CN114551623A - Rapid packaging equipment and method for double-glass solar cell module - Google Patents
Rapid packaging equipment and method for double-glass solar cell module Download PDFInfo
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- CN114551623A CN114551623A CN202210192013.8A CN202210192013A CN114551623A CN 114551623 A CN114551623 A CN 114551623A CN 202210192013 A CN202210192013 A CN 202210192013A CN 114551623 A CN114551623 A CN 114551623A
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/807—Double-glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W—GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
- H10W74/00—Encapsulations, e.g. protective coatings
- H10W74/01—Manufacture or treatment
- H10W74/016—Manufacture or treatment using moulds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The invention discloses a rapid packaging device and a rapid packaging method for a double-glass solar cell module, which belong to the technical field of double-glass solar cell module devices and comprise the following steps: the clamping assembly is arranged above the bottom plate and used for clamping the double-glass solar cell assembly; the two object clamping blocks are oppositely arranged in the horizontal direction, and the two object clamping blocks clamp a frame required by packaging the double-glass solar cell module when moving relatively; the glue containing box is fixedly connected with the object clamping block through a connecting plate and is used for containing glue for packaging the double-glass solar cell assembly and the frame; the glue outlet head is communicated with the glue containing box; the invention is used for solving the technical problem that when glue is coated at the joint of the frame and the solar cell module, redundant glue flows on the side wall of the solar cell module when the rapid packaging equipment of the double-glass solar cell module in the existing scheme is used for coating the glue.
Description
Technical Field
The invention relates to the technical field of double-glass solar cell module equipment, in particular to quick packaging equipment and a quick packaging method for a double-glass solar cell module.
Background
Solar cells, or photovoltaic cells, are electrical devices that convert light energy directly into electrical energy through the photovoltaic effect, which is a physical and chemical phenomenon. It is a form of photovoltaic cell defined as a device whose electrical characteristics, such as current, voltage or resistance, change when exposed to light. A single solar cell device can be combined into a module, also called a solar panel, a dual-glass solar panel is a photovoltaic module consisting of two pieces of glass and a cell.
Encapsulation is a key step in solar cell production, and no good encapsulation process exists, and good cell does not produce good component boards. The packaging of the battery not only can ensure the service life of the battery, but also can enhance the shock resistance of the battery. The high quality and long life of the product are critical to the success of the customer, so the quality of the packaging of the component boards is of great importance.
At present, the commonly used packaging process flow of the solar cell module is as follows: battery detection, front welding, back series connection, laying, laminating, frame installation, junction box welding, assembly testing, appearance inspection, packaging and warehousing. In the process of packaging, the solar cell module is subjected to a laminating process to form a solar cell laminating part, and then the process enters a packaging process of assembling the frame. The process of assembling the frame is similar to assembling a mirror frame on the glass; namely, the glass component is provided with the aluminum frame, the strength of the component is increased, the battery component is further sealed, and the service life of the battery is prolonged.
The frame is packaged at the side edge of the solar cell assembly by coating glue at the joint of the frame and the solar cell assembly, however, when the glue is coated at the joint of the frame and the solar cell assembly, redundant glue flows on the side wall of the solar cell assembly, on one hand, redundant glue is left on the side wall of the solar cell assembly and needs to be cleaned by workers, and the labor intensity of the workers is increased; on the other hand, the glue flowing on the side wall of the solar cell module is not collected and reused, so that the waste of the glue is also caused.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a device and a method for rapidly packaging a double-glass solar cell module, which solve the following technical problems: when the existing rapid packaging equipment for the double-glass solar cell module coats glue at the joint of the frame and the solar cell module, the technical problem that the redundant glue flows on the side wall of the solar cell module can occur.
The purpose of the invention can be realized by the following technical scheme:
a quick encapsulation equipment of dual glass solar module includes:
the clamping assembly is arranged above the bottom plate and used for clamping the double-glass solar cell assembly;
the two object clamping blocks are oppositely arranged in the horizontal direction, and the two object clamping blocks clamp a frame required by packaging the double-glass solar cell module when moving relatively;
the glue containing box is fixedly connected with the object clamping block through a connecting plate and is used for containing glue for packaging the double-glass solar cell assembly and the frame;
the glue outlet head is communicated with the glue containing box and used for coating glue in the glue containing box on the connecting part of the double-glass solar cell assembly and the frame;
the box is glued to collection, box fixed connection is glued to collection on the lateral wall of looks connection board, the feed inlet has been seted up on the top of box is glued to collection, and the unnecessary glue of dual-glass solar module and frame junction flows to the collection through the feed inlet and glues the collection of box interior realization to glue.
Furthermore, the clamping assembly comprises a moving plate horizontally and movably connected to the upper surface of the bottom plate, motors are fixedly connected to opposite side walls of the two moving plates, and clamping blocks are fixedly connected to driving shafts of the motors.
Furthermore, a first hydraulic rod is horizontally and fixedly connected to the upper surface of the bottom plate, and the movable end of the first hydraulic rod is fixedly connected to the moving plate.
Further, the upper surface of the bottom plate is vertically and fixedly connected with a second hydraulic rod, the movable end of the second hydraulic rod is fixedly connected with a movable plate, the lower surface of the movable plate is horizontally and fixedly connected with a third hydraulic rod, and the movable end of the third hydraulic rod is fixedly connected with a connecting plate.
Furthermore, an inlet is formed in the top end of the glue filling box, and a blocking block is connected to the inlet in a threaded manner;
fixedly connected with fourth hydraulic stem on the lateral wall of board links to each other, the expansion end fixedly connected with first L shape pole of fourth hydraulic stem, the horizontal segment of first L shape pole passes the lateral wall of dress gluey box and fixedly connected with pushes away the offset plate, it connects in the inside of dress gluey box to push away offset plate swing joint.
Furthermore, the glue loading box is communicated with the glue collecting box through a connecting pipe, and a first one-way valve is arranged in the connecting pipe to realize that glue collected in the glue collecting box flows to the inside of the glue loading box;
a second one-way valve is arranged in the feeding port;
the filter has been placed to the slope in the feed inlet, the upper surface swing joint of filter has the cleaning pad, swing joint has second L shape pole in the collection gluey box, the upper end of second L shape pole be located the collection gluey box the top and with cleaning pad fixed connection, the lateral wall fixed connection of second L shape pole has first spring, the one end fixed connection of first spring is on the lateral wall of looks link plate.
Further, the one end fixedly connected with fixed cylinder of second L shape pole, fixedly connected with second spring in the fixed cylinder, the lower extreme fixedly connected with carriage release lever of second spring, the lower extreme and the cleaning pad fixed connection of carriage release lever.
Furthermore, an attaching plate is fixedly connected to the adhesive collecting box, and a glue inlet is formed in the side wall of the attaching plate;
the upper surface of bottom plate fixedly connected with fixed frame, fixed frame internal fixation is connected with first fan and hot plate, seted up the wind gap on the fixed frame.
Furthermore, a cavity is formed in the movable plate, a baffle is fixedly connected in the cavity, a charging box is installed in the cavity, a filter screen is installed in the charging box, a second fan is fixedly connected in the cavity, an air outlet pipe is fixedly connected to the attaching plate, and the air outlet pipe is communicated with the cavity;
one end of the charging box penetrates through the cavity and is fixedly connected with a fixed plate, and the fixed plate is connected to the outer side wall of the movable plate through a fixed bolt.
A method for rapidly packaging equipment of a double-glass solar cell module comprises the following steps:
the method comprises the following steps that firstly, a solar cell module is vertically placed and is clamped tightly through a clamping assembly;
placing the frame above the solar cell assembly, and clamping the frame required by packaging the double-glass solar cell assembly through relative movement of the two clamping blocks;
thirdly, enabling the frame to move downwards to enable the frame to be attached to the side edge of the solar cell module;
coating the glue in the glue containing box on the joint of the double-glass solar cell assembly and the frame through the glue outlet head to realize the packaging treatment of the solar cell assembly;
and fifthly, collecting the glue by enabling the redundant glue between the double-glass solar cell module and the frame to flow into the glue collecting box through the feed inlet.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the solar cell module and the glue collecting box, the attaching plate is attached to the side wall of the solar cell module, the glue inlet is located below the joint of the solar cell module and the frame, when glue at the joint of the solar cell module and the frame is excessive, the glue flows into the glue inlet along the side wall of the solar cell module, and the glue flows into the glue collecting box through the feed inlet, so that the collection of the excessive glue at the joint of the solar cell module and the frame is realized.
2. According to the invention, the filter plate is obliquely arranged in the feeding port, so that the filtering treatment of the recovered glue is realized, the purity of the glue is ensured to a certain extent, and the impurities such as dust and the like on the side wall of the solar cell module can flow into the feeding port simultaneously in the flowing process of the glue on the side wall of the solar cell module, so that the filtering treatment of the glue is realized by arranging the filter plate in the feeding port, the second L-shaped rod is manually pushed to realize the movement of the second L-shaped rod in order to prevent the blockage caused by more impurities accumulated on the upper surface of the filter plate, and the cleaning pad is moved on the upper surface of the filter plate in the moving process of the second L-shaped rod, thereby achieving the cleaning effect on the upper surface of the filter plate.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a partially enlarged view of a portion a in fig. 1.
FIG. 3 is a schematic view showing the connection of the object holding plate, the cartridge and the magazine in the present invention.
FIG. 4 is a schematic view showing the inside of the object holding plate, the cartridge and the magazine according to the present invention.
Fig. 5 is a partially enlarged view of B in fig. 4.
Fig. 6 is an internal view of the fixed cylinder of the present invention.
Fig. 7 is a schematic view of the interior of the baffle of the present invention.
Fig. 8 is an internal view of the movable plate of the present invention.
FIG. 9 is a schematic view showing the connection between the cartridge and the holding plate in the present invention.
In the figure: 1. a base plate; 2. clamping the object block; 3. packing a glue box; 4. a connection plate; 5. discharging the rubber head; 6. a glue collecting box; 7. a feed inlet; 8. a fixed cylinder; 9. moving the plate; 10. a motor; 11. a clamping block; 12. a first hydraulic lever; 13. a second hydraulic rod; 14. a movable plate; 15. a third hydraulic lever; 16. an inlet; 17. blocking; 18. a fourth hydraulic lever; 19. a first L-shaped bar; 20. pushing the rubber plate; 21. an interconnecting tube; 22. a first check valve; 23. a second one-way valve; 24. a filter plate; 25. a cleaning pad; 27. a second L-shaped bar; 28. a first spring; 29. a second spring; 30. a travel bar; 31. attaching a plate; 32. a glue inlet; 33. a fixing frame; 34. a first fan; 35. heating plates; 36. a tuyere; 37. a cavity; 38. a baffle plate; 39. a cartridge; 40. a filter screen; 41. a second fan; 42. an air outlet pipe; 43. a fixing plate; 44. and (5) fixing the bolt.
Detailed Description
Referring to fig. 1 to 9, the present invention is a rapid encapsulation apparatus for a dual-glass solar cell module, including:
the clamping assembly is arranged above the bottom plate 1 and used for clamping the double-glass solar cell assembly;
the two object clamping blocks 2 are oppositely arranged in the horizontal direction, and the two object clamping blocks 2 clamp a frame required by packaging the double-glass solar cell module when moving relatively;
the glue filling box 3 is fixedly connected with the object clamping block 2 through a connecting plate 4, and the glue filling box 3 is used for containing glue for packaging the double-glass solar cell module and the frame;
the glue outlet head 5 is communicated with the glue containing box 3, and the glue outlet head 5 is used for coating glue in the glue containing box 3 on the joint of the double-glass solar cell module and the frame;
In the embodiment of the invention, the clamping assembly comprises a moving plate 9 which is horizontally and relatively movably connected with the upper surface of the bottom plate 1, motors 10 are fixedly connected with the opposite side walls of the two moving plates 9, and clamping blocks 11 are fixedly connected with driving shafts of the motors 10.
The utility model discloses a solar cell module, including bottom plate 1, the upper surface level fixedly connected with first hydraulic stem 12 of bottom plate 1, the expansion end and the movable plate 9 fixed connection of first hydraulic stem 12, the staff vertically places solar cell panel between two grip blocks 11, movable plate 9 removal is realized in the work of first hydraulic stem 12, two grip blocks 11 relative movement are realized at the in-process that movable plate 9 removed, it presss from both sides solar module to realize at the in-process of two grip blocks 11 relative movement tightly, grip block 11 rotates is realized in the work of motor 10, the position of pressing from both sides tight back solar module has been adjusted at grip block 11 pivoted in-process, the side level that realizes solar module needs the installation frame up, thereby be convenient for at solar module's side installation frame.
In the embodiment of the invention, a second hydraulic rod 13 is vertically and fixedly connected to the upper surface of a bottom plate 1, a movable end of the second hydraulic rod 13 is fixedly connected to a movable plate 14, a third hydraulic rod 15 is horizontally and fixedly connected to the lower surface of the movable plate 14, the movable end of the third hydraulic rod 15 is fixedly connected to a connecting plate 4, the third hydraulic rod 15 is a bidirectional telescopic hydraulic rod, when the third hydraulic rod 15 works, the relative movement or the movement in the back-away direction of the object clamping blocks 2 on the left side and the right side is realized, a worker places a frame between the two object clamping blocks 2, then the third hydraulic rod 15 works, the relative movement of the object clamping blocks 2 on the left side and the right side is realized until the frame is clamped, then the second hydraulic rod 13 works, the downward movement of the movable plate 14 is realized, the downward movement of the object clamping blocks 2 is realized in the downward movement process of the movable plate 14, the downward movement of the frame is realized, and the downward movement of the frame is realized, namely, the side edge is attached to a solar cell component, the frame and the solar cell module are connected by gluing water at the connecting part of the side edges of the frame and the solar cell module, so that the solar cell module is conveniently packaged.
In the embodiment of the invention, the top end of a glue containing box 3 is provided with an inlet 16, the inlet 16 is in threaded connection with a blocking block 17, the inlet 16 is provided with an internal thread, the blocking block 17 is a cylindrical block, the outer side wall of the circumference of the blocking block 17 is provided with an external thread, the external thread is matched with the internal thread, when glue needs to be added into the glue containing box 3, a worker manually rotates the blocking block 17 to enable the blocking block 17 to be separated from the inlet 16, then the glue is added into the glue containing box 3, then the blocking block 17 is placed in the inlet 16, and the blocking block 17 is manually and reversely rotated to realize that the blocking block 17 is arranged in the inlet 16;
in the embodiment of the invention, a fourth hydraulic rod 18 is fixedly connected to the side wall of a connecting plate 4, a first L-shaped rod 19 is fixedly connected to the movable end of the fourth hydraulic rod 18, the horizontal section of the first L-shaped rod 19 penetrates through the side wall of a glue box 3 and is fixedly connected with a glue pushing plate 20, the glue pushing plate 20 is movably connected to the inside of the glue box 3, when glue is required to be applied between a solar cell assembly and a frame, the fourth hydraulic rod 18 works to realize the movement of the first L-shaped rod 19, the glue pushing plate 20 moves in the glue box 3 in the moving process of the first L-shaped rod 19, the glue in the glue box 3 flows to a glue outlet head 5, the glue outlet head 5 is positioned at the connecting part of the solar cell assembly and the frame, so that the glue is coated on the connection between the solar cell assembly and the frame, the glue outlet head 5 is communicated with the glue box 3 through a communicating pipe, and one end of the communicating pipe is positioned below the inside of the glue box 3, thereby facilitating the glue in the glue box 3 to flow to the glue outlet head 5 during the extrusion process.
In the embodiment of the invention, the glue loading box 3 is communicated with the glue collecting box 6 through the connecting pipe 21, the first one-way valve 22 is arranged in the connecting pipe 21 to realize that glue collected in the glue collecting box 6 flows into the glue loading box 3, redundant glue between the solar cell module and the frame flows into the glue collecting box 6 through the feed inlet 7, and the glue in the glue collecting box 6 flows into the glue loading box 3 through the connecting pipe 21 because the glue loading box 3 is communicated with the glue collecting box 6 through the connecting pipe 21, so that the glue in the glue collecting box 6 can flow into the glue loading box 3 through the connecting pipe 21, the glue can be utilized conveniently, and meanwhile, the first one-way valve 22 is arranged in the connecting pipe 21, so that only the glue in the glue collecting box 6 is allowed to flow into the glue loading box 3, and the glue in the glue loading box 3 is not allowed to flow into the glue collecting box 6;
a second one-way valve 23 is arranged in the feed port 7, and only glue in the feed port 7 is allowed to flow into the glue collecting box 6 through the arrangement of the second one-way valve 23;
in the embodiment of the invention, a filter plate 24 is obliquely arranged in a feed port 7, the upper surface of the filter plate 24 is movably connected with a cleaning pad 25, a second L-shaped rod 27 is movably connected in a glue collection box 6, the upper end of the second L-shaped rod 27 is positioned above the glue collection box 6 and fixedly connected with the cleaning pad 25, the side wall of the second L-shaped rod 27 is fixedly connected with a first spring 28, one end of the first spring 28 is fixedly connected on the side wall of a connecting plate 4, redundant glue on the side wall of a solar cell module flows into the feed port 7, the glue flows into the glue collection box 6 through the feed port 7, as the glue can flow dust on the side wall of the solar cell module into the feed port 7 in the flowing process on the side wall of the solar cell module, the filter plate 24 is arranged in the feed port 7 to realize the filtering treatment of the glue, so as to prevent the blockage caused by more impurities accumulated on the upper surface of the filter plate 24, the second L-shaped rod 27 is manually pushed to move the second L-shaped rod 27, so that the cleaning pad 25 moves on the upper surface of the filter plate 24 in the moving process of the second L-shaped rod 27, and the cleaning effect on the upper surface of the filter plate 24 is achieved.
In the embodiment of the invention, one end of the second L-shaped rod 27 is fixedly connected with the fixed cylinder 8, the second spring 29 is fixedly connected in the fixed cylinder 8, the lower end of the second spring 29 is fixedly connected with the movable rod 30, the lower end of the movable rod 30 is fixedly connected with the cleaning pad 25, and the bottom end of the cleaning pad 25 is always contacted with the upper surface of the filter plate 24 due to the action of the second spring 29.
In the embodiment of the invention, the adhesive collecting box 6 is fixedly connected with the attaching plate 31, the side wall of the attaching plate 31 is provided with the adhesive inlet 32, the attaching plate 31 is attached to the side wall of the solar cell assembly, the adhesive inlet 32 is positioned below the joint of the solar cell assembly and the frame, when the adhesive at the joint of the solar cell assembly and the frame is too much, the adhesive flows to the adhesive inlet 32 along the side wall of the solar cell assembly and flows into the feeding hole 7 through the adhesive inlet 32, and the adhesive flows to the inside of the adhesive collecting box 6 through the feeding hole 7, so that the collection of the redundant adhesive at the joint of the solar cell assembly and the frame is realized;
in the embodiment of the invention, the upper surface of the bottom plate 1 is fixedly connected with a fixing frame 33, a first fan 34 and a heating plate 35 are fixedly connected in the fixing frame 33, an air outlet 36 is formed in the fixing frame 33, when the solar cell module is clamped through a clamping block 11, the air outlet of the first fan 34 is arranged upwards, the first fan 34 works to blow dust on the side edge of the solar cell module completely, and the side edge of the solar cell module is prevented from being adhered with dust so as to influence the packaging quality of the side edge and the frame of the solar cell module; after the solar cell module and the frame are encapsulated by the glue, the first fan 34 and the heating plate 35 operate to accelerate the glue to be solidified between the solar cell module and the frame in order to solidify the glue between the solar cell module and the frame.
In the embodiment of the invention, the movable plate 14 is internally provided with the cavity 37, the cavity 37 is internally fixedly connected with the baffle 38, the cavity 37 is internally provided with the charging box 39, the charging box 39 is internally provided with the filter screen 40, the cavity 37 is internally fixedly connected with the second fan 41, the attaching plate 31 is fixedly connected with the air outlet pipe 42, the air outlet pipe 42 is communicated with the cavity 37, when the solar battery assembly is clamped through the clamping block 11, the air outlet of the first fan 34 is arranged upwards, the first fan 34 works to blow dust on the side edge of the solar battery assembly completely, the dust is prevented from adhering to the side edge of the solar battery assembly, so that the packaging quality of the side edge and the frame of the solar battery assembly is influenced, meanwhile, the second fan 41 works to realize air flow into the charging box 39, and the dust is collected in the charging box 39 due to the filter screen 40 arranged in the charging box 39; after the solar cell module and the frame are packaged through glue, in order to enable the glue to be solidified between the solar cell module and the frame, the first fan 34 and the heating plate 35 work to accelerate the solidification of the glue between the solar cell module and the frame, meanwhile, the second fan 41 works to realize that hot air is discharged to the air outlet pipe 42 through the cavity 37, and the glue is further accelerated to be solidified between the solar cell module and the frame as the air outlet pipe 42 faces the connection position of the solar cell module and the frame;
when dust in the cartridge 39 needs to be cleaned, a worker manually rotates the fixing bolt 44 to separate one end of the fixing bolt 44 from the fixing plate 43, and then the worker manually withdraws the moving plate 9, so that the cartridge 39 moves out of the moving plate 14 in the moving process of the moving plate 9, thereby facilitating manual cleaning of the dust in the cartridge 39.
The working principle is as follows: the staff vertically places solar cell panel between two grip blocks 11, movable plate 9 removal is realized in the work of first hydraulic stem 12, realize two grip blocks 11 relative movement at the in-process that movable plate 9 removed, the in-process that realizes two grip blocks 11 relative movement presss from both sides solar module tightly, motor 10 work realizes grip block 11 and rotates, the position of pressing from both sides tight back solar module has been adjusted at grip block 11 pivoted in-process, the side level that realizes solar module needs the installation frame up, thereby be convenient for at solar module's side installation frame.
The staff places the frame between two clamp thing pieces 2, and later 15 work of third hydraulic stem realize the left and right sides and press from both sides thing piece 2 relative movement, until press from both sides the frame tightly.
When pressing from both sides solar module tightly through grip block 11, the air outlet of first fan 34 sets up, and first fan 34 work realizes blowing solar module side dust clean, thereby prevents that the solar module side from being attached to there is the dust to influence solar module side and frame encapsulation quality, and second fan 41 work realizes simultaneously that the distinguished and admirable wind flows to in the magazine 39, because install filter screen 40 in the magazine 39 to the realization is collected the dust in the inside of magazine 39.
The work of second hydraulic stem 13 realizes fly leaf 14 downstream, the in-process of moving down at fly leaf 14 realizes pressing from both sides thing piece 2 downstream, thereby realize the frame downstream, realize frame and the laminating of solar module side promptly, the work of fourth hydraulic stem 18 realizes that first L shape pole 19 removes, the in-process that removes at first L shape pole 19 realizes pushing away offset plate 20 and removes in the dress glues box 3, the realization is glued the glue flow in the box 3 to the play head of gluing 5, because it is located the junction of solar module and frame to go out head of gluing 5, thereby with the glue coating at the being connected of solar module and frame.
Because the laminating of rigging board 31 is on solar module's lateral wall to advance jiao kou 32 and be located the below of solar module and frame junction, when the glue of solar module and frame junction was too much, thereby make glue trickle to advancing jiao kou 32 department along solar module's lateral wall, flow to feed inlet 7 in through advancing jiao kou 32, glue flows to the inside of collection gluey box 6 through feed inlet 7, thereby realize the collection to the unnecessary glue of solar module and frame junction.
Unnecessary glue flow to the feed inlet 7 on the solar module lateral wall in, glue flows to the inside of album gluey box 6 through feed inlet 7, because glue can be with the dust one on the solar module lateral wall in flowing the in-process to the feed inlet 7, simultaneously when blowing clean with solar module side dust, also make the dust fly away attached to the upper surface of filter 24 easily, consequently, realized the filtration treatment to glue through setting up filter 24 in feed inlet 7, for preventing that the more jam that causes of impurity of filter 24 upper surface accumulation, manual promotion second L shape pole 27 realizes that second L shape pole 27 removes, realize that cleaning pad 25 removes at filter 24 upper surface at the in-process that second L shape pole 27 removed, reach the cleaning effect to filter 24 upper surface.
Unnecessary glue flows to the glue collecting box 6 through the feed inlet 7 between solar module and the frame in, owing to adorn glue box 3 and glue collecting box 6 between through being linked together pipe 21 intercommunication to the glue of being convenient for in the glue collecting box 6 flows to the dress through being linked together pipe 21 and glues box 3, the reuse of glue of being convenient for.
After the solar cell module and the frame are packaged by glue, in order to solidify the glue between the solar cell module and the frame, the first fan 34 and the heating plate 35 work to accelerate the solidification of the glue between the solar cell module and the frame, the first fan 34 realizes that hot air flows upwards, the hot air flows onto the side wall of the solar cell module through the air opening 36, thereby facilitating the solidification of glue between the solar cell module and the frame, the hot air passing through the solar cell module and the frame flows into the cavity 37, meanwhile, the second fan 41 works to realize that the hot air is discharged to the air outlet pipe 42 through the cavity 37, the air outlet pipe 42 faces the joint of the solar cell module and the frame, so that the solidification of glue between the solar cell module and the frame is further accelerated, the frame is bonded on the side edge of the solar cell module, and the packaging treatment of the solar cell module is completed.
Then, the first hydraulic rod 12 works to realize that the two clamping blocks 11 move towards the back direction, and the third hydraulic rod 15 works to realize that the clamping block 2 moves towards the back direction, so that the packaged solar cell module is convenient to take out.
The utility model provides a quick encapsulation equipment of dual-glass solar module realizes pasting the frame at solar module's side, realizes promptly that the encapsulation of solar module handles according to following step in specific production process:
the method comprises the following steps that firstly, a solar cell module is vertically placed and is clamped tightly through a clamping assembly;
secondly, placing the frame above the solar cell assembly, and clamping the frame required by packaging the double-glass solar cell assembly through relative movement of the two clamping blocks 2;
thirdly, enabling the frame to move downwards to enable the frame to be attached to the side edge of the solar cell module;
coating the glue in the glue containing box 3 on the joint of the double-glass solar cell assembly and the frame through the glue outlet head 5 to realize the packaging treatment of the solar cell assembly;
and fifthly, collecting the glue by allowing the redundant glue between the double-glass solar cell module and the frame joint to flow into the glue collecting box 6 through the feed inlet 7.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (10)
1. The utility model provides a quick encapsulation equipment of dual glass solar module which characterized in that includes:
the clamping assembly is arranged above the bottom plate (1) and used for clamping the double-glass solar cell assembly;
the two object clamping blocks (2) are oppositely arranged in the horizontal direction, and the two object clamping blocks (2) clamp a frame required by packaging the double-glass solar cell module when moving relatively;
the glue containing box (3) is fixedly connected with the object clamping block (2) through a connecting plate (4), and the glue containing box (3) is used for containing glue for packaging the double-glass solar cell module and the frame;
the glue outlet head (5), the glue outlet head (5) is communicated with the glue containing box (3), and the glue outlet head (5) is used for coating glue in the glue containing box (3) on the joint of the double-glass solar cell module and the frame;
box (6) is glued to collection, box (6) fixed connection is glued to collection on the lateral wall of looks connection board (4), feed inlet (7) have been seted up on the top of box (6) is glued to collection, and the unnecessary glue of dual-glass solar module and frame junction flows to the collection through feed inlet (7) and glues the collection of box (6) in the realization to glue.
2. The rapid encapsulation equipment of the double-glass solar cell module according to claim 1, characterized in that the clamping assembly comprises a moving plate (9) horizontally and relatively movably connected to the upper surface of the bottom plate (1), motors (10) are fixedly connected to the opposite side walls of the two moving plates (9), and clamping blocks (11) are fixedly connected to the driving shafts of the motors (10).
3. The rapid encapsulation equipment for the dual-glass solar cell module according to claim 2, wherein a first hydraulic rod (12) is horizontally and fixedly connected to the upper surface of the bottom plate (1), and the movable end of the first hydraulic rod (12) is fixedly connected to the movable plate (9).
4. The rapid packaging equipment for the dual-glass solar cell module according to claim 3, wherein a second hydraulic rod (13) is vertically and fixedly connected to the upper surface of the bottom plate (1), a movable end of the second hydraulic rod (13) is fixedly connected to a movable plate (14), a third hydraulic rod (15) is horizontally and fixedly connected to the lower surface of the movable plate (14), and the movable end of the third hydraulic rod (15) is fixedly connected to the connecting plate (4).
5. The rapid packaging equipment for the double-glass solar cell module according to claim 4, wherein an inlet (16) is formed at the top end of the glue containing box (3), and a blocking block (17) is connected to the inlet (16) in a threaded manner;
fixedly connected with fourth hydraulic stem (18) on the lateral wall of looks connection board (4), the first L shape pole of expansion end fixedly connected with (19) of fourth hydraulic stem (18), the horizontal segment of first L shape pole (19) passes the lateral wall and the fixedly connected with of dress gluey box (3) and pushes away offset plate (20), push away offset plate (20) swing joint in the inside of dress gluey box (3).
6. The rapid packaging equipment for the double-glass solar cell module as claimed in claim 5, wherein the glue loading box (3) is communicated with the glue collecting box (6) through a connecting pipe (21), and a first one-way valve (22) is installed in the connecting pipe (21) to enable glue collected in the glue collecting box (6) to flow to the inside of the glue loading box (3);
a second one-way valve (23) is arranged in the feeding hole (7);
filter (24) have been placed to the slope in feed inlet (7), the upper surface swing joint of filter (24) has cleaning pad (25), swing joint has second L shape pole (27) in album jiao nang (6), the upper end of second L shape pole (27) be located the collection glue the top of box (6) and with cleaning pad (25) fixed connection, the first spring (28) of lateral wall fixedly connected with of second L shape pole (27), the one end fixed connection of first spring (28) is on the lateral wall of board (4) links mutually.
7. The rapid encapsulation device for the dual-glass solar cell module according to claim 6, wherein one end of the second L-shaped rod (27) is fixedly connected with a fixed cylinder (8), a second spring (29) is fixedly connected in the fixed cylinder (8), the lower end of the second spring (29) is fixedly connected with a movable rod (30), and the lower end of the movable rod (30) is fixedly connected with a cleaning pad (25).
8. The rapid packaging equipment for the dual-glass solar cell module according to claim 4, wherein a laminating plate (31) is fixedly connected to the adhesive collecting box (6), and an adhesive inlet (32) is formed in a side wall of the laminating plate (31);
the upper surface fixedly connected with of bottom plate (1) fixes frame (33), first fan (34) of fixedly connected with and hot plate (35) in fixed frame (33), wind gap (36) have been seted up on fixed frame (33).
9. The rapid packaging equipment for the dual-glass solar cell module according to claim 8, wherein a cavity (37) is formed in the movable plate (14), a baffle (38) is fixedly connected in the cavity (37), a loading box (39) is installed in the cavity (37), a filter screen (40) is installed in the loading box (39), a second fan (41) is fixedly connected in the cavity (37), an air outlet pipe (42) is fixedly connected on the attaching plate (31), and the air outlet pipe (42) is communicated with the cavity (37);
one end of the charging box (39) penetrates through the cavity (37) and is fixedly connected with a fixed plate (43), and the fixed plate (43) is connected to the outer side wall of the movable plate (14) through a fixed bolt (44).
10. The method for the rapid encapsulation equipment of the dual glass solar cell module according to any one of claims 1 to 9, characterized in that the method comprises the following steps:
the method comprises the following steps that firstly, a solar cell module is vertically placed and is clamped tightly through a clamping assembly;
secondly, placing the frame above the solar cell assembly, and clamping the frame required by packaging the double-glass solar cell assembly through relative movement of the two clamping blocks (2);
thirdly, enabling the frame to move downwards to enable the frame to be attached to the side edge of the solar cell module;
coating the glue in the glue containing box (3) on the joint of the double-glass solar cell assembly and the frame through the glue outlet head (5) to realize the packaging treatment of the solar cell assembly;
and fifthly, collecting the glue by allowing the redundant glue between the double-glass solar cell module and the frame joint to flow into the glue collecting box (6) through the feed port (7).
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| CN202210192013.8A CN114551623B (en) | 2022-02-28 | 2022-02-28 | Rapid packaging equipment and method for double-glass solar cell module |
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| CN202210192013.8A CN114551623B (en) | 2022-02-28 | 2022-02-28 | Rapid packaging equipment and method for double-glass solar cell module |
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| CN114551623B (en) | 2023-02-03 |
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