CN114568640A

CN114568640A - Sauce processing method

Info

Publication number: CN114568640A
Application number: CN202210287252.1A
Authority: CN
Inventors: 江金兰
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-03-22
Filing date: 2022-03-22
Publication date: 2022-06-03

Abstract

The invention relates to the technical field of food production, in particular to a sauce processing method which can remove large impurities mixed in soybeans and is characterized by comprising the following steps: weighing 40-65 parts of soybeans according to a proportion, adding the soybeans into 150-200 parts of water, cleaning and soaking for 15-30h, taking out the soybeans after soaking, and peeling to obtain clean peeled soybeans; step two: putting the clean peeled soybeans into a soybean cooking container, adding 180 parts of water and 250 parts of water into the soybean cooking container, and cooking the clean peeled soybeans at the temperature of 80-100 ℃ to obtain a soybean pre-product I; step three: adding the soybean prefabricated product I into a soybean steaming container, and steaming the soybean prefabricated product II to obtain a soybean prefabricated product II; step four: and adding the soybean prefabricated product II into a fermentation tank, and sealing the fermentation tank to ferment the soybean prefabricated product II to obtain a soybean prefabricated product III.

Description

Sauce processing method

Technical Field

The invention relates to the technical field of food production, in particular to a sauce processing method.

Background

The sauce material is a pasty seasoning which is processed by taking beans, wheat flour, fruits, meat, fishes and shrimps as main raw materials and adding auxiliary materials for seasoning, and has a long history in China, and the sauce material occupies an important position on a dining table from ancient time to time, wherein the broad bean sauce occupies an important position in the sauce material due to the advantages of low manufacturing cost, delicious taste and the like.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides the sauce processing method, and the sauce processing method has the beneficial effect that large impurities mixed in soybeans can be removed.

The technical scheme adopted by the invention for solving the technical problems is as follows:

a sauce processing method is characterized by comprising the following steps: the method comprises the following steps:

the method comprises the following steps: weighing 40-65 parts of soybeans according to a proportion, adding the soybeans into 150-200 parts of water, cleaning and soaking for 15-30h, taking out the soybeans after soaking, and peeling to obtain clean peeled soybeans;

step two: putting the clean peeled soybeans into a soybean cooking container, adding 180-250 parts of water into the soybean cooking container, and cooking the clean peeled soybeans at the temperature of 80-100 ℃ to obtain a soybean pre-product I;

step three: adding the soybean prefabricated product I into a soybean steaming container, and steaming the soybean prefabricated product II to obtain a soybean prefabricated product II;

step four: adding the soybean pre-product II into a fermentation tank, sealing the fermentation tank, fermenting the soybean pre-product II to obtain a soybean pre-product III,

step five: 3-8 parts of chicken essence, 10-18 parts of pepper, 45-60 parts of mashed garlic, 55-85 parts of chili powder and 8-15 parts of salt are weighed, and the weighed auxiliary materials are added into the soybean prefabricated product III and stirred at the stirring speed of 450 plus materials at 500r/min to obtain the finished product of the broad bean paste.

The environment temperature of steaming the beans in the third step is 95-150 ℃.

The fermentation environment temperature in the fourth step is 25-35 ℃.

Drawings

The present disclosure may be more clearly understood from the following detailed description, taken with reference to the accompanying drawings, in which:

FIG. 1 is a schematic flow diagram of a sauce processing method;

FIG. 2 is a schematic view of a feeding ring;

FIG. 3 is a schematic structural view of the upper cover;

FIG. 4 is a schematic structural view of a semi-circular guard plate;

FIG. 5 is a schematic view of the structure of the slide plate;

FIG. 6 is a schematic structural view of an auxiliary bar;

FIG. 7 is a schematic view of the structure of the dredging ball;

FIG. 8 is a schematic structural view of an arc chute;

fig. 9 and 10 are schematic views of the overall structure of a sauce processing device.

Detailed Description

Example 1

The method comprises the following steps: weighing 65 parts of soybeans according to a proportion, adding the soybeans into 200 parts of water, cleaning and soaking for 30 hours, taking out the soybeans after soaking, and peeling to obtain clean peeled soybeans;

step two: putting clean peeled soybeans into a soybean cooking container, adding 250 parts of water into the soybean cooking container, and cooking the clean peeled soybeans at the temperature of 100 ℃ to obtain a soybean pre-product I;

step three: adding the soybean prefabricated product I into a soybean steaming container, and steaming the soybean prefabricated product II at the temperature of 150 ℃ to obtain a soybean prefabricated product II;

step four: adding the soybean prefabricated product II into a fermentation tank, sealing the fermentation tank with the ambient temperature of 35 ℃ to ferment the soybean prefabricated product II to obtain a soybean prefabricated product III,

step five: weighing 8 parts of chicken essence, 18 parts of pepper, 60 parts of mashed garlic, 85 parts of chili powder and 15 parts of salt, adding the weighed auxiliary materials into the soybean prefabricated product III, and stirring at a stirring speed of 500r/min to obtain a soybean paste finished product.

Example 2

The method comprises the following steps: weighing 40 parts of soybeans according to a proportion, adding the soybeans into 150 parts of water, cleaning and soaking for 15 hours, taking out the soybeans after soaking, and peeling to obtain clean peeled soybeans;

step two: putting clean peeled soybeans into a soybean cooking container, adding 180 parts of water into the soybean cooking container, and cooking the clean peeled soybeans at the temperature of 80 ℃ to obtain a soybean pre-product I;

step three: adding the soybean prefabricated product I into a soybean steaming container, and steaming the soybean prefabricated product II at the temperature of 95 ℃ to obtain a soybean prefabricated product II;

step four: adding the soybean prefabricated product II into a fermentation tank, sealing the fermentation tank with the ambient temperature of 25 ℃ to ferment the soybean prefabricated product II to obtain a soybean prefabricated product III,

step five: 3 parts of chicken essence, 10 parts of pepper, 45 parts of mashed garlic, 55 parts of chili powder and 8 parts of salt are weighed, and the weighed auxiliary materials are added into the soybean prefabricated product III to be stirred at the stirring speed of 450r/min, so that a finished product of the broad bean paste is obtained.

In addition, as an example, as shown in FIGS. 2 to 10, this example solves the problem of removing large impurities mixed in soybeans,

including filtration pore 102 in this device, go up groove 103, pay-off ring 101, bull stick 201, slide 701, spring 704 and dredge ball 703, a plurality of filtration pores 102 all set up on pay-off ring 101, it sets up on pay-off ring 101 to go up groove 103, the equal sliding connection of a plurality of dredge balls 703 is in slide 701, can insert dredge ball 703 in the filtration pore 102, all be provided with spring 704 between every dredge ball 703 and the slide 701, it is connected with pay-off ring 101 to rotate on the bull stick 201, be provided with first motor on the bull stick 201, on the output shaft of the first motor of pay-off ring 101 fixed connection.

The rotating rod 201 is arranged above the container for cleaning soybeans, then, the transported soybeans are poured into the feeding ring 101 through the upper groove 103 by a worker, the soybeans entering the feeding ring 101 automatically drop to the lower part of the feeding ring 101, and then enter the soaking and cleaning container through the plurality of filter holes 102 arranged below the feeding ring 101, because of the arrangement of the plurality of filter holes 102, the soybeans with smaller volume can fall out from the plurality of filter holes 102, and large impurities such as stones and mud blocks in the soybeans are mixed in the storage, transportation or harvesting processes, because the impurities have larger volume, the feeding ring 101 can realize a simple filtering effect, the subsequent cleaning efficiency is further improved, meanwhile, in the process that the worker pours the soybeans and drops out from the plurality of filter holes 102, the output shaft of the first motor can regularly rotate forwards and backwards, and then make pay-off ring 101 with the bull stick 201 rotation junction as the axis and rotate forward and backward repeatedly, and then make the soybean that is located pay-off ring 101 constantly slide in pay-off ring 101, thereby avoid the soybean to pile up the problem that the jam appears in pay-off ring 101, simultaneously in pay-off ring 101 rotation in-process, a plurality of dredging ball 703 in slide 701 when passing through a certain row in a plurality of filtration pore 102 on pay-off ring 101, thereby receive the elasticity of spring 704 and automatic roll-off from slide 701 and insert to a plurality of filtration pore 102 of this row, thereby dredge the cleanness to this row of filtration pore, further prevent the emergence of jam condition.

In addition, as an example, as shown in fig. 4, 5, 6, 7, and 9, this example solves the problem of further preventing clogging,

still include auxiliarystrip 702 and semicircle guard plate 301 among this device, pay-off ring 101 the place ahead can be sheltered from by semicircle guard plate 301, and two equal sliding connection of auxiliarystrip 702 are on guard plate 301, and sliding connection has slide 701 on guard plate 301, and the slide 701 rigid coupling is provided with electric putter I on semicircle guard plate 301 between two auxiliarystrips 702, and electric putter I's telescopic link fixed connection is at slide 701.

The semicircular protection plate 301 can shield the front side of the feeding circular ring 101, and further prevent soybeans from falling off from the feeding circular ring 101, the output shaft of the first motor rotates forwards and backwards regularly, so that in the process that the feeding circular ring 101 rotates forwards and backwards repeatedly by taking the rotating connection part of the feeding circular ring 101 and the rotating rod 201 as an axis, the two auxiliary strips 702 can contact with the outer side of the feeding circular ring 101, and further the two auxiliary strips 702 can scrape the positions of the plurality of filter holes 102 on the outer side of the feeding circular ring 101, so that irregular soybeans blocked in the plurality of filter holes 102 and only leaking out of the volume of the irregular soybeans are scraped, the irregular soybeans are crushed and fall down, and further, partial irregular soybeans are prevented from being clamped in the filter holes 102, the anti-blocking effect cannot be achieved only by the plurality of dredging balls 703, meanwhile, the electric push rod I is arranged, so that the sliding plate 701 can slide out of the semicircular protection plate 301 when the electric push rod I is not used, and then reserve the space for the self filtering work of semicircle guard plate 301, when needs prevent blockking up the operation again with slide 701 slip back can, further guarantee the filter effect of circle guard plate 301.

In addition, as an example, as shown in FIGS. 2, 4, 9 and 8, this example solves the problem of preventing part of the soybeans from sticking in the feeding ring 101,

the device still includes rubber strip 204 and connecting rod 202, bull stick 201 sliding connection is on connecting rod 202, and protection plate 301 sliding connection is on connecting rod 202, and rubber strip 204 fixed connection is on protection plate 301, and pay-off ring 101 can contact with rubber strip 204, is provided with electric putter II and electric putter III on connecting rod 202, and protection plate 301 fixed connection is on electric putter II's telescopic link, and bull stick 201 fixed connection is on electric putter III's telescopic link.

After most of soybeans in the feeding ring 101 are discharged from the feeding ring 101, the situation that a small number of soybeans are adhered to the inside of the feeding ring 101 due to extrusion and high self humidity possibly exists in the feeding ring 101, in order to ensure that the soybeans added into the feeding ring 101 can all enter the cleaning device, the cleaning device is provided with a rubber strip 204 and a connecting rod 202, after most of the soybeans in the feeding ring 101 are discharged from the feeding ring 101, a telescopic rod of an electric push rod I extends out to slide two auxiliary strips 702 and a sliding plate 701 to the front of the feeding ring 101 without contacting with the feeding ring 101, then the telescopic rod of the electric push rod III is operated to extend out, so that the feeding ring 101 interacts downwards on the connecting rod 202, the feeding ring 101 is in contact with and collision with the rubber strip 204, and the soybeans adhered to the inside of the feeding ring 101 are shaken by the collision, thereby enabling the soybeans in the feeding ring 101 to be completely discharged.

In addition, as an example, as shown in fig. 2, 3 and 10, this example solves the problem of being able to roughly rub and peel soybeans,

still include in this device and rub roller 603 and upper cover 501, sliding connection has upper cover 501 on pay-off ring 101, and a plurality of rollers 603 of rubbing are all set up on upper cover 501, and every is rubbed roller 603 and all can use self axis to rotate as the centre of a circle, and upper chute 103 can be covered by upper cover 501, all is provided with fixed screw hole on pay-off ring 101 and the upper cover 501.

After the soybeans in the feeding ring 101 are all discharged into the cleaning container, the cleaning container is used for soaking the soybeans for 15-30h, so that the soybeans are cleaned and expanded, then the soybeans are peeled, and further the soybeans are more savoury and mellow in taste in the subsequent fermentation process, in the device, after the soybeans in the feeding ring 101 are all discharged into the cleaning container, the upper cover 501 is operated to slide along the feeding ring 101, so that the upper groove 103 on the feeding ring 101 is shielded, then screws are screwed into the fixed threaded holes on the feeding ring 101 and the upper cover 501, so that the upper cover 501 is fixed, then the feeding ring 101 is operated to rotate 180 degrees, so that the upper cover 501 faces downwards, then the feeding ring 101 and the protection plate 301 both slide downwards, so that the kneading rollers 603 on the upper cover 501 are in contact with the soybeans in the container, and then the feeding ring 101 is operated to rotate forwards and backwards, and then make a plurality of rubbing rollers 603 rub the soybean in the cleaning container to be convenient for rub the soybean roughly, tentatively peel, reduce the operation degree of difficulty of follow-up manual work rubbing and peeling, improve machining efficiency.

In addition, as an example, as shown in fig. 3 and 10, this example solves the problem of enhancing the kneading effect,

the device still includes trigger ball 602, arc 601 and shell fragment 502, and sliding connection has arc 601 on the upper cover 501, is provided with two shell fragments 502 between upper cover 501 and the arc 601, and the rigid coupling has trigger ball 602 on the arc 601, and slide 701 can contact with trigger ball 602.

In the process of using the feeding ring 101 to rotate positively and reversely so as to enable the kneading rollers 603 to knead the soybeans in the cleaning container, the operable sliding plate 701 can slide periodically, so that the sliding plate 701 can push the trigger ball 602 to slide periodically, that is, the arc plate 601 can slide intermittently, so that the kneading rollers 603 on the arc plate 601 can slide in the front-back direction of the feeding ring 101, and then the kneading rollers 603 can knead the soybeans at different positions, so that the kneading effect is further enhanced, and the subsequent peeling difficulty is reduced.

In addition, as an example, as shown in fig. 4, 5, 9, 10, this example solves the problem of further enhancing the effect of the kneading and peeling,

the device further comprises an arc-shaped sliding groove 302, an auxiliary plate 401 and a friction ring 402, the arc-shaped sliding groove 302 is fixedly connected onto the protection plate 301, the auxiliary plate 401 is slidably connected onto the arc-shaped sliding groove 302, the friction ring 402 is fixedly connected onto the auxiliary plate 401, a friction wheel and a second motor are arranged on the protection plate 301, the friction wheel is fixedly connected onto an output shaft of the second motor, and the friction wheel is in contact with the friction ring 402.

In the kneading process, the output shaft of the second motor is rotatable, and then the friction ring 402 is driven to rotate by the friction wheel, so that the auxiliary plate 401 is inserted into the soybeans in the container, then the protection plate 301 slides upwards, and then the auxiliary plate 401 can hold part of the soybeans, and then the auxiliary plate 401 continues to slide upwards, so that the soybeans held by the auxiliary plate 401 can be contacted with the kneading rollers 603, namely, the device can hold part of the soybeans to be independently kneaded, and the kneading effect is further enhanced.

In addition, as shown in fig. 4, 5, 9, and 10, as an example, this example solves the problem of being able to automatically discharge,

the device further comprises a bottom rod 203 and water passing grooves 401, the bottom rod 203 is connected with a connecting rod 202 in a rotating mode, the water passing grooves 401 are all arranged on the arc-shaped plate 601, a third motor is arranged in the bottom rod 203, and the connecting rod 202 is fixedly connected to an output shaft of the third motor.

When using accessory plate 401 can hold partial soybean, the hydroenergy that the accessory plate 401 was taken up can be from a plurality of basin 401 of crossing automatic outflow, and then make the accessory plate 401 go up the outflow and soak the soybean that washs, further strengthen the effect of kneading when subsequently kneading, simultaneously through adjusting the height of guard plate 301 and pay-off ring 101 and then take out the soybean after kneading, the output shaft of operation third motor rotates afterwards, and then make accessory plate 401 remove to the container outside, the staff scrapes the soybean on the accessory plate 401 afterwards, thereby accomplish ejection of compact work, thereby it accomplishes ejection of compact work automatically to repeat above-mentioned operation when independently kneading.

Claims

1. A sauce processing method is characterized by comprising the following steps: the method comprises the following steps:

step two: putting the clean peeled soybeans into a soybean cooking container, adding 180 parts of water and 250 parts of water into the soybean cooking container, and cooking the clean peeled soybeans at the temperature of 80-100 ℃ to obtain a soybean pre-product I;

step three: adding the soybean pre-product I into a soybean steaming container, and steaming the soybean pre-product II to obtain a soybean pre-product II;

step four: and adding the soybean prefabricated product II into a fermentation tank, and sealing the fermentation tank to ferment the soybean prefabricated product II to obtain a soybean prefabricated product III.

2. The sauce processing method according to claim 1, characterized in that: the environment temperature of steaming the beans in the third step is 95-150 ℃.

3. The sauce processing method according to claim 1, characterized in that: the fermentation environment temperature in the fourth step is 25-35 ℃.

4. A sauce processing method according to any one of claims 1-3, characterized in that: the sauce processing method also uses a sauce processing device, the device comprises a feeding circular ring (101), a plurality of filter holes (102), an upper groove (103), a sliding plate (701), a rotating rod (201), dredging balls (703) and springs (704), the feeding circular ring (101) is provided with the plurality of filter holes (102), the feeding circular ring (101) is provided with the upper groove (103), the sliding plate (701) is connected with the plurality of dredging balls (703) in a sliding manner, the dredging balls (703) can be inserted into the filter holes (102), the springs (704) are arranged between each dredging ball (703) and the sliding plate (701), and the feeding circular ring (101) is rotatably connected to the rotating rod (201).

5. The sauce processing method according to claim 4, wherein the sauce processing method comprises the following steps: the device further comprises a semicircular protection plate (301) and auxiliary strips (702), wherein the semicircular protection plate (301) can shield the front of the feeding circular ring (101), the protection plate (301) is connected with the two auxiliary strips (702) in a sliding mode, the sliding plate (701) is connected to the protection plate (301) in a sliding mode, and the sliding plate (701) is fixedly connected between the two auxiliary strips (702).

6. The sauce processing method according to claim 5, wherein: the device still includes connecting rod (202) and rubber strip (204), and equal sliding connection is on connecting rod (202) in guard plate (301) and bull stick (201), and the rigid coupling has rubber strip (204) on guard plate (301), pay-off ring (101) can contact with rubber strip (204).

7. The sauce processing method according to claim 5, wherein: the device further comprises an upper cover (501) and kneading rollers (603), wherein the upper cover (501) is connected to the feeding circular ring (101) in a sliding mode, the upper cover (501) is provided with a plurality of kneading rollers (603), each kneading roller (603) can rotate by taking the axis of the kneading roller as the circle center, and the upper cover (501) can cover the upper groove (103).

8. The sauce processing method according to claim 7, wherein: the device still includes arc (601), triggers ball (602) and shell fragment (502), and arc (601) sliding connection is provided with two shell fragments (502) between arc (601) and upper cover (501) on upper cover (501), and the rigid coupling has trigger ball (602) on arc (601), triggers ball (602) and can contact with slide (701).

9. The sauce processing method according to claim 8, wherein: the device further comprises an auxiliary plate (401), an arc-shaped sliding groove (302) and a friction ring (402), wherein the arc-shaped sliding groove (302) is fixedly connected to the protection plate (301), the auxiliary plate (401) is connected to the arc-shaped sliding groove (302) in a sliding mode, and the friction ring (402) is fixedly connected to the auxiliary plate (401).

10. The sauce processing method according to claim 9, wherein: the device also comprises a bottom rod (203) and water passing grooves (401), the connecting rod (202) is rotatably connected to the bottom rod (203), and a plurality of water passing grooves (401) are arranged on the arc-shaped plate (601).