CN114575896A - Tunnel deformation joint waterproof structure and waterproof method - Google Patents
Tunnel deformation joint waterproof structure and waterproof method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
- E21D11/383—Waterproofing; Heat insulating; Soundproofing; Electric insulating by applying waterproof flexible sheets; Means for fixing the sheets to the tunnel or cavity wall
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本发明涉及隧道工程技术领域,具体而言,涉及一种隧道变形缝防水结构及防水方法。The invention relates to the technical field of tunnel engineering, in particular, to a waterproof structure and a waterproof method for tunnel deformation joints.
背景技术Background technique
隧道渗漏水,是围岩含水和衬砌存在缺陷的综合反映。漏水现象多发生在施工中的“三缝”(施工缝、沉降缝、伸缩缝)、衬砌质量不良处以及发生裂损的薄弱部位。邻近超挖回填不密实的空洞处也易发生渗漏水。尽管防排水是铁路隧道设计、施工中的重点,但衬砌渗漏水问题仍然不同程度地出现在运营铁路隧道中,隧道渗漏水不仅直接影响行车安全,而且还降低隧道通风、照明系统的工作效率,诱发运营设施的锈蚀,影响隧道结构的耐久性,在寒冷地区隧道的渗漏水还会引发挂冰、底鼓等不良病害,严重危及行车安全。隧道渗漏水病害根治十分困难,隧道渗漏水已成为困扰隧道及地下工程界的世界性难题,隧道渗漏水如何彻底整治成为了国内一项工程量巨大而又十分艰巨的任务。The leakage of water in the tunnel is a comprehensive reflection of the water content of the surrounding rock and the defects of the lining. Water leakage mostly occurs in the "three joints" (construction joints, settlement joints, expansion joints), poor lining quality and weak parts where cracks occur during construction. Water leakage is also prone to occur in the cavities adjacent to the super excavation and backfill that are not compacted. Although waterproofing and drainage are the key points in the design and construction of railway tunnels, the problem of water leakage in the lining still occurs in operating railway tunnels to varying degrees. The leakage of water in tunnels not only directly affects the driving safety, but also reduces the work of tunnel ventilation and lighting systems. efficiency, induce corrosion of operating facilities, affect the durability of the tunnel structure, and water leakage in the tunnel in cold regions will also cause adverse diseases such as ice hanging and kick drum, which seriously endangers driving safety. It is very difficult to cure the leakage of tunnel water. The leakage of tunnel water has become a worldwide problem that plagues the tunnel and underground engineering community. How to completely rectify the leakage of tunnel water has become a huge and arduous task in China.
变形缝是明挖隧道防水的薄弱环节,明挖隧道病害调查表明,绝大部分明挖隧道渗漏水都发生变形缝位置,因此,加强变形缝防水是明挖隧道防水的关键。Deformation joints are the weakest link in the waterproofing of cut-and-cover tunnels. The investigation on the diseases of cut-and-cover tunnels shows that most of the leakage of open-cut tunnels occurs at the position of deformation joints. Therefore, strengthening the waterproofing of deformation joints is the key to waterproofing of cut-and-cover tunnels.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种隧道变形缝防水结构及防水方法,用来解决上述问题。为了实现上述目的,本发明采取的技术方案如下:The purpose of the present invention is to provide a waterproof structure and a waterproof method for a tunnel deformation joint to solve the above problems. In order to achieve the above object, the technical scheme adopted by the present invention is as follows:
本申请提供了一种隧道结构,包括隧道结构中的第一混凝土结构和隧道结构中的第二混凝土结构,所述第一混凝土结构和所述第二混凝土结构之间形成变形缝,还包括可拆卸式密封在所述变形缝开口处的止水带,所述止水带的两侧设有用于锚固所述止水带的连接件。The present application provides a tunnel structure, including a first concrete structure in the tunnel structure and a second concrete structure in the tunnel structure, a deformation joint is formed between the first concrete structure and the second concrete structure, and a The water-stop is detachably sealed at the opening of the deformation seam, and the two sides of the water-stop are provided with connecting pieces for anchoring the water-stop.
本发明在迎水面设置可卸式止水带,止水带用化学锚栓固定,并在外围喷涂速凝橡胶防水涂料,有效的进行了封闭处理,在变形缝两侧产生错动的情况下仍能保持良好的防水性能,有效的防止隧道衬砌的渗漏水情况发生,施工简便,工序简洁,能够快速施工,减少劳动量的同时增加了施工效率。In the invention, a detachable water stop is arranged on the upstream surface, the water stop is fixed with chemical anchor bolts, and quick-setting rubber waterproof coating is sprayed on the periphery, so that the sealing treatment is effectively carried out, and in the case of dislocation on both sides of the deformation joint It can still maintain good waterproof performance, effectively prevent the leakage of water in the tunnel lining, the construction is simple, the process is simple, and the construction can be carried out quickly, reducing labor and increasing construction efficiency.
综合上述提供的技术方案,在一些可能的实现方式中,所述变形缝垂直延伸于所述隧道结构侧壁的纵向方向,所述变形缝内填充有用于防水密封的填料,所述填料为密封胶。Combining the technical solutions provided above, in some possible implementations, the deformation seam extends vertically in the longitudinal direction of the sidewall of the tunnel structure, and the deformation seam is filled with a filler for waterproof sealing, and the filler is a seal glue.
一种隧道变形缝防水方法,包括以下步骤:A method for waterproofing a tunnel deformation joint, comprising the following steps:
S1:对所述变形缝注浆填缝:清理所述变形缝两侧,对所述变形缝内进行注浆填缝;S1: grouting and filling the deformation joint: cleaning both sides of the deformation joint, and grouting and filling the deformation joint;
S2:设置止水带:在步骤S1注浆填缝后,在所述变形缝位置处设置止水带;S2: Setting a waterstop: after grouting and filling the joint in step S1, a waterstop is set at the position of the deformation joint;
S3:固定所述止水带:采用第一锚栓和第二锚栓分别对所述止水带的两端进行固定;S3: Fixing the waterstop: using a first anchor bolt and a second anchor bolt to fix both ends of the waterstop respectively;
S4:对所述第一锚栓和第二锚栓进行垫衬:在所述第一锚栓的两侧分别采用所述第三密封件、所述第四密封件和所述第一圆钢进行垫衬;在所述第二锚栓的两侧分别采用所述第一密封件、所述第二密封件和所述第二圆钢进行垫衬;S4: Pad the first anchor bolt and the second anchor bolt: respectively use the third seal, the fourth seal and the first round steel on both sides of the first anchor lining; using the first seal, the second seal and the second round steel respectively on both sides of the second anchor bolt for lining;
S5:喷涂防水材料:对所述变形缝清理范围的混凝土表面进行清理,喷涂防水涂料;S5: Spraying waterproof material: cleaning the concrete surface in the cleaning range of the deformation joint, and spraying waterproof coating;
S6:分层回填土:对混凝土表面进行分层回填土。S6: Layered backfill: Layered backfill is performed on the concrete surface.
本发明的有益效果为:防水可靠:通过在迎水面设置可卸式止水带,止水带用化学锚栓固定,并在外围喷涂速凝橡胶防水涂料,有效的进行了封闭处理,在变形缝两侧产生错动的情况下仍能保持良好的防水性能,有效的防止隧道衬砌的渗漏水情况发生;可卸式止水带采用化学锚栓锚固的方式可以与喷涂的防水涂料连接紧密,防止水的渗漏;施工便捷:本发明采用的明挖隧道明洞衬砌变形缝防水设计,施工简便,工序较为简洁,能够快速施工,减少劳动量的同时增加了施工效率。The beneficial effects of the invention are: waterproof and reliable: by setting a detachable water stop on the upstream surface, the water stop is fixed with chemical anchor bolts, and spraying quick-setting rubber waterproof paint on the periphery, the sealing treatment is effectively carried out, and the deformation In the case of staggered movement on both sides of the joint, it can still maintain good waterproof performance, effectively preventing the leakage of water in the tunnel lining; the detachable water stop can be tightly connected with the sprayed waterproof coating by means of chemical anchor bolts. , to prevent water leakage; convenient construction: the invention adopts the open-cut tunnel open-hole lining deformation joint waterproof design, the construction is simple, the process is relatively simple, the construction can be fast, the labor amount is reduced, and the construction efficiency is increased.
本发明的其他特征和优点将在随后的说明书阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明实施例了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and, in part, will be apparent from the description, or may be learned by practice of embodiments of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description, claims, and drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例提供的整体结构示意图。FIG. 1 is a schematic diagram of an overall structure provided by an embodiment of the present invention.
图中标记:1、第一密封件;2、第二密封件;3、止水带;4、密封胶;5、第一锚栓;6、第一圆钢;7、第一混凝土结构;8、止水带;9、第二混凝土结构;10、第二锚栓;11、第二圆钢;12、第三密封件;13、第四密封件。Markings in the figure: 1, the first seal; 2, the second seal; 3, the water stop; 4, the sealant; 5, the first anchor bolt; 6, the first round steel; 7, the first concrete structure; 8. Waterstop; 9. Second concrete structure; 10. Second anchor bolt; 11. Second round steel; 12. Third sealing member; 13. Fourth sealing member.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations. Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本发明的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Meanwhile, in the description of the present invention, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
现有技术中,变形缝的设置是为了防止隧道变形而引起隧道结构的破坏,明挖隧道的变形主要包括隧底基础软硬不均而导致的不均匀沉降,以及隧道上方回填荷载不均引起的差异沉降。当不均匀沉降sc超过了隧道结构的抗变形能力smax时,则应设置变形缝。In the prior art, the setting of the deformation joints is to prevent the damage of the tunnel structure caused by the deformation of the tunnel. The deformation of the open cut tunnel mainly includes the uneven settlement caused by the uneven soft and hard foundation of the tunnel bottom, and the uneven backfill load above the tunnel. differential settlement. When the uneven settlement sc exceeds the deformation resistance smax of the tunnel structure, deformation joints should be set.
隧道结构纵向的不均匀沉降可根据隧道底部基础的围岩条件以及隧道上部回填荷载,采用数值模拟计算获得。The longitudinal uneven settlement of the tunnel structure can be calculated by numerical simulation according to the surrounding rock conditions of the foundation at the bottom of the tunnel and the backfill load of the upper part of the tunnel.
隧道结构的抗变形能力根据隧道混凝土的抗压和抗拉强度确定,如下图所示,由于目前隧道主要为环向配筋,纵向采用构造配筋,因此,在不考虑纵向钢筋的作用下,隧道结构可按素混凝土考虑。The deformation resistance of the tunnel structure is determined according to the compressive and tensile strength of the tunnel concrete. As shown in the figure below, since the current tunnel is mainly reinforced in the circumferential direction, and structural reinforcement is used in the longitudinal direction, therefore, without considering the effect of longitudinal reinforcement, The tunnel structure can be considered as plain concrete.
实施例1:Example 1:
如图1所示,本实施例提供了一种隧道变形缝防水结构,包括隧道结构中的第一混凝土结构7和隧道结构中的第二混凝土结构9,第一混凝土结构7和第二混凝土结构9之间形成变形缝,还包括可拆卸式密封在变形缝开口处的止水带3,止水带3的两侧设有用于锚固止水带3的连接件。As shown in FIG. 1 , this embodiment provides a waterproof structure for tunnel deformation joints, including a first concrete structure 7 in the tunnel structure and a second concrete structure 9 in the tunnel structure, the first concrete structure 7 and the second concrete structure A deformation seam is formed between 9, and a waterstop 3 detachably sealed at the opening of the deformation seam is also included. The two sides of the waterstop 3 are provided with connecting pieces for anchoring the waterstop 3.
在一些可选的实施方案中,变形缝垂直延伸于隧道结构侧壁的纵向方向,变形缝内填充有用于防水密封的填料,填料为密封胶4。In some optional embodiments, the deformation seam extends vertically in the longitudinal direction of the side wall of the tunnel structure, and the deformation seam is filled with filler for waterproof sealing, and the filler is
在一些可选的实施方案中,连接件包括第一密封件1、第三密封件12、第一锚栓5和第二锚栓10,第一锚栓5穿过第三密封件12将止水带3的一端固定在第三密封件12和第二混凝土结构9之间,第二锚栓10穿过第一密封件1将止水带3的一端固定在第一密封件1和第一混凝土结构7之间。In some optional embodiments, the connecting member includes a first sealing member 1 , a
在一些可选的实施方案中,连接件还包括第四密封件13和第二密封件2,第四密封件13设在第三密封件12和止水带3的一端之间,第二密封件2设在第一密封件1和止水带3另一端之间。In some optional embodiments, the connecting member further includes a fourth sealing member 13 and a
在一些可选的实施方案中,第三密封件12的端部与第二混凝土结构9之间设有第一圆钢6,第一圆钢6的顶部与第四密封件13的顶部齐平;In some optional embodiments, a first
第一密封件1的端部与第一混凝土结构7之间设有第二圆钢11,第二圆钢11的顶部与第二密封件2的顶部齐平。A second
在一些可选的实施方案中,第一锚栓5贯穿混凝土结构利用第三密封件12和第四密封件13压紧止水带3的一端在第二混凝土结构9上,第二锚栓10贯穿混凝土结构利用第一密封件1和第二密封件2压紧止水带3的另一端在第一混凝土结构7上。In some optional embodiments, the
需要说明的是,对素混凝土衬砌构件而言,其控制标准是受弯时受拉侧的拉应力值不超过混凝土抗拉强度,此时混凝土尚未开裂,可以认为中性轴位于截面形心位置,假设受弯变形时截面的变形曲率为κ。根据平截面假定,截面最大拉应变为εt,max=κr2,当最大拉应变达到混凝土极限拉应变时,截面破坏,此时可求得素混凝土截面极限曲率为ft,k、E为混凝土抗拉强度标准值和弹性模量,r2为隧道衬砌外半径,则隧道沉降最大可容许变形为It should be noted that for plain concrete lining members, the control standard is that the tensile stress value of the tensile side does not exceed the tensile strength of the concrete during bending, and the concrete has not yet cracked. It can be considered that the neutral axis is located at the centroid of the section. , assuming that the deformation curvature of the section is κ when subjected to bending deformation. According to the assumption of the plane section, the maximum tensile strain of the section is ε t,max =κr 2 . When the maximum tensile strain reaches the ultimate tensile strain of the concrete, the section will fail. At this time, the ultimate curvature of the plain concrete section can be obtained as f t,k , E are the standard value of concrete tensile strength and elastic modulus, r 2 is the outer radius of tunnel lining, the maximum allowable deformation of tunnel settlement is
所以,为了为了满足高铁列车的运营安全,隧道变形缝允许最大错动量Dmax根据高铁轨道平顺性控制要求As和高铁无碴轨道扣件可调节量Af确定。Therefore, in order to meet the operational safety of high-speed rail trains, the maximum allowable displacement Dmax of the tunnel deformation joint is determined according to the high-speed rail track smoothness control requirements A s and the high-speed rail ballastless track fastener adjustable amount A f .
为了防止变形缝错动引起轨道板脱空和应力集中,轨道板在变形缝处应断开设置,使轨道板、仰拱填充、隧道仰拱混凝土在变形缝处均断开,变形缝的错动通过轨道扣件来调节,如下图,则变形缝最大可允许错动量按下式计算In order to prevent the track slab from emptying and stress concentration caused by the displacement of the deformation joint, the track slab should be disconnected at the deformation joint, so that the track slab, inverted arch filling, and tunnel inverted arch concrete are all disconnected at the deformation joint, and the displacement of the deformation joint The movement is adjusted by the track fasteners, as shown in the figure below, the maximum allowable displacement of the deformation joint is calculated as follows
在一些可选的实施方案中,变形缝的纵向中部设有中埋止水带3,中埋止水带3的两端延伸至变形缝的两侧的隧道侧壁内。In some optional embodiments, a middle buried waterstop 3 is provided in the longitudinal middle of the deformation joint, and both ends of the middle buried waterstop 3 extend into the tunnel side walls on both sides of the deformation joint.
实施例2:Example 2:
一种隧道变形缝防水方法,其特征在于,包括以下步骤:A method for waterproofing a tunnel deformation joint, comprising the following steps:
S1:对变形缝注浆填缝:清理变形缝两侧,对变形缝内进行注浆填缝;S1: Grouting and filling the deformation joints: clean both sides of the deformation joints, and grouting and filling the deformation joints;
S2:设置止水带3:在步骤S1注浆填缝后,在变形缝位置处设置止水带3;S2: Setting the waterstop 3: After grouting and filling the joint in step S1, set the waterstop 3 at the position of the deformation joint;
S3:固定止水带3:采用第一锚栓5和第二锚栓10分别对止水带3的两端进行固定;S3: Fixing the waterstop 3: The
S4:对第一锚栓5和第二锚栓10进行垫衬:在第一锚栓5的两侧分别采用第三密封件12、第四密封件13和第一圆钢6进行垫衬;在第二锚栓10的两侧分别采用第一密封件1、第二密封件2和第二圆钢11进行垫衬;S4: Pad the
S5:喷涂防水材料:对变形缝清理范围的混凝土表面进行清理,喷涂防水涂料;S5: Spraying waterproof material: Clean the concrete surface within the cleaning range of the deformation joint, and spray the waterproof coating;
S6:分层回填土:对混凝土表面进行分层回填土。S6: Layered backfill: Layered backfill is performed on the concrete surface.
需要说明的是,变形缝防水设计时,中埋式止水带和可卸式止水带的变形能力均应大于隧道变形缝允许最大错动量Dmax。It should be noted that in the waterproof design of deformation joints, the deformation capacity of the buried waterstop and the detachable waterstop should be greater than the maximum allowable displacement D max of the tunnel deformation joint.
变形缝采用聚氨酯建筑密封胶充填,上部粘贴可卸式止水带,两侧采用不锈钢板和M14化学锚栓进行固定。施工时,将变形缝两侧的喷涂速凝橡胶沥青防水涂料用电烤灯加热,待其松软后两侧各清理20cm,露出新鲜混凝土面层,凿除松散物,不平处以环氧树脂砂浆磨平,再用打磨机或砂纸打磨平整,确保变形缝两侧混凝土表面平整、干净,干爽。The deformation joint is filled with polyurethane building sealant, the upper part is pasted with a removable water stop, and the two sides are fixed with stainless steel plates and M14 chemical anchor bolts. During construction, the sprayed quick-setting rubber asphalt waterproof coating on both sides of the deformation joint is heated with an electric baking lamp. After it is soft, each side is cleaned by 20cm to expose the fresh concrete surface, and the loose objects are removed. The unevenness is ground with epoxy resin mortar. Flat, then use a sander or sandpaper to smooth it to ensure that the concrete surface on both sides of the deformation joint is flat, clean and dry.
剔除开挖范围内变形缝内中埋止水带外侧的填缝材料,并进行注浆填缝,填缝材料选用单组分聚氨酯建筑密封胶,填缝深度为明洞外边缘至中埋式止水带位置。缝内注浆须密实,找专业施工队伍,安排专人进行观察,防止施工影响行车,聚氨酯填充剂各项性能指标及验收标准均应满足《聚氨酯建筑密封胶》(JC/T 482-2003)中相关规定。Eliminate the caulking material on the outside of the waterstop in the deformation joints within the excavation range, and perform grouting and grouting. The caulking material is a single-component polyurethane building sealant, and the caulking depth is from the outer edge of the open hole to the buried type. Waterstop location. The grouting in the joint must be dense, find a professional construction team, arrange a special person to observe, prevent the construction from affecting the driving, the performance indicators and acceptance standards of the polyurethane filler should meet the requirements of "Polyurethane Building Sealant" (JC/T 482-2003) Regulations.
在变形缝位置处明洞衬砌外侧设置可卸式止水带,可卸式止水带宽度300mm,厚14mm,采用M14化学锚栓进行固定,螺栓间距20cm。A detachable water stop is set on the outside of the lining of the open hole at the position of the deformation joint. The width of the detachable water stop is 300mm and the thickness is 14mm. M14 chemical anchor bolts are used for fixing, and the bolt spacing is 20cm.
对变形缝清理范围的混凝土表面进行清理,抹平磨平,冲洗干净,表面喷涂4mm厚的喷涂速凝橡胶沥青防水涂料(可卸式止水带表面也要喷涂),然后在变形缝两侧各50cm范围内采用M10水泥砂浆进行外包处理(最厚处为15cm,中间设置钢丝网一层,网孔规格2cm,丝径0.9mm,宽度50cm),环氧砂浆外侧未清除喷涂以高压水冲洗干净,并以高压风吹净,于其表面和M10水泥砂浆外包层表面喷涂4mm厚喷涂速凝橡胶沥青防水涂料,新喷防水涂料与既有防水涂料搭接长度不小于30cm。Clean the concrete surface within the cleaning range of the deformation joint, smooth it, rinse it clean, spray the surface with a 4mm thick sprayed quick-setting rubber asphalt waterproof coating (the surface of the detachable waterstop should also be sprayed), and then spray on both sides of the deformation joint. M10 cement mortar is used for outsourcing treatment within each 50cm range (the thickest part is 15cm, a layer of steel mesh is set in the middle, the mesh size is 2cm, the wire diameter is 0.9mm, and the width is 50cm). Clean and blow it with high-pressure wind, spray 4mm thick sprayed quick-setting rubber asphalt waterproof coating on its surface and the surface of M10 cement mortar outer layer, and the lap length of the newly sprayed waterproof coating and the existing waterproof coating is not less than 30cm.
优选地,采用电烤灯加热方式对变形缝进行加热处理。Preferably, the deformation seam is heated by means of electric baking lamp heating.
优选地,在变形缝的两侧各40-55cm范围内采用M10水泥砂浆进行处理,在M10水泥砂浆的外包层表面喷涂3.5-4.5mm厚的防水涂料。Preferably, M10 cement mortar is used for treatment within the range of 40-55cm on both sides of the deformation joint, and a waterproof coating with a thickness of 3.5-4.5mm is sprayed on the surface of the outer layer of the M10 cement mortar.
具体的步骤如下:The specific steps are as follows:
1.变形缝两侧清理。对于变形缝两侧喷涂的速凝橡胶沥青防水涂料,采用电烤灯加热方式进行处理,待涂料松软之后用刮刀在两侧各清理出20cm左右,露出新鲜混凝土面层,凿除面层松散物,不平处用环氧树脂砂浆磨平,再用打磨机或砂纸打磨平整,确保变形缝两侧混凝土表面平整、干净,干爽。1. Clean both sides of the deformation seam. For the quick-setting rubber asphalt waterproof coating sprayed on both sides of the deformation joint, use the heating method of electric baking lamp for treatment. After the coating is soft, use a scraper to clean out about 20 cm on each side of the deformation joint, exposing the fresh concrete surface, and chisel the loose material on the surface. , Smooth the unevenness with epoxy resin mortar, and then smooth it with a grinder or sandpaper to ensure that the concrete surface on both sides of the deformation joint is smooth, clean and dry.
2.变形缝充填的剔除及注浆处理。填缝材料选用密封胶,填缝深度为明洞外边缘至中埋式止水带位置。缝内注浆须密实,找专业施工队伍,安排专人进行观察,防止施工影响行车,聚氨酯填充剂各项性能指标及验收标准均应满足《聚氨酯建筑密封胶》(JC/T 482-2003)中相关规定。2. Removal of deformation joint filling and grouting treatment. The caulking material is made of sealant, and the caulking depth is from the outer edge of the open hole to the position of the buried waterstop. The grouting in the joint must be dense, find a professional construction team, arrange a special person to observe, prevent the construction from affecting the driving, the performance indicators and acceptance standards of the polyurethane filler should meet the requirements of "Polyurethane Building Sealant" (JC/T 482-2003) Regulations.
3.止水带的安装及固定。在变形缝位置处明洞衬砌外侧设置水带,卸式止水带宽度300mm,厚14mm,采用第一锚栓,第二锚栓固定,锚栓间距为20cm,锚栓的两侧分别用第一密封件,第二密封件和第一圆钢进行垫衬,锚栓的两侧分别用第三密封件,第四密封件和第二圆钢进行垫衬。3. Installation and fixation of the water stop. A water belt is set on the outside of the lining of the open hole at the position of the deformation joint. The width of the unloading water stop is 300mm and the thickness is 14mm. The first anchor bolt and the second anchor bolt are used for fixing. The distance between the anchor bolts is 20cm. A seal, the second seal and the first round steel are lined, and the two sides of the anchor bolt are respectively lined with the third seal, the fourth seal and the second round steel.
4.喷涂防水材料。对变形缝清理范围的混凝土表面进行清理,抹平磨平,冲洗干净,表面喷涂4mm厚的喷涂速凝橡胶沥青防水涂料(可卸式止水带表面也要喷涂),然后在变形缝两侧各50cm范围内采用M10水泥砂浆进行外包处理(最厚处为15cm,中间设置钢丝网一层,网孔规格2cm,丝径0.9mm,宽度50cm),环氧砂浆外侧未清除喷涂以高压水冲洗干净,并以高压风吹净,于其表面和M10水泥砂浆外包层表面喷涂4mm厚喷涂速凝橡胶沥青防水涂料,新喷防水涂料与既有防水涂料搭接长度不小于30cm。4. Spray waterproof material. Clean the concrete surface within the cleaning range of the deformation joint, smooth it, rinse it clean, spray the surface with a 4mm thick sprayed quick-setting rubber asphalt waterproof coating (the surface of the detachable waterstop should also be sprayed), and then spray on both sides of the deformation joint. M10 cement mortar is used for outsourcing treatment within each 50cm range (the thickest part is 15cm, a layer of steel mesh is set in the middle, the mesh size is 2cm, the wire diameter is 0.9mm, and the width is 50cm). Clean and blow it with high-pressure wind, spray 4mm thick sprayed quick-setting rubber asphalt waterproof coating on its surface and the surface of M10 cement mortar outer layer, and the lap length of the newly sprayed waterproof coating and the existing waterproof coating is not less than 30cm.
5.变形缝处理完成后分层回填土。5. After the deformation joint treatment is completed, backfill in layers.
综上所述,本发明通过在迎水面设置可卸式止水带,止水带用化学锚栓固定,并在外围喷涂速凝橡胶防水涂料,有效的进行了封闭处理,在变形缝两侧产生错动的情况下仍能保持良好的防水性能,有效的防止隧道衬砌的渗漏水情况发生;采用的明挖隧道明洞衬砌变形缝防水设计,施工简便,工序较为简洁,能够快速施工。To sum up, in the present invention, a detachable water stop belt is arranged on the upstream surface, the water stop belt is fixed with chemical anchor bolts, and quick-setting rubber waterproof coating is sprayed on the periphery, so that the sealing treatment is effectively carried out, and the deformation joint is located on both sides of the deformation joint. In the case of dislocation, it can still maintain good waterproof performance, and effectively prevent the leakage of water in the tunnel lining; the waterproof design of the lining deformation joint of the open-cut tunnel is adopted, and the construction is simple, the process is relatively simple, and the construction can be carried out quickly.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of the invention is usually placed in use, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
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