in a plurality of rows can be easily realized, the yield can be doubled and even tens of times, and a favorable process foundation is provided for the mass rapid production and manufacture of various plastic bottle packaged products. Moreover, the row of plastic bottles are clamped through the filling bottle assembly at the filling station, so that the stability of the plastic bottles during filling operation is guaranteed, and the row of plastic bottles are filled with liquid materials through filling conveying pipes which are arranged in one-to-one correspondence with the filling station, so that the filling efficiency is effectively improved. In addition, the manufacturing process and the filling and sealing process of the plastic bottle are integrated together to form continuous production operation, so that sterilization treatment is not needed before filling and sealing of the plastic bottle, the production efficiency is improved, and the production cost is reduced.
In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
FIG. 1 is a schematic structural view of a plastic bottle packaging device integrated with a linear injection, blowing and filling in accordance with a preferred embodiment of the present invention;
FIG. 2 is a schematic view of an injection molding state of an injection molding module according to a preferred embodiment of the present invention;
FIG. 3 is a schematic top view of an injection molding module according to a preferred embodiment of the present invention;
FIG. 4 is a schematic view showing the structure of the injection molding module in the output state after the green body is molded according to the preferred embodiment of the present invention;
FIG. 5 is a schematic diagram showing the combined structure of Ha Fuban and Ha Fumo of the preferred embodiment of the present invention;
FIG. 6 is a sectional view of K-K of FIG. 5;
FIG. 7 is a schematic view of the construction of a bottle blowing module according to a preferred embodiment of the present invention;
FIG. 8 is a schematic view of the transfer mechanism of the preferred embodiment of the present invention;
FIG. 9 is a schematic cross-sectional view of the transfer mechanism of the preferred embodiment of the present invention;
FIG. 10 is a schematic view of the structure of a green body preheating module according to a preferred embodiment of the present invention;
FIG. 11 is a schematic top view of a green body preheating module in accordance with a preferred embodiment of the present invention;
FIG. 12 is a schematic view of a top-pushing snap-fit green body preheating module in accordance with a preferred embodiment of the present invention;
FIG. 13 is a schematic view of the structure of the filling module according to the preferred embodiment of the present invention;
FIG. 14 is a schematic view of the construction of a bottle filling assembly in accordance with a preferred embodiment of the present invention;
FIG. 15 is a schematic view showing the structure of a seal module according to a preferred embodiment of the present invention;
FIG. 16 is a schematic view of a screw cap closure mechanism according to a preferred embodiment of the present invention;
FIG. 17 is a schematic view of the T-view structure of FIG. 16;
FIG. 18 is a schematic view of the gland seal in accordance with the preferred embodiment of the present invention;
FIG. 19 is a schematic view of the T-view structure of FIG. 18;
FIG. 20 is a schematic view of a weld cap seal mechanism according to a preferred embodiment of the present invention;
FIG. 21 is a schematic view showing the structure of a cap feeding module according to a preferred embodiment of the present invention;
fig. 22 is an external front view of the plastic bottle packaging device integrated with the straight injection blowing filling and sealing according to the preferred embodiment of the present invention;
Fig. 23 is an L-L sectional view of fig. 22.
Legend description:
100. An injection molding module; 101, a blank mold assembly; 102, ha Fuban; 103, ha Fumo, 104, mold opening wedge, 105, transition slide rail, 106, transition mold, 107, lifting power device, 108, horizontal power device, 109, injection core bar, 200, bottle blowing module, 201, bottle blowing frame, 202, bottle blowing auxiliary plate, 203, bottle blowing link mechanism, 204, bottle blowing first movable mold plate, 205, bottle blowing fixed mold plate, 206, bottle blowing first movable blow mold, 207, bottle blowing fixed blow mold, 208, bottle blowing slide rail, 209, bottle blowing power mechanism, 210, blowing part, 211, bottle blowing second movable mold plate, 212, bottle blowing second movable mold, 213, bottle blowing plastic tie bar, 300, transfer mechanism, 301, transfer frame, 302, transfer bottle clamp, 303, transfer translation plate, 304, transfer first slide rail, 305, transfer slide, 306, transfer second slide rail, 307, transfer connecting plate, 309, transfer first power device, 308, transfer second power device, 400, blank, 401, pre-heating frame, 402, pre-heating plate, 403, pre-heating mechanism, pre-heating link mechanism, 406, pre-heating plate, 406, first movable mold plate, 405, sealing plate, 101, sealing plate sealing plate, sealing plate, sealing and sealing, sealing plate, sealing and sealing plate, sealing, sealing and sealing, sealing, sealing and sealing, sealing and sealing with sealing, and sealing, and sealing with sealing, and sealing, sealing with sealing, and sealing with sealing, respectively, and sealing, respectively, and sealing, and, and, the second cap screwing power mechanism, 6033a, a cap screwing slide rail, 6034a, a cap screwing connecting plate, 6035a, a cap screwing and taking rod, 6036a, a third cap screwing power mechanism, 6037a, a cap screwing rack, 6038a, a gear, 6031b, a first cap screwing power mechanism, 6032b, a second cap screwing power mechanism, 6033b, a cap screwing slide rail, 6034b, a cap screwing plate, 6035b, a cap screwing and taking rod, 6036b, a cap screwing rack, 6031c, a cap pressing assembly, 6032c, a heating assembly, 6033c, a heating plate, 6034c, a heating slide rail, 6035c, a heating power mechanism, 700, a laminar flow hood, 800, a cap feeding module, 801, a vibration ordering device, 802, a cap feeding, 803, and a cap feeding power mechanism.
Detailed Description
Embodiments of the invention are described in detail below with reference to the attached drawing figures, but the invention can be practiced in a number of different ways, as defined and covered below.
As shown in fig. 1, 22 and 23, the plastic bottle packaging device with integrated injection, blowing and filling and sealing functions in this embodiment includes an injection molding module 100, a blank preheating module 400, a bottle blowing module 200, a filling module 500 and a sealing module 600 which are sequentially arranged in a straight line, the injection molding module 100 is used for injecting and forming a row of materials, the blank preheating module 400 is used for preheating a row of bottle blanks, the bottle blowing module 200 is used for blowing the preheated row of bottle blanks into a row of plastic bottles, the filling module 500 is used for filling a preset volume of liquid materials into the row of plastic bottles, the sealing module 600 is used for sealing the row of plastic bottles after filling, the plastic bottle packaging device with integrated injection molding, blowing and filling and sealing functions in a straight line further includes a row of materials translation module 400 for translating the row of materials output by the injection molding module 100 and sequentially entering the blank preheating module 400, the bottle blowing module 200, the filling module 500, and the sealing module 600 are followed by a transfer mechanism 300 for outputting the row of products and a laminar flow hood 700 for constituting a sterile sealed space and accommodating the injection molding module 100, the green body preheating module 400, the bottle blowing module 200, the filling module 500, the sealing module 600, and the transfer mechanism 300. the linear injection, blowing and filling integrated plastic bottle packaging equipment sequentially arranges an injection molding module 100, a blank preheating module 400, a bottle blowing module 200, a filling module 500 and a sealing module 600 in a linear direction, and transfers and translates the injection molding module 100, the blank preheating module 400, the bottle blowing module 200, The filling module 500 and the sealing module 600 are associated together to form an integral structure, specifically, injection molding is carried out on the material in rows by the injection molding module 100, the material in rows is translated into the blank preheating module 400 through the transfer mechanism 300 to synchronously preheat the material in rows, the preheated material in rows is translated into the bottle blowing module 200 by the transfer mechanism 300 to synchronously blow bottles of the material in rows, the material in rows after bottle blowing is translated into the filling module 500 by the transfer mechanism 300 to synchronously fill, finally, the material in rows after filling is translated into the sealing module 600 by the transfer mechanism 300 to synchronously seal the material in rows, and then the material in rows are output, thereby completing the preparation of the whole product. The whole plastic bottle manufacturing process, the conveying process and the driving mode are simple and single, the transfer mechanism 300 only needs to reciprocate translation, and in addition, the linear injection blowing and filling and sealing integrated process is adopted, so that interference among all process links is less, limitation is less, the number of blanks in a row and the number of obtained packaged products in a row are not easy to be limited by space, and the plurality of packaged products in a row and even the same batch production in a plurality of rows can be easily realized, so that the yield can be doubled and even tens of times is improved, and a favorable process foundation is provided for mass rapid production and manufacture of various plastic bottle packaged products. And the manufacturing process of the plastic bottle packaging product is completed in the sterile closed laminar flow hood 700 in the whole process of injection blowing and filling, and the whole process is not contacted with the outside, so that the quality of the packaging product is ensured. Is particularly suitable for manufacturing and using plastic bottle packaging products with high requirements on quality of filling materials such as foods, medicines, chemical industry and the like. It will be appreciated that the blank preheating module 400 may be omitted when the bottle blowing is directly performed without preheating the bottle blank after some plastic particles are formed into the bottle blank. In addition, the laminar flow hood 700 may be omitted when the sterility of the filling material is not high.
It will be appreciated that, as shown in fig. 1, the injection molding machine achieves injection molding material split through the injection pipe and respectively enters the material flow paths of the plurality of blank mold assemblies 101, thereby achieving blank molding in the blank molding cavity of the blank mold assemblies 101. Preferably, the number of blank mold assemblies 101 is two. Optionally, the injection pipe has a heat insulation function, and a heating pipe clamp can be arranged outside the injection pipe if necessary. Alternatively, the blank forming cavities in the blank mold assembly 101 are arranged in a single row, and each blank forming cavity is arranged at intervals, and the number of the single row of blank forming cavities is 3-20. Alternatively, the blank-forming cavities in the blank mold assembly 101 are arranged in a plurality of rows with the respective blank-forming cavities being spaced apart from one another, and preferably, the blank-forming cavities in the blank mold assembly 101 are arranged in two rows. Alternatively, the arrangement form of the preheating station of the blank preheating module 400, the bottle blowing station of the bottle blowing module 200, the filling station of the filling module 500, the sealing station of the sealing module 600 and the arrangement form of the transferring bottle clips 302 of the transferring mechanism 300 are completely matched with the arrangement form of the blank forming cavity of the blank mold assembly 101, and then the batch rapid production of plastic bottle packaging products can be completed through the simple reciprocating translation action of the transferring mechanism 300. The blank forming cavities of the injection mold 100 are arranged at equal intervals, and in particular, the blank forming cavities of the blank mold assembly 101 are arranged at equal intervals. The plurality of the half molds 103 are arranged at equal intervals, and the central axis distance of two adjacent half molds 103 is the same as the central axis distance of two adjacent blank forming cavities. The bottle blowing cavities of the bottle blowing module 200 are arranged at equal intervals, and the central axis distance between two adjacent bottle blowing cavities is the same as the central axis distance between two adjacent blank forming cavities. The preheating cavities of the blank preheating module 400 are arranged at equal intervals, and the central axis distance between two adjacent preheating cavities is the same as the central axis distance between two adjacent blank forming cavities. The filling stations of the filling module 500 are arranged at equal intervals, and the central axis distance between two adjacent filling stations is the same as the central axis distance between two adjacent green body forming cavities. The sealing stations of the sealing module 600 are arranged at equal intervals, and the central axis distance between two adjacent sealing stations is the same as the central axis distance between two adjacent blank forming cavities. The transferring bottle clamps 302 of the transferring mechanism 300 are arranged at equal intervals, and the central axis distance between two adjacent transferring bottle clamps 302 is the same as the central axis distance between two adjacent green body forming cavities. As shown in fig. 22, the outer layer of the plastic bottle packaging device is a laminar flow hood 700, namely a sterile sealed laminar flow hood, plastic particles (raw materials adopted by plastic bottle injection molding into blanks) are subjected to high temperature and high pressure in the injection molding module 100 to realize sterility, enter the sterile sealed laminar flow hood, and sequentially pass through preheating of the blank preheating module 400, bottle blowing of the bottle blowing module 200, filling of the filling module 500 and sealing of the sealing module 600, and then product output is completed under hundred-level laminar flow protection in the whole process, so that sterile production is realized. Alternatively, the output end of the capping module 600 outputs the capped product outward by a conveyor belt, as shown in fig. 23.
As shown in fig. 1, in this embodiment, the arrangement direction of the blank molding cavity of the injection molding module 100, the arrangement direction of the preheating cavity of the blank preheating module 400, the arrangement direction of the bottle blowing cavity of the bottle blowing module 200, the arrangement direction of the filling station of the filling module 500, and the arrangement direction of the sealing station of the sealing module 600 are arranged in the same direction, and are arranged in the same direction as the injection molding module 100, the blank preheating module 400, the bottle blowing module 200, the filling module 500, and the sealing module 600, which are arranged in line in sequence. In order to do benefit to transfer mechanism 300 through simple translation action, and then accomplish from the fashioned finished material of injection molding module 100 preheating of module 400, the bottle blowing of bottle blowing module 200, the filling of filling module 500, the process of sealing module 600 in proper order, then the finished product output, can simplify whole structural design, whole operation action is simple, assist each station to work in proper order through transfer mechanism 300, cooperation in the action process is smooth and easy, do not have complicated action, be difficult for producing the interference each other.
It will be appreciated that in this embodiment, the injection molding module 100 includes a hopper, a barrel, a screw, a heating device, a backflow prevention valve, a driving device and a blank mold assembly 101, the blank mold assembly 101 includes a first half mold, a second half mold and a mold closing driving mechanism for driving the first half mold and the second half mold to close or open, a plurality of blank molding cavities arranged in rows and material flow paths respectively connected to the blank molding cavities are correspondingly arranged between the first half mold and the second half mold, the blank mold assembly 101 is further provided with a material injection pipe for connecting to the material flow paths, the material in the hopper falls into the barrel and is driven by the driving device to push the material in a screw spiral, the material in the screw spiral pushing process is heated by the heating device and is output into the material injection pipe of the blank mold assembly 101 to form a row of blanks in the blank mold assembly 101, the blank mold assembly 101 is opened to output the row of blanks, and the backflow prevention valve is arranged at one end of the screw towards the blank mold assembly 101. Injection molding raw materials are stored in a hopper, the injection molding raw materials in the hopper fall into a charging barrel, a screw is driven to rotate through a driving device, the injection molding raw materials are pushed forward, the injection molding raw materials are heated by a heating device in the pushing process and are plasticized and converted into viscous liquid states, the liquid materials are compressed, sheared and stirred through the spiral pushing action of the screw, the density and viscosity of the liquid materials are uniform, and then the liquid materials are injected into a material flow path of a blank mold assembly 101 through a material injection pipe and enter a blank molding cavity, so that the injection molding of a blank body is realized. The anti-reflux valve has the auxiliary compression function, so that the liquid material passing through the valve can not flow back any more, and the smooth output of the uniform liquid material is ensured. When the blank is demoulded after injection molding, the rotation driving device stops running, and the first half side die and the second half side die are driven to be separated by the die opening driving mechanism and integrally translate through the transfer mechanism 300. Alternatively, the demolded blank may be first dropped onto a predetermined station of the material platform in advance, and then clamped by the transfer mechanism 300 and transferred. Alternatively, the blank mold assembly 101 may first open the clamping portion of the upper blank by the mold opening driving mechanism, clamp and fix the blank by the transferring mechanism 300, then separate the first half mold from the second half mold by the mold opening driving mechanism, and then drive the row of blanks to translate to the blank preheating module 400 and/or the bottle blowing module 200 by the transferring mechanism 300.
Specifically, as shown in fig. 2 to 6, in the present embodiment, the injection molding module 100 includes blank mold assemblies 101, ha Fuban, ha Fumo, 103, an opening mold wedge 104, a transition slide rail 105, a transition mold 106, a lifting power device 107, The horizontal power device 108 and the injection core bar 109 are assembled on the transition sliding rail 105 in a sliding mode, the fixed end of the horizontal power device 108 is installed on the transition sliding rail 105, the power output end of the horizontal power device 108 is connected to the transition sliding rail 106, the transition sliding rail 105 is installed on the power output end of the lifting power device 107, the blank mold assembly 101 is provided with rows of blank molding cavities which are arranged at intervals, the injection core bars 109 and Ha Fumo and the blank molding cavities of the blank mold assembly 101 are arranged in a one-to-one correspondence mode vertically, ha Fumo is installed on the haffer plate 102 and clamped and fixed through elastic pieces on the Ha Fuban, a conical groove is formed in a clamping joint portion of the haffer plate 102, the die opening wedge 104 is movably matched with the conical groove to jack up Ha Fuban, automatic dropping of blanks is achieved, and the injection core bars 109 and Ha Fuban are respectively arranged in an up-down movable mode relative to the blank mold assembly 101. Ha Fuban 102 is clamped and Ha Fumo 103 which are arranged in rows falls onto a blank mold assembly 101, ha Fumo 103 is arranged in one-to-one correspondence with blank molding cavities of the blank mold assembly 101, ha Fumo 103 is stopped in the blank molding cavities of the blank mold assembly 101, an injection core rod 109 falls down and is matched with Ha Fumo 103 in a sealing plug manner, materials are quantitatively injected into the blank molding cavities, after the injection is finished, the injection core rod 109 vertically rises, then the harp plate 102 carries Ha Fumo to rise and is pulled out of the blank molding cavities formed by Ha Fumo 103, and the injection core rod 109 is lifted up and pulled down by a lifting power device 107, The horizontal power device 108 works cooperatively to drive the transition mold 106 to stop between the blank mold assemblies 101 and Ha Fumo, the Ha Fuban 102 carries Ha Fumo and makes collision contact with the mold opening wedge 104 in the rising process, and makes the mold opening wedge 104 inserted into a tapered groove of Ha Fuban 102 so as to enable Ha Fuban 102 to be stressed and overcome the elastic force of the elastic piece to open and separate, and then enable Ha Fumo 103 to open and separate and enable a formed blank body to fall into a mold cavity of the corresponding transition mold 106, and the clamping part of the blank body formed by Ha Fumo 103 is exposed out of the mold cavity, and the clamping part of the blank body is clamped by the transfer mechanism 300, so that the whole translational transfer action of the blank body is realized. Optionally, the injection core pin 109 is connected to an injection output of the injection molding machine via an injection pipe. optionally Ha Fuban 102,102, Ha Fumo 103, respectively splicing half dies, penetrating two half dies of a half plate 102 by adopting a sliding shaft, arranging pre-tightening springs at two ends of the sliding shaft and positioning and locking by fixing nuts so as to keep the two half dies of the half plate Ha Fuban close, arranging conical grooves at joint positions of the two half dies of the half plate 102, arranging the conical grooves and the die opening wedge blocks 104 up and down correspondingly, and inserting the die opening wedge blocks 104 into the conical grooves in the lifting process of the half plate 102, so that the two half dies of the half plate Ha Fuban are respectively opened with the two half dies of Ha Fumo 103, and completing free falling actions of blanks. Optionally, the inner cavity of Ha Fumo is conical, so that the blank automatically corrects the position in the falling process and is aligned to the central axis of the transition mold 106 to fall, ensuring the accuracy of the falling position, and further ensuring the accurate and stable clamping of the row of blanks and the integral translation of the row of blanks by the transfer mechanism 300. Optionally, two ends of Ha Fuban are respectively provided with a conical groove, and the conical grooves are arranged in one-to-one correspondence with the upper die opening wedge blocks 104.
It will be appreciated that in this embodiment, the bottle blowing module 200 includes a bottle blowing frame 201, a bottle blowing auxiliary plate 202, a bottle blowing link mechanism 203, a bottle blowing first moving die plate 204, a bottle blowing fixed die plate 205, a bottle blowing first moving die 206, a bottle blowing fixed die 207, a bottle blowing slide rail 208, a bottle blowing power mechanism 209, and a blowing member 210, the bottle blowing fixed die plate 205 is fixed to the bottle blowing frame 201, the bottle blowing auxiliary plate 202, a bottle blowing first moving die plate 206, and a bottle blowing second moving die plate, The first movable bottle blowing template 204 is slidably assembled on the bottle blowing sliding rail 208, the first movable bottle blowing template 204 is arranged between the auxiliary bottle blowing plate 202 and the first bottle blowing template 205, the bottle blowing link mechanism 203 is arranged between the auxiliary bottle blowing plate 202 and the first movable bottle blowing template 204, the power output end of the bottle blowing power mechanism 209 is connected to the bottle blowing link mechanism 203, the blowing part 210 is arranged on the bottle blowing frame 201 in a lifting manner, the first movable bottle blowing mould 206 is fixed on one surface of the first movable bottle blowing template 204 facing the first bottle blowing template 205, the fixed bottle blowing mould 207 is fixed on one surface of the fixed bottle blowing template 205 facing the first bottle blowing template 204, and the first movable bottle blowing mould 206 and the fixed bottle blowing mould 207 are buckled relatively to form a row of bottle blowing cavities for blowing bottles to a row of blanks simultaneously. The first movable blow mold 206 and the fixed blow mold 207 are in an open mold state, the transfer mechanism 300 integrally translates a row of blanks from the injection molding module 100 or the blank preheating module 400 to a bottle blowing station between the first movable blow mold 206 and the fixed blow mold 207, the bottle blowing power mechanism 209 drives the bottle blowing link mechanism 203 to be unfolded and pushes the first movable blow mold 204 to drive the first movable blow mold 206 to be buckled with the fixed blow mold 207 on the fixed blow mold plate 205 and fix blanks, the first movable blow mold 206 and the fixed blow mold 207 are enclosed to form a bottle body forming cavity matched with the appearance of a plastic bottle, the blowing parts 210 are arranged up and down in a one-to-one correspondence mode, the blowing parts 210 are driven by the lifting driving device to synchronously fall down and are respectively inserted into the blowing stations of the corresponding blanks, the blowing ports of the blanks are driven by the parts 210 to be inflated to expand the blanks to the periphery until the inner wall surfaces of the fixed blow mold cavity are completely buckled with the bottle, the blowing power mechanism 210 is lifted, the movable blow power mechanism 203 is contracted to be carried by the movable blow mold 207 to be separated from the fixed blow mold 207, and the blown bottle is translated to be separated from the fixed blow mold 300, and the blown bottle is formed into a bottle body by the movable blow mold 300 after the movable blow molding mechanism is translated to be separated from the fixed blow mold 300. Optionally, the bottle blowing first movable blowing mold 206 and the bottle blowing fixed blowing mold 207 form a bottle body forming cavity with a lower opening, and the bottle blowing module 200 further comprises a bottoming part which is assembled on the bottle blowing frame 201 in a lifting manner and is used for forming the bottom modeling of the plastic bottle. Optionally, the bottle blowing slide 208 employs a tie bar. Alternatively, the bottle blowing auxiliary plate 202 may be fixed on the bottle blowing frame 201, and the bottle blowing power mechanism 209 drives the bottle blowing linkage 203 to act, so as to control the first movable bottle blowing die 206 to approach or separate from the bottle blowing fixed plate 205. Alternatively, the bottle blowing power mechanism 209 adopts a cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism and the like or similar driving mechanisms, can be matched with the bottle blowing link mechanism 203 for driving, and can also be directly driven by the bottle blowing power mechanism 209.
Alternatively, as shown in fig. 7, in this embodiment, the bottle blowing module 200 includes a bottle blowing frame 201, a bottle blowing auxiliary plate 202, a bottle blowing link mechanism 203, a bottle blowing first moving die plate 204, a bottle blowing second moving die plate 211, a bottle blowing fixed die plate 205, a bottle blowing first moving die 206, a bottle blowing second moving die 212, a bottle blowing fixed die 207, a bottle blowing tie bar 213, a bottle blowing power mechanism 209, and a blowing member 210, the bottle blowing fixed die plate 205 is fixed on the bottle blowing frame 201, and bottle blowing fixed die plates 207 are provided on both sides of the bottle blowing fixed die plate 205, and the bottle blowing auxiliary plate 202, the bottle blowing first moving die plate 204, The bottle blowing second movable template 211 is slidingly assembled on the bottle blowing tie bar 213, a bottle blowing connecting rod mechanism 203 is arranged between the bottle blowing auxiliary plate 202 and the bottle blowing first movable template 204, the power output end of the bottle blowing power mechanism 209 is connected to the bottle blowing connecting rod mechanism 203, the bottle blowing first movable template 204 and the bottle blowing second movable template 211 are respectively arranged on two sides of the bottle blowing fixed template 205, a bottle blowing first movable die 206 is fixed on one surface of the bottle blowing first movable template 204 facing the bottle blowing fixed template 205, a bottle blowing second movable die 212 is fixed on one surface of the bottle blowing second movable template 211 facing the bottle blowing fixed template 205, a bottle blowing part 210 is arranged on the bottle blowing frame 201 in a lifting mode, the bottle blowing first movable die 206 and the bottle blowing fixed die 207 are buckled relatively to form a row of bottle blowing cavities for blowing blanks in rows simultaneously, and the bottle blowing second movable die 212 and the bottle blowing fixed die 207 are buckled relatively to form row of bottle blowing cavities for blowing blanks in rows simultaneously. the first movable blow mold 206 and the fixed blow mold 207 and the second movable blow mold 212 and the fixed blow mold 207 are in an opened state, and the transfer mechanism 300 translates the row of blanks integrally from the injection molding module 100 or the blank preheating module 400 and respectively enters a first bottle blowing station between the first movable blow mold 206 and the fixed blow mold 207 and a second bottle blowing station between the second movable blow mold 212 and the fixed blow mold 207; the bottle blowing power mechanism 209 drives the bottle blowing link mechanism 203 to be unfolded and pushes the bottle blowing first movable mould 204 to drive the bottle blowing first movable mould 206 to be buckled with and fix a blank body to the bottle blowing fixed mould 207 on the bottle blowing fixed mould 205, the bottle blowing auxiliary plate 202 is synchronously acted by the bottle blowing link mechanism 203 to drive the bottle blowing second movable mould 211 to drive the bottle blowing second movable mould 212 to buckle with and fix the blank body to the bottle blowing fixed mould 207 on the bottle blowing fixed mould 205 through the bottle blowing tie bar 213, at this time, the bottle blowing first movable mould 206 and the bottle blowing fixed mould 207 are buckled to form a first bottle body forming cavity matched with the appearance of the plastic bottle, the first group of air blowing parts 210 and the first bottle body forming cavity are buckled to form a second bottle body forming cavity matched with the appearance of the plastic bottle, the second group of air blowing parts 210 and the second bottle forming cavity are buckled to each other through the lifting driving device, the respective air blowing parts 210 are synchronously fallen down through the lifting driving device, and then the blown air ports are respectively buckled to the inner walls of the blank body forming cavity to the first bottle body forming cavity and the blank body forming cavity through the air blowing opening of the first bottle blowing part and the second bottle blowing part and the blank body forming cavity and the air blowing cavity completely and the air blowing cavity filling cavity, the bottle blowing power mechanism 209 drives the bottle blowing link mechanism 203 to fold and shrink so as to separate the first bottle blowing mould 206 from the bottle blowing fixed mould 207, and the second bottle blowing mould 212 from the bottle blowing fixed mould 207, and the molded rows of plastic bottles are carried by the transfer mechanism 300 to translate integrally to the next process. Alternatively, the bottle blowing power mechanism 209 may be driven by a cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism, or the like, or may be driven by a bottle blowing link mechanism 203, or may be driven by the bottle blowing power mechanism 209 directly.
It will be appreciated that, as shown in fig. 8 and 9, the transferring mechanism 300 includes a transferring bottle holder 302, a transferring frame 301, and a sliding mechanism slidably connected to the transferring frame 301, where the transferring bottle holder 302 is connected to the sliding mechanism, and the transferring bottle holder 302 is used to clamp a material, and the sliding mechanism is used to drive the transferring bottle holder 302 to perform a linear movement in a width direction or a length direction to complete transferring of the material. It will be appreciated that the length direction refers to the direction of extension of the arrangement of the plurality of processing stations, i.e., the transfer of material between the plurality of processing stations is accomplished when the transfer bottle holder 302 is moved in the length direction, and the width direction refers to the direction of extension between the respective stations and the transfer mechanism 300, i.e., the transfer of material into or out of the processing stations is accomplished when the transfer bottle holder 302 is moved in the width direction. Wherein the material refers to bottle blanks or plastic bottles, the bottle blanks are arranged before a bottle blowing station, and the plastic bottles are arranged at the bottle blowing station and a subsequent processing station.
It can be appreciated that, in the transfer mechanism 300 of this embodiment, by arranging a sliding mechanism capable of sliding along the length direction and the width direction on the transfer rack 301, and mounting the transfer bottle clamp 302 on the sliding mechanism, the sliding mechanism drives the transfer bottle clamp 302 to linearly move along the length direction or the width direction, so as to implement feeding or discharging of materials at each processing station and transferring of materials between a plurality of processing stations, and thus, material row processing can be implemented, the whole plastic bottle manufacturing process, the conveying process and the driving manner are simple and single, the transfer mechanism 300 only needs to perform reciprocating translation motion, interference between each processing link is small and restriction is small, the number of blanks in rows and the number of obtained packaged products in rows are not easy to be limited by space, and multiple and even multiple batch production of packaged products in rows can be easily implemented, so that the yield can be improved by times, even tens times, and a favorable process foundation is provided for mass rapid manufacturing of packaged products of various plastic bottles.
The sliding mechanism specifically includes a first sliding mechanism and a second sliding mechanism, the second sliding mechanism is slidably connected to the transferring rack 301 along the width direction, the first sliding mechanism is slidably connected to the second sliding mechanism along the length direction, and the transferring bottle clips 302 are arranged in rows at intervals and assembled on the first sliding mechanism. The plurality of bottle clamps 302 are arranged at equal intervals, and the central axis distance between two adjacent bottle clamps 302 is the same as the central axis distance between two adjacent blank forming cavities, that is, each bottle clamp 302 clamps one bottle blank or plastic bottle correspondingly.
Specifically, the second sliding mechanism includes a transfer sliding seat 305, a transfer second sliding rail 306, and a transfer second power device 308, where the transfer second sliding rail 306 is arranged on the transfer rack 301 along the width direction, the transfer sliding seat 305 is mounted on the transfer second sliding rail 306 and can slide back and forth along the transfer second sliding rail 306, and a power output end of the transfer second power device 308 is connected with the transfer sliding seat 305 and is used for driving the transfer sliding seat 305 to slide back and forth along the transfer second sliding rail 306. The second power device 308 is mounted on the transferring rack 301, and the second power device 308 may be a cylinder, an oil cylinder, a linear motor or other linear driving mechanism. In addition, the first sliding mechanism is slidably connected with the transferring slide seat 305, and when the transferring second power device 308 drives the transferring slide seat 305 to slide along the transferring second sliding rail 306, the transferring slide seat 305 drives the first sliding mechanism and the transferring bottle clamp 302 to slide along the width direction, so as to send the material into or out of the processing station.
In addition, the first sliding mechanism specifically includes a transfer translation plate 303, a transfer first sliding rail 304, a transfer connecting plate 307, and a transfer first power device 309, where the transfer bottle clips 302 are installed on the transfer translation plate 303 in a row, the transfer first sliding rail 304 is arranged on the second sliding mechanism along the length direction, and specifically installed on the transfer sliding seat 305, the transfer translation plate 303 is installed on the transfer first sliding rail 304 and can slide back and forth along the transfer first sliding rail 304, the transfer connecting plate 307 is connected with the transfer translation plate 303, and a power output end of the transfer first power device 309 is connected with the transfer connecting plate 307, so as to drive the transfer connecting plate 307 and drive the transfer translation plate 303 to slide back and forth along the transfer first sliding rail 304. When the first transferring power device 309 drives the transferring connecting plate 307 to move along the length direction, the transferring connecting plate 307 drives the transferring translating plate 303 to slide on the first transferring sliding rail 304, so as to move the transferring bottle clamp 302 between a plurality of processing stations, so as to transfer materials. The transfer connection plate 307 and the transfer translation plate 303 are integrally formed, or are welded and fixed, or the transfer connection plate 307 and the transfer translation plate 303 are detachably fastened, for example, by screws. The first power transfer device 309 may be a cylinder, an oil cylinder, a linear motor, or other linear driving mechanism.
Optionally, the transferring bottle clamps 302 are arranged in groups, the number of each group of transferring bottle clamps 302 is the same as the number of rows of materials to be transferred, that is, one transferring bottle clamp 302 clamps one bottle blank or plastic bottle correspondingly, the transferring mechanism 300 comprises a plurality of groups of transferring bottle clamps 302, each group of transferring bottle clamps 302 is assembled on a group of transferring translation plates 303, and the arrangement center axis spacing and the arrangement number of each group of transferring bottle clamps 302 are the same, so that synchronous processing of a plurality of groups of materials is facilitated. Preferably, the transfer mechanism 300 includes five sets of transfer bottle clamps 302, each set of transfer bottle clamps 302 being responsible for reciprocal translational movement between two adjacent processing stations, for example, one set of transfer bottle clamps 302 being responsible for transferring rows of bottle blanks between the injection molding module 100 and the blank preheating module 400, one set of transfer bottle clamps 302 effecting transfer of rows of bottle blanks between the blank preheating module 400 and the blow molding module 200, one set of transfer bottle clamps 302 being responsible for transferring rows of plastic bottles between the blow molding module 200 and the filling module 500, one set of transfer bottle clamps 302 being responsible for transferring rows of plastic bottles between the filling module 500 and the sealing module 600, and one set of transfer bottle clamps 302 being responsible for transferring rows of finished products after sealing in the sealing module 600. Wherein, the actions of the multiple groups of transferring bottle clamps 302 entering into the processing station or exiting from the processing station are kept consistent, for example, when the transferring second power device 308 drives the transferring sliding seat 305 to slide on the transferring second sliding rail 306 along the width direction, the first group of transferring bottle clamps 302 move towards the injection station to clamp the bottle blanks or take the bottle blanks off the injection station, the second group of transferring bottle clamps 302 synchronously move towards the blank preheating station to enable the clamped bottle blanks to fall into the bottle blank preheating station or take the bottle blanks off the preheating station, the third group of transferring bottle clamps 302 synchronously move towards the bottle blowing station to enable the bottle blanks to fall into the bottle blowing station or take the plastic bottles off the bottle blowing station, the fourth group of transferring bottle clamps 302 synchronously move towards the filling station to enable the plastic bottles to enter into the filling station or take the plastic bottles off the filling station, and the fifth group of transferring bottle clamps 302 synchronously move towards the sealing station to enable the plastic bottles to enter the sealing station or take the plastic bottles off the sealing station. Namely, the entering actions of each group of transferring bottle clamps 302 at the injection molding station, the blank preheating station, the bottle blowing station, the filling station and the sealing station are synchronous, or the exiting actions of each group of transferring bottle clamps 302 at the injection molding station, the blank preheating station, the bottle blowing station, the filling station and the sealing station are synchronous.
It can be appreciated that in this embodiment, the blank preheating module 400 includes a preheating frame 401, a preheating auxiliary plate 402, a preheating linkage 403, a preheating first movable mold plate 404, a preheating fixed mold plate 405, a first preheating mold 406, a fixed preheating mold 407, a preheating slide rail and a preheating power mechanism 408, the preheating fixed mold plate 405 is fixed on the preheating frame 401, the preheating auxiliary plate 402 and the preheating first movable mold plate 404 are slidably assembled on the preheating slide rail, the preheating first movable mold plate 404 is located between the preheating auxiliary plate 402 and the preheating fixed mold plate 405, the preheating linkage 403 is located between the preheating auxiliary plate 402 and the preheating first movable mold plate 404, a power output end of the preheating power mechanism 408 is connected to the preheating linkage 403, the first preheating mold 406 is fixed on a surface of the preheating first movable mold plate 404 facing the preheating fixed mold plate 405, the fixed preheating mold 407 is fixed on a surface of the preheating fixed mold plate 405 facing the first preheating mold plate 406, and the first preheating mold 406 and the fixed preheating mold 407 are relatively buckled to form a row of preheating cavities for simultaneously preheating the blanks. The transfer mechanism 300 translates the row of blanks output by the injection molding module 100 to a preheating station between the first preheating die 406 and the fixed preheating die 407, drives the preheating connecting rod mechanism 403 to be unfolded through the preheating power mechanism 408, drives the first preheating die 406 to be buckled with the fixed preheating die 407 on the preheating fixed die 405 and hold the blanks, respectively introduces heating media with preset temperature into heating medium circulation channels in the substrates of the first preheating die 406 and the fixed preheating die 407 to preheat the blanks, and drives the preheating connecting rod mechanism 403 to be folded and contracted through the preheating power mechanism 408 after preheating for preset time so that the first preheating die 406 and the fixed preheating die 407 are relatively separated and the preheated row of blanks are exposed, and the preheated row of blanks are transferred to the bottle blowing module 200 of the next procedure through the transfer mechanism 300 to blow bottles. Optionally, the preheating slide rail adopts a tie bar. Alternatively, the preheating auxiliary plate 402 may be fixed on the preheating frame 401, and the preheating power mechanism 408 drives the preheating link mechanism 403 to act, so as to control the preheating first movable platen 404 to approach or depart from the preheating fixed platen 405. Alternatively, the preheating power mechanism 408 may be driven by a cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism, or the like, or may be driven by a preheating link mechanism 403, or may be driven by the preheating power mechanism 408 directly.
Alternatively, as shown in fig. 10 and 11, in this embodiment, the blank preheating module 400 includes a preheating frame 401, a preheating auxiliary plate 402, a preheating linkage 403, a preheating first movable mold plate 404, a preheating second movable mold plate 409, a preheating fixed mold plate 405, a first preheating mold plate 406, a second preheating mold plate 410, a fixed preheating mold plate 407, a preheating tie bar 411, and a preheating power mechanism 408, the preheating fixed mold plate 405 is fixed on the preheating frame 401, fixed preheating molds 407 are respectively disposed on two sides of the preheating fixed mold plate 405, the preheating auxiliary plate 402, the preheating first movable mold plate 404, the preheating second movable mold plate 409 are slidably assembled on the preheating tie bar 411, a preheating linkage 403 is disposed between the preheating auxiliary plate 402 and the preheating first movable mold plate 404, and a power output end of the preheating power mechanism 408 is connected to the preheating linkage 403, the preheating first movable mold plate 404 and the preheating second movable mold plate 409 are respectively disposed on two sides of the preheating fixed mold plate 405, a first preheating 406 is fixed on one side of the preheating first movable mold plate 404 facing the preheating fixed mold plate 405, a second preheating fixed surface of the preheating fixed mold plate 406 facing the fixed mold plate 405, and a second preheating movable mold plate 409 is buckled with the second fixed mold plate 406 on the other side of the preheating fixed mold plate 405, and the first movable mold plate and the second movable mold plate 409 is buckled with the preheating fixed mold plate 407 relative to the second fixed mold plate to the preheating fixed mold plate 405, and the second fixed mold plate is buckled with the preheating mold plate to the blank mold plate 405, and the blank is formed simultaneously. The transfer mechanism 300 translates the row of blanks output by the injection molding module 100 to a first preheating station between a first preheating die 406 and a fixed preheating die 407 and a second preheating station between a second preheating die 410 and the fixed preheating die 407, drives the preheating linkage mechanism 403 to be unfolded through the preheating power mechanism 408 and pushes the preheating first movable die plate 404 to drive the first preheating die 406 to be buckled with the fixed preheating die 407 on the preheating fixed die plate 405 and hold blanks, synchronously pre-heats the auxiliary plate 402 under the action of the preheating linkage mechanism 403, drives the preheating second movable die plate 409 to drive the second preheating die 410 to be buckled with the fixed preheating die 407 on the preheating fixed die plate 405 and hold blanks through the preheating tie mechanism 411, respectively charges heating media with preset temperature into heating media in a substrate circulation channel of the first preheating die 406, the fixed preheating die 407 and the second preheating die 410, and then pre-heats the blanks, after the preheating of preset time, drives the first preheating die 406 to be buckled with the fixed preheating die 407 and hold blanks through the preheating linkage mechanism 403, synchronously enables the first preheating die 406 to be separated from the fixed preheating die 407 and the second preheating die 410 to be separated from the fixed die 407 relatively, and then blown to be blown out of the blanks 200 after the bottles are blown to be discharged to the bottles 300. Alternatively, the preheating power mechanism 408 may be driven by a cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism, or the like, or may be driven by a preheating link mechanism 403, or may be driven by the preheating power mechanism 408 directly.
Alternatively, as shown in fig. 12, in this embodiment, the blank preheating module 400 includes a preheating frame 401, a preheating fixed die plate 405, a preheating movable die plate 412 and a preheating power mechanism 408, where the preheating fixed die plate 405 is fixed on the preheating frame 401, the preheating movable die plate 412 is slidably assembled on the preheating frame 401 through a preheating slide rail, the preheating fixed die plate 405 and the preheating movable die plate 412 are arranged oppositely, a fixed preheating die 407 is fixed on a surface of the preheating fixed die plate 405 facing the preheating movable die plate 412, a movable preheating die 413 is fixed on a surface of the preheating movable die plate 412 facing the preheating fixed die plate 405, and the fixed preheating die 407 and the movable preheating die 413 are buckled oppositely to form a preheating station. In the preheating station, when the fixed preheating mould 407 and the movable preheating mould 413 are in an open state, the transferring bottle clamp 302 is driven by the transferring second power device 308 to translate along the transferring first sliding rail 304, the row of blanks is brought into the preheating station, and then the transferring first power device 309 is driven to translate forward along the transferring second sliding rail 306, so that the row of blanks is in place. The preheat movable platen 412 is then clamped in place along the preheat slide under the influence of the preheat power mechanism 408 and the preheat is initiated. Heating to the preset time, the preheating power mechanism 408 withdraws and drives the preheating movable mould plate 412 to open, the first power device 309 is transferred to drive back, the row of blanks returns to the center line of motion, and the next process is ready to be carried out.
As shown in fig. 1, 13 and 14, in this embodiment, the filling module 500 includes a filling frame 501, a filling bottle assembly 502 disposed on the filling frame 501, and a filling system 503 disposed on the filling frame 501, where the filling bottle assembly 502 is used to hold a row of plastic bottles during a filling operation, and the filling system 503 is used to synchronously fill liquid materials into the row of plastic bottles. When the transfer mechanism 300 transfers a row of plastic bottles from the bottle blowing module 200 to the filling module 500, the filling bottle assembly 502 holds the row of plastic bottles and then the filling system 503 simultaneously fills the row of plastic bottles with liquid material.
Wherein, the filling bottle subassembly 502 includes first filling movable clamp plate 5021, second filling movable clamp plate 5022 and two filling bottle clamp drive arrangement 5023, the semicircle notch that is used for forming the filling station is offered towards one side of transfer mechanism 300 to first filling movable clamp plate 5021, a plurality of semicircle notches are arranged along the length direction interval of first filling movable clamp plate 5021, a plurality of second filling movable clamp plate 5022 movably lay and the second filling movable clamp plate 5022 lays with semicircle notch one-to-one, the circular arc notch has been seted up towards one side of semicircle notch that corresponds to second filling movable clamp plate 5022, the power take off end of one filling bottle clamp drive arrangement 5023 connects each second filling movable clamp plate 5022 respectively and drives each second filling movable clamp plate 5022 and move in step, the power take off end of another filling bottle clamp drive arrangement 5023 connects first filling movable clamp plate 5021 and drive first filling movable clamp plate 5021 and a plurality of second movable clamp plate 5022 move in step. The rows of plastic bottles are integrally translated from the bottle blowing module 200 to the filling module 500 through the transfer mechanism 300 and respectively enter each filling station, the rows of plastic bottles are synchronously clamped, supported and fixed by the filling and bottle assembly 502, synchronous filling is carried out on each plastic bottle corresponding to the rows of plastic bottles through the filling system 503, after filling is finished, the filled rows of plastic bottles are released by the filling and bottle assembly 502, and the filled rows of plastic bottles are integrally transferred to the next process through the transfer mechanism 300. The bottle clamping action of the bottle clamping assembly 502 is specifically that a transfer mechanism 300 translates a row of plastic bottles to a filling station, a first filling movable clamping plate 5021 and a plurality of second filling movable clamping plates 5022 are driven to synchronously move through two filling bottle clamp driving devices 5023, so that semicircular notch and circular arc notch are mutually close, the semicircular notch and the circular arc notch are combined to form a hoop assembly of a hoop at the bottle mouth part of the plastic bottle, the stability of the plastic bottle in the filling operation is ensured, then the transfer mechanism 300 exits from the filling station, and quantitative filling is carried out on the plastic bottle through a filling system 503. After the filling is completed, the transfer mechanism 300 enters the filling station again to clamp the row of plastic bottles, then the two filling bottle clamp driving devices 5023 drive the second filling first movable clamping plates 5021 and the plurality of second filling movable clamping plates 5022 to synchronously and reversely move, so that the semicircular notch and the circular arc notch are mutually far away from each other, the semicircular notch is separated from the circular arc notch, the transfer mechanism 300 drives the filled row of plastic bottles to horizontally move and withdraw from the next station, and simultaneously the next batch of row of plastic bottles horizontally move from the bottle blowing module 200 to the position of the filling module 500, so that the filling process of one batch is completed. Alternatively, the filling bottle clamp driving device 5023 employs an air cylinder.
In addition, the filling system 503 includes a filling storage tank 5031, a filling delivery pipe 5032 connected to an output end of the filling storage tank 5031, and a filling valve 5033 disposed on the filling delivery pipe 5032, where the filling delivery pipe 5032 and the filling station are disposed in a one-to-one correspondence. After the rows of plastic bottles are horizontally moved in place, the rows of plastic bottles are clamped and fixed by the filling bottle clamping assembly 502, the filling valve 5033 is controlled to be opened, the liquid materials are quantitatively output and then closed, and the filling is finished, wherein the filling of the rows of plastic bottles is synchronously performed.
As shown in fig. 15, in this embodiment, the sealing module 600 includes a sealing frame 601, a sealing bottle clamping assembly 602 disposed on the sealing frame 601, and a sealing system 603 disposed on the sealing frame 601, where the sealing bottle clamping assembly 602 is used to clamp a whole row of plastic bottles during a sealing operation, and the sealing system 603 is used to seal the whole row of plastic bottles.
It will be appreciated that the bottle sealing and clamping assembly 602 includes a first sealing movable clamping plate, a second sealing movable clamping plate and two bottle sealing and clamping driving devices, a semicircular notch for forming a sealing station is formed on one side of the first sealing movable clamping plate facing the transferring mechanism 300, a plurality of semicircular notches are distributed at intervals along the length direction of the first sealing movable clamping plate, a plurality of second sealing movable clamping plates are movably distributed along the length direction of the first sealing movable clamping plate and are distributed in one-to-one correspondence with the semicircular notches, an arc notch is formed on one side of the second sealing movable clamping plate facing the corresponding semicircular notch, the power output end of one bottle sealing and clamping driving device is respectively connected with each second sealing movable clamping plate and drives each second sealing movable clamping plate to synchronously move, and the power output end of the other bottle sealing and clamping driving device is connected with the first sealing movable clamping plate and drives the first sealing movable clamping plate and the plurality of second sealing movable clamping plates to synchronously move. The transfer mechanism 300 translates the filled rows of plastic bottles to the sealing station of the sealing module 600, the sealing clamping bottle assemblies 602 synchronously clamp each plastic bottle, the transfer mechanism 300 exits the sealing station, then the corresponding plastic bottles are sealed by the sealing system 603, and after the sealing is completed, the transfer mechanism 300 enters the sealing station again to output the row of finished products. The bottle clamping action of the bottle clamping assembly 602 is specifically that the transfer mechanism 300 translates a row of plastic bottles to a sealing station, the two bottle clamping driving devices drive the first sealing movable clamping plate and the plurality of second sealing movable clamping plates to synchronously move, so that the semicircular notch and the circular arc notch are mutually close to each other, the semicircular notch and the circular arc notch are combined to form a hoop assembly hooped at the bottle mouth part of the plastic bottle, the stability of the plastic bottle during sealing operation is ensured, then the transfer mechanism 300 withdraws from the sealing station, and the plastic bottle is sealed through the sealing system 603. After the sealing is finished, the transfer mechanism 300 enters a sealing station to clamp the rows of plastic bottles, the two sealing bottle clamp driving devices drive the first sealing movable clamping plates and the plurality of second sealing movable clamping plates to synchronously and reversely move so as to separate the semicircular notch from the circular arc notch, the transfer mechanism 300 drives the sealed rows of finished products to horizontally withdraw and horizontally move to the next station or directly output, and simultaneously, the next batch of rows of plastic bottles horizontally move from the filling module 500 to the sealing module 600, so that the sealing process of one batch is finished. The optional bottle closure clip drive means employs an air cylinder. The closure bottle clamping assembly 602 is similar in construction and operation to the filling bottle clamping assembly 502.
In this embodiment, the sealing system 603 is a capping type sealing mechanism, a screw cap type sealing mechanism or a welding cap type sealing mechanism. The gland type sealing mechanism enables the bottle cap to be assembled on the bottle opening in an interference fit mode in a pressing mode, and sealing of the plastic bottle is further completed. The cap screwing type sealing mechanism is used for capping the bottle cap at the bottle opening position and then driving the bottle cap to rotate, and the bottle cap is assembled with the bottle opening through threaded fit, so that sealing and sealing of the plastic bottle are completed. The welding cover type sealing mechanism is used for heating the inner wall of the bottle cover and/or the outer wall of the bottle opening to be stable in a preset mode and for a preset time, then pressing the bottle cover on the bottle opening, cooling, and further completing hot melting welding assembly of the bottle cover and the bottle opening, and further completing sealing and sealing of the plastic bottle.
Specifically, as shown in fig. 16 and 17, the cap screwing and sealing mechanism includes a first cap screwing power mechanism 6031a, a second cap screwing power mechanism 6032a, a cap screwing slide rail 6033a, a cap screwing connection plate 6034a, a cap screwing and taking rod 6035a, a third cap screwing power mechanism 6036a and a cap screwing frame 6037a, wherein a fixed end of the first cap screwing power mechanism 6031a is mounted on the cap screwing frame 6037a, the cap screwing frame 6037a is mounted on the sealing frame 601, a movable end of the first cap screwing power mechanism 6031a is connected with a fixed end of the second cap screwing power mechanism 6032a, and the cap screwing connection plate 6034a is respectively connected with a movable end of the second cap screwing power mechanism 6032a, The cover rotating and taking rod 6035a is connected, the cover rotating slide rail 6033a is arranged on the cover rotating frame 6037a, the cover rotating connecting plate 6034a is in sliding fit with the cover rotating slide rail 6033a, the first cover rotating power mechanism 6031a and the second cover rotating power mechanism 6032a are used for driving the cover rotating connecting plate 6034a to slide up and down along the cover rotating slide rail 6033a, gears 6038a are sleeved on the cover rotating and taking rod 6035a and the output end of the third cover rotating power mechanism 6036a, adjacent gears 6038a are meshed with each other, and the third cover rotating power mechanism 6036a is used for driving a plurality of gears 6038a to synchronously rotate, so that a plurality of cover rotating and taking rods 6035a are driven to synchronously rotate. Alternatively, the first cover screwing power mechanism 6031a and the second cover screwing power mechanism 6032a use linear motion mechanisms such as an air cylinder, an electric telescopic rod, a linear motor and the like, and the third cover screwing power mechanism 6036a uses rotary motion mechanisms such as a motor, a motor and the like. The action process of the cap screwing type sealing mechanism comprises that a row of plastic bottles are integrally translated from a filling module 500 to a sealing module 600 through a transfer mechanism 300 and enter each sealing station respectively, the bottle clamping assembly 602 synchronously clamps, supports and fixes the row of plastic bottles, a first cap screwing power mechanism 6031a is controlled to drive a second cap screwing power mechanism 6032a, a cap screwing connecting plate 6034a and a cap screwing rod 6035a to slide downwards, after a preset distance is reduced, the cap screwing rod 6035a is used for cap screwing, at the moment, a preset distance is kept between the lower plane of a plastic cap and the upper plane of a bottle mouth of the plastic bottle, a third cap screwing power mechanism 6036a is controlled to drive the cap screwing rod 6035a to rotate, and the second cap screwing power mechanism 6032a is controlled to drive the cap screwing connecting plate 6034a, The cap-screwing and cap-taking rod 6035a and the plastic cap continue to slide downwards, the screwing and the closing of the bottle cap and the bottle mouth are realized through the threaded cooperation of the plastic cap and the plastic bottle mouth, and the cap screwing and the sealing are finished. Finally, the first cap screwing power mechanism 6031a and the second cap screwing power mechanism 6032a are controlled to drive the cap screwing connecting plate 6034a and the cap screwing and taking rod 6035a to slide upwards to the initial positions, and the third cap screwing power mechanism 6036a is controlled to stop working and wait for cap screwing and sealing operation of the next batch of plastic bottles. The cap screwing and taking rod 6035a clamps the plastic cap in an interference fit manner, for example, the cap screwing and taking rod 6035a is a hollow rod, the inner hole size of the hollow rod is slightly smaller than the diameter of the plastic cap, and the plastic cap is pressed into the cap screwing and taking rod 6035a along with the downward movement of the cap screwing and taking rod 6035 a. The first cap screwing power mechanism 6031a, the second cap screwing power mechanism 6032a, the cap screwing slide rail 6033a, the cap screwing connection plate 6034a, the cap screwing rod 6035a and the gear 6038a are correspondingly arranged with the cap screwing sealing station one by one.
As shown in fig. 18 and 19, the gland sealing mechanism comprises a first gland power mechanism 6031b, a second gland power mechanism 6032b, a gland sliding rail 6033b, a gland connecting plate 6034b, a gland taking rod 6035b and a gland frame 6036b, wherein the fixed end of the first gland power mechanism 6031b is arranged on the gland frame 6036b, the gland frame 6036b is arranged on the sealing frame 601, the movable end of the first gland power mechanism 6031b is connected with the fixed end of the second gland power mechanism 6032b, and the gland connecting plate 6034b is respectively connected with the movable end of the second gland power mechanism 6032b, The gland removing rod 6035b is connected, the gland sliding rail 6033b is arranged on the gland rack 6036b, the gland connecting plate 6034b is in sliding fit with the gland sliding rail 6033b, and the first gland power mechanism 6031b and the second gland power mechanism 6032b are used for driving the gland connecting plate 6034b to slide up and down along the gland sliding rail 6033 b. alternatively, the first gland power mechanism 6031b and the second gland power mechanism 6032b use linear motion mechanisms such as an air cylinder, an electric telescopic rod, a linear motor, and the like. The action process of the gland type sealing mechanism comprises that a row of plastic bottles are integrally translated from a filling module 500 to a sealing module 600 through a transfer mechanism 300 and enter each sealing station respectively, the row of plastic bottles are synchronously clamped, supported and fixed by a sealing bottle clamping assembly 602, a first gland power mechanism 6031b is controlled to drive a second gland power mechanism 6032b, a gland connecting plate 6034b and a gland taking rod 6035b to slide downwards, after a preset distance is slid downwards, the gland taking rod 6035b takes a cap, at the moment, a preset distance is kept between the lower plane of a plastic cap and the upper plane of a bottle mouth of the plastic bottle, and then the second gland power mechanism 6032b is controlled to drive the gland connecting plate 6034b, the gland removing rod 6035b and the plastic cap continue to slide downwards, and the bottle cap is assembled on the bottle mouth in an interference fit manner in a pressing mode, so that the sealing and sealing of the plastic bottle are completed. Finally, the first gland power mechanism 6031b and the second gland power mechanism 6032b are controlled to drive the gland connecting plate 6034b and the gland taking rod 6035b to slide upwards to the initial positions, and the gland sealing operation of the next batch of plastic bottles is waited. The cover removing rod 6035b clamps the plastic cover in an interference fit manner, for example, the cover removing rod 6035b is a hollow rod, the size of an inner hole of the hollow rod is slightly smaller than the diameter of the plastic cover, and the plastic cover is pressed into the cover removing rod 6035b along with the downward movement of the cover removing rod 6035 b. In addition, the cover removing rod 6035b may also use the pneumatic suction function to suck the plastic cover, for example, the cover removing rod 6035b is a hollow rod, and the air in the cover removing rod 6035b is pumped away by an external fan, so that the inside of the cover removing rod 6035b is in a negative pressure state, so that the plastic cover can be sucked. wherein, the first gland power mechanism 6031b, the second gland power mechanism 6032b, the gland sliding rail 6033b, the gland connecting plate 6034b, the gland removing rod 6035b are arranged in one-to-one correspondence with the gland sealing station.
As shown in fig. 20, the welding cap sealing mechanism comprises a capping assembly 6031c and a heating assembly 6032c, wherein the capping assembly 6031c is arranged above the heating assembly 6032c in a lifting manner and is used for obtaining a plastic cap and tightly pressing the plastic cap and the plastic bottle opening together after the heating assembly 6032c completes heating, and the heating assembly 6032c is movably arranged on one side above the transferring mechanism 300 and is used for moving to a position right above a plastic bottle and simultaneously heating the lower surface of the plastic cap and the upper surface of the plastic bottle opening. The structure of the gland assembly 6031c is the same as that of the gland sealing mechanism, so the specific structure and working principle are not described here again.
The heating assembly 6032c comprises a heating plate 6033c, a heating slide rail 6034c and a heating power mechanism 6035c, wherein the heating slide rail 6034c is fixedly arranged on one side above the transfer mechanism 300, and particularly can be installed on a heating rack, the heating plate 6033c is slidably installed on the heating slide rail 6034c, and a power output end of the heating power mechanism 6035c is connected with the heating plate 6033c and used for driving the heating plate 6033c to slide back and forth on the heating slide rail 6034 c. Wherein, the heating power mechanism 6035c adopts a cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism and the like or a similar driving mechanism.
It will be appreciated that the welded cap sealing mechanism of this embodiment operates by translating the rows of plastic bottles from the filling module 500 to the sealing module 600 via the transfer mechanism 300 and into each sealing station, and synchronously clamping, supporting and fixing the rows of plastic bottles by the sealing and bottle clamping assembly 602. Then, the first gland power mechanism 6031b is controlled to drive the second gland power mechanism 6032b, the gland connecting plate 6034b and the gland taking rod 6035b to slide downwards, and after a preset distance is slid downwards, the gland taking rod 6035b takes the cover, and at this time, a preset distance is kept between the lower plane of the plastic cover and the upper plane of the bottle mouth of the plastic bottle. And the heating power mechanism 6035c is controlled to drive the heating plate 6033c to slide between the plastic cover and the plastic bottle mouth along the heating slide rail 6034c so as to heat the plastic cover and the plastic bottle mouth at the same time, and when the preset heating time is reached, the heating power mechanism 6035c is controlled to drive the heating plate 6033c to slide to an initial position along the heating slide rail 6034 c. And then the second gland power mechanism 6032b is controlled to drive the gland connecting plate 6034b, the gland taking rod 6035b and the plastic cover to slide downwards continuously, the bottle cap is pressed on the bottle opening in a pressing mode, and the bottle cap is cooled, so that the hot-melting welding assembly of the bottle cap and the bottle opening is completed, and the sealing and sealing of the plastic bottle are further completed. Finally, the first gland power mechanism 6031b and the second gland power mechanism 6032b are controlled to drive the gland connecting plate 6034b and the gland taking rod 6035b to slide upwards to the initial positions, and the next batch of plastic bottles are waited for the welding and sealing operation.
Optionally, the plastic bottle packaging device with integrated injection, blowing and filling and sealing functions further includes a cap feeding module 800 disposed at the rear of the sealing module 600 along the linear arrangement direction, where the cap feeding module 800 is used for feeding plastic caps to the sealing module 600. As shown in fig. 21, the cap feeding module 800 includes a vibration sorting device 801, a cap feeding plate 802, and a cap feeding power mechanism 803, where the vibration sorting device 801 is configured to store plastic caps and sort the plurality of plastic caps in a vibration manner and output the plastic caps, the cap feeding plate 802 is disposed at an output end of the vibration sorting device 801 and is configured to receive the sorted plastic caps, and a power output end of the cap feeding power mechanism 803 is connected to the cap feeding plate 802 and is configured to drive the cap feeding plate 802 to move so as to receive the plastic caps one by one and convey the plastic caps to the sealing module 600. When the sealing system 603 is located at the highest position, the cover conveying power mechanism 803 drives the cover conveying plate 802 to move, the moving direction is opposite to the conveying direction of the plastic bottles, the cover conveying plate 802 receives the plastic covers output by the vibration ordering device 801 one by one in the moving process, a plurality of grooves are uniformly formed in the cover conveying plate 802 at intervals, the plurality of plastic covers output by the vibration ordering device 801 are sequentially sent into the plurality of grooves, after the cover conveying power mechanism 803 moves in place, the sealing system 603 descends to take the covers, and then the cover conveying power mechanism 803 drives the cover conveying plate 802 to move back to wait for conveying the plastic covers next time. The vibration sorting device 801 adopts an existing vibration disc sorting machine or a vibration disc sorting machine, so specific structures and working principles are not described herein. The cap feeding power mechanism 803 may employ a cylinder, an oil cylinder, a telescopic motor, a gear set driving mechanism, etc., or the like. It will be appreciated that the vibratory sequencing apparatus 801, the cap feed plate 802, and the cap feed power mechanism 803 are all mounted on a cap feed frame.
In this embodiment, the laminar flow hood 700 includes at least one of a transparent viewing window, a material replenishment port, and an access port. And a transparent observation window is arranged to facilitate observation of the working process of the plastic bottle packaging equipment integrating the linear injection, blowing and filling, thereby facilitating timely finding and eliminating problems. And a material supplementing port is arranged for supplementing various materials, such as injection molding raw materials, filling raw materials, bottle caps and the like, for the plastic bottle packaging equipment integrated with the linear injection blowing filling and sealing. And an access hole is arranged for maintaining, replacing and repairing the equipment, and is also used for maintaining and maintaining daily equipment when the equipment has problems.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.