CN114600982A - Automatic complete equipment for tea production - Google Patents
Automatic complete equipment for tea production Download PDFInfo
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- CN114600982A CN114600982A CN202210332744.8A CN202210332744A CN114600982A CN 114600982 A CN114600982 A CN 114600982A CN 202210332744 A CN202210332744 A CN 202210332744A CN 114600982 A CN114600982 A CN 114600982A
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- Prior art keywords
- plate
- enzyming
- component
- equipment
- stirring
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 241001122767 Theaceae Species 0.000 title claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 48
- 238000005096 rolling process Methods 0.000 claims abstract description 29
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 230000002265 prevention Effects 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 238000004898 kneading Methods 0.000 abstract description 10
- 230000006378 damage Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 244000269722 Thea sinensis Species 0.000 description 81
- 235000013616 tea Nutrition 0.000 description 80
- 206010024796 Logorrhoea Diseases 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 102000004190 Enzymes Human genes 0.000 description 3
- 108090000790 Enzymes Proteins 0.000 description 3
- 230000009849 deactivation Effects 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 241000209507 Camellia Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 206010033546 Pallor Diseases 0.000 description 1
- 235000006468 Thea sinensis Nutrition 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 235000020279 black tea Nutrition 0.000 description 1
- 235000018597 common camellia Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 235000020334 white tea Nutrition 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The invention relates to automatic complete equipment for tea production, which comprises a base and a de-enzyming stirring assembly, wherein a rolling assembly is arranged in the middle of the upper front end of the base, the de-enzyming stirring assembly is positioned at the left end of a conveying assembly, a rolling pressing assembly is arranged at the lower end of the de-enzyming stirring assembly, and the rolling pressing assembly comprises a flat plate, a third motor, a pressure sensor, a second multi-section hydraulic cylinder, a telescopic rod, a second guide rod, a second spring, a push plate, a pressure plate and a rotating shaft. The invention has the beneficial effects that: this automatic complete sets of equipment of tea production can be convenient for knead with the workbin in close contact with through kneading the structure, and the stoving structure of this equipment is softer, can cool off fast after the stoving to guarantee the taste of tealeaves, this equipment can automatic classification when collecting tealeaves, this equipment can prevent to open the stirring and damage tealeaves in the process of completing, and this equipment can circulate and knead, makes the tealeaves of equipment processing and handling more pleasing to the eye.
Description
Technical Field
The invention relates to the technical field of tea production, in particular to automatic complete equipment for tea production.
Background
Tea, a plant of the genus camellia of the family theaceae, is distributed in mountainous areas of southern provinces of the Yangtze river of China, the tea is divided into six categories of green tea, white tea, black tea and the like according to the manufacturing process, the tea can be used as a beverage, contains a plurality of beneficial components, has a health care effect, and along with the development of automation, the production of the tea is more and more automated, so that automatic complete equipment is required to be used for producing the tea.
The existing automatic tea production complete equipment can only knead the lower tea leaves during kneading, so that the kneading speed of the equipment is low, and meanwhile, the mode of kneading one by one easily causes the kneaded tea leaves to be not uniform and beautiful.
Therefore, an automatic complete set of equipment for tea production needs to be designed for the problems.
Disclosure of Invention
The invention aims to provide an automatic complete set of tea production equipment to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic complete equipment for tea production comprises a base and a water-removing stirring component, wherein a rolling component is arranged in the middle of the front end of the top of the base, a conveying component is arranged above the rolling component, the water-removing stirring component is positioned at the left end of the conveying component, a rolling and pressing component is arranged at the lower end of the water-removing stirring component, the rolling and pressing component comprises a flat plate, a third motor, a pressure sensor, a second multi-section hydraulic cylinder, a telescopic rod, a second guide rod, a second spring, a push plate, a pressure plate and a rotating shaft, the third motor is arranged in the middle of the top of the flat plate, the left side and the right side of the top of the flat plate are connected with the pressure sensor, the second multi-section hydraulic cylinder is arranged above the pressure sensor, the telescopic rod and the second guide rod are sequentially connected from the middle to the left side and the right side of the lower end of the flat plate, and a second spring is arranged outside the second guide rod, the lower extreme of second spring is connected with the push pedal, and the lower extreme of push pedal is provided with the pressure plate, the lower extreme of pressure plate is inlayed and is had the axis of rotation.
Further, the top right-hand member of base has set gradually from the front to the back and has carried stoving subassembly and collection subassembly, the upper end of stirring subassembly that completes is provided with closed subassembly, and the right-hand member of stirring subassembly that completes is connected with the gas circulation subassembly.
Further, it includes first motor, square connecting rod, tray, bottom plate, first spring, first guide arm and kneads the lug to knead the subassembly, and the upper end of first motor is connected with square connecting rod, the external connection of square connecting rod has the tray, and the lower extreme of tray is provided with the bottom plate, the lower extreme of bottom plate is connected with first spring, and the inside of first spring runs through there is first guide arm, the inside of tray is provided with kneads the lug.
Further, carry drying assembly to include first band conveyer, heater, heat conduction aluminum plate, adapter, second band conveyer, condenser pipe and condensing engine, and the internally mounted of first band conveyer has the heater, both sides are provided with heat conduction aluminum plate around the heater, the rear end of first band conveyer is connected with the adapter, and the rear end of adapter is connected with second band conveyer, the inside of second band conveyer is provided with the condenser pipe, and the condensing engine is installed to the lower extreme of condenser pipe.
Further, the collecting assembly comprises a first collecting box, an anti-scattering plate, a first fan, a second collecting box, a filter plate, a connecting frame and a vibration motor, the anti-scattering plate is mounted at the upper end of the first collecting box, the first fan is mounted at the left end of the anti-scattering plate, the right end of the anti-scattering plate is provided with the second collecting box, the filter plate is mounted inside the second collecting box, the lower end of the filter plate is connected with the connecting frame, and the vibration motor is mounted at the lower end of the connecting frame.
Further, conveying component includes first support frame, third band conveyer, second support frame and material collecting box, and the lower extreme of first support frame is connected with third band conveyer, third band conveyer's left end is connected with the second support frame, and the lower extreme of second support frame is connected with the material collecting box.
Further, the stirring subassembly that completes includes the case that completes, first multisection pneumatic cylinder, closure plate, T shape slide rail and bearing, and the left side lower extreme of the case that completes installs first multisection pneumatic cylinder, the lower extreme of the case that completes is connected with the closure plate, and both sides are provided with T shape slide rail around the closure plate, two walls of the left and right sides of the case that completes are inlayed and are had the bearing.
Further, the stirring subassembly that completes still includes second motor, chain, axis, connecting tube and stirring pipeline, and the second motor is installed to the left end top of the case that completes, the left end of second motor is connected with the chain, and the lower extreme of chain is connected with the axis, centraxonial external connection has the connecting tube, and the connecting tube keeps away from centraxonial one end and is connected with stirring pipeline.
Furthermore, the closing assembly comprises a sealing cover, a third plurality of hydraulic cylinders, a movable plate, water-absorbing sponge, a movable shaft and an air cylinder, the third plurality of hydraulic cylinders are mounted inside the sealing cover, the right end of each hydraulic cylinder is connected with the movable plate, the water-absorbing sponge is arranged at the right end of the movable plate, and the movable shaft and the air cylinder are sequentially connected to the lower end of the sealing cover from left to right.
Further, the gas circulation subassembly includes gaseous box, sealing strip, second fan, heating resistor and gas-supply pipe, and the inside left end of gaseous box is provided with the sealing strip, install the second fan in the middle of the inside of gaseous box, and the inside right-hand member of gaseous box is connected with heating resistor, the right-hand member of gaseous box is connected with the gas-supply pipe.
Compared with the prior art, the invention has the beneficial effects that: the structure of kneading of this equipment can be convenient for knead with the workbin in close contact with, and the stoving structure of this equipment is softer, can cool off fast after the stoving to guarantee the taste of tealeaves, this equipment can automatic classification when collecting tealeaves, and this equipment can prevent to open the stirring and damage tealeaves in the process of completing, and this equipment can circulate and knead, makes the tealeaves of equipment processing and handling more pleasing to the eye.
1. According to the tea leaf rolling machine, the elastic telescopic structure is formed between the base plate and the base through the first spring and the first guide rod, the tray can be continuously pushed through the elastic telescopic structure, so that the rolling lug is tightly contacted with the opening of the material collecting box, the rolling of the equipment is facilitated, meanwhile, the tray can be tightly contacted with the base plate through the elastic telescopic structure, and rolled tea leaves are prevented from falling between the base plate and the tray and being extruded and damaged.
2. According to the tea leaf drying device, the heater is used for heating, and then the heat conduction aluminum plate is used for conducting heat, so that tea leaves conveyed on the surface of the first belt conveyor are heated in a gradual state, the tea leaf drying effect is soft, the situation that the tea leaves are damaged due to sudden high temperature is prevented, the taste is influenced, meanwhile, the tea leaves conveyed on the second belt conveyor can be cooled through the condenser and the condenser pipe, and therefore the taste of the tea leaves is prevented from being damaged due to continuous residual temperature.
3. According to the tea leaf sorting machine, falling tea leaves can be blown by the first fan, so that broken tea with small gravity is blown into the second collecting box to be collected, whole tea with good shape and large gravity falls into the first collecting box to be collected, so that workers can conveniently sort, collect and sell the whole tea, the vibration motor can vibrate the filter plate, so that broken tea is screened, and tea residues in the broken tea are screened out.
4. According to the tea leaf fixation device, the second motor drives the middle shaft to rotate through the chain, so that the tea leaves in the fixation box can be conveniently stirred by the stirring pipeline, and meanwhile, high-pressure hot air generated by the air circulation assembly can be sprayed out of the connecting pipeline and the stirring pipeline, so that air isolation can be performed on the tea leaves, and the tea leaves are prevented from being collided and damaged by the stirring pipeline and the connecting pipeline in the stirring process.
5. The tea leaf collecting device can drive the pressure plate to press downwards through the second multi-section hydraulic cylinder so as to apply pressure to tea leaves and facilitate rolling of equipment, the third motor can drive the pressure plate to rotate through the telescopic rod so as to enable the rotating shaft to rotate and roll on the upper surfaces of the tea leaves, so that the rolling speed of the equipment is increased, and meanwhile, when the push plate rises, air in the material collecting box can be driven to flow in from the lower part, so that the tea leaves in the material collecting box are easily stirred, the equipment can conveniently carry out circulating rolling, and the tea leaves processed by the equipment are more uniform and attractive.
Drawings
FIG. 1 is a schematic diagram of a formal structure of an automated complete set of equipment for tea production according to the present invention;
FIG. 2 is a schematic view of a three-dimensional structure of a tray of an automated complete set of tea production equipment of the present invention;
FIG. 3 is a schematic side view of a conveying and drying assembly of an automated complete set of tea production equipment of the present invention;
FIG. 4 is an enlarged cross-sectional view of a collection assembly of an automated complete set of equipment for tea production according to the present invention;
FIG. 5 is a schematic view of a three-dimensional structure of a water-removing box of the automatic complete equipment for tea production of the present invention;
FIG. 6 is a schematic view of a three-dimensional structure of a connecting pipeline of an automated complete set of equipment for tea production according to the present invention;
fig. 7 is an enlarged schematic structural view of a rolling pressing component of an automatic complete set of tea production equipment of the invention.
In the figure: 1. a base; 2. a twisting assembly; 201. a first motor; 202. a square connecting rod; 203. a tray; 204. a base plate; 205. a first spring; 206. a first guide bar; 207. twisting the bumps; 3. a conveying and drying assembly; 301. a first belt conveyor; 302. a heater; 303. a heat conducting aluminum plate; 304. a transfer seat; 305. a second belt conveyor; 306. a condenser tube; 307. a condenser; 4. a collection assembly; 401. a first collection tank; 402. a scatter prevention plate; 403. a first fan; 404. a second collection tank; 405. a filter plate; 406. a connecting frame; 407. vibrating a motor; 5. a delivery assembly; 501. a first support frame; 502. a third belt conveyor; 503. a second support frame; 504. a material collecting box; 6. a de-enzyming and stirring component; 601. a blanching box; 602. a first multi-section hydraulic cylinder; 603. a closing plate; 604. a T-shaped slide rail; 605. a bearing; 606. a second motor; 607. a chain; 608. a middle shaft; 609. connecting a pipeline; 610. a stirring pipeline; 7. a kneading and pressing member; 701. a flat plate; 702. a third motor; 703. a pressure sensor; 704. a second multi-section hydraulic cylinder; 705. a telescopic rod; 706. a second guide bar; 707. a second spring; 708. pushing the plate; 709. a pressure plate; 710. a rotating shaft; 8. a closure assembly; 801. sealing the cover; 802. a third multi-section hydraulic cylinder; 803. a movable plate; 804. a water-absorbing sponge; 805. a movable shaft; 806. a cylinder; 9. a gas circulation assembly; 901. a gas tank body; 902. a sealing strip; 903. a second fan; 904. a heating resistor; 905. a gas delivery pipe.
Detailed Description
As shown in fig. 1 and 7, the present invention provides a technical solution: an automatic complete set of equipment for tea production comprises a base 1 and a de-enzyming stirring component 6, wherein a rolling component 2 is arranged in the middle of the front end above the base 1, a conveying component 5 is arranged above the rolling component 2, the de-enzyming stirring component 6 is positioned at the left end of the conveying component 5, a rolling pressing component 7 is arranged at the lower end of the de-enzyming stirring component 6, the rolling pressing component 7 comprises a flat plate 701, a third motor 702, a pressure sensor 703, a second multi-section hydraulic cylinder 704, a telescopic rod 705, a second guide rod 706, a second spring 707, a push plate 708, a pressure plate 709 and a rotating shaft 710, the third motor 702 is arranged in the middle above the flat plate 701, the pressure sensor 703 is connected to the left side and the right side above the flat plate 701, the second multi-section hydraulic cylinder 704 is arranged above the pressure sensor 703, the telescopic rod 705 and the second guide rod 706 are sequentially connected to the left side and the right side from the middle of the lower end of the flat plate 701, a second spring 707 is arranged outside the second guide rod 706, the lower end of the second spring 707 is connected with a push plate 708, the lower end of the push plate 708 is provided with a pressure plate 709, and the lower end of the pressure plate 709 is embedded with a rotating shaft 710;
the operation is as follows, the base 1 can support the whole device, the kneading component 2 can knead the tea leaves in the rubbing industry, the conveying component 5 can convey the tea leaves after completing enzyme deactivation to the kneading position, the enzyme deactivation stirring component 6 can stir the tea leaves needing enzyme deactivation, the second multi-section hydraulic cylinder 704 drives the flat plate 701 to descend, so that the pressure plate 709 presses the tea leaves, the pressure sensor 703 can detect the pressure pressed by the second multi-section hydraulic cylinder 704, the excessive damage of the pressing pressure is prevented, the pressure plate 709 can be tightly contacted with the tea leaves by the push plate 708 through the elastic telescopic structure formed between the second spring 707 and the second guide rod 706 and the flat plate 701, the third motor 702 drives the telescopic rod 705 to rotate, so that the pressure plate 709 rotates, the rotating shaft 710 can rotate on the upper surfaces of the tea leaves to knead, and the kneading speed of the device is increased, meanwhile, when the push plate 708 ascends, air in the collecting box 504 is driven to flow in from the lower part, so that tea in the collecting box 504 is stirred easily, the circulating rolling of equipment is facilitated, and the tea processed by the equipment is more uniform and attractive.
As shown in fig. 1 and fig. 3 to fig. 6, a conveying and drying component 3 and a collecting component 4 are sequentially arranged at the right end above the base 1 from front to back, a closing component 8 is arranged at the upper end of the water-removing stirring component 6, and a gas circulation component 9 is connected to the right end of the water-removing stirring component 6;
carry drying assembly 3 and can dry the tealeaves after the completion of twisting, collection subassembly 4 can collect the tealeaves after drying, and closing assembly 8 can seal stirring subassembly 6 that completes, makes gas circulation subassembly 9 retrieve the remaining heat of completing and reuse.
As shown in fig. 1 and 2, the rolling assembly 2 includes a first motor 201, a square connecting rod 202, a tray 203, a bottom plate 204, a first spring 205, a first guide rod 206 and a rolling protrusion 207, wherein the upper end of the first motor 201 is connected with the square connecting rod 202, the outer portion of the square connecting rod 202 is connected with the tray 203, the lower end of the tray 203 is provided with the bottom plate 204, the lower end of the bottom plate 204 is connected with the first spring 205, the first guide rod 206 penetrates through the inner portion of the first spring 205, and the rolling protrusion 207 is arranged inside the tray 203;
As shown in fig. 3, the conveying and drying assembly 3 includes a first belt conveyor 301, a heater 302, a heat-conducting aluminum plate 303, an adapter 304, a second belt conveyor 305, a condenser pipe 306 and a condenser 307, wherein the heater 302 is installed inside the first belt conveyor 301, the heat-conducting aluminum plates 303 are installed on the front side and the rear side of the heater 302, the adapter 304 is connected to the rear end of the first belt conveyor 301, the second belt conveyor 305 is connected to the rear end of the adapter 304, the condenser pipe 306 is installed inside the second belt conveyor 305, and the condenser 307 is installed at the lower end of the condenser pipe 306;
heat through heater 302, then conduct heat through heat conduction aluminum plate 303, thereby make the tealeaves of first band conveyer 301 surface transport be heated and be in a progressive state, it is that the effect of tealeaves stoving is softer, prevent that tealeaves from receiving the high temperature condition that damages suddenly appears, relatively influence the taste, simultaneously can cool off the tealeaves of carrying on the second band conveyer 305 through condensing engine 307 and condenser pipe 306, thereby prevent that residual temperature from lasting the taste of remaining the destruction tealeaves, adapter 304 can be connected first band conveyer 301 and second band conveyer 305.
As shown in fig. 4, the collecting assembly 4 includes a first collecting box 401, a scattering prevention plate 402, a first fan 403, a second collecting box 404, a filter plate 405, a connecting frame 406 and a vibration motor 407, wherein the scattering prevention plate 402 is installed at the upper end of the first collecting box 401, the first fan 403 is installed at the left end of the scattering prevention plate 402, the second collecting box 404 is installed at the right end of the scattering prevention plate 402, the filter plate 405 is installed inside the second collecting box 404, the connecting frame 406 is connected to the lower end of the filter plate 405, and the vibration motor 407 is installed at the lower end of the connecting frame 406;
can blow the tealeaves that drops through first fan 403, thereby blow into the garrulous tea that gravity is little and collect in second collecting box 404, and the big whole tea of gravity that the shape is good can drop and collect in first collecting box 401, thereby be convenient for the staff carries out the classified collection and sells, shock dynamo 407 can vibrate filter 405, thereby filter the garrulous tea, the dregs of tea in the garrulous tea are screened out, anti-scatter plate 402 can prevent that garrulous tea from scattering, lead to garrulous tea can not drop and collect in the second collecting box 404, link 406 can be convenient for shock dynamo 407's installation.
As shown in fig. 1, the conveying assembly 5 includes a first supporting frame 501, a third belt conveyor 502, a second supporting frame 503 and a material collecting box 504, and the lower end of the first supporting frame 501 is connected with the third belt conveyor 502, the left end of the third belt conveyor 502 is connected with the second supporting frame 503, and the lower end of the second supporting frame 503 is connected with the material collecting box 504;
the tea leaves after the fixation are dropped on the third belt conveyor 502 supported by the first support frame 501 and the second support frame 503, so that the tea leaves after the fixation are conveyed into the material collecting box 504 through the third belt conveyor 502 for twisting.
As shown in fig. 1, 5 and 6, the de-enzyming stirring assembly 6 includes a de-enzyming tank 601, a first plurality of sections of hydraulic cylinders 602, a closing plate 603, a T-shaped sliding rail 604 and a bearing 605, the first plurality of sections of hydraulic cylinders 602 are installed at the lower end of the left side of the de-enzyming tank 601, the closing plate 603 is connected to the lower end of the de-enzyming tank 601, the T-shaped sliding rails 604 are installed at the front and rear sides of the closing plate 603, the bearings 605 are embedded in the left and right walls of the de-enzyming tank 601, the de-enzyming stirring assembly 6 further includes a second motor 606, a chain 607, a middle shaft 608, a connecting pipe 609 and a stirring pipe 610, the second motor 606 is installed above the left end of the de-enzyming tank 601, the chain 607 is connected to the left end of the second motor 606, the lower end of the chain 607 is connected to the middle shaft 608, a connecting pipe 609 is connected to the outside of the middle shaft 608, and one end of the connecting pipe 609 far from the middle shaft 608 is connected to the stirring pipe 610;
the second motor 606 drives the middle shaft 608 to rotate through the chain 607, so that the tea leaves in the water-removing tank 601 can be stirred by the stirring pipeline 610, meanwhile, high-pressure hot air generated by the air circulation component 9 can be sprayed out from the connecting pipeline 609 and the stirring pipeline 610, air isolation can be performed on the tea leaves, the tea leaves are prevented from being collided and damaged by the stirring pipeline 610 and the connecting pipeline 609 in the stirring process, the closing plate 603 which forms a sliding structure between the T-shaped sliding rail 604 and the water-removing tank 601 can be pushed to be opened through the first multi-section hydraulic cylinder 602, and the middle shaft 608 can be rotated conveniently by the bearing 605.
As shown in fig. 1, the closing assembly 8 includes a sealing cover 801, a third multi-section hydraulic cylinder 802, a movable plate 803, a water absorbing sponge 804, a movable shaft 805 and a cylinder 806, the third multi-section hydraulic cylinder 802 is installed inside the sealing cover 801, the movable plate 803 is connected to the right end of the third multi-section hydraulic cylinder 802, the water absorbing sponge 804 is arranged at the right end of the movable plate 803, the movable shaft 805 and the cylinder 806 are sequentially connected to the lower end of the sealing cover 801 from left to right, the gas circulation assembly 9 includes a gas box 901, a sealing strip 902, a second fan 903, a heating resistor 904 and a gas pipe 905, the sealing strip 902 is arranged at the left end inside the gas box 901, the second fan 903 is installed in the middle inside the gas box 901, the heating resistor 904 is connected to the right end inside the gas box 901, and the gas pipe 905 is connected to the right end of the gas box 901;
the air is heated by a heating resistor 904, and then the heated high-temperature and high-pressure air is sprayed out from a connecting pipeline 609 and the stirring pipeline 610 by a second fan 903, therefore, the tea is subjected to air isolation and de-enzyming treatment, water vapor generated after de-enzyming enters the sealing cover 801, then the water in the water vapor is absorbed by the water absorbing sponge 804, so that the de-enzyming gas carrying residual heat flows back to the gas box 901 from the gas pipe 905 for further heating and reuse, the movable plate 803 can be pushed by the third multi-section hydraulic cylinder 802, thereby squeezing the water absorption sponge 804, discharging the water absorbed in the water absorption sponge 804 from the pipeline at the right side of the sealing cover 801, therefore, the water absorption sponge 804 can continuously work to absorb water, the sealing strip 902 can play a sealing effect to prevent the end part of the gas box 901 from leaking gas, and the air cylinder 806 can enable the sealing cover 801 to rotate to open through the rotating connection between the sealing cover 801 and the movable shaft 805.
The working principle is as follows: firstly, the air cylinder 806 is opened, the sealing cover 801 can be opened in a rotating mode through the rotating connection between the sealing cover 801 and the movable shaft 805, then picked tea leaves are placed in the water-removing box 601 by workers, the sealing cover 801 is closed, the second motor 606 is opened, the central shaft 608 is driven to rotate through the chain 607, the tea leaves in the water-removing box 601 are stirred through the stirring pipeline 610, meanwhile, air is heated through the heating resistor 904, then, the heated high-temperature and high-pressure air is sprayed out of the connecting pipeline 609 and the stirring pipeline 610 through the second fan 903, the water-removing treatment is carried out while the tea leaves are isolated from the air, water vapor generated after the water-removing treatment enters the sealing cover 801, then, water in the water vapor is adsorbed through the water-absorbing sponge 804, so that the water-removing gas carrying residual temperature flows back to the gas box body from the position 905 to be heated and reused, the movable plate 901 can be pushed through the third multi-section hydraulic cylinder 802, therefore, the water absorbing sponge 804 is squeezed, water absorbed in the water absorbing sponge 804 can be discharged from a pipeline on the right side of the sealing cover 801, so that the water absorbing sponge 804 can continuously work and absorb water, when the equipment is de-enzymed for a certain period of time, the closing plate 603 which passes through the T-shaped sliding rail 604 and forms a sliding structure with the de-enzyming box 601 can be pushed to be opened through the first multi-section hydraulic cylinder 602, so that tea leaves which are de-enzymed fall onto the third belt conveyor 502 supported by the first supporting frame 501 and the second supporting frame 503, the de-enzymed tea leaves are conveyed into the collecting box 504 through the third belt conveyor 502 to be kneaded, the closing plate 603 is closed, the flat plate 701 is driven to descend through the second multi-section hydraulic cylinder 704, so that the pressure plate 709 presses the tea leaves, the pressure sensor 703 can detect the pressure pressed by the second multi-section hydraulic cylinder 704, and prevent the pressing pressure from being excessively large and damaged, the pressure plate 709 can be in close contact with tea leaves by virtue of the elastic telescopic structure formed by the push plate 708 between the second spring 707 and the second guide rod 706 and the flat plate 701, the telescopic rod 705 is driven to rotate by virtue of the third motor 702, so that the pressure plate 709 rotates, the rotating shaft 710 is twisted, the tea leaves on the upper surface are easy to flatten, the first motor 201 is opened to drive the tray 203 to rotate by virtue of the square connecting rod 202, the twisting lug 207 is enabled to carry out kneading work, the twisting lug 207 can be in close contact with the tea leaves by virtue of the elastic telescopic structure formed by the bottom plate 204 between the first spring 205 and the first guide rod 206 and the base 1 so as to facilitate twisting, after a period of twisting, the tea leaves in the material collecting box 504 are scattered by virtue of the back-and-forth lifting of the second multi-section hydraulic cylinder 704 so as to facilitate the twisting work, the twisted tea leaves can fall onto the first belt conveyor 301 to be conveyed, heat conduction aluminum plate 303 is heated through heater 302, thereby make the heat diffusion to first band conveyer 301 on, tealeaves to on the first band conveyer 301 is dried, tealeaves after the stoving can be carried on second band conveyer 305 through adapter 304, then cool off through condenser pipe 306 and condenser 307, tealeaves after the cooling is accomplished can drop and collect in first collecting box 401, can blow scattered garrulous tealeaves through first fan 403 and collect in second collecting box 404 at the in-process that drops, vibrate link 406 and filter 405 through shock dynamo 407, can shake out the tea grounds in the scattered garrulous tealeaves.
Claims (10)
1. An automatic complete equipment for tea production is characterized by comprising a base (1) and a de-enzyming stirring component (6), wherein a rolling component (2) is arranged in the middle of the front end of the upper part of the base (1), a conveying component (5) is arranged above the rolling component (2), the de-enzyming stirring component (6) is positioned at the left end of the conveying component (5), a rolling pressing component (7) is arranged at the lower end of the de-enzyming stirring component (6), the rolling pressing component (7) comprises a flat plate (701), a third motor (702), a pressure sensor (703), a second multi-section hydraulic cylinder (704), a telescopic rod (705), a second guide rod (706), a second spring (707), a push plate (708), a pressure plate (709) and a rotating shaft (710), the third motor (702) is arranged in the middle of the upper part of the flat plate (701), and pressure sensors (703) are connected to the left side and the right side of the upper part of the flat plate (701), and the top of pressure sensor (703) is provided with second multisection pneumatic cylinder (704), the lower extreme of dull and stereotyped (701) has connected gradually telescopic link (705) and second guide arm (706) from centre to the left and right sides, and the outside of second guide arm (706) is provided with second spring (707), the lower extreme of second spring (707) is connected with push pedal (708), and the lower extreme of push pedal (708) is provided with pressure plate (709), the lower extreme of pressure plate (709) is inlayed and is had axis of rotation (710).
2. An automatic complete set of equipment for tea production according to claim 1, characterized in that the upper right end of the base (1) is provided with a conveying and drying component (3) and a collecting component (4) in sequence from front to back, the upper end of the de-enzyming stirring component (6) is provided with a closing component (8), and the right end of the de-enzyming stirring component (6) is connected with a gas circulation component (9).
3. An automatic complete equipment for tea production according to claim 1, wherein the rolling assembly (2) comprises a first motor (201), a square connecting rod (202), a tray (203), a bottom plate (204), a first spring (205), a first guide rod (206) and a rolling lug (207), the upper end of the first motor (201) is connected with the square connecting rod (202), the tray (203) is connected to the outside of the square connecting rod (202), the bottom plate (204) is arranged at the lower end of the tray (203), the first spring (205) is connected to the lower end of the bottom plate (204), the first guide rod (206) penetrates through the inside of the first spring (205), and the rolling lug (207) is arranged inside the tray (203).
4. The automatic complete equipment for tea production according to claim 2, wherein the conveying and drying assembly (3) comprises a first belt conveyor (301), a heater (302), a heat-conducting aluminum plate (303), an adapter (304), a second belt conveyor (305), a condensing pipe (306) and a condensing machine (307), the heater (302) is installed inside the first belt conveyor (301), the heat-conducting aluminum plate (303) is arranged on the front side and the rear side of the heater (302), the adapter (304) is connected to the rear end of the first belt conveyor (301), the second belt conveyor (305) is connected to the rear end of the adapter (304), the condensing pipe (306) is arranged inside the second belt conveyor (305), and the condensing machine (307) is installed at the lower end of the condensing pipe (306).
5. An automated complete set of tea production equipment according to claim 2, characterized in that the collection assembly (4) comprises a first collection box (401), a scattering prevention plate (402), a first fan (403), a second collection box (404), a filter plate (405), a connecting frame (406) and a vibration motor (407), the scattering prevention plate (402) is installed at the upper end of the first collection box (401), the first fan (403) is installed at the left end of the scattering prevention plate (402), the second collection box (404) is arranged at the right end of the scattering prevention plate (402), the filter plate (405) is installed inside the second collection box (404), the connecting frame (406) is connected to the lower end of the filter plate (405), and the vibration motor (407) is installed at the lower end of the connecting frame (406).
6. An automated tea leaf production plant according to claim 1, wherein the conveyor assembly (5) comprises a first support frame (501), a third belt conveyor (502), a second support frame (503) and a material collection box (504), and the lower end of the first support frame (501) is connected with the third belt conveyor (502), the left end of the third belt conveyor (502) is connected with the second support frame (503), and the lower end of the second support frame (503) is connected with the material collection box (504).
7. The automatic tea leaf production complete equipment according to claim 1, wherein the de-enzyming stirring assembly (6) comprises a de-enzyming box (601), a first plurality of sections of hydraulic cylinders (602), a closing plate (603), T-shaped sliding rails (604) and bearings (605), the first plurality of sections of hydraulic cylinders (602) are mounted at the lower end of the left side of the de-enzyming box (601), the closing plate (603) is connected to the lower end of the de-enzyming box (601), the T-shaped sliding rails (604) are arranged on the front side and the rear side of the closing plate (603), and the bearings (605) are inlaid in the left wall and the right wall of the de-enzyming box (601).
8. The automatic complete equipment for tea production according to claim 7, wherein the de-enzyming stirring assembly (6) further comprises a second motor (606), a chain (607), a middle shaft (608), a connecting pipeline (609) and a stirring pipeline (610), the second motor (606) is installed above the left end of the de-enzyming box (601), the chain (607) is connected to the left end of the second motor (606), the middle shaft (608) is connected to the lower end of the chain (607), the connecting pipeline (609) is connected to the outer portion of the middle shaft (608), and the end, far away from the middle shaft (608), of the connecting pipeline (609) is connected to the stirring pipeline (610).
9. An automatic complete set of tea production equipment according to claim 2, wherein the closing assembly (8) comprises a sealing cover (801), a third multi-section hydraulic cylinder (802), a movable plate (803), a water absorption sponge (804), a movable shaft (805) and a cylinder (806), the third multi-section hydraulic cylinder (802) is installed inside the sealing cover (801), the movable plate (803) is connected to the right end of the third multi-section hydraulic cylinder (802), the water absorption sponge (804) is arranged at the right end of the movable plate (803), and the movable shaft (805) and the cylinder (806) are sequentially connected to the lower end of the sealing cover (801) from left to right.
10. An automatic complete set of equipment for tea production according to claim 2, wherein the gas circulation assembly (9) comprises a gas box body (901), a sealing strip (902), a second fan (903), a heating resistor (904) and a gas pipe (905), the sealing strip (902) is arranged at the left end of the inside of the gas box body (901), the second fan (903) is installed in the middle of the inside of the gas box body (901), the heating resistor (904) is connected to the right end of the inside of the gas box body (901), and the gas pipe (905) is connected to the right end of the gas box body (901).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210332744.8A CN114600982A (en) | 2022-03-31 | 2022-03-31 | Automatic complete equipment for tea production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210332744.8A CN114600982A (en) | 2022-03-31 | 2022-03-31 | Automatic complete equipment for tea production |
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| CN114600982A true CN114600982A (en) | 2022-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210332744.8A Pending CN114600982A (en) | 2022-03-31 | 2022-03-31 | Automatic complete equipment for tea production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120939801A (en) * | 2025-10-15 | 2025-11-14 | 四川省农业科学院茶叶研究所 | A water-adding and stirring device for fermenting dark tea. |
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