CN114538166B - Removal method of discarded pole piece on reel - Google Patents
Removal method of discarded pole piece on reel Download PDFInfo
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- CN114538166B CN114538166B CN202210305874.2A CN202210305874A CN114538166B CN 114538166 B CN114538166 B CN 114538166B CN 202210305874 A CN202210305874 A CN 202210305874A CN 114538166 B CN114538166 B CN 114538166B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/1888—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
- B65H16/06—Supporting web roll both-ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
本发明提出了一种卷筒上废弃极片的去除方法,包括如下步骤:将收卷有废弃极片的卷筒架设在机架上;将废弃极片展开,依次穿过与卷筒平行布置的第一过辊、张力浮动辊、第二过辊;将展开的废弃极片头部用胶带粘贴在处于啮合状态的卷曲主动筒和卷曲被动筒上;将废弃极片收卷成倒纺锤型的卷料;将卷料从卷曲主动筒和卷曲被动筒上脱离下来;卷料落至底板上;将卷料压缩成紧实卷块;紧实卷块落入壳体底部设置的转运小车中;运走紧实卷块。本发明能够快速地将卷筒上的废弃极片去除,并将废弃极片进行压缩成标准尺寸的整块物料,便于废弃极片的运输和回收,节省大量人力;同时整个操作过程不会产生粉尘和金属屑,满足锂电池生产车间对环境洁净度的要求。
The present invention proposes a method for removing waste pole pieces on a reel, which includes the following steps: erecting the reel with waste pole pieces reeled on the frame; unrolling the waste pole pieces, passing through them in turn and arranging them parallel to the reel The first passing roller, the tension floating roller, and the second passing roller; paste the unfolded waste pole piece head on the crimping active cylinder and the crimping driven cylinder in the meshing state with adhesive tape; wind the waste pole piece into an inverted spindle shape The coil material; the coil material is separated from the coiling active cylinder and the coiling passive cylinder; the coil material falls to the bottom plate; the coil material is compressed into a compact coil; the compact coil falls into the transfer trolley set at the bottom of the shell ; Carry away the compact volume block. The invention can quickly remove the waste pole pieces on the reel, and compress the waste pole pieces into a whole piece of material with a standard size, which is convenient for the transportation and recycling of the waste pole pieces, and saves a lot of manpower; at the same time, the whole operation process does not produce Dust and metal shavings meet the environmental cleanliness requirements of lithium battery production workshops.
Description
技术领域technical field
本发明涉及电池制造技术领域,具体地指一种卷筒上废弃极片的去除方法。The invention relates to the technical field of battery manufacturing, in particular to a method for removing waste pole pieces on a reel.
背景技术Background technique
在锂电行业中,极片制作是将正、负极浆料涂覆在连续运行的箔材表面,经过烘干后,用卷筒收卷成极卷,再经过辊压、分切、极耳成型工艺,进入最后的装配环节。上述工序中很容易产生一些不合格的极片,尤其在设备调试、首件制作等过程中,更容易产生一定数量的不合格极片。而卷筒作为重复使用的工装,通常需要将紧密缠绕在卷筒上的不合格极片去除后,卷筒方可重复使用。In the lithium battery industry, the production of pole pieces is to coat the positive and negative electrode slurries on the surface of the continuously running foil, after drying, roll them into pole rolls, and then roll them, cut them, and form them into tabs. process, and enter the final assembly link. It is easy to produce some unqualified pole pieces in the above process, especially in the process of equipment debugging, first piece production, etc., it is easier to produce a certain number of unqualified pole pieces. The reel is used as a reusable tool, and it is usually necessary to remove the unqualified pole pieces tightly wound on the reel before the reel can be reused.
现有技术中,一般采用手动方式去除极卷上的废弃极片。如图1 所示,图中a为卷筒,b为废弃极片,c为小刀,操作人工手持小刀切割极片,由于缠绕在卷筒上的极片有几十层至几百层,甚至几千层,而每次切割却只能切断十多层,因此需要连续多次切割,整个切割过程耗费大量人力,不仅切割效率低,而且容易产生大量粉尘和金属屑,污染车间环境,危害员工健康,同时切割下来的废料杂乱占地面积大,不容易收集和运输。In the prior art, the waste pole piece on the pole roll is generally removed manually. As shown in Figure 1, a in the figure is a roll, b is a waste pole piece, and c is a knife. The operator holds a knife to cut the pole piece. Since the pole piece wound on the roll has dozens to hundreds of layers, even Thousands of layers, but each cut can only cut ten layers, so it needs continuous multiple cutting, the whole cutting process consumes a lot of manpower, not only the cutting efficiency is low, but also easy to generate a lot of dust and metal shavings, polluting the workshop environment and endangering employees Healthy, at the same time, the cut waste is messy and occupies a large area, which is not easy to collect and transport.
发明内容Contents of the invention
针对现有技术的不足之处,本发明提出一种卷筒上废弃极片的去除方法,能够快速地去除卷筒上的废弃极片,并将废弃极片进行压缩回收,整个操作过程不仅节省大量人力,而且不会产生粉尘和金属屑。Aiming at the deficiencies of the prior art, the present invention proposes a method for removing the waste pole pieces on the reel, which can quickly remove the waste pole pieces on the reel, and compress and recycle the waste pole pieces. The whole operation process not only saves A lot of labor without generating dust and metal shavings.
为达到上述目的,本发明所设计的一种卷筒上废弃极片的去除方法,其特别之处在于,包括如下步骤:In order to achieve the above purpose, a method for removing waste pole pieces on a reel designed by the present invention is particularly characterized in that it includes the following steps:
步骤1),将收卷有废弃极片的卷筒架设在机架上;Step 1), setting up the reel with the discarded pole piece wound on the frame;
步骤2),将废弃极片展开,依次穿过与卷筒平行布置的第一过辊、张力浮动辊、第二过辊;Step 2), unfolding the waste pole piece, passing through the first passing roller, the tension floating roller and the second passing roller arranged parallel to the reel in sequence;
步骤3),启动固定在机架两侧、且相对布置的两个离合气缸,使卷曲主动筒和卷曲被动筒相向而行至相互啮合,关闭两个离合气缸;将展开的废弃极片头部用胶带粘贴在处于啮合状态的卷曲主动筒和卷曲被动筒上;Step 3), start the two clutch cylinders fixed on both sides of the frame and arranged oppositely, make the crimping active cylinder and the crimping passive cylinder move towards each other until they mesh with each other, close the two clutch cylinders; Use adhesive tape to stick on the coiled active cylinder and the coiled passive cylinder in the engaged state;
步骤4),启动驱动电机,驱动电机带动驱动齿轮连续转动,驱动齿轮带动处于啮合状态的卷曲主动筒、卷曲被动筒,以及对应的离合气缸活塞杆共同连续转动,将废弃极片收卷成倒纺锤型的卷料,待废弃极片收卷结束后,关闭驱动电机;Step 4), start the driving motor, the driving motor drives the driving gear to rotate continuously, the driving gear drives the crimping active cylinder, the crimping passive cylinder in the meshing state, and the corresponding clutch cylinder piston rod to rotate continuously together, and the waste pole piece is wound into an inverted For spindle-shaped coil materials, after the waste pole piece is wound up, turn off the drive motor;
步骤5),再次启动两个离合气缸,使卷曲主动筒和卷曲被动筒相背而行至卷料从卷曲主动筒和卷曲被动筒上脱离下来,关闭两个离合气缸;Step 5), start the two clutch cylinders again, make the crimping active cylinder and the crimping passive cylinder go opposite to each other until the coil material is detached from the crimping active cylinder and the crimping passive cylinder, and close the two clutch cylinders;
步骤6),卷料在重力作用下,下落至压缩机构的斜坡后,滑至壳体内的底板上,底板在卷料重力下压和塞入的支撑块向上支撑的共同作用下,绕着转轴翻转成水平布置状态;Step 6), the coiled material falls to the slope of the compression mechanism under the action of gravity, and then slides to the bottom plate in the housing, and the bottom plate revolves around the rotating shaft under the combined action of the gravity of the coiled material and the upward support of the inserted support block Flip to horizontal arrangement state;
步骤7),下压板在下压气缸推动下进行上下往复运动,对卷料进行上下压紧,平压板在平压气缸推动下进行水平往复运动,对卷料进行水平压紧,从而将卷料压缩成紧实卷块;下压板在下压气缸活塞杆缩回带动下,上移至壳体上方,平压板在平压气缸活塞杆缩回带动下,水平移至壳体边缘;Step 7), the lower pressing plate reciprocates up and down under the push of the lower pressing cylinder to compress the coil material up and down, and the flat pressing plate reciprocates horizontally under the push of the flat pressing cylinder to compress the coil material horizontally, thereby compressing the coil material Form a compact roll; the lower pressing plate moves upwards to the top of the housing driven by the retraction of the piston rod of the lower pressing cylinder, and the flat pressing plate moves horizontally to the edge of the housing driven by the retraction of the piston rod of the flat pressing cylinder;
步骤8),从壳体上抽出支撑块,底板在紧实卷块重力作用下,绕着转轴翻转成竖直布置状态;紧实卷块落入壳体底部设置的转运小车中;Step 8), pull out the supporting block from the housing, and under the action of the gravity of the tight coil block, the bottom plate is turned around the rotating shaft into a vertically arranged state; the compact coil block falls into the transfer trolley provided at the bottom of the housing;
步骤9),将转运小车从壳体上的转运洞口拉出,运走紧实卷块。Step 9), the transfer trolley is pulled out from the transfer hole on the casing, and the tight volume block is transported away.
进一步地,步骤2)中,所述张力浮动辊将系统设置的张力输入到电气比例阀,电气比例阀根据收到的张力电信号调节气压大小,分别控制与浮动连接块上端固定连接的浮动气缸气压大小,使连接在两个浮动连接块之间的浮动辊获得系统设置的张力。Further, in step 2), the tension floating roller inputs the tension set by the system to the electric proportional valve, and the electric proportional valve adjusts the air pressure according to the received tension electric signal, and respectively controls the floating cylinder fixedly connected to the upper end of the floating connection block The size of the air pressure makes the floating roller connected between the two floating connection blocks obtain the tension set by the system.
进一步地,步骤3)中,所述卷曲主动筒包括固定套设在离合气缸活塞杆外周的主动齿轮,所述主动齿轮靠近机架内腔一侧固定连接有与离合气缸活塞杆固定连接、且外周面呈锥形的主动卷曲杆,所述主动卷曲杆锥形顶端面设有凸楞;所述卷曲被动筒包括固定套设在离合气缸活塞杆外周的被动齿轮,所述被动齿轮靠近机架内腔一侧固定连接有与离合气缸活塞杆固定连接、且外周面呈锥形的被动卷曲杆,所述被动卷曲杆锥形顶端面设有与凸楞匹配的凹槽。Further, in step 3), the crimping driving cylinder includes a driving gear fixedly sleeved on the outer circumference of the piston rod of the clutch cylinder, and the driving gear is fixedly connected to the side of the inner cavity of the frame, and is fixedly connected to the piston rod of the clutch cylinder, and An active crimping rod with a tapered outer peripheral surface, the conical top surface of the active crimping rod is provided with convex corrugations; the crimping passive cylinder includes a passive gear fixedly sleeved on the outer periphery of the piston rod of the clutch cylinder, and the passive gear is close to the frame One side of the inner cavity is fixedly connected with the piston rod of the clutch cylinder and has a tapered outer peripheral surface of a passive curling rod. The tapered top surface of the passive curling rod is provided with a groove matching the convex corrugation.
更进一步地,每个所述离合气缸活塞杆靠近缸盖一端均间隙套设有用于承担卷曲主动筒或卷曲被动筒承载力的第一轴承,每个所述离合气缸活塞杆远离缸盖一端均间隙套设有用于提高承载长度的第二轴承;每个所述离合气缸底端及每个所述第一轴承外周均设置有位于机架上的支座,且每个所述支座均沿对应的第二轴承轴线方向、且以圆柱状延伸至第二轴承外周,每个所述支座与离合气缸活塞杆之间均设有环隙;所述主动齿轮和主动卷曲杆内部设有与圆柱状相匹配的第一槽口,所述被动齿轮和被动卷曲杆内部设有与圆柱状相匹配的第二槽口,从而使离合气缸活塞杆缩回时,卷曲主动筒或卷曲被动筒能够套设在圆柱状外周。Furthermore, the end of the piston rod of each clutch cylinder close to the cylinder head is provided with a first bearing for bearing the bearing capacity of the crimping active cylinder or the crimping passive cylinder, and the end of the piston rod of each clutch cylinder away from the cylinder head is The gap sleeve is provided with a second bearing for increasing the bearing length; the bottom end of each clutch cylinder and the outer circumference of each first bearing are provided with a support on the frame, and each support is along the Corresponding to the axial direction of the second bearing and extending to the outer circumference of the second bearing in a cylindrical shape, an annular gap is provided between each of the supports and the piston rod of the clutch cylinder; The first notch matching the cylindrical shape, the second notch matching the cylindrical shape is provided inside the driven gear and the passive crimping rod, so that when the piston rod of the clutch cylinder is retracted, the crimping active cylinder or the crimping passive cylinder can Sleeved on the outer circumference of the cylinder.
更进一步地,所述凸楞为一字型,或十字型,或梅花型。Furthermore, the corrugation is straight, cross-shaped, or quincunx-shaped.
更进一步地,所述主动卷曲杆和被动卷曲杆的锥形角度θ为 20°~45°。Furthermore, the taper angle θ of the active crimping rod and the passive crimping rod is 20°-45°.
进一步地,步骤4)中,所述驱动电机采用能够根据设定卷取速度进行调频的变频调速电机。Further, in step 4), the driving motor is a variable frequency speed regulating motor capable of frequency modulation according to the set winding speed.
进一步地,步骤6)中,所述压缩机构包括截面呈口型的壳体,所述壳体顶部一侧延伸有向上倾斜、且位于卷曲机构正下方的斜坡,所述壳体内腔设置有用于承接从斜坡上滑落下来的卷料、且与壳体通过转轴连接的底板,所述壳体相对两侧且位于底板下底面位置处嵌置有能够抽出或塞入的支撑块,从而使支撑块塞入时,底板在卷料重力作用下呈水平布置,支撑块抽出时,底板在卷料重力作用下绕着转轴翻转成竖直布置;所述水平布置的底板正上方悬空布置有能够通过上下往复运动与底板相配合将卷料进行上下压实的下压板,所述水平布置的底板上表面设置有能够通过水平往复运动与底板相配合将卷料进行水平压实的平压板;所述下压板上表面固定连接有用于推动下压板进行上下往复运动的下压气缸,所述平压板侧面固定连接有用于推动平压板进行水平往复运动、且穿出壳体外侧的平压气缸;所述壳体底部设置有用于拉出或推进转运小车的转运洞口。Further, in step 6), the compression mechanism includes a housing with a mouth-shaped cross section, an upwardly inclined slope extending directly below the crimping mechanism extends from the top side of the housing, and the inner cavity of the housing is provided with a The bottom plate that accepts the coil material that slides down from the slope and is connected with the housing through a rotating shaft. Support blocks that can be pulled out or plugged in are embedded on the opposite sides of the housing and at the bottom of the bottom surface of the bottom plate, so that the support blocks When plugged in, the bottom plate is arranged horizontally under the action of the gravity of the coiled material. When the support block is pulled out, the bottom plate is turned around the rotating shaft to be vertically arranged under the action of the gravity of the coiled material; A lower pressing plate that moves back and forth in cooperation with the bottom plate to compact the coiled material up and down, and the upper surface of the horizontally arranged bottom plate is provided with a flat pressing plate that can horizontally compact the coiled material through horizontal reciprocating movement and the cooperation of the bottom plate; The upper surface of the pressing plate is fixedly connected with a downward pressing cylinder for pushing the lower pressing plate to reciprocate up and down, and the side of the flat pressing plate is fixedly connected with a flat pressing cylinder for pushing the flat pressing plate to perform horizontal reciprocating movement and passing through the outside of the shell; the shell The bottom of the body is provided with a transfer hole for pulling out or pushing the transfer trolley.
更进一步地,所述转运小车包括用于装载紧实卷块的车斗,所述车斗底端四角设置有脚轮,所述车斗一侧设置有能够与转运洞口形成密封结构的前挡板,所述前挡板外侧设置有把手。Furthermore, the transfer trolley includes a bucket for loading compact rolls, casters are provided at the four corners at the bottom of the bucket, and a front baffle that can form a sealing structure with the transfer hole is provided on one side of the bucket. , a handle is provided on the outer side of the front baffle.
更进一步地,所述壳体内的除尘通过设置在壳体上的除尘管与外部吸尘器连接实现。Furthermore, the dust removal in the housing is realized by connecting the dust removal pipe provided on the housing with an external vacuum cleaner.
本发明的优点在于:The advantages of the present invention are:
1、本发明通过两个离合气缸活塞杆的伸出,实现固定在离合气缸活塞杆端头、且向机架内腔延伸成锥形的卷曲主动筒和卷曲被动筒相向而行至相互啮合,并通过驱动齿轮带动卷曲主动筒和卷曲被动筒共同转动,从而将卷筒上的废弃极片收卷到啮合状态的卷曲主动筒和卷曲被动筒上形成倒纺锤型的卷料;再通过两个离合气缸活塞杆的缩回,实现固定在离合气缸活塞杆端头、且向机架内腔延伸成锥形的卷曲主动筒和卷曲被动筒相背而行至分离,从而将倒纺锤型的卷料从卷曲主动筒和卷曲被动筒上脱离下来;1. In the present invention, through the protruding of the piston rods of the two clutch cylinders, the coiling active cylinder and the coiling passive cylinder, which are fixed at the end of the piston rod of the clutch cylinder and extend to the inner cavity of the frame in a tapered shape, move towards each other until they mesh with each other. And through the driving gear to drive the crimping active cylinder and the crimping passive cylinder to rotate together, so that the waste pole piece on the reel is wound up on the crimping active cylinder and the crimping passive cylinder in the meshing state to form an inverted spindle-shaped coil; and then through two The retraction of the piston rod of the clutch cylinder realizes that the crimping active cylinder and the crimping passive cylinder, which are fixed at the end of the piston rod of the clutch cylinder and extend into the inner cavity of the frame in a tapered shape, move away from each other until they are separated, so that the inverted spindle-shaped coil The material is detached from the crimping active cylinder and the crimping passive cylinder;
2、本发明通过第一轴承和第二轴承提高在每个离合气缸活塞杆的承载力,并将第一轴承、第二轴承与离合气缸活塞杆之间均采用间隙配合,不仅不影响活塞杆在轴承内部进行伸出或缩回,而且在卷曲主动筒、卷曲被动筒、以及离合气缸活塞杆共同转动状态下,轴承能够配合离合气缸活塞杆共同转动;同时,分别在卷曲主动筒、卷曲被动筒内部掏空与第二轴承外周的圆柱状支座相匹配的第一槽口和第二槽口,使卷曲主动筒或卷曲被动筒能够套设在圆柱状支座的外周,这样不仅减小卷曲主动筒、卷曲被动筒重量,而且缩短了每个离合气缸活塞杆的伸缩长度。2. The present invention improves the bearing capacity of the piston rod of each clutch cylinder through the first bearing and the second bearing, and adopts clearance fit between the first bearing, the second bearing and the piston rod of the clutch cylinder, which not only does not affect the piston rod It is extended or retracted inside the bearing, and when the curling active cylinder, the curling passive cylinder, and the piston rod of the clutch cylinder are jointly rotated, the bearing can cooperate with the clutch cylinder piston rod to rotate together; The first notch and the second notch matched with the cylindrical support on the outer periphery of the second bearing are hollowed out inside the barrel, so that the crimping active cylinder or the crimping driven cylinder can be sleeved on the outer periphery of the cylindrical support, which not only reduces Curling active cylinder, curling passive cylinder weight, and shortened the telescopic length of each clutch cylinder piston rod.
3、本发明将从卷曲主动筒和卷曲被动筒上脱离下来的卷料进行压缩处理,形成紧实卷块,方便运输,并且整个压缩过程不产生粉尘和金属屑,满足锂电池生产车间对环境洁净度的要求。3. The present invention compresses the coil material detached from the crimping active cylinder and the crimping passive cylinder to form a compact coil block, which is convenient for transportation, and the entire compression process does not produce dust and metal shavings, which meets the environmental requirements of the lithium battery production workshop. cleanliness requirements.
本发明卷筒上废弃极片的去除方法能够快速地将卷筒上的废弃极片去除,并将废弃极片进行压缩成标准尺寸的整块物料,便于废弃极片的运输和回收,节省大量人力;同时整个操作过程不会产生粉尘和金属屑,满足锂电池生产车间对环境洁净度的要求,具有明显的实用价值和经济价值。The method for removing the waste pole piece on the reel of the present invention can quickly remove the waste pole piece on the reel, and compress the waste pole piece into a standard-sized whole material, which is convenient for the transportation and recycling of the waste pole piece, and saves a lot At the same time, the whole operation process will not produce dust and metal shavings, which meets the requirements of lithium battery production workshops for environmental cleanliness, and has obvious practical and economic value.
附图说明Description of drawings
图1为现有技术中切割极卷的结构示意图;Fig. 1 is the structural representation of cutting pole roll in the prior art;
图2为本发明卷筒上废弃极片的去除方法中的设备立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the equipment in the method for removing the discarded pole piece on the reel of the present invention;
图3为图2中的张力浮动辊的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of the tension floating roller in Fig. 2;
图4为图2中的卷曲主动筒和卷曲被动筒呈啮合状态的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the crimping active cylinder and the crimping passive cylinder in an engaged state in Fig. 2;
图5为图4的剖面结构示意图;Fig. 5 is a schematic cross-sectional structure diagram of Fig. 4;
图6为图2中的卷曲主动筒和卷曲被动筒呈脱离状态的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the crimping active cylinder and the crimping passive cylinder in a disengaged state in Fig. 2;
图7为图6的剖视结构示意图;Fig. 7 is a schematic cross-sectional structure diagram of Fig. 6;
图8为图2中的压缩机构的正视立体结构示意图;Fig. 8 is a schematic diagram of a front perspective structure of the compression mechanism in Fig. 2;
图9为图8中的壳体内部的正视立体结构示意图;Fig. 9 is a schematic diagram of a front perspective structure inside the housing in Fig. 8;
图10为图2中的压缩机构的左视立体结构示意图;Fig. 10 is a left perspective structural schematic diagram of the compression mechanism in Fig. 2;
图11为图2中的压缩机构的后视剖面结构示意图;Fig. 11 is a rear view sectional structural schematic diagram of the compression mechanism in Fig. 2;
图12为图2中的转运小车的立体结构示意图;Fig. 12 is a schematic diagram of the three-dimensional structure of the transfer trolley in Fig. 2;
图13为图2中的卷料的结构示意图;Fig. 13 is a schematic structural view of the coil material in Fig. 2;
图中:卷筒1、第一过辊2、张力浮动辊3、第二过辊4、卷曲机构5、压缩机构6、转运小车7、废弃极片8、机架9、卷料10、紧实卷块11;In the figure: reel 1,
张力浮动辊3包括:浮动辊3-1、浮动连接块3-2、浮动气缸3-3、电气比例阀3-4;The tension floating roller 3 includes: a floating roller 3-1, a floating connection block 3-2, a floating cylinder 3-3, and an electric proportional valve 3-4;
卷曲机构5包括:卷曲主动筒5-1、卷曲被动筒5-2、离合气缸 5-3、支座5-4、第一轴承5-5、第二轴承5-6、驱动电机5-7、驱动齿轮5-8、环隙5-9、
卷曲主动筒5-1包括:主动齿轮5-1-1、主动卷曲杆5-1-2、凸楞 5-1-3、第一槽口5-1-4;The curling driving cylinder 5-1 includes: driving gear 5-1-1, driving curling rod 5-1-2, convex groove 5-1-3, first notch 5-1-4;
卷曲被动筒5-2包括:被动齿轮5-2-1、被动卷曲杆5-2-2、凹槽 5-2-3、第二槽口5-2-4;The curling driven cylinder 5-2 includes: a driven gear 5-2-1, a passive curling rod 5-2-2, a groove 5-2-3, and a second notch 5-2-4;
压缩机构6包括:壳体6-1、斜坡6-2、底板6-3、下压板6-4、下压气缸6-5、平压板6-6、平压气缸6-7、转轴6-8、支撑块6-9、转运洞口6-10、除尘管6-11;The
转运小车7包括:车斗7-1、脚轮7-2、前挡板7-3、把手7-4;The
圆柱状A、锥形角度θ。Cylindrical shape A, cone angle θ.
具体实施方式detailed description
以下结合附图和具体实施例对本发明作进一步的详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对发明的限制。In describing the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention.
本发明卷筒上废弃极片的去除方法,通过图2~13所示设备实现,该设备用于架设卷筒1的机架9,所述卷筒1上收卷有废弃极片8,沿废弃极片8展开方向依次设置有均与卷筒1平行布置的第一过辊2、张力浮动辊3、第二过辊4、和卷曲机构5;所述卷曲机构5包括分别固定在机架9两侧、且相对布置的离合气缸5-3,两个所述离合气缸5-3活塞杆端头分别固定连接有向机架9内腔延伸成锥形、且通过锥形顶端相互啮合的卷曲主动筒5-1和卷曲被动筒5-2,所述卷曲主动筒5-1锥形底端外侧还啮合有通过固定在机架9上的驱动电机5-7 带动转动的驱动齿轮5-8;当两个所述离合气缸5-3活塞杆向机架9 内腔同时伸出时,卷曲主动筒5-1和卷曲被动筒5-2相向而行至相互啮合,驱动电机5-7带动驱动齿轮5-8转动,驱动齿轮5-8带动卷曲主动筒5-1和卷曲被动筒5-2转动,从而将废弃极片8收卷成倒纺锤型的卷料10;当两个所述离合气缸5-3活塞杆向机架9外侧同时缩回时,卷曲主动筒5-1和卷曲被动筒5-2相背而行至卷料10从卷曲主动筒5-1和卷曲被动筒5-2上脱离下来;所述卷曲机构5正下方设置有用于将卷料10压缩成紧实卷块11的压缩机构6,所述压缩机构6 内腔底部设置有能够承接紧实卷块11,并将紧实卷块11从压缩机构 6中拉出或推进的转运小车7。The removal method of the discarded pole piece on the reel of the present invention is realized by the equipment shown in Fig. In the unfolding direction of the discarded
本发明卷筒上废弃极片的去除方法,包括如下步骤,The method for removing the discarded pole piece on the reel of the present invention comprises the following steps,
步骤1),将收卷有废弃极片8的卷筒1架设在机架9上。Step 1), erect the reel 1 on which the discarded
步骤2),将废弃极片8展开,依次穿过与卷筒1平行布置的第一过辊2、张力浮动辊3、第二过辊4。In step 2), the
具体地,所述张力浮动辊3包括浮动辊3-1,所述浮动辊3-1两端分别设置有浮动连接块3-2,每个所述浮动连接块3-2上端固定连接有浮动气缸3-3,每个所述浮动气缸3-3分别连接有用于控制浮动气缸3-3气压大小的电气比例阀3-4。Specifically, the tension floating roller 3 includes a floating roller 3-1, the two ends of the floating roller 3-1 are respectively provided with floating connecting blocks 3-2, and the upper end of each floating connecting block 3-2 is fixedly connected with a floating Cylinders 3-3, each of the floating cylinders 3-3 is respectively connected with an electric proportional valve 3-4 for controlling the air pressure of the floating cylinders 3-3.
将系统设置的张力输入到电气比例阀3-4,电气比例阀3-4根据收到的张力电信号调节气压大小,分别控制浮动气缸3-3气压大小,使连接在两个浮动连接块3-2之间的浮动辊3-1获得系统设置的张力,从而使废弃极片6获得设置的张力,起到缓冲作用,防止极片断带。Input the tension set by the system to the electric proportional valve 3-4, and the electric proportional valve 3-4 adjusts the air pressure according to the tension electric signal received, respectively controls the air pressure of the floating cylinder 3-3, so that the air pressure connected to the two floating connection blocks 3 The floating roller 3-1 between -2 obtains the tension set by the system, so that the discarded
步骤3),启动固定在机架9两侧、且相对布置的两个离合气缸 5-3,使卷曲主动筒5-1和卷曲被动筒5-2相向而行至相互啮合,关闭两个离合气缸5-3;将展开的废弃极片8头部用胶带粘贴在处于啮合状态的卷曲主动筒5-1和卷曲被动筒5-2上。Step 3), start the two clutch cylinders 5-3 fixed on both sides of the
优选地,所述卷曲主动筒5-1包括固定套设在离合气缸5-3活塞杆外周的主动齿轮5-1-1,所述主动齿轮5-1-1靠近机架9内腔一侧固定连接有与离合气缸5-3活塞杆固定连接、且外周面呈锥形的主动卷曲杆5-1-2,所述主动卷曲杆5-1-2锥形顶端面设有凸楞5-1-3。所述凸楞5-1-3为一字型,或十字型,或梅花型,凸楞5-1-3形状不作为本发明的限制。所述主动卷曲杆5-1-2锥形角度θ为35°。Preferably, the curling driving cylinder 5-1 includes a driving gear 5-1-1 fixedly sleeved on the outer circumference of the piston rod of the clutch cylinder 5-3, and the driving gear 5-1-1 is close to the inner cavity side of the
所述卷曲被动筒5-2包括固定套设在离合气缸5-3活塞杆外周的被动齿轮5-2-1,所述被动齿轮5-2-1靠近机架7内腔一侧固定连接有与离合气缸5-3活塞杆固定连接、且外周面呈锥形的被动卷曲杆 5-2-2,所述被动卷曲杆5-2-2锥形顶端面设有与凸楞5-1-3匹配的凹槽5-2-3。所述被动卷曲杆5-2-2锥形角度θ为35°。The crimped driven cylinder 5-2 includes a driven gear 5-2-1 fixedly sleeved on the outer circumference of the piston rod of the clutch cylinder 5-3, and the driven gear 5-2-1 is fixedly connected to a side close to the inner cavity of the
每个所述离合气缸5-3活塞杆靠近缸盖一端均间隙套设有用于承担卷曲主动筒5-1或卷曲被动筒5-2承载力的第一轴承5-5,每个所述离合气缸5-3活塞杆远离缸盖一端均间隙套设有用于提高承载长度的第二轴承5-6;每个所述离合气缸5-3底端及每个所述第一轴承5-5 外周均设置有位于机架9上的支座5-4,且每个所述支座5-4均沿对应的第二轴承5-6轴线方向、且以圆柱状A延伸至第二轴承5-6外周,每个所述支座5-4与离合气缸5-3活塞杆之间均设有环隙5-9;所述主动齿轮5-1-1和主动卷曲杆5-1-2内部设有与圆柱状A相匹配的第一槽口5-1-4,所述被动齿轮5-2-1和被动卷曲杆5-2-2内部设有与圆柱状A相匹配的第二槽口5-2-4,从而使离合气缸5-3活塞杆缩回时,卷曲主动筒5-1或卷曲被动筒5-2能够套设在圆柱状A外周。Each clutch cylinder 5-3 piston rod near the cylinder head is provided with a first bearing 5-5 for bearing the bearing capacity of the crimping active cylinder 5-1 or crimping passive cylinder 5-2. The piston rod of the cylinder 5-3 is far away from the cylinder cover and is provided with a second bearing 5-6 for increasing the bearing length; the bottom end of each clutch cylinder 5-3 and the outer circumference of each first bearing 5-5 Each is provided with a support 5-4 on the
在每个离合气缸5-3活塞杆靠近缸盖一端和远离缸盖一端分别套设有用于提高承载力的第一轴承5-5和第二轴承5-6,并将第一轴承 5-5、第二轴承5-6与离合气缸5-3活塞杆之间均采用间隙配合,不仅不影响活塞杆在轴承内部进行伸出或缩回,而且在卷曲主动筒5-1、卷曲被动筒5-2、以及离合气缸5-3活塞杆共同转动状态下,第一轴承5-5和第二轴承5-6能够配合离合气缸活塞杆共同转动;同时,分别在卷曲主动筒5-1、卷曲被动筒5-2内部掏空形成第一槽口5-1-4、第二槽口5-2-4,使第一槽口5-1-4、第二槽口5-2-4形状分别与第二轴承5-6外周的圆柱状A支座相匹配的,使卷曲主动筒5-1或卷曲被动筒5-2能够套设在圆柱状A支座的外周,这样不仅减小卷曲主动筒 5-1、卷曲被动筒5-2重量,从而减轻每个离合气缸5-3活塞杆的承载力,而且还缩短了每个离合气缸5-3活塞杆的伸缩长度。A first bearing 5-5 and a second bearing 5-6 for improving the bearing capacity are respectively sleeved at one end of the piston rod of each clutch cylinder 5-3 near the cylinder head and one end away from the cylinder head, and the first bearing 5-5 1. The gap fit is adopted between the second bearing 5-6 and the piston rod of the clutch cylinder 5-3, which not only does not affect the extension or retraction of the piston rod inside the bearing, but also ensures that the coiling of the active cylinder 5-1 and the passive cylinder 5 -2, and the joint rotation state of the clutch cylinder 5-3 piston rod, the first bearing 5-5 and the second bearing 5-6 can cooperate with the clutch cylinder piston rod to rotate together; The passive cylinder 5-2 is hollowed out to form the first notch 5-1-4 and the second notch 5-2-4, so that the first notch 5-1-4 and the second notch 5-2-4 are shaped Respectively matched with the cylindrical A support on the outer periphery of the second bearing 5-6, so that the crimping active cylinder 5-1 or the crimping passive cylinder 5-2 can be sleeved on the outer periphery of the cylindrical A support, which not only reduces the curling Active cylinder 5-1, curl passive cylinder 5-2 weight, thereby alleviate the bearing capacity of each clutch cylinder 5-3 piston rod, but also shorten the telescopic length of each clutch cylinder 5-3 piston rod.
步骤4),启动驱动电机5-7,驱动电机5-7带动驱动齿轮5-8连续转动,驱动齿轮5-8带动处于啮合状态的卷曲主动筒5-1、卷曲被动筒5-2,以及对应的离合气缸5-3活塞杆共同连续转动,将废弃极片8收卷成倒纺锤型的卷料10,待废弃极片8收卷结束后,关闭驱动电机5-7。Step 4), start the driving motor 5-7, the driving motor 5-7 drives the driving gear 5-8 to rotate continuously, the driving gear 5-8 drives the crimping active cylinder 5-1 and the crimping driven cylinder 5-2 in the meshing state, and The piston rods of the corresponding clutch cylinders 5-3 rotate continuously together to wind up the
所述驱动电机5-7采用能够根据设定卷取速度进行调频的变频调速电机。Described drive motor 5-7 adopts the frequency conversion speed regulation motor that can carry out frequency modulation according to setting coiling speed.
步骤5),再次启动两个离合气缸5-3,使卷曲主动筒5-1和卷曲被动筒5-2相背而行至卷料10从卷曲主动筒5-1和卷曲被动筒5-2 上脱离下来,关闭两个离合气缸5-3。Step 5), start the two clutch cylinders 5-3 again, so that the crimping active cylinder 5-1 and the crimping passive cylinder 5-2 go opposite to each other to the coil material 10 from the crimping active cylinder 5-1 and the crimping passive cylinder 5-2 Go up and disengage, close two clutch cylinders 5-3.
步骤6),卷料10在重力作用下,下落至压缩机构6的斜坡6-2 后,滑至壳体6-1内的底板6-3上,底板6-3在卷料10重力下压和塞入的支撑块6-9向上支撑的共同作用下,绕着转轴6-8翻转成水平布置状态。Step 6), the coiled material 10 falls to the slope 6-2 of the
所述压缩机构6包括截面呈口型的壳体6-1,所述壳体6-1顶部一侧延伸有向上倾斜、且位于卷曲机构5正下方的斜坡6-2,所述壳体6-1内腔设置有用于承接从斜坡6-2上滑落下来的卷料10、且与壳体6-1通过转轴6-8连接的底板6-3,所述壳体6-1相对两侧且位于底板6-3下底面位置处嵌置有能够抽出或塞入的支撑块6-9,从而使支撑块6-9塞入时,底板6-3在卷料10重力作用下呈水平布置,支撑块6-9抽出时,底板6-3在卷料10重力作用下绕着转轴6-8翻转成竖直布置。The
所述水平布置的底板6-3正上方悬空布置有能够通过上下往复运动与底板6-3相配合将卷料10进行上下压实的下压板6-4,所述水平布置的底板6-3上表面设置有能够通过水平往复运动与底板6-3相配合将卷料10进行水平压实的平压板6-6;所述下压板6-4上表面固定连接有用于推动下压板6-4进行上下往复运动的下压气缸6-5,所述平压板6-6侧面固定连接有用于推动平压板6-6进行水平往复运动、且穿出壳体6-1外侧的平压气缸6-7;所述壳体6-1底部设置有用于拉出或推进转运小车7的转运洞口6-10。The horizontally arranged bottom plate 6-3 is suspended with a lower pressing plate 6-4 that can compact the coil material 10 up and down by cooperating with the bottom plate 6-3 through up and down reciprocating motion. The horizontally arranged bottom plate 6-3 The upper surface is provided with a flat pressing plate 6-6 capable of horizontally compacting the coil material 10 through horizontal reciprocating motion and the bottom plate 6-3; the upper surface of the lower pressing plate 6-4 is fixedly connected with a A downward pressure cylinder 6-5 that reciprocates up and down. The side of the flat pressing plate 6-6 is fixedly connected with a flat pressing cylinder 6-6 that is used to push the flat pressing plate 6-6 to perform horizontal reciprocating motion and passes through the outer side of the housing 6-1. 7. The bottom of the casing 6-1 is provided with a transfer hole 6-10 for pulling out or pushing the
另外,所述壳体6-1内的除尘通过设置在壳体6-1上的除尘管6-11 与外部吸尘器连接实现。将除尘管6-11与外部的吸尘器连接管相连,在压缩机构6工作时,起到除尘作用。虽然整个压缩过程没有切割作业,产生的粉尘和金属屑较少,但是本发明仍然配置有除尘管 6-11,杜绝粉尘对车间环境造成的污染,因此整个压缩机构6非常环保,能够满足锂电池生产车间对环境洁净度的要求。In addition, the dust removal in the housing 6-1 is realized by connecting the dust removal pipe 6-11 provided on the housing 6-1 with an external vacuum cleaner. The dust removal pipe 6-11 is connected with the external vacuum cleaner connecting pipe, and when the
步骤7),下压板6-4在下压气缸6-5推动下进行上下往复运动,对卷料10进行上下压紧,平压板6-6在平压气缸6-7推动下进行水平往复运动,对卷料10进行水平压紧,从而将卷料10压缩成紧实卷块11(图中未标出);下压板6-4在下压气缸6-5活塞杆缩回带动下,上移至壳体6-1上方,平压板6-6在平压气缸6-7活塞杆缩回带动下,水平移至壳体6-1边缘。Step 7), the lower pressing plate 6-4 reciprocates up and down under the push of the lower pressing cylinder 6-5, presses the coil material 10 up and down, and the flat pressing plate 6-6 performs horizontal reciprocating movement under the push of the flat pressing cylinder 6-7, The coiled material 10 is compressed horizontally, thereby the coiled material 10 is compressed into a compact coiled block 11 (not shown in the figure); the lower pressing plate 6-4 moves up to the Above the housing 6-1, the flat pressing plate 6-6 moves horizontally to the edge of the housing 6-1 under the retraction of the piston rod of the flat pressing cylinder 6-7.
步骤8),从壳体6-1上抽出支撑块6-9,底板6-3在紧实卷块 11重力作用下,绕着转轴6-8翻转成竖直布置状态;紧实卷块11落入壳体6-1底部设置的转运小车7中。Step 8), pull out the support block 6-9 from the housing 6-1, and the bottom plate 6-3 is turned around the rotating shaft 6-8 under the gravity of the tight roll block 11 to be vertically arranged; the tight roll block 11 Fall into the
所述转运小车7包括用于装载紧实卷块11的车斗7-1,所述车斗 7-1底端四角设置有脚轮7-2,所述车斗7-1一侧设置有能够与转运洞口6-9形成密封结构的前挡板7-3,所述前挡板7-3外侧设置有把手 7-4。前挡板7-3的作用是与壳体6-1下方的转运洞口6-10形成密封,防止卷料和碎屑溅落。The
步骤9),将转运小车7从壳体6-1上的转运洞口6-10拉出,运走紧实卷块11。In step 9), the
本发明将从卷曲主动筒和卷曲被动筒上脱离下来的卷料进行压缩处理,形成紧实卷块,方便运输,并且整个压缩过程不产生粉尘和金属屑,满足锂电池生产车间对环境洁净度的要求。The present invention compresses the coil material detached from the crimping active cylinder and the crimping passive cylinder to form a compact coil block, which is convenient for transportation, and the entire compression process does not generate dust and metal shavings, which meets the environmental cleanliness of the lithium battery production workshop requirements.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplification should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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