CN114589510B - Integrated door pocket processing production line - Google Patents
Integrated door pocket processing production line Download PDFInfo
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- CN114589510B CN114589510B CN202111663469.XA CN202111663469A CN114589510B CN 114589510 B CN114589510 B CN 114589510B CN 202111663469 A CN202111663469 A CN 202111663469A CN 114589510 B CN114589510 B CN 114589510B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 59
- 238000003801 milling Methods 0.000 claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims description 52
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 1
- 230000010354 integration Effects 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 12
- 230000009347 mechanical transmission Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000003780 insertion Methods 0.000 description 8
- 230000037431 insertion Effects 0.000 description 8
- 238000005034 decoration Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Auxiliary Devices For Machine Tools (AREA)
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Abstract
The invention provides an integrated door pocket processing production line, which relates to the technical field of door pocket processing and comprises the following steps: the front part of the first conveying table is provided with a placing frame; a second conveying table is arranged at the rear part of the first conveying table, and a taping machine is arranged at the left side of the second conveying table; the left side and the right side of the first transmission table are provided with mounting frames. According to the door pocket, the upper clamping plate and the lower clamping plate can be folded towards the middle along the limiting frame rod, so that the door pocket body can be clamped up and down quickly, and the door pocket body is fixed more stably by using the positioning block; through mechanical transmission with the centre gripping action with cut edge action according to the linkage of order in proper order and combine once only going on together, save the trouble of substep operation, solved the door pocket and needed the multiunit cylinder to carry out the centre gripping from top to bottom and front and back, not only equipment manufacturing cost is higher, the door pocket skew takes place easily simultaneously, influences side cut and end milling course of working, and side cut and end milling processing are gone on step by step in addition, and the production line needs to increase the first transmission platform of multiunit, can occupy the problem in great space.
Description
Technical Field
The invention relates to the technical field of door pocket processing, in particular to an integrated door pocket processing production line.
Background
The door pocket is one of the main contents of home decoration, and is also connected with the closing-in of the interior decoration material, so that the process is more perfect. The door pocket can also repair the defects of unreal sealing of the door and the window frame and ventilation and air leakage in the decoration process. The door pocket that most modern families used, it is supporting when purchasing the finished timber door to install simultaneously, has already decided the individual character of house ornamentation to a certain extent.
However, as for the present traditional integrated door pocket processing production line, the material loading is usually carried out manually, the material loading process is relatively troublesome, and different conveying tables lack guide assemblies, when the edge covering process is carried out, the door pocket can not be conveyed into the edge covering machine quickly, because the door pocket main body is longer, when the door pocket is fixedly cut edge and end milling processing, a plurality of groups of cylinders are required to clamp the door pocket up and down and front and back, the equipment manufacturing cost is higher, when a certain cylinder can not be accurately controlled, the door pocket is easy to deviate, the edge cutting and end milling processing process is influenced, the edge cutting and end milling processing are carried out step by step, a plurality of groups of first conveying tables are required to be added to the production line, the equipment is complex overall, and the production line occupies a larger space.
Disclosure of Invention
In view of this, the invention provides an integrated door pocket processing production line, wherein an upper clamping plate and a lower clamping plate can be folded towards the middle along a limiting frame rod, so that a door pocket body can be clamped up and down quickly, and the door pocket body can be fixed more stably by using a positioning block; the clamping action and the trimming action are linked and combined together in sequence through mechanical transmission at one time, so that the trouble of step-by-step operation is eliminated, and the production efficiency of the equipment is effectively improved.
The invention provides an integrated door pocket processing production line, which specifically comprises: the front part of the first conveying table is provided with a placing frame; a second transmission table is arranged at the rear part of the first transmission table, and a taping machine is arranged on the left side of the second transmission table; mounting frames are arranged on the left side and the right side of the first transmission platform, the two mounting frames are symmetrically distributed, and fixing plates are arranged on the opposite inner sides of the mounting frames; the two fixing plates are provided with clamping plate assemblies, and a door pocket body is arranged between the left clamping plate assembly and the right clamping plate assembly; a first driving mechanism is arranged on the mounting rack; a pushing frame is arranged on the opposite outer side of the mounting frame; a sliding frame is arranged at the top of the mounting frame and is connected with the pushing frame; and a second driving mechanism is arranged at the bottom of the clamping plate assembly, and an end milling mechanism is arranged on the second driving mechanism.
Optionally, the rack top is equipped with the support frame, and the support frame is the rectangular frame structure, and the support frame intermediate position is equipped with the uide bushing frame, and the uide bushing frame leads to the chamber structure for the rectangle, and slidable mounting has the lifting frame in the uide bushing frame, and lifting frame bottom is equipped with the backup pad, and is equipped with two spacing cover framves in the backup pad, and spacing cover frame top is equipped with the cylinder, and slidable mounting has the holding frame on the spacing cover frame, and the holding frame is connected with the telescopic link of cylinder.
Optionally, the holding frame is a U-shaped structure, and the two vertical rods of the holding frame are slidably provided with the insertion rods, one end portions of the two insertion rods are provided with the clamping blocks, the two clamping blocks are symmetrically distributed, the restoring springs are arranged between the clamping blocks and the vertical rods of the holding frame, and the other end of the front insertion rod is provided with the baffle.
Optionally, a transmission oblique roller is arranged on the second transmission platform and is rotatably connected with the second transmission platform through a bearing, a limiting stop lever is arranged at the top of the rear side of the second transmission platform and is fixedly connected with the second transmission platform through an L-shaped frame plate.
Optionally, two fixing frames are arranged at the bottom of the mounting frame and fixedly connected with the first transmission table, two limiting sleeves are arranged on the fixing frames and distributed in an up-and-down parallel mode, a mounting cavity is formed in the fixing frames, and a guide rail is arranged at the top end of the mounting frame.
Optionally, one side of the fixing plate is provided with four limiting frame rods, every two limiting frame rods are in a group and are symmetrically distributed in the front-back direction, and a limiting groove is formed in the inner side of each limiting frame rod.
Optionally, the grip block subassembly includes the punch holder, the lower plate, the rack bar, limit slide and locating piece, punch holder and lower plate are upper and lower parallel mode and distribute, and second actuating mechanism is located the lower plate bottom, the relative inboard of punch holder and lower plate all is equipped with two rack bars, and the rack bar all is equipped with limit slide, the lower plate top is equipped with two locating pieces, and the door pocket body is located between two locating pieces, when punch holder and lower plate are connected state with the fixed plate, the rack bar of punch holder and lower plate is located between the limit hack lever of every group, and the rack bar passes through limit slide and the spacing groove sliding connection of limit hack lever.
Optionally, the first driving mechanism includes a motor a, a driving shaft rod, a first gear, a driven shaft rod, a second gear and a gear lack, the motor a is fixedly connected with the mounting rack through a bolt, the driving shaft rod is arranged on a rotating shaft of the motor a, the driving shaft rod and the driven shaft rod are rotatably connected with the mounting rack and the fixing plate through bearings, the driving shaft rod and the driven shaft rod are located in the mounting cavity, belt pulleys are arranged on the driving shaft rod and the driven shaft rod and are connected through belt transmission, a first gear is arranged at the end of the driving shaft rod, a second gear is arranged at one end of the driven shaft rod, the gear lack is arranged at the other end of the driven shaft rod, and the first gear and the second gear are connected with rack rods of the upper clamping plate and the lower clamping plate in a meshing manner.
Optionally, promote the frame and include link, spacing slide bar, compression spring and rack plate, be equipped with two spacing slide bars on the link, and two spacing slide bars are parallel mode and distribute to two spacing slide bar tip are equipped with the connecting rod, the cover is equipped with compression spring on the spacing slide bar, spacing slide bar slides and runs through spacing sleeve pipe, and compression spring supports between spacing sleeve pipe and link, is equipped with the rack plate on the link, and the rack plate is located spacing slide bar top, and the rack plate is connected with scarce gear engagement.
Optionally, the carriage bottom is equipped with the spout, and the carriage passes through the spout and the guide rail sliding connection of mounting bracket, and carriage one end is equipped with corner cutter mechanism, and corner cutter mechanism's cutting board contacts with the door pocket body, and the carriage other end is connected with the rack board.
Optionally, the second driving mechanism includes a motor b, a lead screw, a guide frame and a guide groove, the motor b is fixedly connected with the lower plate through a bolt, the lead screw is arranged on a rotating shaft of the motor b and is rotatably connected with the lower plate through a bearing seat, the guide frame is arranged on one side of the lead screw and is fixedly connected with the lower plate, the guide frame is provided with the guide groove, and the end milling mechanism is arranged on the lead screw and the guide frame.
Optionally, a milling rod of the end milling mechanism is in contact with the end of the door sleeve body, a sliding seat is arranged on one side of the end milling mechanism, and a threaded sleeve is arranged in the middle of the sliding seat.
Optionally, the sliding seat is slidably connected with the guide groove of the guide frame through a sliding block, and the threaded sleeve is slidably connected with the screw rod in a threaded manner.
Advantageous effects
According to the integrated door pocket processing production line of each embodiment of the invention, compared with the traditional integrated door pocket processing production line, the lifting frame is enabled to slide up and down along the guide sleeve frame by utilizing the rack of the lifting frame and the third gear transmission of the motor c, when the lifting frame slides down to enable the supporting plate to be in contact with the door pocket body, the door pocket body is located between the front clamping block and the rear clamping block of the clamping frame, the door pocket body is clamped by utilizing the elastic action of the restoring spring, the lifting frame is enabled to lift up, the air cylinder is started at the same time to push the clamping frame to slide back along the limiting sleeve frame, when the limiting sleeve frame reaches the position above the first transmission table, the baffle plate of the front side inserted bar is in contact with the limiting sleeve frame, the door pocket body is enabled to be separated from the front clamping block and the rear clamping block and slide down onto the first transmission table, so that the automatic feeding process of the door pocket body is completed, the trouble of manual feeding is omitted, and the operation steps of the equipment are simplified.
In addition, the distribution characteristics of the transmission oblique rollers are utilized, so that the door pocket body slides along the limiting stop rod, the door pocket body is prevented from deviating in the transmission process, manual pushing is not needed, the door pocket can be rapidly conveyed into the covering machine, and the conveying efficiency is greatly improved.
In addition, when the door pocket body arrived grip block subassembly position along first transmission stage, provide power through motor a, utilize belt and band pulley transmission, make driving shaft pole and driven shaft pole drive first gear and second gear revolve, because first gear and second gear all are connected with the rack bar meshing of punch holder and lower plate, punch holder and lower plate can fold to the centre along spacing hack lever, and then carry out quick centre gripping from top to bottom to the door pocket body, and utilize the locating piece to make the door pocket body fixed more steady, a structure is simple, use the simple operation.
In addition, driven axostylus axostyle can drive the gear-lacking rotation, through gear-lacking and rack plate transmission, because the spacing slide bar of propelling movement frame slides and runs through spacing sleeve pipe, makes the propelling movement frame drive the carriage and slides forward along the guide rail to utilize corner cutter mechanism to cut door pocket body corner, through mechanical transmission with the centre gripping action with cut edge the action according to the linkage of precedence order and combine once only going on together, save the trouble of substep operation, effectively promoted the production efficiency of equipment.
In addition, after the clamping plate assembly clamps the door pocket body and finishes the edge cutting action, the motor b provides power to enable the end milling mechanism to slide along the screw rod and the guide frame, and the milling rod of the end milling mechanism is utilized to perform end milling processing on the door pocket body, so that the processing production flow is simplified, the whole equipment is more compact, and the operation is convenient and flexible.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
The drawings in the following description relate to some embodiments of the invention only and are not intended to limit the invention.
In the drawings:
FIG. 1 shows a schematic view of the overall structure of an integrated door pocket processing line according to an embodiment of the present invention;
FIG. 2 shows a schematic view of a holding rack and a clamping rack of an integrated door pocket processing line according to an embodiment of the invention;
FIG. 3 shows a schematic view of a part of the lifting frame and the clamping frame of the integrated door pocket processing production line in an exploded state according to an embodiment of the invention;
FIG. 4 shows a schematic view of a second transfer station and taping machine of an integrated door pocket manufacturing line according to an embodiment of the present invention;
FIG. 5 illustrates a schematic view of the integrated door pocket processing line of FIG. 1 with the holding frame and the second transfer station removed, in accordance with an embodiment of the present invention;
FIG. 6 shows the integrated door pocket manufacturing line of FIG. 5 with the first conveyor station removed, in accordance with an embodiment of the present invention;
FIG. 7 shows a schematic view of the left side component of the integrated door pocket manufacturing line of FIG. 6 in accordance with an embodiment of the present invention;
FIG. 8 illustrates a schematic view of an exploded condition of a holding plate and clamping plate assembly of an integrated door pocket processing line, according to an embodiment of the present invention;
FIG. 9 shows a schematic view of a first drive mechanism, a push frame and a slide frame of an integrated door pocket processing line according to an embodiment of the present invention;
FIG. 10 illustrates a schematic view of the exploded condition of FIG. 9 of the integrated door pocket manufacturing line according to an embodiment of the present invention;
FIG. 11 shows a schematic view of a mounting bracket of an integrated door pocket manufacturing line according to an embodiment of the present invention;
fig. 12 shows a schematic view of the lower clamping plate, the second driving mechanism and the end milling mechanism of the integrated door pocket processing line according to an embodiment of the invention.
List of reference numerals
1. A first transfer table; 101. placing a rack; 1011. a support frame; 1012. a guide sleeve frame; 1013. a lifting frame; 1014. a support plate; 1015. a limiting sleeve frame; 1016. a cylinder; 102. a clamping frame; 1021. a rod is inserted; 1022. a clamping block; 1023. a baffle plate; 103. a second transfer station; 1031. a driving oblique roller; 1032. a limiting stop lever; 1033. an L-shaped frame plate; 2. a mounting frame; 201. a fixed mount; 202. a mounting cavity; 203. a guide rail; 204. a limiting sleeve; 3. a fixing plate; 301. a limiting frame; 302. a limiting groove; 4. a clamping plate assembly; 401. an upper splint; 402. a lower splint; 403. a rack bar; 404. a limiting slide block; 405. positioning blocks; 5. a first drive mechanism; 501. a motor a; 502. an active shaft lever; 503. a first gear; 504. a driven shaft lever; 505. a second gear; 506. a gear is missing; 6. a pushing frame; 601. a connecting frame; 602. a limiting slide bar; 603. a compression spring; 604. a rack plate; 7. a carriage; 701. a chute; 702. a corner cutter mechanism; 8. a second drive mechanism; 801. a motor b; 802. a screw rod; 803. a guide frame; 804. a guide groove; 9. an end milling mechanism; 901. a sliding seat; 902. a threaded sleeve; 10. a door pocket body; 11. and (4) a taping machine.
Detailed Description
In order to make the objects, solutions and advantages of the technical solutions of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments of the present invention. Unless otherwise indicated, terms used herein have the ordinary meaning in the art. Like reference symbols in the various drawings indicate like elements.
Example (b): please refer to fig. 1 to fig. 12:
the invention provides an integrated door pocket processing production line, which comprises: the device comprises a first conveying table 1, wherein a placing frame 101 is arranged at the front part of the first conveying table 1; a second transmission platform 103 is arranged at the rear part of the first transmission platform 1, and a covering machine 11 is arranged on the left side of the second transmission platform 103; the left side and the right side of the first transmission platform 1 are provided with mounting frames 2, and the two mounting frames 2 are distributed in a symmetrical mode; the bottom of the mounting rack 2 is provided with two fixing frames 201, the fixing frames 201 are fixedly connected with the first transmission platform 1, the fixing frames 201 are respectively provided with two limiting sleeves 204, the two limiting sleeves 204 are distributed in a vertical parallel mode, the fixing frames 201 are provided with mounting cavities 202, and the top end of the mounting rack 2 is provided with a guide rail 203; a fixing plate 3 is arranged on the opposite inner side of the mounting frame 2; the two fixing plates 3 are provided with clamping plate assemblies 4, and a door pocket body 10 is arranged between the left and right clamping plate assemblies 4; a first driving mechanism 5 is arranged on the mounting frame 2; the first driving mechanism 5 comprises a motor a501, a driving shaft rod 502, a first gear 503, a driven shaft rod 504, a second gear 505 and a gear 506 lack, the motor a501 is fixedly connected with the mounting frame 2 through bolts, the driving shaft rod 502 is arranged on a rotating shaft of the motor a501, the driving shaft rod 502 and the driven shaft rod 504 are rotatably connected with the mounting frame 2 and the fixing plate 3 through bearings, the driving shaft rod 502 and the driven shaft rod 504 are positioned at the mounting cavity 202, belt pulleys are arranged on the driving shaft rod 502 and the driven shaft rod 504 and are connected through belt transmission, the first gear 503 is arranged at the end part of the driving shaft rod 502, the second gear 505 is arranged at one end of the driven shaft rod 504, and the gear 506 lack is arranged at the other end of the driven shaft rod 504; a pushing frame 6 is arranged on the opposite outer side of the mounting frame 2; the top of the mounting frame 2 is provided with a sliding frame 7, and the sliding frame 7 is connected with the pushing frame 6; the bottom of the clamping plate component 4 is provided with a second driving mechanism 8, and the second driving mechanism 8 is provided with an end milling mechanism 9.
In addition, according to an embodiment of the present invention, as shown in fig. 2 and fig. 3, a support frame 1011 is arranged above the placement frame 101, the support frame 1011 is of a rectangular frame structure, a motor c is arranged on the support frame 1011, a third gear is arranged on a rotating shaft of the motor c, a guide sleeve frame 1012 is arranged in the middle of the support frame 1011, the guide sleeve frame 1012 is of a rectangular through cavity structure, a lifting frame 1013 is slidably mounted in the guide sleeve frame 1012, one end of the lifting frame 1013 is provided with a rack, the rack of the lifting frame 1013 is engaged with the third gear of the motor c, the bottom end of the lifting frame 1013 is provided with a support plate 1014, two limit sleeve frames 1015 are arranged on the support plate 1014, the top end of the limit sleeve frame 1015 is provided with a cylinder 1016, a telescopic rod clamping frame 102 is slidably mounted on the limit sleeve frame 1015, and the clamping frame 102 is connected with the cylinder 1016;
the clamping frame 102 is of a U-shaped structure, insertion rods 1021 are slidably mounted on two vertical rods of the clamping frame 102, clamping blocks 1022 are arranged at one end portions of the two insertion rods 1021, the two clamping blocks 1022 are symmetrically distributed, a restoring spring is arranged between the clamping blocks 1022 and the vertical rods of the clamping frame 102, a baffle 1023 is arranged at the other end of the front insertion rod 1021, the door pocket body 10 is firstly placed on the placing frame 101, a motor c on the supporting frame 1011 is started, the lifting frame 1013 slides up and down along the guide sleeve frame 1012 by using a rack of the lifting frame 1013 and a third gear of the motor c, the supporting plate 1014 is contacted with the door pocket body 10 by sliding down the lifting frame 1013, the door pocket body 10 is positioned between the front clamping block and the rear clamping block 1015 of the clamping frame 102, the lifting frame 1013 is lifted upwards after the door pocket body 10 is clamped by using the elastic action of the restoring spring, meanwhile, the air cylinder 1016 is started, the clamping frame 102 is pushed to slide backwards along the limiting sleeve frame 1023, and when the limiting sleeve frame reaches the upper portion of the first conveying table 1, the baffle 1015 of the front insertion rods 1021 and the door pocket body 1022 are automatically separated from the first conveying table 1023, and the first conveying table 1.
In addition, according to the embodiment of the present invention, as shown in fig. 4, the second transmission table 103 is provided with the oblique transmission roller 1031, the oblique transmission roller 1031 is rotatably connected to the second transmission table 103 through a bearing, the top of the rear side of the second transmission table 103 is provided with the limiting stop bar 1032, and the limiting stop bar 1032 is fixedly connected to the second transmission table 103 through the L-shaped frame 1033, when the door pocket body 10 reaches the second transmission table 103, the door pocket body 10 slides along the limiting stop bar 1032 by using the distribution characteristics of the oblique transmission roller 1031, so as to avoid the deviation thereof in the transmission process, and therefore, the door pocket body does not need to be pushed manually and can be quickly conveyed into the taping machine 11.
In addition, according to the embodiment of the present invention, as shown in fig. 7 and 8, four position-limiting frame rods 301 are disposed on one side of the fixing plate 3, and every two position-limiting frame rods 301 are symmetrically disposed in front and back of each group, and a position-limiting groove 302 is disposed on the opposite inner side of each group of position-limiting frame rods 301;
the clamping plate assembly 4 comprises an upper clamping plate 401, a lower clamping plate 402, rack rods 403, limiting sliders 404 and positioning blocks 405, the upper clamping plate 401 and the lower clamping plate 402 are distributed in an up-down parallel mode, a second driving mechanism 8 is located at the bottom of the lower clamping plate 402, two rack rods 403 are arranged on the inner sides of the upper clamping plate 401 and the lower clamping plate 402, the rack rods 403 are respectively provided with the limiting sliders 404, two positioning blocks 405 are arranged on the top of the lower clamping plate 402, a door pocket body 10 is located between the two positioning blocks 405, when the upper clamping plate 401 and the lower clamping plate 402 are in a connection state with the fixing plate 3, the rack rods 403 of the upper clamping plate 401 and the lower clamping plate 402 are located between each group of limiting frame rods 301, the rack rods 403 are connected with the limiting grooves 302 of the limiting frame rods 301 in a sliding mode through the limiting sliders 404, when the door pocket body 10 reaches the position of the clamping plate assembly 4 along the first transmission table 1, power is provided through a motor a501, belt and pulley transmission are used, the driving force is provided by the driving force of the driving plate 502 and the driven plate 504 to drive the first gear 503 and the driven gear to drive the first gear wheel 505 to drive the first clamping plate to rotate the lower clamping plate 401, the middle clamping plate 401 and the lower clamping block 402, and the middle clamping plate can be more stably engaged with the upper clamping blocks 401 and the lower clamping blocks 401 and the middle clamping blocks 405.
In addition, according to the embodiment of the present invention, as shown in fig. 9 and 10, the pushing frame 6 includes a connecting frame 601, two limiting sliding rods 602, a compression spring 603 and a rack plate 604, two limiting sliding rods 602 are disposed on the connecting frame 601, and the two limiting sliding rods 602 are distributed in parallel, and the ends of the two limiting sliding rods 602 are provided with connecting rods, the limiting sliding rods 602 are sleeved with the compression spring 603, the limiting sliding rods 602 slidably penetrate through the limiting sleeve 204, and the compression spring 603 is supported between the limiting sleeve 204 and the connecting frame 601, the connecting frame 601 is provided with the rack plate 604, and the rack plate 604 is located above the limiting sliding rods 602, and the rack plate 604 is engaged with the gear 506;
the bottom of the sliding frame 7 is provided with a sliding groove 701, the sliding frame 7 is connected with the guide rail 203 of the mounting frame 2 in a sliding mode through the sliding groove 701, one end of the sliding frame 7 is provided with a corner cutter mechanism 702, a cutting board of the corner cutter mechanism 702 is in contact with the door pocket body 10, the other end of the sliding frame 7 is connected with the rack board 604, the driven shaft lever 504 can drive the gear 506 to rotate in the rotating process, the gear 506 and the rack board 604 are in transmission, and the pushing frame 6 drives the sliding frame 7 to slide forwards along the guide rail 203 due to the fact that the limiting sliding rod 602 of the pushing frame 6 slides to penetrate through the limiting sleeve 204, so that the corner cutter mechanism 702 is used for cutting the corner of the door pocket body 10.
In addition, according to the embodiment of the present invention, as shown in fig. 12, the second driving mechanism 8 includes a motor b801, a lead screw 802, a guide frame 803 and a guide groove 804, the motor b801 is fixedly connected with the lower clamp plate 402 through a bolt, the lead screw 802 is arranged on a rotating shaft of the motor b801, the lead screw 802 is rotatably connected with the lower clamp plate 402 through a bearing seat, the guide frame 803 is arranged on one side of the lead screw 802, the guide frame 803 is fixedly connected with the lower clamp plate 402, the guide frame 803 is provided with the guide groove 804, and the end milling mechanism 9 is arranged on the lead screw 802 and the guide frame 803;
a milling rod of the end milling mechanism 9 is contacted with the end part of the door sleeve body 10, a sliding seat 901 is arranged on one side of the end milling mechanism 9, and a threaded sleeve 902 is arranged in the middle of the sliding seat 901;
the sliding seat 901 is connected with the guide groove 804 of the guide frame 803 in a sliding manner through a slider, and the thread bushing 902 is connected with the screw rod 802 in a sliding manner through a thread, when the clamping plate assembly 4 clamps the door bushing body 10 and finishes the edge cutting action, the motor b801 provides power to enable the end milling mechanism 9 to slide along the screw rod 802 and the guide frame 803, and the milling rod of the end milling mechanism 9 is used for end milling processing of the door bushing body 10.
The specific use mode and function of the embodiment are as follows: firstly, placing the door pocket body 10 on the placing frame 101, starting the motor c on the supporting frame 1011, utilizing the rack of the lifting frame 1013 and the third gear transmission of the motor c to make the lifting frame 1013 slide up and down along the guide sleeve frame 1012, when the lifting frame 1013 slides downwards to make the supporting plate 1014 contact with the door pocket body 10, the door pocket body 10 is positioned between the front and rear clamping blocks 1022 of the clamping frame 102, and after clamping the door pocket body 10 by utilizing the elastic action of the restoring spring, making the lifting frame 1013 lift upwards, simultaneously starting the air cylinder 1016 to push the clamping frame 102 to slide backwards along the limiting sleeve frame 1015, when the limiting sleeve frame 1015 reaches the upper part of the first transmission table 1, the baffle 1023 of the front insertion rod 1015 contacts with the limiting sleeve frame 1015, so that the door pocket body 10 is separated from the front and rear clamping blocks 1022 and slides onto the first transmission table 1, thereby completing the automatic feeding process of the door pocket body 10; when the upper clamp plate 401 and the lower clamp plate 402 are connected with the fixing plate 3, the rack bars 403 of the upper clamp plate 401 and the lower clamp plate 402 are located between each group of the limiting frame bars 301, and the rack bars 403 are connected with the limiting grooves 302 of the limiting frame bars 301 through the limiting sliders 404 in a sliding manner, when the door pocket body 10 reaches the position of the clamping plate assembly 4 along the first transmission table 1, the motor a501 provides power, the driving shaft rod 502 and the driven shaft rod 504 drive the first gear 503 and the second gear 505 to rotate by using a belt and a belt wheel for transmission, and as the first gear 503 and the second gear 505 are both meshed and connected with the rack bars 403 of the upper clamp plate 401 and the lower clamp plate 402, the upper clamp plate 401 and the lower clamp plate 402 can be folded towards the middle along the limiting frame bars 301, so as to rapidly clamp the upper and the lower of the door pocket body 10, and the door pocket body 10 is fixed more stably by using the positioning blocks 405; in the rotating process of the driven shaft lever 504, the driven shaft lever 504 can drive the gear-lacking wheel 506 to rotate, and the gear-lacking wheel 506 and the rack plate 604 are used for transmission, and the limit sliding rod 602 of the pushing frame 6 slides and penetrates through the limit sleeve 204, so that the pushing frame 6 drives the sliding frame 7 to slide forwards along the guide rail 203, and the corner of the door pocket body 10 is cut by using the corner cutter mechanism 702; after the clamping plate assembly 4 clamps the door pocket body 10 and finishes the edge cutting action, the motor b801 provides power to enable the end milling mechanism 9 to slide along the screw rod 802 and the guide frame 803, and the milling rod of the end milling mechanism 9 is used for end milling processing of the door pocket body 10; when the door pocket body 10 arrives at the second conveying table 103, the door pocket body 10 slides along the limiting stop bar 1032 by utilizing the distribution characteristic of the transmission inclined rollers 1031, so that the door pocket body is prevented from deviating in the transmission process, manual pushing is not needed, and the door pocket body can be quickly conveyed into the covering machine 11.
Finally, it should be noted that, when describing the positions of the components and the matching relationship therebetween, the present invention is usually illustrated by one/a pair of components, however, it should be understood by those skilled in the art that such positions, matching relationship, etc. are also applicable to other/other pairs of components.
The above description is intended to be illustrative of the present invention and not to limit the scope of the invention, which is defined by the claims appended hereto.
Claims (7)
1. Integration door pocket processing lines, its characterized in that includes: the device comprises a first conveying table (1), wherein a placing frame (101) is arranged at the front part of the first conveying table (1); a second transmission table (103) is arranged at the rear part of the first transmission table (1), and a taping machine (11) is arranged at the left side of the second transmission table (103); the left side and the right side of the first transmission platform (1) are provided with mounting frames (2), the two mounting frames (2) are distributed in a symmetrical mode, and the opposite inner sides of the mounting frames (2) are provided with fixing plates (3); clamping plate assemblies (4) are arranged on the two fixing plates (3), and a door pocket body (10) is arranged between the left clamping plate assembly (4) and the right clamping plate assembly (4); a first driving mechanism (5) is arranged on the mounting rack (2); a pushing frame (6) is arranged on the outer side of the mounting frame (2); the top of the mounting frame (2) is provided with a sliding frame (7), and the sliding frame (7) is connected with the pushing frame (6); a second driving mechanism (8) is arranged at the bottom of the clamping plate component (4), and an end milling mechanism (9) is arranged on the second driving mechanism (8);
the first driving mechanism (5) comprises a motor a (501), a driving shaft rod (502), a first gear (503), a driven shaft rod (504), a second gear (505) and a gear lack (506), the motor a (501) is fixedly connected with the mounting frame (2) through bolts, the driving shaft rod (502) is arranged on a rotating shaft of the motor a (501), the driving shaft rod (502) and the driven shaft rod (504) are rotatably connected with the mounting frame (2) and the fixing plate (3) through bearings, belt wheels are arranged on the driving shaft rod (502) and the driven shaft rod (504) and are in transmission connection through belts, the first gear (503) is arranged at the end part of the driving shaft rod (502), the second gear (505) is arranged at one end of the driven shaft rod (504), and the gear lack (506) is arranged at the other end of the driven shaft rod (504);
the pushing frame (6) comprises a connecting frame (601), two limiting sliding rods (602), compression springs (603) and rack plates (604), wherein the connecting frame (601) is provided with the two limiting sliding rods (602), the two limiting sliding rods (602) are distributed in a parallel mode, the end parts of the two limiting sliding rods (602) are provided with connecting rods, the limiting sliding rods (602) are sleeved with the compression springs (603), the connecting frame (601) is provided with the rack plates (604), the rack plates (604) are positioned above the limiting sliding rods (602), and the rack plates (604) are meshed with the gear-lacking wheels (506);
sliding frame (7) bottom is equipped with spout (701), and sliding frame (7) are through spout (701) and guide rail (203) sliding connection of mounting bracket (2), and sliding frame (7) one end is equipped with corner cutter mechanism (702), and the cutting board of corner cutter mechanism (702) contacts with door pocket body (10), and the sliding frame (7) other end is connected with rack board (604).
2. The integrated door pocket processing production line of claim 1, characterized in that: a support frame (1011) is arranged above the placing frame (101), the support frame (1011) is of a rectangular frame structure, a guide sleeve frame (1012) is arranged in the middle of the support frame (1011), the guide sleeve frame (1012) is of a rectangular through cavity structure, a lifting frame (1013) is arranged in the guide sleeve frame (1012) in a sliding mode, a support plate (1014) is arranged at the bottom end of the lifting frame (1013), two limit sleeve frames (1015) are arranged on the support plate (1014), an air cylinder (1016) is arranged at the top end of each limit sleeve frame (1015), a clamping frame (102) is arranged on each limit sleeve frame (1015) in a sliding mode, and the clamping frame (102) is connected with a telescopic rod of the air cylinder (1016);
the clamping frame (102) is of a U-shaped structure, inserting rods (1021) are arranged on two vertical rods of the clamping frame (102) in a sliding mode, clamping blocks (1022) are arranged at one end parts of the two inserting rods (1021), the two clamping blocks (1022) are distributed in a symmetrical mode, restoring springs are arranged between the clamping blocks (1022) and the vertical rods of the clamping frame (102), and a baffle plate (1023) is arranged at the other end of each inserting rod (1021) located on the front side.
3. The integrated door pocket processing production line of claim 1, characterized in that: the transmission oblique roller (1031) is arranged on the second transmission table (103), the transmission oblique roller (1031) is rotatably connected with the second transmission table (103) through a bearing, the limiting baffle rod (1032) is arranged at the top of the rear side of the second transmission table (103), and the limiting baffle rod (1032) is fixedly connected with the second transmission table (103) through an L-shaped frame plate (1033).
4. The integrated door pocket processing production line of claim 1, characterized in that: mounting bracket (2) bottom is equipped with two mount (201), and mount (201) and first transmission platform (1) fixed connection, all is equipped with two spacing sleeve pipes (204) on mount (201), and two spacing sleeve pipes (204) are parallel mode and distribute from top to bottom, and installation cavity (202) have been seted up to mount (201), and mounting bracket (2) top is equipped with guide rail (203).
5. The integrated door pocket processing production line of claim 1, characterized in that: the fixing plate is characterized in that four limiting frame rods (301) are arranged on one side of the fixing plate (3), every two limiting frame rods (301) are symmetrically distributed in the front and back direction and form a group, and a limiting groove (302) is formed in the inner side of each limiting frame rod (301).
6. The integrated door pocket processing production line of claim 1, characterized in that: the clamping plate component (4) comprises an upper clamping plate (401), a lower clamping plate (402), rack rods (403), a limiting slide block (404) and positioning blocks (405), the upper clamping plate (401) and the lower clamping plate (402) are distributed in an upper-lower parallel mode, a second driving mechanism (8) is positioned at the bottom of the lower clamping plate (402), the upper clamping plate (401) and the lower clamping plate (402) are relatively and internally provided with the two rack rods (403), the rack rods (403) are provided with the limiting slide block (404), the top of the lower clamping plate (402) is provided with the two positioning blocks (405), and a door pocket body (10) is positioned between the two positioning blocks (405).
7. The integrated door pocket processing production line of claim 1, characterized in that: the second driving mechanism (8) comprises a motor b (801), a screw rod (802), a guide frame (803) and a guide groove (804), the motor b (801) is fixedly connected with the lower clamping plate (402) through a bolt, the screw rod (802) is arranged on a rotating shaft of the motor b (801), the screw rod (802) is rotatably connected with the lower clamping plate (402) through a bearing seat, the guide frame (803) is arranged on one side of the screw rod (802), the guide frame (803) is fixedly connected with the lower clamping plate (402), the guide groove (804) is formed in the guide frame (803), and the end milling mechanism (9) is arranged on the screw rod (802) and the guide frame (803);
a milling rod of the end milling mechanism (9) is contacted with the end part of the door sleeve body (10), a sliding seat (901) is arranged on one side of the end milling mechanism (9), and a threaded sleeve (902) is arranged in the middle of the sliding seat (901);
the sliding seat (901) is in sliding connection with a guide groove (804) of the guide frame (803) through a sliding block, and the threaded sleeve (902) is in sliding connection with the screw rod (802) in a threaded mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111663469.XA CN114589510B (en) | 2021-12-31 | 2021-12-31 | Integrated door pocket processing production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111663469.XA CN114589510B (en) | 2021-12-31 | 2021-12-31 | Integrated door pocket processing production line |
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| CN114589510A CN114589510A (en) | 2022-06-07 |
| CN114589510B true CN114589510B (en) | 2022-12-20 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116160369B (en) * | 2023-01-13 | 2026-04-03 | 浙江春旭铝业有限公司 | A production line for sandblasting aluminum alloy parts |
| CN117438909B (en) * | 2023-12-20 | 2024-05-10 | 南通市通州区精华电器有限公司 | A power distribution switch control device with regular wiring harness |
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| CN108480781A (en) * | 2018-03-09 | 2018-09-04 | 陈琪雯 | A kind of quick trimming device of spheroidal graphite cast-iron backing plate |
| CN112091816A (en) * | 2020-09-05 | 2020-12-18 | 张家港市盛港绿色防火建材有限公司 | A plate processing device |
| JP6808146B1 (en) * | 2019-11-18 | 2021-01-06 | 厦門▲てき▼素工芸品有限公司 | Wooden door edge cover device |
| CN113770836A (en) * | 2021-09-07 | 2021-12-10 | 江西赣绿木业有限公司 | A kind of automatic turning and grinding device for the surface of blockboard |
| CN113770902A (en) * | 2021-09-06 | 2021-12-10 | 江西赣绿木业有限公司 | Shaping device of ecological plate |
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2021
- 2021-12-31 CN CN202111663469.XA patent/CN114589510B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480781A (en) * | 2018-03-09 | 2018-09-04 | 陈琪雯 | A kind of quick trimming device of spheroidal graphite cast-iron backing plate |
| JP6808146B1 (en) * | 2019-11-18 | 2021-01-06 | 厦門▲てき▼素工芸品有限公司 | Wooden door edge cover device |
| CN112091816A (en) * | 2020-09-05 | 2020-12-18 | 张家港市盛港绿色防火建材有限公司 | A plate processing device |
| CN113770902A (en) * | 2021-09-06 | 2021-12-10 | 江西赣绿木业有限公司 | Shaping device of ecological plate |
| CN113770836A (en) * | 2021-09-07 | 2021-12-10 | 江西赣绿木业有限公司 | A kind of automatic turning and grinding device for the surface of blockboard |
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| CN114589510A (en) | 2022-06-07 |
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Effective date of registration: 20240625 Address after: No. 22-1 Lianhuashan Avenue, Lianhuashan Industrial Park, Jiangshan Economic Development Zone, Quzhou City, Zhejiang Province, 324100 Patentee after: Zhejiang Ya'er Door Industry Co.,Ltd. Country or region after: China Address before: 9-3 Xinggong North Road, Jiangdong District, Jiangshan Economic Development Zone, Quzhou City, Zhejiang Province 324100 Patentee before: ZHEJIANG PANJIA DOORS Co.,Ltd. Country or region before: China |
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