CN114565228A

CN114565228A - Mobile terminal data acquisition and processing method in flexible production dispatching and multi-reporting mode

Info

Publication number: CN114565228A
Application number: CN202210108486.5A
Authority: CN
Inventors: 见明煜; 见方田; 胡佳陆
Original assignee: Nanjing Moding Information Technology Co ltd
Current assignee: Nanjing Moding Information Technology Co ltd
Priority date: 2022-01-28
Filing date: 2022-01-28
Publication date: 2022-05-31

Abstract

The invention provides a mobile terminal data acquisition and processing method in flexible production dispatching and multi-reporting modes, which comprises the following steps: step 1: a worker inputs a worker number and automatically extracts a process number corresponding to the worker number; step 2: sweep a yard material code, the initial time of this workman in this technology of record, judge simultaneously based on the material code that the material belongs to the finished product mode or a batch mode, step 3: after the process is finished, scanning material codes, and recording the finish time of the process treatment of workers; and 4, step 4: quality testing personnel check the quality of the finished product of the process; and 5: adjusting the process receiving quantity based on a process receiving checking formula; step 6: and outputting the wages of workers based on a process accounting formula. The invention relates the operator and the process logic, integrates the reporting work, the checking and the cost accounting into a whole, reduces the pressure of manual reporting work and manual accounting of human resources, and improves the reporting work efficiency.

Description

Mobile terminal data acquisition and processing method in flexible production dispatching and multi-reporting mode

Technical Field

The invention relates to the field of production management, in particular to a mobile terminal data acquisition and processing method in flexible production dispatching and multi-reporting modes.

Background

Since the 21 st century, a series of high and new technologies represented by big data, internet of things and intelligent manufacturing are developed vigorously, and comprehensive and profound changes are initiated in various industries. At present, China is at a key point of transition from a large manufacturing country to a strong manufacturing country, and in order to solve a series of problems of high energy consumption, difficult dispatching, single product quality and the like in the manufacturing industry and realize innovative transition of the manufacturing industry, a new round of information revolution surge must be paid attention, complied with and led.

With the emphasis and investment of the national on the basic manufacturing industry, the MES system is also gradually concerned and researched by enterprises and colleges as an important means for improving the production efficiency of the enterprises. At present, the manufacturing enterprises in China dispatch workers in the production process or record and process production information, the workers are not equipped uniformly and the informatization level is extremely low, so that the workers cannot fall to the ground, and the fixed terminal and a workshop workbench are at a certain distance, so that the production and reporting experience and efficiency are seriously reduced.

Disclosure of Invention

The application provides a mobile terminal data acquisition and processing method in flexible production dispatching and multi-reporting modes, which logically associates an operator with a process, integrates reporting, checking and cost accounting, reduces the pressure of manual reporting and manual accounting of human resources, and improves the reporting efficiency.

In order to solve the technical problems, the technical scheme adopted by the invention is as follows:

a mobile terminal data acquisition and processing method in flexible production dispatching and multi-reporting modes comprises the following steps:

step 1: a worker inputs a worker number and automatically extracts a process number corresponding to the worker number;

and 2, step: scanning a material code, recording the starting time of the worker in the process, judging whether the material belongs to a finished workpiece mode or a batch workpiece mode based on the material code,

and step 3: after the process is finished, scanning material codes, and recording the finish time of the process treatment of workers;

and 4, step 4: quality testing personnel check the finished quality of the process, and the quality testing personnel judge the number of qualified products, defective products, recycled reprocessed products, industrial waste products or material waste products;

and 5: adjusting the process receiving quantity based on a process receiving checking formula;

step 6: and outputting the wages of workers based on a process accounting formula.

Further, in the step 1, the worker number and the process number are pre-recorded values, and each worker number corresponds to a unique process number.

Preferably, the material numbers in step 2 are composed of a distinguishing number, a sequence number, a work order number, a date number and a serial number, wherein the distinguishing number is used for distinguishing a finishing work piece mode and a batch piece mode, when the distinguishing number is a finishing work piece, the sequence numbers are directly numbered in sequence, and when the distinguishing number is a batch piece, the sequence numbers are the sequence numbers of the batch and the number of the materials contained in the batch piece.

Further, in the step 4, when the material belongs to a fine machining part mode, qualified products, defective products and recycled reprocessed products are obtained, and the number of industrial waste products or material waste products is 1 or 0 and is 1 in total; when the material codes belong to a batch piece mode, qualified products, defective products and recycled reprocessed products, wherein the number of the industrial waste products or the material waste products is an integer larger than or equal to 0 and is added to the number of the materials contained in the batch pieces.

Further, the process receiving and checking formula in step 5 is:

wherein R is the process receiving quantity, P is the planned quantity of products in process, O is the finished output quantity, D is the waste material quantity, S is the qualified product quantity, N is the defective product quantity, C is the recycled and reprocessed product quantity, G is the industrial and waste product quantity, and L is the quantity of material and waste products.

Further, when the process receiving checking formula is satisfied, performing step 6; when the receiving and checking formula of the middle process is not satisfied, the planning personnel is reminded to adjust the quantity of the materials so as to reduce waste.

Preferably, the process accounting formula in step 6 is as follows:

E＝E0×(h0+S×h1)

wherein E is labor cost, E0 is one-piece labor cost, h0 represents preparation man-hour of the process, S is qualified product quantity, and h1 is one-piece man-hour.

Preferably, E0 is a preset value based on the difficulty of the process, and h1 is a preset value.

Alternatively, when the material belongs to the finishing work mode, h1 is calculated by the average elapsed time of the process, which is the average of the difference of the completion time of the process minus the start time.

Preferably, when the material belongs to the batch mode, h1 is calculated by the average consumed time of the single material of the process when the material belongs to the batch mode, firstly calculating the average value of the difference value of the finishing time minus the starting time of the next batch of material of the process as the average consumed time, and then dividing the average consumed time of the batch of material by the number of the batch of material.

The invention has the beneficial effects that:

1. According to the invention, production dispatching is not required, after a workshop operation plan is issued, materials are put into a workshop, the product serial number is automatically produced, and the product serial number is scanned, so that the worker can be reported.

2. The invention integrates two work reporting modes of batch code scanning and single product management together, thereby improving the data acquisition efficiency.

3. The application of flexible production dispatching and product single piece management in mobile terminal data acquisition simplifies the operation steps in production, reduces average work reporting time, improves working efficiency and improves the utilization rate of the system.

4. The application of the mobile terminal production reporter avoids the time waste of the workers running back and forth between the operation table and the fixed terminal, simultaneously avoids the matching error between the quality tracking card and the casting, and improves the working efficiency of the production reporter.

5. According to the invention, the association setting between workers and the process is carried out in the system in advance, and the workshop master is not required to dispatch the workers one by one according to the production task. When a worker scans the code to log in, the system automatically records the information of the operator according to the account number of the code, and automatically associates the process corresponding to the process department through the process department to which the operator (i.e. the worker) belongs. And technical personnel do not need to be arranged additionally to maintain the product process, the work tasks are reduced, and the work efficiency is improved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the example serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a flowchart illustrating steps of a method for acquiring and processing data of a mobile terminal in flexible production dispatching and multi-reporting modes;

fig. 2 is an operation diagram of a mobile terminal data acquisition and processing method in flexible production dispatching and multi-reporting modes.

Detailed Description

The following describes a method for identifying and processing a road crack image in detail with reference to specific implementation methods.

Example 1

As shown in fig. 1, a method for acquiring and processing data of a mobile terminal in flexible production dispatching and multi-reporting modes includes the following steps:

step 2: scanning a material code, recording the starting time of the worker in the process, judging whether the material belongs to a finished workpiece mode or a batch workpiece mode based on the material code,

And 6: and outputting the wages of workers based on a process accounting formula.

Workers report workers at the mobile terminal by scanning material codes, firstly, the workers receive the materials, and the system automatically records the start-up time; and after the production is finished, the finished product is rolled out and inspected, the inspection result, the inspection type and the inspector are confirmed, and the system automatically records the finishing time. Here, it should be noted that the present invention is applicable not only to a mobile terminal but also to a fixed terminal, and the same operation manner is also applicable to a fixed terminal. The invention can integrate two work reporting modes of batch code scanning and one object code, thereby improving the efficiency.

Further, in the step 1, the worker number and the process number are pre-recorded values, and each worker number corresponds to a unique process number. In the step 1, the worker numbers do not need to be related by product technology, but are directly related logically through the system.

Further, in the step 4, when the material belongs to a precision machining part mode, qualified products, defective products and recycled remachined products are obtained, the number of the industrial waste products or the material waste products is 1 or 0, and the total number is 1; when the material codes belong to a batch piece mode, qualified products, defective products and recycled reprocessed products are obtained, and the number of the industrial waste products or the material waste products is an integer larger than or equal to 0 and is the total number of the materials contained in the batch pieces. The qualified products are materials which are qualified through quality inspection, the unqualified products are materials which are not qualified through quality inspection and can not be recycled, the recycled and reprocessed products are materials which are not qualified through quality inspection and can be recycled, the working waste products are materials which are wasted due to misoperation of workers, and the material waste products are materials which are wasted due to problems of the materials. Qualified products, defective products, recycled and reprocessed products, and industrial waste products or material waste products without overlapped materials.

Further, the process receiving and checking formula in step 5 is as follows:

Further, when the process receiving check formula is satisfied, performing step 6; when the receiving and checking formula of the middle process is not satisfied, the planning personnel is reminded to adjust the material quantity so as to reduce waste.

Preferably, the process accounting formula in step 6 is as follows:

E＝E0×(h0+S×h1)

wherein E is labor cost, E0 is labor cost per unit, h0 represents preparation man-hour of the process, S is qualified product quantity, hl is man-hour per unit. The system automatically records the latest single labor cost, is convenient to call next time, and improves the working efficiency of the wages of the accountants.

Example 2

The difference between the embodiment 2 and the embodiment 1 is only that the rule of the material number is set, and the data can be read directly.

The material numbers in the step 2 are composed of distinguishing numbers, sequence numbers, work order numbers, date numbers and serial numbers, wherein the distinguishing numbers are used for distinguishing a finished workpiece mode and a batch workpiece mode, when the distinguishing numbers are finished workpieces, the sequence numbers are directly numbered in sequence, and when the distinguishing numbers are batch workpieces, the sequence numbers are the sequence numbers of the batches plus the number of the materials contained in the batch workpieces.

Example 3

Example 3 differs from example 1 only in that in the batch mode, the operator is required to manually enter pieces of material.

and 2, step: scanning a material code, and directly recording the starting time of the worker in the process when the material code judges that the material belongs to a fine processing piece mode; when the material codes judge that the materials belong to the batch mode, the number of the material codes is manually input,

and 3, step 3: after the process is finished, scanning material codes, and recording the finish time of the process treatment of workers;

In batch mode, the advantage of manually entering the number of material codes is: the batch pieces can be uniformly numbered in the earlier stage, and only the total requirement is required to exceed integral multiple of the number of the materials contained in each batch piece. Therefore, the early-stage coding operation is simplified, and the dynamic adjustment is flexibly and conveniently carried out.

As shown in fig. 2, the operation steps are:

firstly, scanning and logging in by staff, automatically checking user information by a system, and prompting login failure by the system when the user information is wrong; and when the user information is correct, automatically entering a production and work reporting link. The system checks the material scanning information, and prompts that the order searching fails when the material scanning is wrong; when the material scanning is correct, checking whether the material is scanned one by one, and if so, confirming the work report; when the non-one-object-one-code is verified, an operator inputs the material quantity contained in the batch pieces, the system verifies the data, and the operator is confirmed to report when the reported data is consistent with the actual quantity; and if the two are not consistent, prompting. It should be noted that one object-code corresponds to the finishing mode, and not one object-code corresponds to the batch mode.

Example 4

Example 4 differs from example 1 only in that: in the process accounting formula, h1 does not adopt a preset value, but is calculated based on the average time consumption of the process.

Specifically, the mobile terminal data acquisition and processing method in the flexible production dispatching and multi-reporting mode comprises the following steps:

The process accounting formula in the step 6 is as follows:

e＝E0×(h0+S×h1)

wherein E is labor cost, E0 is one-piece labor cost, h0 represents preparation man-hour of the process, S is qualified product quantity, and h1 is one-piece man-hour. The system automatically records the latest single labor cost, is convenient to call next time, and improves the working efficiency of the wages of the accountants.

Wherein, when the material belongs to the mode of the fine processing piece, h1 is calculated by average consumed time of the process, and is the average value of the difference value of the finishing time minus the starting time of the process.

Example 4

The invention also provides a system of the mobile terminal data acquisition and processing method based on the flexible production dispatching and multi-reporting mode.

In particular to a mobile terminal data acquisition and processing system with flexible production dispatching and multi-reporting modes, which comprises a flexible production dispatching module, a production reporting module and a worker cost accounting module,

the flexible production dispatching module is used for realizing the logical association between the operator and the process by associating the worker with a process department and the process department with the process;

the production reporting module integrates batch code scanning and product single piece management, wherein the batch code scanning corresponds to a finished workpiece mode, and the product single piece management corresponds to a batch piece mode;

and the worker cost accounting module transfers the data and the input working hour unit price/piece counting unit price through the working procedure automatically reported by the worker, and automatically calculates the wage of the worker.

The worker expense accounting module automatically reads the data of the production work reporting module and the flexible production work dispatching module, and automatically outputs the worker wages through a process accounting formula.

Wherein, the process accounting formula of the manual accounting module is as follows:

E＝E0×(h0+S×h1)

According to the invention, through carrying out association setting between workers and process departments as well as between the process departments and processes in the system in advance, the system does not need to associate logical relations among processes, operators, stations and equipment by means of product process information, and does not need a workshop master to carry out work dispatching one by one according to production tasks. When a worker scans a code and logs in the system, the system directly and automatically records the information of the operator according to the account number of the code, and the process corresponding to the process department is automatically associated through the process department to which the operator (i.e. the worker) belongs. Technical personnel do not need to be arranged additionally to maintain the product process, the work tasks are reduced, and the work efficiency is improved.

The invention keeps the consistency of the offline data and the online data by synchronously transferring the online production operation instruction and the offline production operation instruction, thereby ensuring the accuracy of the data. After the online production operation plan is issued, after the materials are fed into a workshop, the serial numbers corresponding to the products are automatically generated for the workers to identify the ID according to the fed-in quantity and the coding rule of the materials fed into the workshop.

In the description provided herein, numerous specific details are set forth. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.

Similarly, it should be appreciated that in the foregoing description of exemplary embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. However, the disclosed method should not be construed to reflect the intent: rather, the invention as claimed requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this invention.

As used herein, unless otherwise specified the use of the ordinal adjectives "first", "second", "third", etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner.

While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this description, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as described herein. Furthermore, it should be noted that the language used in the specification has been principally selected for readability and instructional purposes, and may not have been selected to delineate or circumscribe the inventive subject matter. Accordingly, many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the appended claims. The present invention has been disclosed in an illustrative rather than a restrictive sense, and the scope of the present invention is defined by the appended claims.

The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.

Claims

1. A mobile terminal data acquisition and processing method in flexible production dispatching and multi-reporting modes is characterized by comprising the following steps:

2. The method for acquiring and processing the data of the mobile terminal in the flexible production dispatching and multi-reporting modes as claimed in claim 1, wherein: in the step 1, the number of the worker and the number of the process are pre-recorded values, and each number of the worker corresponds to a unique number of the process.

3. The method for acquiring and processing the data of the mobile terminal in the flexible production dispatching and multi-reporting modes as claimed in claim 2, wherein: the material numbers in the step 2 are composed of an identification number, a sequence number, a work order number, a date number and a serial number, wherein the identification number is used for identifying a finished workpiece mode and a batch workpiece mode, when the identification number is a finished workpiece, the sequence numbers are directly numbered in sequence, and when the identification number is a batch workpiece, the sequence numbers are the sequence numbers of the batches and the number of the materials contained in the batch workpiece.

4. The method for acquiring and processing the data of the mobile terminal in the flexible production dispatching and multi-reporting mode as claimed in claim 3, wherein in the step 4, when the material belongs to the fine processing mode, the number of the qualified products, the defective products and the recycled and processed products is 1 or 0, and the total number is 1; when the material codes belong to a batch piece mode, qualified products, defective products and recycled reprocessed products, wherein the number of the industrial waste products or the material waste products is an integer larger than or equal to 0 and is added to the number of the materials contained in the batch pieces.

5. The method as claimed in claim 4, wherein the process receiving and checking formula in step 5 is as follows:

6. The method for acquiring and processing the data of the mobile terminal in the flexible production dispatching and multi-reporting modes as claimed in claim 5, wherein when the process receiving and checking formula is satisfied, the step 6 is performed; when the receiving and checking formula of the middle process is not satisfied, the planning personnel is reminded to adjust the material quantity so as to reduce waste.

7. The method for acquiring and processing the data of the mobile terminal in the flexible production dispatching and multi-reporting mode as claimed in claim 1, wherein the process accounting formula in step 6 is as follows:

E＝E0×(h0+S×h1)

8. The method as claimed in claim 7, wherein E0 is a preset value based on difficulty of process, and h1 is a preset value.

9. The method for acquiring and processing the data of the mobile terminal in the flexible production dispatching and multi-reporting modes as claimed in claim 7, wherein: when the material belongs to the mode of the finished workpiece, h1 is calculated by average consumed time of the process, and is the average value of the difference value of the finishing time minus the starting time of the process.

10. The data acquisition and processing method of the mobile terminal in flexible production dispatching and multi-reporting mode as claimed in claim 7, wherein when the material belongs to batch mode, h1 is calculated by average time consumption of single material of process, first calculating average value of difference of finishing time minus starting time of next batch of material of process as average time consumption, and then dividing the average time consumption of batch of material by number of batch of material.