CN114559697A - Efficient garbage extrusion dehydration equipment and method - Google Patents
Efficient garbage extrusion dehydration equipment and method Download PDFInfo
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- CN114559697A CN114559697A CN202210210385.9A CN202210210385A CN114559697A CN 114559697 A CN114559697 A CN 114559697A CN 202210210385 A CN202210210385 A CN 202210210385A CN 114559697 A CN114559697 A CN 114559697A
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- 238000001125 extrusion Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000018044 dehydration Effects 0.000 title claims abstract description 12
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 12
- 239000010813 municipal solid waste Substances 0.000 title description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000010806 kitchen waste Substances 0.000 claims abstract description 16
- 239000002699 waste material Substances 0.000 claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 12
- 239000000706 filtrate Substances 0.000 claims abstract description 10
- 239000012071 phase Substances 0.000 claims description 22
- 239000007790 solid phase Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 4
- 239000010791 domestic waste Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 abstract description 2
- 239000007787 solid Substances 0.000 description 4
- 239000005416 organic matter Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
- B30B9/14—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with only one screw or worm
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Filtration Of Liquid (AREA)
Abstract
本发明属于厨余垃圾处理设备领域,涉及一种高效的垃圾挤压脱水设备及方法,包括机架,设置在机架上的电机与减速机,以及与减速机连通设置在机架挤压腔体内的主轴,该主轴壳体上安装有外螺旋并通过开设在挤压腔体上的外滤网与外滤网滤液出口连通;主轴远离减速机的一端上开设有主轴滤网,该主轴滤网连通主轴内部并通过设置在主轴内的内螺旋连通至内滤网水相出口。本发明使用了轴内轴外双螺旋的结构,并采用了挤压螺旋的主轴上布孔的方式,大大提高了挤压脱水机的滤水面积,而内外双螺旋的机构加速了滤液的输送,提高了设备的运行效率。
The invention belongs to the field of kitchen waste treatment equipment, and relates to a high-efficiency waste extrusion and dehydration equipment and method, comprising a frame, a motor and a reducer arranged on the frame, and an extrusion cavity of the frame arranged in communication with the reducer. The main shaft in the body, the outer screw is installed on the main shaft shell and communicates with the filtrate outlet of the outer filter screen through the outer filter screen opened on the extrusion cavity; the main shaft filter screen is provided on the end of the main shaft away from the reducer, The net communicates with the inside of the main shaft and is communicated with the water phase outlet of the inner filter screen through the inner screw arranged in the main shaft. The invention adopts the structure of double helix inside the shaft and outside the shaft, and adopts the way of arranging holes on the main shaft of the extrusion screw, which greatly improves the water filtering area of the extrusion dehydrator, and the mechanism of the double helix inside and outside accelerates the conveying of the filtrate. , improve the operating efficiency of the equipment.
Description
技术领域technical field
本发明属于厨余垃圾处理设备领域,涉及一种高效的垃圾挤压脱水设备及方法。The invention belongs to the field of kitchen waste treatment equipment, and relates to an efficient waste extrusion and dehydration equipment and method.
背景技术Background technique
目前厨余垃圾处理常采用螺旋挤压脱水或“调湿制浆+轻物质分选”,“调湿制浆+轻物质分选”工艺存在处理路线长、能耗大、设备投资高、维护成本高的缺点,而直接的螺旋挤压脱水也存在除油滤低、经挤压之后的固相含水率高等缺点。At present, the treatment of kitchen waste often adopts screw extrusion dehydration or "humidity conditioning pulping + light material sorting". The disadvantages of high cost, and direct screw extrusion dehydration also have the disadvantages of low oil removal and high water content in the solid phase after extrusion.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种高效的垃圾挤压脱水设备及方法,对餐厨、厨余垃圾进行稳定高效的处理,解决普通的螺旋挤压除油率低、经挤压之后的固相含水率高等缺点。In view of this, the purpose of the present invention is to provide a high-efficiency waste extrusion and dehydration equipment and method, which can stably and efficiently process kitchen and kitchen waste, and solve the problem that the ordinary screw extrusion has low oil removal rate and after extrusion. The disadvantage of high water content in the solid phase.
为达到上述目的,本发明提供如下技术方案:一种高效的垃圾挤压脱水设备,包括机架,设置在机架上的电机与减速机,以及与减速机连通设置在机架挤压腔体内的主轴,该主轴壳体上安装有外螺旋并通过开设在挤压腔体上的外滤网与外滤网滤液出口连通;In order to achieve the above purpose, the present invention provides the following technical solutions: a high-efficiency waste extrusion and dehydration equipment, including a frame, a motor and a reducer arranged on the frame, and communicated with the reducer and arranged in the extrusion cavity of the frame The main shaft of the main shaft, the outer screw is installed on the main shaft shell and communicates with the filtrate outlet of the outer filter screen through the outer filter screen opened on the extrusion cavity;
主轴远离减速机的一端上开设有主轴滤网,该主轴滤网连通主轴内部并通过设置在主轴内的内螺旋连通至内滤网水相出口。The end of the main shaft away from the reducer is provided with a main shaft screen, the main shaft screen communicates with the inside of the main shaft and is connected to the water phase outlet of the inner screen through the inner screw arranged in the main shaft.
可选的,主轴为变径设置,沿厨余垃圾入口至内滤网水相出口内径逐渐增大。Optionally, the main shaft is set with a variable diameter, and the inner diameter gradually increases along the inlet of the kitchen waste to the outlet of the water phase of the inner filter.
可选的,挤压腔体末端设置有被压锥,该被压锥与主轴之间形成压锥口并与固相出口连通。Optionally, a pressed cone is provided at the end of the extrusion cavity, and a pressed cone opening is formed between the pressed cone and the main shaft and communicated with the solid phase outlet.
可选的,内滤网水相出口段直径小于主轴尺寸,内螺旋置于该内滤网水相出口段内并通过接收盘与主轴内部连通。Optionally, the diameter of the water-phase outlet section of the inner filter screen is smaller than the size of the main shaft, and the inner screw is placed in the water-phase outlet section of the inner screen screen and communicated with the inside of the main shaft through the receiving tray.
可选的,主轴与内滤网水相出口段为一体结构,内滤网水相出口段通过轴承与机架连接。Optionally, the main shaft and the water-phase outlet section of the inner filter screen are integrally structured, and the water-phase outlet section of the inner filter screen is connected to the frame through a bearing.
可选的,主轴滤网为开设在主轴上的若干通孔组成,该通孔直径小于厨余垃圾的固相尺寸。Optionally, the main shaft screen is composed of several through holes opened on the main shaft, and the diameter of the through holes is smaller than the solid phase size of the kitchen waste.
一种高效的垃圾挤压脱水方法,应用如上述的一种高效的垃圾挤压脱水设备,包括以下步骤:An efficient method for squeezing and dehydrating garbage, using the above-mentioned efficient squeezing and dehydrating equipment for garbage, comprising the following steps:
S1,厨余垃圾通过厨余垃圾入口进入挤压腔体内,通过外螺旋往前输送;S1, the kitchen waste enters the extrusion cavity through the kitchen waste inlet, and is transported forward through the outer screw;
S2,输送过程中主轴变径和被压锥配合将生活垃圾压缩,固相通过被压锥口进入固相出口,压缩中液体通过外滤网与主轴滤网被压缩出来;S2, during the conveying process, the diameter of the main shaft and the pressed cone cooperate to compress the domestic waste, the solid phase enters the solid phase outlet through the pressed cone mouth, and the compressed liquid is compressed through the outer filter screen and the main shaft filter screen;
S3,外滤网被挤压出来的液体通过机架底部的外滤网滤液出口进入管道或者容器,主轴滤网过滤的液体在旋转中被接收盘收集至内滤网水相出口段,并通过内螺旋输送到设备外管道或者容器中。S3, the liquid squeezed out of the outer filter screen enters the pipeline or container through the filtrate outlet of the outer filter screen at the bottom of the frame, and the liquid filtered by the main shaft filter screen is collected by the receiving disc to the water phase outlet section of the inner filter screen during rotation, and passes through The inner screw is conveyed to the outer pipeline or container of the equipment.
本发明的有益效果在于:本发明一种高效的垃圾挤压脱水设备及方法,将垃圾中有机质与固体无机质进行压榨分离,降低固渣含水率和提高滤液中的有机质的含量,将分离的浆液顺利排到需求位置,提高有机质的利用率;挤压效率高,除油效果好、挤压后的固体含固率高。The beneficial effects of the present invention are as follows: an efficient waste extrusion dehydration device and method of the present invention can press and separate the organic matter and solid inorganic matter in the waste, reduce the moisture content of the solid slag and increase the content of the organic matter in the filtrate. The slurry is smoothly discharged to the required position to improve the utilization rate of organic matter; the extrusion efficiency is high, the oil removal effect is good, and the solid content of the solid after extrusion is high.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the description which follows, to the extent that will be apparent to those skilled in the art upon examination of the following, or may be learned from is taught in the practice of the present invention. The objectives and other advantages of the present invention may be realized and attained by the following description.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be preferably described in detail below with reference to the accompanying drawings, wherein:
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
附图标记:电机1、减速机2、主轴3、外螺旋4、外滤网5、主轴滤网6、接收盘7、被压锥8、内螺旋9、轴承10、机架11。Reference numerals: motor 1, reducer 2,
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the drawings provided in the following embodiments are only used to illustrate the basic idea of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Among them, the accompanying drawings are only used for exemplary description, and represent only schematic diagrams, not physical drawings, and should not be construed as limitations of the present invention; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, The enlargement or reduction does not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms “upper”, “lower”, “left” and “right” , "front", "rear" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must be It has a specific orientation, is constructed and operated in a specific orientation, so the terms describing the positional relationship in the accompanying drawings are only used for exemplary illustration, and should not be construed as a limitation on the present invention. situation to understand the specific meaning of the above terms.
请参阅图1,为一种高效的垃圾挤压脱水设备,包括机架11,设置在机架11上的电机1与减速机2,以及与减速机2连通设置在机架11挤压腔体内的主轴3,该主轴3壳体上安装有外螺旋4并通过开设在挤压腔体上的外滤网5与外滤网5滤液出口连通;主轴3远离减速机2的一端上开设有主轴滤网6,该主轴滤网6连通主轴3内部并通过设置在主轴3内的内螺旋9连通至内滤网水相出口,主轴3为变径设置,沿厨余垃圾入口至内滤网水相出口内径逐渐增大,挤压腔体末端设置有被压锥8,该被压锥8与主轴3之间形成压锥口并与固相出口连通,内滤网水相出口段直径小于主轴3尺寸,内螺旋9置于该内滤网水相出口段内并通过接收盘7与主轴3内部连通,主轴3与内滤网水相出口段为一体结构,内滤网水相出口段通过轴承10与机架11连接,主轴滤网6为开设在主轴3上的若干通孔组成,该通孔直径小于厨余垃圾的固相尺寸。Please refer to FIG. 1 , which is a high-efficiency waste extrusion and dehydration equipment, including a
一种高效的垃圾挤压脱水方法,应用如上述的一种高效的垃圾挤压脱水设备,包括以下步骤:An efficient method for squeezing and dehydrating garbage, using the above-mentioned efficient squeezing and dehydrating equipment for garbage, comprising the following steps:
S1,厨余垃圾通过厨余垃圾入口进入挤压腔体内,通过外螺旋4往前输送;S1, the kitchen waste enters the extrusion cavity through the kitchen waste inlet, and is transported forward through the outer screw 4;
S2,输送过程中主轴3变径和被压锥8配合将生活垃圾压缩,固相通过被压锥8口进入固相出口,压缩中液体通过外滤网5与主轴滤网6被压缩出来;S2, during the conveying process, the diameter of the
S3,外滤网5被挤压出来的液体通过机架11底部的外滤网5滤液出口进入管道或者容器,主轴滤网6过滤的液体在旋转中被接收盘7收集至内滤网水相出口段,并通过内螺旋9输送到设备外管道或者容器中。S3, the liquid squeezed out of the
本发明使用了轴内轴外双螺旋的结构,并采用了挤压螺旋的主轴3上布孔的方式,大大提高了挤压脱水机的滤水面积,而内外双螺旋的机构加速了滤液的输送,提高了设备的运行效率。The present invention uses the structure of double helix inside the shaft and outside the shaft, and adopts the method of arranging holes on the
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should all be included in the scope of the claims of the present invention.
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| CN206242550U (en) * | 2016-12-15 | 2017-06-13 | 秦皇岛东阳科技有限公司 | A kind of three-level spiral dewaterer |
| CN107745536A (en) * | 2017-12-16 | 2018-03-02 | 李炫颖 | A kind of vertical helical screen cloth dewaterer |
| CN211683628U (en) * | 2019-09-30 | 2020-10-16 | 山东福航新能源环保股份有限公司 | Kitchen garbage spiral extrusion hydroextractor |
| CN112246393A (en) * | 2020-09-23 | 2021-01-22 | 淄博创立机电科技有限公司 | Environment-friendly food and beverage rubbish cleaning device |
| CN214821131U (en) * | 2021-06-02 | 2021-11-23 | 维尔利环保科技集团股份有限公司 | Spiral extrusion dehydrator for kitchen waste |
| CN216885345U (en) * | 2022-03-04 | 2022-07-05 | 重庆三峰科技有限公司 | An efficient waste extrusion dewatering equipment |
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Inventor after: Lei Dong Inventor after: Cao Wei Inventor after: Yu Benhong Inventor after: Lu Yufeng Inventor after: Hu Rong Inventor after: Yang Chuan Inventor before: Lei Dong Inventor before: Cao Wei Inventor before: Yu Benhong Inventor before: Lu Yufeng Inventor before: Hu Rong Inventor before: Yang Chuan |
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Effective date of registration: 20250210 Address after: 400080 Jianqiao Industrial Park, Dadukou District, Chongqing, No. 5 Jianqiao Avenue Patentee after: CHONGQING SANFENG COVANTA ENVIRONMENTAL INDUSTRY Co.,Ltd. Country or region after: China Address before: 400 000 Jianqiao Industrial Park, Dadukou District, Chongqing, No. 3 Jianqiao Avenue Patentee before: CHONGQING SANFENG TECHNOLOGY CO.,LTD. Country or region before: China |
