CN114575343A - Steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment - Google Patents

Steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment Download PDF

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Publication number
CN114575343A
CN114575343A CN202210363361.7A CN202210363361A CN114575343A CN 114575343 A CN114575343 A CN 114575343A CN 202210363361 A CN202210363361 A CN 202210363361A CN 114575343 A CN114575343 A CN 114575343A
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CN
China
Prior art keywords
base
steel pipe
system suitable
positioning frame
guide system
Prior art date
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Pending
Application number
CN202210363361.7A
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Chinese (zh)
Inventor
章文彬
杨康
施可成
谢德宽
郭龙
赵钱
李传友
张攀昆
孙发明
马允栋
李成
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CCCC SHEC Fourth Engineering Co Ltd
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CCCC SHEC Fourth Engineering Co Ltd
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Publication date
Application filed by CCCC SHEC Fourth Engineering Co Ltd filed Critical CCCC SHEC Fourth Engineering Co Ltd
Priority to CN202210363361.7A priority Critical patent/CN114575343A/en
Publication of CN114575343A publication Critical patent/CN114575343A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D13/00Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
    • E02D13/04Guide devices; Guide frames
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D7/00Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

The invention discloses a steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment, which relates to the technical field of building construction and comprises a base, a positioning frame, a limiting mechanism, an electric walking wheel and a control host, wherein when the guide system is shifted and adjusted, large-scale machinery is not required to be matched for hoisting; the guiding system can realize the guiding of various different slope requirements of the steel casing, the adjusting precision reaches the millimeter level, and the construction quality of each procedure is improved; the steel casing is monitored in real time in the lowering process, intelligently adjusted and corrected in time; the construction method has higher safety and reliability, and greatly improves the working efficiency, the construction quality and the like.

Description

Steel pipe inserting and beating guiding system suitable for multi-slope self-walking intelligent adjustment
Technical Field
The invention belongs to the technical field of building construction, and particularly relates to a steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment.
Background
The guide frame is widely applied to the construction process of the cast-in-place pile as a guide device of the steel casing, and is used for controlling the flatness and the verticality of the steel casing after being placed. Traditional leading truck can not adjust according to the diameter change of steel casing on the one hand, has restricted the effect of leading truck, and on the other hand, has the special condition that sinks the angle requirement to some steel casings, often can not satisfy, and is difficult to realize automated operation. Therefore, there is a need for an improvement of the existing guide frame.
Disclosure of Invention
The invention aims to provide a steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment, and aims to overcome the defects caused in the prior art.
A steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment comprises a base, positioning frames, a limiting mechanism, electric walking wheels and a control host, wherein the positioning frames are in a # -shape and are arranged up and down, the two positioning frames are fixedly connected with each other by virtue of a stand column, the limiting mechanism used for guiding a steel protection cylinder when sinking is installed on four sides of each positioning frame, the positioning frame positioned below is connected with the base by virtue of an adjusting bolt, a first jack used for adjusting the levelness of the positioning frame is also installed between the positioning frame positioned below and the base, the electric walking wheels are installed at the lower end of the base and used for realizing the movement of the base, a second jack is also installed at the lower end of the base, the first jack and the second jack are respectively connected to the electric pump, and the control host is connected with the electric pump and used for controlling the oil supply rhythm of the electric pump, the control host is further connected with a limiting mechanism to realize the adjustment of the verticality of the steel casing during sinking.
Preferably, stop gear includes pneumatic cylinder, slide, support and roller, pneumatic cylinder and slide are all installed on the locating rack, and the output of pneumatic cylinder is connected to sliding connection in the support on the slide, the roller rotates to be connected on the support.
Preferably, the upper end and the lower end of the adjusting bolt are respectively connected with the positioning frame and the base, and the adjusting bolt is further in threaded connection with an adjusting nut to realize locking and fixing of the positioning frame and the base.
Preferably, the positioning frame is formed by welding four rectangular tubes, and two adjusting nuts are respectively positioned above and below the lower walls of the rectangular tubes in the positioning frame.
Preferably, the number of the adjusting bolts is at least four.
Preferably, the first jack and the second jack are both separate jacks.
Preferably, the positioning frame positioned above is also provided with a prism capable of rotating by means of a plurality of rotating mechanisms.
Preferably, the rotating mechanism comprises a motor base and a servo motor, the servo motor is mounted on the positioning frame by means of the motor base, and an output end of the servo motor is connected to the prism.
The invention has the advantages that:
1. when the guide system is shifted and adjusted, large-scale mechanical matching hoisting is not needed;
2. the guiding system can realize the guiding of various different slope requirements of the steel casing, the adjusting precision reaches the millimeter level, and the construction quality of each procedure is improved;
3. the steel casing is monitored in real time in the lowering process, intelligently adjusted and corrected in time;
4. the construction method has higher safety and reliability, and greatly improves the working efficiency, the construction quality and the like.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a sectional view taken along a-a in fig. 1.
Fig. 3 is a sectional view taken along the direction B-B in fig. 1.
Fig. 4 is a side view of the present invention.
FIG. 5 is a schematic view of a prism and a position-limiting mechanism according to the present invention.
Fig. 6 is a detail view of a portion of fig. 1 at C.
Wherein: the device comprises a base 1, a positioning frame 2, a column 3, a limiting mechanism 4, a hydraulic cylinder 40, a sliding seat 41, a support 42, a roller shaft 43, an electric travelling wheel 5, a control host 6, an electric pump 7, a first jack 8, a second jack 9, an adjusting bolt 10, an adjusting nut 11, a prism 12, a motor base 13, a servo motor 14 and a steel casing 100.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained by combining the specific embodiments.
As shown in fig. 1 to 6, a steel pipe inserting and beating guiding system suitable for multi-slope self-walking intelligent adjustment comprises a base 1, a positioning frame 2, a limiting mechanism 4, an electric walking wheel 5 and a control host 6, wherein the positioning frame 2 is in a # -shape and is arranged up and down, the two positioning frames 2 are fixedly connected with each other by virtue of a stand column 3, the limiting mechanism 4 used for guiding a steel casing 100 when sinking is installed on each of four sides of each positioning frame 2, the limiting mechanism 4 comprises a hydraulic cylinder 40, a sliding seat 41, a supporting seat 42 and a roller shaft 43, the hydraulic cylinder 40 and the sliding seat 41 are both installed on the positioning frame 2, the output end of the hydraulic cylinder 40 is connected to the supporting seat 42 connected to the sliding seat 41 in a sliding manner, the roller shaft 43 is rotatably connected to the supporting seat 42, the positioning frame 2 located below is connected with the base 1 by virtue of an adjusting bolt 10, and a first jack 8 used for adjusting the levelness of the positioning frame 2 is also installed between the positioning frame 2 and the base 1 located below, electric walking wheel 5 installs in the lower extreme of base 1 and is used for realizing the removal of base 1, and jack two 9 is still installed to the lower extreme of base 1, jack one 8, jack two 9 are connected to electric pump 7 respectively, and control host 6 is connected with electric pump 7 and is used for controlling electric pump 7's fuel feeding rhythm, and control host 6 still is connected with stop gear 4 in order to realize the straightness's that hangs down when steel protects a section of thick bamboo 100 and sinks regulation. The electric walking wheels 5 are also controlled by the control host 6 to walk on the tracks, so that the device can automatically move to a target position.
In this embodiment, the upper and lower both ends of adjusting bolt 10 are connected with locating rack 2, base 1 respectively, and threaded connection has adjusting nut 11 on adjusting bolt 10 in order to realize that locating rack 2 and base 1's lock is dead fixedly, locating rack 2 is formed by four rectangular tubes welding, and adjusting nut 11 has two and is located the upper and lower side of rectangular tube lower wall in locating rack 2 respectively, considers the stability of support, adjusting bolt 10 have four at least.
In this embodiment, the first jack 8 and the second jack 9 are both separate jacks.
In this embodiment, the prism 12 capable of rotating is further mounted on the positioning frame 2 located above by means of a plurality of rotating mechanisms, each rotating mechanism includes a motor base 13 and a servo motor 14, the servo motor 14 is mounted on the positioning frame 2 by means of the motor base 13, and an output end of the servo motor 14 is connected to the prism 12. With a rotatable prism 12, it is possible to facilitate adjustment of the orientation of the prism 12 in dependence of the position of the total station, without having to adjust the position of the total station.
The operation method of the invention is as follows:
s1: firstly, moving to a target position by means of the electric travelling wheel 5, and then jacking up the base by using the second jack 9, so that the electric travelling wheel 5 is separated from the construction platform to complete the positioning of the base;
s2: loosening the adjusting nut 11, starting the first jack 8 to adjust the levelness of the positioning frame 2, and screwing the adjusting nut 11 to lock and fix the base and the positioning frame 2 after the position is adjusted;
s3: the extension length of each hydraulic cylinder 40 is adjusted so that each roller shaft 43 extends to a target position and can be brought into contact with the outer wall of the steel casing 100.
The data about the levelness of the positioning frame 2 and the verticality of the steel casing 100 can be acquired by using the prism 12 arranged on the positioning frame 2 and matching with a total station, and then transmitted to the control host 6, and the control host 6 adjusts the first jack 8, the second jack 9 and the limiting mechanism 4, so that the adjustment of the sinking angle of the steel casing 100 is realized, and the guidance of the steel casing 100 with different slope requirements can be realized.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of or equivalence to the invention are intended to be embraced therein.

Claims (8)

1. The utility model provides a steel pipe is inserted and is beaten bootstrap system suitable for many slopes are from walking intelligent regulation, its characterized in that, including base (1), locating rack (2), stop gear (4), electric traveling wheel (5) and main control system (6), the groined type locating rack (2) have two and set up from top to bottom, with the help of stand (3) fixed connection between two locating racks (2), one is used for steel to protect a section of thick bamboo (100) to guide when sinking stop gear (4) are all installed to four limits of every locating rack (2), locating rack (2) that are located the below are connected with base (1) with the help of adjusting bolt (10), still install between locating rack (2) that are located the below and base (1) and be used for adjusting jack (8) of locating rack (2) levelness, electric traveling wheel (5) are installed in the lower extreme of base (1) and are used for realizing the removal of base (1), jack two (9) are still installed to the lower extreme of base (1), jack one (8), jack two (9) are connected to electric pump (7) respectively, and control host (6) are connected with electric pump (7) and are used for controlling the fuel feeding rhythm of electric pump (7), and control host (6) are still connected with stop gear (4) and are in order to realize the regulation of straightness that hangs down when steel protects a section of thick bamboo (100) and sinks.
2. The steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent regulation is characterized in that the limiting mechanism (4) comprises a hydraulic cylinder (40), a sliding seat (41), a support (42) and a roll shaft (43), the hydraulic cylinder (40) and the sliding seat (41) are both mounted on the positioning frame (2), the output end of the hydraulic cylinder (40) is connected to the support (42) which is connected to the sliding seat (41) in a sliding mode, and the roll shaft (43) is connected to the support (42) in a rotating mode.
3. The steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment according to claim 1, wherein the upper end and the lower end of the adjusting bolt (10) are respectively connected with the positioning frame (2) and the base (1), and the adjusting bolt (10) is further in threaded connection with an adjusting nut (11) to achieve locking and fixing of the positioning frame (2) and the base (1).
4. The steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment according to claim 3, wherein the positioning frame (2) is formed by welding four rectangular pipes, and two adjusting nuts (11) are arranged on the positioning frame (2) and are respectively positioned above and below the lower walls of the rectangular pipes.
5. The steel pipe inserting and beating guide system suitable for the multi-slope self-walking intelligent regulation is characterized in that the number of the adjusting bolts (10) is at least four.
6. The steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment according to claim 1, wherein the first jack (8) and the second jack (9) are both separate jacks.
7. The steel pipe inserting and beating guide system suitable for the multi-slope self-walking intelligent adjustment is characterized in that a prism (12) capable of rotating is further mounted on the positioning frame (2) located above by means of a plurality of rotating mechanisms.
8. The steel pipe inserting and beating guide system suitable for the multi-slope self-walking intelligent regulation is characterized in that the rotating mechanism comprises a motor base (13) and a servo motor (14), the servo motor (14) is mounted on the positioning frame (2) through the motor base (13), and the output end of the servo motor (14) is connected to the prism (12).
CN202210363361.7A 2022-04-07 2022-04-07 Steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment Pending CN114575343A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210363361.7A CN114575343A (en) 2022-04-07 2022-04-07 Steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210363361.7A CN114575343A (en) 2022-04-07 2022-04-07 Steel pipe inserting and beating guide system suitable for multi-slope self-walking intelligent adjustment

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CN114575343A true CN114575343A (en) 2022-06-03

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19836855C1 (en) * 1998-08-14 2000-04-06 Rehart Gmbh Multiple arm retaining claw for cutter rail in excavator vehicle has guide surfaces with replaceable wear strips to engage moving rail
CN204080812U (en) * 2014-07-18 2015-01-07 中铁四局集团第二工程有限公司 A kind of steel pile casting accurate positioning device
CN207092076U (en) * 2017-08-07 2018-03-13 中国建筑西南勘察设计研究院有限公司 A kind of guider of steel pile casting
CN110185452A (en) * 2019-05-15 2019-08-30 中铁工程装备集团隧道设备制造有限公司 Ranging angle adjusts positioning mechanism, positioning control system, method and engineering machinery
CN111706052A (en) * 2020-08-04 2020-09-25 乾日安全科技(北京)有限公司 Synchronous lifting device for building
CN112854220A (en) * 2021-01-15 2021-05-28 中铁大桥局集团有限公司 Method for monitoring inserting and punching verticality state of large-diameter steel casing for bridge pile foundation construction
JP3235951U (en) * 2021-11-17 2022-01-17 ジェコス株式会社 Steel pipe horizontal cutting ruler

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19836855C1 (en) * 1998-08-14 2000-04-06 Rehart Gmbh Multiple arm retaining claw for cutter rail in excavator vehicle has guide surfaces with replaceable wear strips to engage moving rail
CN204080812U (en) * 2014-07-18 2015-01-07 中铁四局集团第二工程有限公司 A kind of steel pile casting accurate positioning device
CN207092076U (en) * 2017-08-07 2018-03-13 中国建筑西南勘察设计研究院有限公司 A kind of guider of steel pile casting
CN110185452A (en) * 2019-05-15 2019-08-30 中铁工程装备集团隧道设备制造有限公司 Ranging angle adjusts positioning mechanism, positioning control system, method and engineering machinery
CN111706052A (en) * 2020-08-04 2020-09-25 乾日安全科技(北京)有限公司 Synchronous lifting device for building
CN112854220A (en) * 2021-01-15 2021-05-28 中铁大桥局集团有限公司 Method for monitoring inserting and punching verticality state of large-diameter steel casing for bridge pile foundation construction
JP3235951U (en) * 2021-11-17 2022-01-17 ジェコス株式会社 Steel pipe horizontal cutting ruler

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