CN114571702B - Plastic masterbatch processing and preparing system - Google Patents
Plastic masterbatch processing and preparing system Download PDFInfo
- Publication number
- CN114571702B CN114571702B CN202210264336.3A CN202210264336A CN114571702B CN 114571702 B CN114571702 B CN 114571702B CN 202210264336 A CN202210264336 A CN 202210264336A CN 114571702 B CN114571702 B CN 114571702B
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- air outlet
- air
- wire
- ring
- fixedly connected
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- 239000004594 Masterbatch (MB) Substances 0.000 title claims abstract description 30
- 239000004033 plastic Substances 0.000 title claims abstract description 27
- 229920003023 plastic Polymers 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 229920000742 Cotton Polymers 0.000 claims description 21
- 238000005192 partition Methods 0.000 claims description 19
- 238000007605 air drying Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000000110 cooling liquid Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 10
- 238000001816 cooling Methods 0.000 description 9
- 238000007791 dehumidification Methods 0.000 description 8
- 230000001360 synchronised effect Effects 0.000 description 5
- 230000002745 absorbent Effects 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004595 color masterbatch Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0092—Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/275—Recovery or reuse of energy or materials
- B29C48/276—Recovery or reuse of energy or materials of energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention belongs to the technical field of plastic master batch processing equipment, in particular to a plastic master batch processing and preparing system which comprises a body, a wire material, a motor, a worm wheel, a roll shaft and a dehumidifying mechanism, wherein the wire material is arranged on the body; the wire enters the body and then is contacted with the cooling liquid, so that the wire is solidified after being cooled, the motor drives the roll shaft in the body to synchronously rotate through the belt in the rotating process, the wire in the body can be effectively prevented from being contacted with the same position of the roll shaft for a long time, when the wire in the body moves towards the front end of the body after being cooled, the moisture adhered to the surface of the wire is removed by the dehumidifying mechanism.
Description
Technical Field
The invention belongs to the technical field of plastic master batch processing equipment, and particularly relates to a plastic master batch processing and preparing system.
Background
The plastic master batch is a concentrated body prepared by carrying plastic auxiliary agents in resin in an ultra-large amount; when the plastic product is manufactured, the plastic auxiliary agent is not needed to be added, and only the master batch with the super-large amount is needed to be added proportionally. Therefore, the plastic master batch is a novel special material for processing high polymer materials. There are various kinds, such as a filling masterbatch, a color masterbatch, a flame retardant masterbatch, an antistatic masterbatch, a wear-resistant masterbatch, a multifunctional masterbatch, and the like.
The plastic master batch is required to be cooled and solidified by using cooling equipment in the production process, common cooling equipment is provided with a circulating water tank for cooling and a fan for cooling, particularly, after the wire is cooled by using the circulating water tank, residual moisture adhered to the surface of the wire is required to be removed, a plurality of fans are usually arranged below the wire and above the wire respectively to blow each other so as to achieve the purpose of removing the residual moisture on the surface of the wire.
In view of this, there is a need for a plastic masterbatch processing and preparation system that addresses the above-described issues.
Disclosure of Invention
In order to make up the defects of the prior art and solve the problem that energy generated by a fan cannot be fully utilized in the process of removing surface moisture of a wire material, so that energy is wasted, the invention provides a plastic master batch processing and preparing system.
The technical scheme adopted for solving the technical problems is as follows: the plastic master batch processing and preparing system comprises a body of a cooling water tank, wherein the body comprises a roll shaft and a belt, uniform wire materials are placed in the body, the roll shafts which are uniformly arranged are rotationally connected in the body, and two adjacent roll shafts are rotationally connected through the belt;
the body further includes: the worm is rotationally connected to the inside of the body, a motor is fixedly arranged at the end part of the worm, and the worm is rotationally connected with the roll shaft through the belt;
the dehumidifying mechanism is arranged at the front end of the body and is used for removing moisture adhered to the outer surface of the wire material.
Preferably, the dehumidifying mechanism includes: the conical ring is uniformly arranged above the worm, the surface of the inner wall of the conical ring is fixedly connected with a sponge layer, and the sponge layer is used for drawing water drops adhered to the surface of the wire material;
the worm wheel is sleeved and fixedly connected to the outer surface of the conical ring, and is meshed with the worm;
the air-drying piece is rotationally connected to the front end of the conical ring and used for drying the moisture remained on the outer surface of the wire material.
Preferably, the sponge layer is made of wear-resistant sponge.
Preferably, the inner wall of the conical ring is fixedly connected with uniformly arranged water-absorbing cotton threads.
Preferably, the air-drying piece includes: the air heater is positioned at the front end of the body, the surface of the air heater is fixedly connected with a wind shielding cover, and the wind shielding cover is in a conical design;
the air outlet ring is conical and is correspondingly matched with the conical ring, and the rear end of the air outlet ring is rotationally connected with the front end of the conical ring;
the cavity is formed in the air outlet ring, a first air outlet is formed in the air outlet ring, and the first air outlet is communicated with the space in the cavity;
the air outlet box is fixedly connected to the side wall of the front end of the body, an air inlet pipe is fixedly connected between the air outlet box and the air shielding cover in a sealing mode, and the air outlet box is communicated with the cavity through the air outlet pipe.
Preferably, a wiping layer is fixedly connected inside the air outlet ring.
Preferably, the wiping layer is made of water-absorbing and easy-drying polyester fabric.
Preferably, the first air outlet is fixedly connected with an annular plate, and the annular plate is used for assisting hot air flowing out along the first air outlet to align the wiping layer with the surface of the wire material.
Preferably, a second air outlet is formed in the air outlet ring, the second air outlet is communicated with the space in the cavity, a partition plate is fixedly connected in the cavity in a sealing mode, and the partition plate is located between the first air outlet and the second air outlet.
The beneficial effects of the invention are as follows:
1. the plastic master batch processing and preparing system is characterized in that a body, a wire material, a motor, a worm wheel, a roll shaft and a dehumidifying mechanism are arranged; the wire material gets into inside back and the cooling liquid contact of body for solidification after the wire material cooling, the motor passes through the belt at pivoted in-process and drives this internal roller synchronous rotation, thereby can effectively avoid the inside wire material of body to contact with the same position of roller for a long time, reduce the frictional force between wire material and the roller in step, when the wire material cooling that is located inside the body finishes the back and removes to the body front end, use dehumidification mechanism to get rid of the moisture of adhesion on the wire material surface, improve the effect that wire material surface moisture was got rid of, simultaneously, can also effectively reduce dehumidification mechanism through using dehumidification mechanism energy loss waste in the removal wire material surface moisture in-process, and then reach energy-conserving effect.
2. According to the plastic master batch processing and preparing system, the air heater, the air shielding cover, the conical ring and the air outlet ring are arranged, the air outlet box, the air inlet pipe, the air outlet pipe, the cavity and the first air outlet are arranged; when the air heater is started by a worker, hot air generated by the air heater enters the inner space of the air outlet box along the air shielding cover and the air inlet pipe, through the design of the air shielding cover, the hot air generated by the air heater can be effectively prevented from flowing out to the outer space of the air shielding cover, and the air outlet box is communicated with the cavity through the air outlet pipe, so that the hot air entering the air outlet box flows into the inner space of the cavity along the air outlet pipe, the hot air in the cavity flows out along the first air outlet, and when the wire flows out to the inner part of the air outlet ring along the conical ring, the hot air flowing out along the first air outlet blows on the surface of the wire, so that the moisture remained on the surface of the wire can be effectively removed, the wire is prevented from being influenced by the moisture, and the subsequent processing of the wire is avoided, and meanwhile, the hot air generated by the air heater can be fully utilized through the matching design of the air shielding cover, the air inlet pipe, the air outlet pipe and the cavity, and the use waste of the hot air energy is reduced.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a partial cross-sectional view of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
in the figure: the device comprises a body 1, a motor 11, a worm 12, a roll shaft 13, a belt 14, a wire 15, a conical ring 2, a worm wheel 21, a sponge layer 22, a water absorbing cotton thread 23, an air outlet ring 3, a cavity 31, a first air outlet 32, an annular plate 33, a partition 34, a second air outlet 35, a wiping layer 36, a hot air blower 4, an air inlet pipe 41, an air outlet box 42 and an air outlet pipe 43.
Detailed Description
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 3, the plastic master batch processing and preparing system comprises a body 1 of a cooling water tank, wherein the body 1 comprises a roll shaft 13 and a belt 14, uniform wire materials 15 are placed in the body 1, the roll shafts 13 which are uniformly arranged are rotationally connected in the body 1, and two adjacent roll shafts 13 are rotationally connected through the belt 14;
the body 1 further comprises: the worm 12 is rotationally connected to the inside of the body 1, a motor 11 is fixedly arranged at the end part of the worm 12, and the worm 12 is rotationally connected with the roll shaft 13 through the belt 14;
a dehumidifying mechanism mounted at the front end of the body 1 for removing moisture adhered to the outer surface of the strand 15;
during operation, as shown in fig. 1, because the cooling liquid is filled in the body 1, through rotating the roller 13 that is connected with evenly setting in the body 1, the liquid level height of the cooling liquid is greater than the bottom of roller 13, be less than the height at roller 13 top, wire 15 gets into the inside back of body 1 and contacts with the cooling liquid, make wire 15 cooling back solidification, rotate through belt 14 between worm 12 and the roller 13 and be connected, realize synchronous transmission, after the starter motor 11, motor 11 is in the synchronous rotation of drive worm 12 of pivoted in-process, worm 12 is in the synchronous rotation of roller 13 in the pivoted in-process drive body 1 through belt 14, thereby can effectively avoid wire 15 inside of body 1 to contact with the same position of roller 13 for a long time, reduce the frictional force between wire 15 and the roller 13 in step, when wire 15 cooling that is located the body 1 inside is finished back to body 1 front end when removing, through installing dehumidification mechanism at the front end of body 1, use dehumidification mechanism to get rid of moisture on wire 15 surface adhesion, improve wire 15 surface moisture removal's effect, simultaneously, can also reach the energy-conserving effect in the energy-conserving process in the removal of wire 15 through use dehumidification mechanism.
As an embodiment of the present invention, the dehumidifying mechanism includes: the conical ring 2 is uniformly and rotatably arranged on the side wall of the body 1 and positioned above the worm 12, a sponge layer 22 is fixedly connected to the surface of the inner wall of the conical ring 2, and the sponge layer 22 is used for drawing water drops adhered to the surface of the wire 15;
a worm wheel 21, wherein the worm wheel 21 is sleeved and fixedly connected to the outer surface of the conical ring 2, and the worm wheel 21 is meshed with the worm 12;
the air drying piece is rotationally connected to the front end of the conical ring 2 and is used for drying moisture remained on the outer surface of the wire 15;
during operation, as shown in fig. 1 and 2, because the conical ring 2 that evenly sets up is installed to the top of worm 12, the inside line 15 after cooling of body 1 is passed along the middle part of conical ring 2, the surface fixedly connected with worm wheel 21 of conical ring 2, worm wheel 21 meshes with worm 12 and designs, the inner wall surface fixedly connected with sponge layer 22 of conical ring 2, through rotating at the front end of conical ring 2 and being connected with the air-drying piece, when line 15 passes along the middle part of conical ring 2, line 15 contacts with the sponge layer 22 of conical ring 2 inner wall, sponge layer 22 and line 15 contact's in-process, the water droplet of adhesion on line 15 surface can effectively be drawn, avoid the great drop of water adhesion to flow to conical ring 2 outside at line 15 surface, avoid influencing the effect of line 15 surface moisture removal because of drop of water volume is great, simultaneously, because worm wheel 21 meshes with worm 12, worm 12 is in the process of rotating and drives the rotation of worm wheel 21 in step and rotates the sponge layer 22 in step, make line 2 and sponge layer 22 and the synchronous rotation of the sponge layer 22, make the line 15 and the line 15 surface moisture of the continuous line 15 is contacted with the sponge layer 22, then the water droplet of sufficient surface moisture of line 15 is removed to the surface of line 15 is fully to the surface of line 15 is not influenced in the air-drying process.
As an embodiment of the present invention, the sponge layer 22 is made of wear-resistant sponge;
in operation, as shown in fig. 3, the sponge layer 22 is easily damaged due to the long-time contact friction with the wire 15, and the service life of the sponge layer 22 is affected, and the sponge layer 22 is made of wear-resistant sponge (such as polyurethane sponge), so that the friction resistance of the sponge layer 22 can be effectively improved, and the service life of the sponge layer 22 is prolonged.
As an embodiment of the present invention, the inner wall of the conical ring 2 is fixedly connected with uniformly arranged absorbent cotton threads 23;
during operation, as shown in fig. 2 and 3, through the uniformly arranged absorbent cotton thread 23 fixedly connected with the inner wall of the conical ring 2, when the thread 15 enters the middle part of the conical ring 2 along the gap of the absorbent cotton thread 23 and passes through, the absorbent cotton thread 23 on the inner wall of the conical ring 2 is firstly contacted with the surface of the thread 15, and the absorbent cotton thread 23 is contacted with the surface of the thread 15 by utilizing the absorbent characteristic of the absorbent cotton thread 23, the absorbent cotton thread 23 can absorb water drops adhered to the surface of the thread 15 into the absorbent cotton thread 23 to realize the primary removal of the water drops on the surface of the thread 15, and simultaneously, the conical ring 2 synchronously drives the absorbent cotton thread 23 to rotate in the rotating process, so that the absorbent cotton thread 23 can sweep the water drops adhered to the surface of the thread 15 in the rotating process, and the absorbent characteristic of the absorbent cotton thread 23 is combined, thereby further improving the surface water drop removal effect of the thread 15, and facilitating the subsequent removal of the water drops on the surface of the thread 15 by using an air-drying piece.
As an embodiment of the present invention, the air-drying member includes: the air heater 4 is positioned at the front end of the body 1, the surface of the air heater 4 is fixedly connected with a shielding fan cover, and the shielding fan cover is in a conical design;
the air outlet ring 3 is conical and is correspondingly matched with the conical ring 2, and the rear end of the air outlet ring 3 is rotationally connected with the front end of the conical ring 2;
the cavity 31 is arranged in the air outlet ring 3, a first air outlet 32 is arranged in the air outlet ring 3, and the first air outlet 32 is communicated with the space in the cavity 31;
the air outlet box 42 is fixedly connected to the side wall of the front end of the body 1, an air inlet pipe 41 is fixedly connected between the air outlet box 42 and the air shielding cover in a sealing manner, and the air outlet box 42 is communicated with the cavity 31 through an air outlet pipe 43;
during operation, as shown in fig. 2 and 3, because the front end of body 1 installs air heater 4, air heater 4 fixedly connected with fan housing, through rotating the front end surface at conical ring 2 and be connected with ring 3 of giving vent to anger, the inside cavity 31 of seting up of ring 3, the inside hot-blast edge air-out 43 of box 42 is connected on the lateral wall of body 1 front end, through air-out 43 intercommunication between box 42 and the cavity 31, through air-out tube 43 intercommunication between box 42 and the fan housing, when the staff starts air heater 4, air heater 4 produces hot-blast along fan housing and air-out 41 and enters into air-out box 42 inner space, through the design of fan housing, can effectively avoid the hot-blast outflow that air heater 4 produced to fan housing outer space, rethread box 42 and cavity 31 between the inside hot-out tube 43 intercommunication, make the inside hot-blast edge air of box 42 flow into cavity 31 inner space along air-out 43, because the first air outlet 32 is set up first air outlet 32 between box 42 and the cavity 31 intercommunication design, make the inside air-out tube 31 be annular and with cavity 31 through air-out 41 intercommunication, when the staff starts air heater 4, when the air heater 4 starts air heater 4, can fully process the air heater 15 along the air-out 15, thereby the surface 15 is realized, the continuous air heater 15, the material 15 is fully is removed along the air-out 15, and the surface 15 is fully is realized, thereby, the material is fully is removed to the surface 15, and is fully is realized, and the material 15, the material is removed, and is fully in the surface 15.
As an embodiment of the present invention, as shown in fig. 3, a wiping layer 36 is fixedly connected to the inside of the air outlet ring 3;
during operation, through at the inside fixedly connected with of ring 3 of giving vent to anger and wipe layer 36, when the line material 15 removes to the inside of ring 3 of giving vent to anger, wipe layer 36 and line material 15 surface contact and wipe the residual moisture on line material 15 surface, avoid remaining moisture on line material 15 surface to pile up together and influence the progress that line material 15 surface moisture was got rid of, simultaneously, can also improve the efficiency that the hot-blast removal of flowing out along first air outlet 32 remained line material 15 surface moisture.
As one embodiment of the present invention, the wiping layer 36 is made of water-absorbing and easy-drying terylene fabric;
in operation, as shown in fig. 3, the wiping layer 36 is made of the water-absorbing and easy-drying polyester fabric, in the process that the wiping layer 36 contacts with the wire 15, the wiping layer 36 can draw the moisture remained on the surface of the wire 15 again, so that the moisture remained on the surface of the wire 15 is further reduced, the residual moisture remained on the surface of the wire 15 is removed by matching with hot air flowing out along the first air outlet 32, meanwhile, the wiping layer 36 is made of the water-absorbing and easy-drying polyester fabric, and in the process that the residual moisture remained on the surface of the wire 15 is removed by hot air flowing out along the first air outlet 32, part of hot air is blown to the surface of the wiping layer 36, so that the wiping layer 36 can be quickly evaporated after the moisture is drawn, and the water absorbing effect of the wiping layer 36 is improved.
As an embodiment of the present invention, an annular plate 33 is fixedly connected to the first air outlet 32, and the annular plate 33 is used for assisting the hot air flowing out along the first air outlet 32 to align the wiping layer 36 with the surface of the wire 15;
in operation, as shown in fig. 3, the annular plate 33 is fixedly connected to the first air outlet 32, so that the hot air flowing out along the first air outlet 32 is aligned to the surfaces of the wiping layer 36 and the wire 15, the hot air flowing out along the first air outlet 32 is fully utilized to remove the moisture remained on the surface of the wire 15, and meanwhile, the evaporation rate of the moisture in the wiping layer 36 can be improved by the hot air flowing out along the first air outlet 32, so that the hot air flowing out along the first air outlet 32 can be fully utilized.
As an embodiment of the present invention, a second air outlet 35 is provided in the air outlet ring 3, the second air outlet 35 is communicated with the space in the cavity 31, a partition 34 is fixedly connected in the cavity 31 in a sealing manner, and the partition 34 is located between the first air outlet 32 and the second air outlet 35;
during operation, as shown in fig. 3, since the second air outlet 35 is formed in the air outlet ring 3, the second air outlet 35 is communicated with the space in the cavity 31, the partition 34 is fixedly connected with the inside of the cavity 31 in a sealing manner, the cavity 31 is divided into two chambers by the partition 34, hot air in the air outlet box 42 flows into the spaces on two sides of the partition 34 along the air outlet pipe 43, hot air in the space on the right side of the partition 34 flows out along the first air outlet 32 and blows to the surface of the wire 15 and the surface of the wiping layer 36, moisture remained on the surface of the wire 15 and moisture in the wiping layer 36 are removed, hot air in the space on the left side of the partition 34 flows out along the second air outlet 35, and the hot air flowing out along the second air outlet 35 is aligned with the surface of the wire 15 again, so that the residual moisture on the surface of the wire 15 can be further avoided, and the removal effect of the moisture on the surface of the wire 15 is synchronously improved.
As an embodiment of the present invention, the top of the air outlet pipe 43 is correspondingly matched with the partition 34, and the air outlet pipe 43 is made of stainless steel material;
during operation, as shown in fig. 3, through the design of matching the top of the air outlet pipe 43 and the partition 34 correspondingly, hot air in the air outlet box 42 flows into the space on two sides of the partition 34 in the cavity 31 through the air outlet pipe 43, so that abundant power energy is provided for removing water remained on the surface of the wire 15 through the first air outlet 32 and the second air outlet 35, the structural strength of the air outlet pipe 43 can be effectively improved through manufacturing the air outlet pipe 43 by stainless steel materials, and meanwhile, the air outlet pipe 43 can also play a role in supporting the air outlet ring 3 and the conical ring 2, so that the air outlet ring 3 and the conical ring 2 can stably stand above the front end of the body 1.
The specific operation flow is as follows:
after the motor 11 is started, the motor 11 drives the roll shaft 13 in the body 1 to synchronously rotate through the belt 14 in the rotating process, so that the wire 15 in the body 1 can be effectively prevented from contacting with the same position of the roll shaft 13 for a long time, and when the wire 15 in the body 1 moves towards the front end of the body 1 after being cooled, the front end of the body 1 is provided with a dehumidification mechanism, and moisture adhered to the surface of the wire 15 is removed by the dehumidification mechanism.
When the wire 15 passes through along the middle part of the conical ring 2, the wire 15 is contacted with the sponge layer 22 on the inner wall of the conical ring 2, the sponge layer 22 is contacted with the wire 15, the sponge layer 22 can effectively draw water drops adhered to the surface of the wire 15, the water drops with larger volume are prevented from adhering to the surface of the wire 15 and flowing out of the conical ring 2, the effect of removing water on the surface of the wire 15 due to larger water drops is avoided, meanwhile, due to the design that the worm wheel 21 is meshed with the worm 12, the worm wheel 21 is synchronously driven to rotate in the rotating process, the worm wheel 21 synchronously drives the conical ring 2 and the sponge layer 22 to synchronously rotate in the rotating process, the sponge layer 22 can be fully contacted with the surface of the wire 15, and the water drops adhered to the surface of the wire 15 are drawn into the sponge layer 22 by utilizing the water absorption characteristic of the sponge layer 22.
When the wire 15 passes through the middle part of the conical ring 2, the water absorbing cotton thread 23 on the inner wall of the conical ring 2 is firstly contacted with the surface of the wire 15, the water absorbing cotton thread 23 is contacted with the surface of the wire 15 by utilizing the water absorbing characteristic of the water absorbing cotton thread 23, the water absorbing cotton thread 23 can absorb water drops adhered to the surface of the wire 15 into the water absorbing cotton thread 23, the primary removal of the water drops on the surface of the wire 15 is realized, meanwhile, the conical ring 2 synchronously drives the water absorbing cotton thread 23 to rotate in the rotating process, and the water absorbing cotton thread 23 can sweep the water drops adhered to the surface of the wire 15 in the rotating process.
When the air heater 4 is started by a worker, hot air generated by the air heater 4 enters the inner space of the air outlet box 42 along the air shielding cover and the air inlet pipe 41, through the design of the air shielding cover, the hot air generated by the air heater 4 can be effectively prevented from flowing out to the outer space of the air shielding cover, and then is communicated with the cavity 31 through the air outlet pipe 43, so that the hot air entering the air outlet box 42 flows into the inner space of the cavity 31 along the air outlet pipe 43, and because the first air outlet 32 is formed in the inner wall of the air outlet ring 3, the first air outlet 32 is annular and is communicated with the cavity 31, so that the hot air inside the cavity 31 flows out along the first air outlet 32, and when the wire 15 flows out to the air outlet ring 3 along the conical ring 2, the hot air flowing out along the first air outlet 32 blows on the surface of the wire 15.
When the wire 15 moves to the inside of the air outlet ring 3, the wiping layer 36 contacts with the surface of the wire 15 and wipes the residual moisture on the surface of the wire 15, so that the moisture on the surface of the wire 15 is prevented from accumulating together to influence the progress of removing the moisture on the surface of the wire 15, and meanwhile, the efficiency of removing the residual moisture on the surface of the wire 15 by the hot air flowing out along the first air outlet 32 can be improved.
In the process that the wiping layer 36 is contacted with the wire 15, the wiping layer 36 can draw the moisture remained on the surface of the wire 15 again, so that the moisture remained on the surface of the wire 15 is further reduced, the moisture remained on the surface of the wire 15 is removed by matching with hot air flowing out along the first air outlet 32, meanwhile, the wiping layer 36 is made of water-absorbing and easy-drying polyester fabric, and part of hot air flowing out along the first air outlet 32 is blown to the surface of the wiping layer 36 in the process of removing the moisture remained on the surface of the wire 15.
By fixedly connecting the annular plate 33 at the first air outlet 32, the hot air flowing out along the first air outlet 32 is aligned to the wiping layer 36 and the surface of the wire 15, and the hot air flowing out along the first air outlet 32 is fully utilized to remove the moisture remained on the surface of the wire 15.
The hot air in the air outlet box 42 flows into the spaces on both sides of the partition plate 34 along the air outlet pipe 43, the hot air in the space on the right side of the partition plate 34 flows out along the first air outlet 32 and blows to the surface of the wire 15 and the surface of the wiping layer 36, the moisture remained on the surface of the wire 15 and the moisture in the wiping layer 36 are removed, the hot air in the space on the left side of the partition plate 34 flows out along the second air outlet 35, and the hot air flowing out along the second air outlet 35 is aligned with the surface of the wire 15 again.
The inside hot-blast baffle 34 both sides space of flowing into to cavity 31 inside through air-out pipe 43 of air-out box 42 provides abundant power energy for first air outlet 32 and second air outlet 35 get rid of the moisture of remaining on the surface of line material 15, and be the stainless steel material preparation through air-out pipe 43, can effectively improve air-out pipe 43's structural strength, simultaneously, air-out pipe 43 can also play the effect of supporting air-out ring 3 and conical ring 2 for air-out ring 3 and conical ring 2 can be stable stand in body 1 front end top.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The plastic master batch processing and preparing system comprises a body (1) of a cooling water tank, wherein the body (1) comprises a roll shaft (13) and a belt (14), uniform wire materials (15) are placed in the body (1), the roll shafts (13) which are uniformly arranged are rotationally connected in the body (1), and two adjacent roll shafts (13) are rotationally connected through the belt (14); the method is characterized in that: the body (1) further comprises:
the worm (12) is rotationally connected to the inside of the body (1), a motor (11) is fixedly arranged at the end part of the worm (12), and the worm (12) is rotationally connected with the roll shaft (13) through the belt (14);
the dehumidifying mechanism is arranged at the front end of the body (1) and is used for removing moisture adhered to the outer surface of the wire material (15);
the dehumidifying mechanism includes:
the conical ring (2), the conical ring (2) is uniformly arranged above the worm (12), a sponge layer (22) is fixedly connected to the inner wall surface of the conical ring (2), and the sponge layer (22) is used for drawing water drops adhered to the surface of the wire material (15);
the worm wheel (21) is sleeved and fixedly connected to the outer surface of the conical ring (2), and the worm wheel (21) is meshed with the worm (12);
and the air drying piece is rotationally connected to the front end of the conical ring (2) and is used for drying the moisture remained on the outer surface of the wire material (15).
2. The plastic masterbatch processing and preparing system of claim 1, wherein: the sponge layer (22) is made of wear-resistant sponge.
3. The plastic masterbatch processing and preparing system of claim 1, wherein: the inner wall of the conical ring (2) is fixedly connected with water-absorbing cotton threads (23) which are uniformly arranged.
4. The plastic masterbatch processing and preparing system of claim 1, wherein: the air-drying piece includes:
the air heater (4), the air heater (4) is located at the front end of the body (1), a wind shielding cover is fixedly connected to the surface of the air heater (4), and the wind shielding cover is in a conical design;
the air outlet ring (3) is conical and is correspondingly matched with the conical ring (2), and the rear end of the air outlet ring (3) is rotationally connected with the front end of the conical ring (2);
the cavity (31) is formed in the air outlet ring (3), a first air outlet (32) is formed in the air outlet ring (3), and the first air outlet (32) is communicated with the space in the cavity (31);
the air outlet box (42), air outlet box (42) fixed connection is in on the lateral wall of body (1) front end, air outlet box (42) with seal fixedly connected with air-supply line (41) between the shielding cover, air outlet box (42) with communicate through air-supply line (43) between cavity (31).
5. The plastic master batch processing and preparing system according to claim 4, wherein: the inside of the air outlet ring (3) is fixedly connected with a wiping layer (36).
6. The plastic master batch processing and preparing system according to claim 5, wherein: the wiping layer (36) is made of water-absorbing and easy-drying polyester fabric.
7. The plastic master batch processing and preparing system according to claim 4, wherein: the first air outlet (32) is fixedly connected with an annular plate (33), and the annular plate (33) is used for assisting hot air flowing out along the first air outlet (32) to align the wiping layer (36) and the surface of the wire material (15).
8. The plastic master batch processing and preparing system according to claim 4, wherein: the air outlet ring (3) is internally provided with a second air outlet (35), the second air outlet (35) is communicated with the inner space of the cavity (31), the inside of the cavity (31) is fixedly connected with a partition plate (34) in a sealing mode, and the partition plate (34) is located between the first air outlet (32) and the second air outlet (35).
9. A plastic masterbatch processing preparation system as claimed in any one of claims 4 or 8, wherein: the top of the air outlet pipe (43) is correspondingly matched with the partition plate (34), and the air outlet pipe (43) is made of stainless steel materials.
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| CN202210264336.3A CN114571702B (en) | 2022-03-17 | 2022-03-17 | Plastic masterbatch processing and preparing system |
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| CN202210264336.3A CN114571702B (en) | 2022-03-17 | 2022-03-17 | Plastic masterbatch processing and preparing system |
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| CN114571702A (en) | 2022-06-03 |
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Effective date of registration: 20240228 Address after: 516100 Huangxi Industrial Zone, Shiwan Town, Boluo County, Huizhou City, Guangdong Province Applicant after: Guangdong yijuyuan Plastic Technology Co.,Ltd. Country or region after: China Address before: 230031 Room 606, unit 3, building 32, Shunan courtyard, Shushan District, Hefei City, Anhui Province Applicant before: Nie Weibing Country or region before: China |
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