CN114574261A - A self-propelled charcoal machine - Google Patents
A self-propelled charcoal machine Download PDFInfo
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- CN114574261A CN114574261A CN202210360933.6A CN202210360933A CN114574261A CN 114574261 A CN114574261 A CN 114574261A CN 202210360933 A CN202210360933 A CN 202210360933A CN 114574261 A CN114574261 A CN 114574261A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/447—Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Abstract
本发明公开了一种自走式木炭机,包括车体,所述车体自左向右依次安装有机械手、粉碎箱、提升机、制棒机和碳化炉,所述车体的下侧安装有螺旋筒,所述螺旋筒上缠绕有加热丝,所述粉碎箱和提升机的下端均位于车体的下方,所述粉碎箱的下方连接有接料漏斗,所述接料漏斗的出口连接在螺旋筒的进料口。本发明通过车体、机械手、粉碎箱、螺旋筒和制棒机之间的配合,将现有制棒机械技术和碳化进行组合并联为一系,解决废农业产品的深加工,变废为宝,并且所有零件都位于车体上,可以边加工边移动,占地面积小。
The invention discloses a self-propelled charcoal machine, comprising a car body, wherein a manipulator, a crushing box, a hoist, a rod making machine and a carbonization furnace are sequentially installed on the car body from left to right, and the lower side of the car body is installed There is a spiral cylinder, the heating wire is wound on the spiral cylinder, the lower ends of the crushing box and the elevator are both located below the vehicle body, a material receiving funnel is connected below the crushing box, and the outlet of the material receiving funnel is connected At the feed port of the screw barrel. Through the cooperation among the car body, the manipulator, the crushing box, the screw cylinder and the rod making machine, the present invention combines and parallelizes the existing rod making machine technology and carbonization into a series, solves the deep processing of waste agricultural products, and turns waste into treasure. And all parts are located on the car body, which can be moved while processing, and occupies a small area.
Description
技术领域technical field
本发明涉及制棒机技术领域,尤其涉及一种自走式木炭机。The invention relates to the technical field of rod making machines, in particular to a self-propelled charcoal machine.
背景技术Background technique
随着社会经济的不断发展,对木炭的需求日益增加。木炭可用于家庭取暖、烧烤食物、取代煤或重油烧蒸汽锅炉、作为化工原料进行深加工等。因此,木炭广泛使用于冶金、化工、食品等行业。木炭一般采用原木烧制而成,采用这种方法制成的木炭,不但严重浪费了林木资源,且制作成本高,出品的效率很低。木炭机是一种利用农作物剩余物、林木下脚料、锯末、玉米芯、甘蔗渣、稻壳等有机废料作为原料生产木炭的机器,制棒机是根据成型筒的大小可以分为50棒机和70棒机。制棒机是利用木、稻壳、花生壳、植物秸秆等含碳木质物料,在高压高温条件下,制成棒状固体燃料的主要设备。With the continuous development of social economy, the demand for charcoal is increasing day by day. Charcoal can be used for home heating, grilling food, replacing coal or heavy oil for burning steam boilers, and as a chemical raw material for deep processing, etc. Therefore, charcoal is widely used in metallurgy, chemical industry, food and other industries. Charcoal is generally made of logs. The charcoal made by this method not only wastes forest resources seriously, but also has high production cost and low production efficiency. The charcoal machine is a machine that uses crop residues, forest scraps, sawdust, corncob, bagasse, rice husks and other organic wastes as raw materials to produce charcoal. 70 stick machine. Rod making machine is the main equipment that uses wood, rice husk, peanut husk, plant straw and other carbon-containing wood materials to make rod-shaped solid fuel under high pressure and high temperature conditions.
但是现在制棒机都是固定机器,在使用时都是固定在一个位置,需要工作人将需要加工的材料放置到固定的位置,占地面积大,并且各种步骤之后还需要工作人员操作,加工效率低,所以需要进行改进。But now the rod making machines are all fixed machines, and they are all fixed in one position when in use. Workers are required to place the materials to be processed in a fixed position, which occupies a large area and needs to be operated by staff after various steps. The processing efficiency is low, so improvement is required.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种自走式木炭机。The purpose of the present invention is to propose a self-propelled charcoal machine in order to solve the shortcomings existing in the prior art.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种自走式木炭机,包括车体,所述车体自左向右依次安装有机械手、粉碎箱、提升机、制棒机和碳化炉,所述车体的下侧安装有螺旋筒,所述螺旋筒上缠绕有加热丝,所述粉碎箱和提升机的下端均位于车体的下方,所述粉碎箱的下方连接有接料漏斗,所述接料漏斗的出口连接在螺旋筒的进料口,所述螺旋筒的出料口和提升机连接,所述制棒机和碳化炉通过输送带连接。A self-propelled charcoal machine comprises a car body, a manipulator, a crushing box, a hoist, a rod making machine and a carbonization furnace are sequentially installed on the car body from left to right, and a spiral cylinder is installed on the lower side of the car body, A heating wire is wound on the spiral barrel, the lower ends of the crushing box and the elevator are located below the vehicle body, a material receiving funnel is connected below the crushing box, and the outlet of the material receiving funnel is connected to the screw barrel. The feeding port and the discharging port of the spiral cylinder are connected with the elevator, and the rod making machine and the carbonization furnace are connected by a conveyor belt.
将加工的材料固定在车体上,在加工时,不需要工作人员处理,提高加工效率,并且设备位于车体上,占地面积小,可以随时移动,不需要将需要加工的材料全部堆积。The processed material is fixed on the car body. During processing, no staff is required to handle it, which improves the processing efficiency, and the equipment is located on the car body, which occupies a small area and can be moved at any time. It is not necessary to accumulate all the materials that need to be processed.
优选地,所述粉碎箱上设有送料板,所述送料板上端两侧均固定有固定板,两个固定板上均转动连接有两个第一齿轮和两个第二齿轮,其中一个固定板上安装有两个第二电机,一个第一齿轮和一个第二齿轮分别转动套接在两个第二电机的输出轴上,同一个固定板上的两个第一齿轮通过第一链条连接,同一个固定板上的两个第二齿轮通过第二链条连接,两个第一链条和两个第二链条之间均通过多个输送板连接,两个固定板之间形成进料口和出料口,所述进料口的高度高于出料口的高度。Preferably, the crushing box is provided with a feeding plate, fixed plates are fixed on both sides of the upper end of the feeding plate, and two first gears and two second gears are rotatably connected to the two fixed plates, one of which is fixed Two second motors are installed on the board, a first gear and a second gear are respectively rotatably sleeved on the output shafts of the two second motors, and the two first gears on the same fixed plate are connected by a first chain , the two second gears on the same fixed plate are connected by a second chain, the two first chains and the two second chains are connected by a plurality of conveying plates, and a feeding port and a feeding port are formed between the two fixed plates. The discharge port, the height of the feed port is higher than the height of the discharge port.
在输送材料时,出料口方便材料输送,同时由于出料口的高度高于送料口的高区,在输送材料时,对材料进行挤压,控制输送材料的大小。When conveying materials, the discharge port is convenient for material conveying. At the same time, because the height of the discharge port is higher than the high area of the feeding port, when conveying materials, the material is squeezed to control the size of the conveyed material.
优选地,所述粉碎箱上固定有第一电机,所述粉碎箱内转动连接有转动辊,所述转动辊上等间距固定有多个圆盘锯齿,所述转动辊的一端贯穿粉碎箱并延伸至粉碎箱的外侧,所述转动辊的一端和第一电机的输出轴上均连接有皮带轮,两个皮带轮通过皮带连接,所述粉碎箱内安装有过滤筛,所述过滤筛位于转动辊的下方,所述粉碎箱的下端设有出料口,所述接料漏斗位于出料口的下方。Preferably, a first motor is fixed on the pulverizing box, a rotating roller is rotatably connected in the pulverizing box, a plurality of disc saw teeth are fixed on the rotating roller at equal intervals, and one end of the rotating roller penetrates the pulverizing box and is Extending to the outside of the crushing box, one end of the rotating roller and the output shaft of the first motor are connected with a pulley, and the two pulleys are connected by a belt. A filter screen is installed in the crushing box, and the filter screen is located on the rotating roller. The lower end of the crushing box is provided with a discharge port, and the material receiving funnel is located below the discharge port.
保证通过过滤筛的材料符合后期加工的大小,保证后期加工进行。Ensure that the material passing through the sieve meets the size of the post-processing, and ensure that the post-processing is carried out.
优选地,所述螺旋筒内安装有多个输送绞龙。Preferably, a plurality of conveying augers are installed in the helical cylinder.
输送绞龙控制材料输送,使材料最后通过提升机输送到储料箱中。The conveying auger controls the conveying of the material, so that the material is finally conveyed to the storage box through the hoist.
优选地,所述制棒机上方安装有储料箱,所述储料箱和提升机对应设置,所述车体上安装有发电机,且发电机位于炭化炉的一侧。Preferably, a material storage box is installed above the rod making machine, the material storage box and the hoist are arranged correspondingly, and a generator is installed on the car body, and the generator is located on one side of the carbonization furnace.
与现有技术相比,本发明的有益效果是:通过车体、机械手、粉碎箱、螺旋筒和制棒机之间的配合,将现有制棒机械技术和碳化进行组合并联为一系,解决废农业产品的深加工,变废为宝,并且所有零件都位于车体上,可以边加工边移动,占地面积小。Compared with the prior art, the beneficial effect of the present invention is: through the cooperation between the vehicle body, the manipulator, the crushing box, the screw cylinder and the rod making machine, the existing rod making mechanical technology and carbonization are combined and connected in parallel into a series, Solve the deep processing of waste agricultural products, turning waste into treasure, and all parts are located on the car body, which can be moved while processing, and occupies a small area.
附图说明Description of drawings
图1为本发明提出的一种自走式木炭机的结构示意图;Fig. 1 is the structural representation of a kind of self-propelled charcoal machine proposed by the present invention;
图2为本发明提出的一种自走式木炭机螺旋筒的结构示意图;Fig. 2 is the structural representation of a kind of self-propelled charcoal machine screw cylinder proposed by the present invention;
图3为本发明提出的一种自走式木炭机粉碎箱的结构示意图Figure 3 is a schematic structural diagram of a self-propelled charcoal machine pulverizing box proposed by the present invention
图4为本发明提出的一种自走式木炭机送料板的结构示意图;FIG. 4 is a schematic structural diagram of a feeding plate of a self-propelled charcoal machine proposed by the present invention;
图5为本发明提出的一种自走式木炭机转动辊的结构示意图;Fig. 5 is the structural representation of a kind of self-propelled charcoal machine rotating roller proposed by the present invention;
图6为本发明提出的一种自走式木炭机输送板的结构示意图。FIG. 6 is a schematic structural diagram of a conveying plate of a self-propelled charcoal machine proposed by the present invention.
图中:1机械手、2车体、3送料板、4粉碎箱、5提升机、6储料箱、7制棒机、8输送带、9螺旋筒、10碳化炉、11发电机、12圆盘锯齿、13过滤筛、14出料口、15第一链条、16第一齿轮、17第一电机、18第二链条、19第二齿轮、20固定板、21输送板、22第二电机、23转动辊、24皮带轮、25皮带、26加热丝。In the picture: 1 manipulator, 2 car body, 3 feeding plate, 4 crushing box, 5 elevator, 6 storage box, 7 rod making machine, 8 conveyor belt, 9 screw cylinder, 10 carbonization furnace, 11 generator, 12 circle Disc saw tooth, 13 filter screen, 14 outlet, 15 first chain, 16 first gear, 17 first motor, 18 second chain, 19 second gear, 20 fixing plate, 21 conveying plate, 22 second motor, 23 rotating rollers, 24 pulleys, 25 belts, 26 heating wires.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments.
参照图1-6,一种自走式木炭机,包括车体2,车体2自左向右依次安装有机械手1、粉碎箱4、提升机5、制棒机7和碳化炉10,车体2的下侧安装有螺旋筒9,螺旋筒9上缠绕有加热丝26,粉碎箱4和提升机5的下端均位于车体2的下方,车体2可以带动整个设备的移动,可以根据材料的位置进行更换,减少零件使用时的占地面积,提高生产时的效率,制棒机7上方安装有储料箱6,储料箱6位于制棒机7的上方,提升机5输送的料可以直接落到储料箱6中,储料箱6中的料直接输送到制棒机7中,当储料箱6中的料过多时可以进行储存,实现边储存边加料的过程,储料箱6和提升机5对应设置,粉碎箱4的下方连接有接料漏斗,粉碎箱4将材料切割完后,通过连接漏斗输送到螺旋筒9中,接料漏斗的出口连接在螺旋筒9的进料口,螺旋筒9的出料口和提升机5连接,螺旋筒9内安装有多个输送绞龙,通过输送绞龙,控制螺旋筒9内部的材料移动,并且在移动时,加热丝26进行加热,控制螺旋筒9中材料的干湿度,保证从螺旋筒9中输送完后的材料干湿度符合制棒机的要求,螺旋筒9上缠绕有加热丝26,制棒机7和碳化炉10通过输送带8连接。Referring to Figures 1-6, a self-propelled charcoal machine includes a
参照图3-6,粉碎箱4上设有送料板3,送料板3上端两侧均固定有固定板20,两个固定板20上均转动连接有两个第一齿轮16和两个第二齿轮19,其中一个固定板20上安装有两个第二电机22,一个第一齿轮16和一个第二齿轮19分别转动套接在两个第二电机22的输出轴上,同一个固定板20上的两个第一齿轮16通过第一链条15连接,第一齿轮16转动时会控制第一链条15转动,从而控制对应的输送板21一起移动,同一个固定板20上的两个第二齿轮19通过第二链条18连接,两个第一链条15和两个第二链条18之间均通过多个输送板21连接,两个固定板20之间形成进料口和出料口,进料口的高度高于出料口的高度,两个第一链条15控制的输送板21为倾斜设置,当输送材料时,位于固定板20上方的输送板21对材料进行挤压,使材料输送到粉碎箱4的内部。3-6 , the crushing
参照图3,粉碎箱4上固定有第一电机17,粉碎箱4内转动连接有转动辊23,转动辊23上等间距固定有多个圆盘锯齿12,转动辊23的一端贯穿粉碎箱4并延伸至粉碎箱4的外侧,转动辊23的一端和第一电机17的输出轴上均连接有皮带轮24,第一电机17通过皮带轮24和皮带25控制转动辊23的转动,转动辊23对带动多个圆盘锯齿12转动,圆盘锯齿12对材料进行切割粉碎,并且圆盘锯齿12间隔距离较小,粉碎彻底,两个皮带轮24通过皮带25连接,粉碎箱4内安装有过滤筛13,过滤筛13位于转动辊23的下方,粉碎箱4的下端设有出料口14,接料漏斗位于出料口14的下方,粉碎完的材料通过过滤筛13落到出料口14上,并且圆盘锯齿12位于位于过滤筛13的上方,保证通过过滤筛13的材料符合后期加工需求。3 , a
本发明中,在加工时,机械手1抓取材料,将材料放置到粉碎箱4上的送料板3上,同时两个第二电机22控制对应的第一齿轮16和第二齿轮19转动,并且两个第二电机22转动方向相反,这样第一链条15和第二链条18控制的输送板21转动方向不同,对输送的物料进行挤压,并且由于第一链条15和第二链条18控制输送板21之间形成进料口和出料口高度不同,在输送时进行挤压,输送到粉碎箱4的内部后,第一电机17通过两个皮带轮和皮带25带动转动辊23转动,转动辊23上设置的多个圆盘锯齿12对材料进行切割,并且由于多个圆盘锯齿12之间距离为较短,保证对材料粉碎彻底,粉碎完后的材料通过过滤筛13和出料口14输送到接料漏斗内,之后再输送到螺旋筒9中,由于螺旋筒9上设置加热丝26,材料在输送时,控制材料中的干湿度,材料通过螺旋筒9后输送到提升机5中,提升机5控制材料输送到储料箱6中,材料通过储料箱6再输送到制棒机7中,制棒机7进行加工后,通过输送带8输送到碳化炉10中,碳化炉10对材料进行加工,化炉安装温度自控系统,从而生产合格的木炭。In the present invention, during processing, the manipulator 1 grabs the material and places the material on the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
Claims (5)
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| CN202210360933.6A CN114574261A (en) | 2022-04-07 | 2022-04-07 | A self-propelled charcoal machine |
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| CN114574261A true CN114574261A (en) | 2022-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210360933.6A Pending CN114574261A (en) | 2022-04-07 | 2022-04-07 | A self-propelled charcoal machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115287084A (en) * | 2022-07-10 | 2022-11-04 | 安徽科技学院 | A new type of biochar continuous environmental protection production equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106675602A (en) * | 2016-12-30 | 2017-05-17 | 湖北蒲禾生物科技有限公司 | Charcoal production system and charcoal production method |
| CN207347534U (en) * | 2017-10-17 | 2018-05-11 | 泉州耐博进出口贸易有限公司 | A kind of environment protection charcoal machine |
| CN217438107U (en) * | 2022-04-07 | 2022-09-16 | 新疆金恒机械设备有限公司 | Self-propelled charcoal machine |
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2022
- 2022-04-07 CN CN202210360933.6A patent/CN114574261A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106675602A (en) * | 2016-12-30 | 2017-05-17 | 湖北蒲禾生物科技有限公司 | Charcoal production system and charcoal production method |
| CN207347534U (en) * | 2017-10-17 | 2018-05-11 | 泉州耐博进出口贸易有限公司 | A kind of environment protection charcoal machine |
| CN217438107U (en) * | 2022-04-07 | 2022-09-16 | 新疆金恒机械设备有限公司 | Self-propelled charcoal machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115287084A (en) * | 2022-07-10 | 2022-11-04 | 安徽科技学院 | A new type of biochar continuous environmental protection production equipment |
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