CN114535048A - Solar cell manufacturing equipment and preparation method thereof - Google Patents
Solar cell manufacturing equipment and preparation method thereof Download PDFInfo
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- CN114535048A CN114535048A CN202210153384.5A CN202210153384A CN114535048A CN 114535048 A CN114535048 A CN 114535048A CN 202210153384 A CN202210153384 A CN 202210153384A CN 114535048 A CN114535048 A CN 114535048A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
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- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D43/00—Separating particles from liquids, or liquids from solids, otherwise than by sedimentation or filtration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/55—Cleaning with fluid jets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2230/00—Specific aspects relating to the whole B07B subclass
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Abstract
Description
技术领域technical field
本发明涉及太阳能电池制造技术领域,具体涉及一种太阳能电池制造设备及其制备方法。The invention relates to the technical field of solar cell manufacturing, in particular to a solar cell manufacturing equipment and a preparation method thereof.
背景技术Background technique
太阳能电池板是通过吸收太阳光,将太阳辐射能通过光电效应或者光化学效应直接或间接转换成电能的装置,大部分太阳能电池板的主要材料为“硅”,相对于普通电池和可循环充电电池来说,太阳能电池属于更节能环保的绿色产品。在对太阳能电池板生产时,需要对硅材料进行彻底清洗,硅料的清洗在整个太阳能电池板制造过程中起到很重要的一道工序,市场上对硅料清洗的设备只能对硅料单一的清洗,现有的清洗后产生的砂石不易清除。A solar panel is a device that directly or indirectly converts solar radiation into electrical energy through the photoelectric effect or photochemical effect by absorbing sunlight. The main material of most solar panels is "silicon". In other words, solar cells are more energy-saving and environmentally friendly green products. In the production of solar panels, the silicon material needs to be thoroughly cleaned. The cleaning of the silicon material plays a very important process in the entire solar panel manufacturing process. The equipment for cleaning the silicon material on the market can only be used for a single silicon material. It is not easy to remove the sand and gravel produced after the existing cleaning.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供一种太阳能电池制造设备,包括筒体,所述筒体的内部依次设有环座一、环座二和环座三,所述筒体、环座一、环座二和环座三的底端配合安装在底盖上,所述环座一、环座二和环座三的顶端配合安装有顶盖,其中,所述筒体与环座一之间形成空腔一,所述环座一与环座二之间形成空腔二,所述环座二和环座三之间形成空腔三,所述底盖的底部安装有排料管一、排料管二和排料管三,所述排料管一与空腔一连通,所述排料管二与空腔二连通,所述排料管三与空腔三连通,所述环座三的底部设有出口。In order to solve the above technical problems, the present invention provides a solar cell manufacturing equipment, which includes a cylinder body, and the interior of the cylinder body is sequentially provided with a
进一步地,所述环座一包括骨架一和筛板一,所述骨架一上安装若干个呈环形分布的筛板一,所述环座二包括骨架二和筛板二,所述骨架二上安装若干个呈环形分布的筛板二,所述环座三包括骨架三和筛板三,所述骨架三上安装若干个呈环形分布的筛板三,所述筛板一、筛板二和筛板三上设有的筛孔依次减小。Further, the first ring seat includes a
进一步地,所述环座三内安装有同轴线分布的叶片,所述叶片的一端部穿过底盖向外侧延伸,所述底盖上安装有与叶片传动连接的动力机构,所述骨架一、骨架二和骨架三的底部分别设有若干个喷嘴一、喷嘴二和喷嘴三,所述底盖内开有通道,所述通道的入口端与环座三的出口端连通,所述喷嘴一、喷嘴二和喷嘴三均与通道连通。Further, blades distributed on a coaxial line are installed in the
进一步地,所述底盖的中部开有通孔,所述通孔内安装有除杂部,所述除杂部的出口处安装有集污盒,所述集污盒固定在底盖的外侧面上。Further, a through hole is opened in the middle of the bottom cover, an impurity removal part is installed in the through hole, and a dirt collection box is installed at the outlet of the impurity removal part, and the dirt collection box is fixed on the outside of the bottom cover. on the side.
进一步地,所述除杂部为环体结构,该环体结构的中部向轴线一侧凸起,凸起的下侧斜面上开设有若干个滤孔,水流穿过凸起进入通道内。Further, the impurity removing part is a ring structure, the middle part of the ring structure protrudes toward the axis side, and a plurality of filter holes are opened on the inclined surface of the lower side of the protrusion, and the water flows into the channel through the protrusion.
进一步地,所述动力机构包括电机和传动带,所述电机固定在底盖的底面,所述电机的输出端通过传动带与叶片伸出的轴体传动连接。Further, the power mechanism includes a motor and a transmission belt, the motor is fixed on the bottom surface of the bottom cover, and the output end of the motor is connected in a driving manner with the shaft body extending from the blade through the transmission belt.
进一步地,所述排料管一、排料管二和排料管三上均安装有控制阀。Further, control valves are installed on the first discharge pipe, the second discharge pipe and the third discharge pipe.
一种太阳能电池制造设备制备方法,包括如下步骤:A preparation method of solar cell manufacturing equipment, comprising the following steps:
步骤一,通过筒体和环座一形成腔体的一开口添加太阳能电池板生产用的硅料和清洗用水;
步骤二,通过动力机构带动叶片转动,在叶片转动的过程中带动筒体内部存储的清洁水向环座三内汇聚,流动的水流带动硅料向环座三处汇聚,由于环座一和环座二中筛板一和筛板二的滤孔孔径不同,从而实现对不同直径的硅料进行分选;Step 2: Drive the blades to rotate through the power mechanism. During the rotation of the blades, the clean water stored in the cylinder is driven to converge to the third ring seat, and the flowing water drives the silicon material to converge to the three ring seats. The pore size of the
步骤三,通过叶片带动的水流进入集污盒后,穿过除杂部进入通道内,通过喷嘴一、喷嘴二和喷嘴三排出,对硅料向上冲洗,提高清洗效果;Step 3: After the water flow driven by the blade enters the dirt collection box, it enters the channel through the impurity removal part, and is discharged through the
步骤四,清洗完成的硅料通过排料管一、排料管二和排料管三排出Step 4: The cleaned silicon material is discharged through the first discharge pipe, the second discharge pipe and the third discharge pipe
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明通过动力机构带动叶片转动,在叶片转动的过程中带动筒体内部存储的清洁水向环座三内汇聚,流动的水流带动硅料向环座三处汇聚,由于环座一和环座二中筛板一和筛板二的滤孔内径不同,从而实现对不同外径的硅料进行分选,分选后的硅料通过排料管一、排料管二和排料管三排出。1. The present invention drives the blades to rotate through the power mechanism. During the rotation of the blades, the clean water stored in the cylinder is driven to converge to the third ring seat, and the flowing water drives the silicon material to converge to the three ring seats. The inner diameter of the filter holes of the
2、本发明设有的集污盒为一个密闭的腔体,通过叶片带动的水流进入集污盒后,穿过除杂部进入通道内,通过喷嘴一、喷嘴二和喷嘴三排出,由于喷嘴一、喷嘴二和喷嘴三设有的出水口向上,便于对筛板一、筛板二或筛板三上附着的颗粒物冲落,避免筛板一、筛板二或筛板三上的滤孔堵塞。2. The dirt collection box provided by the present invention is a closed cavity. After the water flow driven by the blades enters the dirt collection box, it enters the channel through the impurity removal part, and is discharged through the
3、本发明含有砂石的水流经过除杂部中部的凸起向集污盒内部运动,从而实现砂石在惯性的作用下向中部汇聚,水流穿过除杂部凸起下侧斜面的铝框进入通道内,实现砂石与水流的分离,达到除杂的目的。3. The water flow containing sand and gravel in the present invention moves to the inside of the dirt collection box through the protrusion in the middle of the impurity removal part, so that the sand and gravel can converge to the middle part under the action of inertia, and the water flow passes through the aluminum alloy on the lower slope of the protrusion of the impurity removal part. The frame enters the channel to realize the separation of sand and water flow and achieve the purpose of impurity removal.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product embodying the present invention to achieve all of the advantages described above simultaneously.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的整体剖面结构示意图;Fig. 2 is the overall cross-sectional structure schematic diagram of the present invention;
图3为本发明的图2的A处放大结构示意图;Fig. 3 is the enlarged structural schematic diagram of the A place of Fig. 2 of the present invention;
图4为本发明的局部配合结构示意图;Fig. 4 is a schematic diagram of a partial matching structure of the present invention;
图5为本发明的筛板结构示意图;Fig. 5 is the sieve plate structure schematic diagram of the present invention;
图6为本发明的转动部结构示意图;FIG. 6 is a schematic view of the structure of the rotating part of the present invention;
图7为本发明的转动部剖面结构示意图;FIG. 7 is a schematic diagram of the cross-sectional structure of the rotating part of the present invention;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1、筒体;2、底盖;21、通道;3、顶盖;5、环座一;51、喷嘴一;6、环座二;61、喷嘴二;7、环座三;71、喷嘴三;8、叶片;9、排料管一;10、排料管二;11、排料管三;12、动力机构;13、支撑腿;14、除杂部;15、集污盒;16、筛板;161、通孔;17、转动部;171、筒体;172、通槽;173、螺旋叶片一;174、螺旋叶片二。1. Cylinder body; 2. Bottom cover; 21. Channel; 3. Top cover; 5. Ring seat one; 51. Nozzle one; 6. Ring seat two; 61. Nozzle two; 7. Ring seat three; Three; 8. Blades; 9. Discharge pipe one; 10. Discharge pipe two; 11. Discharge pipe three; 12. Power mechanism; 13. Support legs; , sieve plate; 161, through hole; 17, rotating part; 171, cylinder; 172, through groove; 173, spiral blade one; 174, spiral blade two.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are presented for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use.
实施例一Example 1
请参阅图1-4所示,本发明为一种太阳能电池制造设备,包括筒体1,筒体1的底部安装有若干个支撑腿13,筒体1的内部依次设有环座一5、环座二6和环座三7,筒体1、环座一5、环座二6和环座三7的底端配合安装在底盖2上,环座一5、环座二6和环座三7的顶端配合安装有顶盖3,其中,筒体1与环座一5之间形成空腔一,环座一5与环座二6之间形成空腔二,环座二6和环座三7之间形成空腔三,底盖2的底部安装有排料管一9、排料管二10和排料管三11,排料管一9与空腔一连通,排料管二10与空腔二连通,排料管三11与空腔三连通,环座三7的底部设有出口。1-4, the present invention is a solar cell manufacturing equipment, including a
环座一5包括骨架一和筛板一,骨架一上安装若干个呈环形分布的筛板一,环座二6包括骨架二和筛板二,骨架二上安装若干个呈环形分布的筛板二,环座三7包括骨架三和筛板三,骨架三上安装若干个呈环形分布的筛板三,筛板一、筛板二和筛板三上设有的筛孔依次减小,筛板一、筛板二和筛板三分别为内径不同的筛板16;The
环座三7内安装有同轴线分布的叶片8,叶片8的一端部穿过底盖2向外侧延伸,底盖2上安装有与叶片8传动连接的动力机构12,骨架一、骨架二和骨架三的底部分别设有若干个喷嘴一51、喷嘴二61和喷嘴三71,底盖2内开有通道21,通道21的入口端与环座三7的出口端连通,喷嘴一51、喷嘴二61和喷嘴三71均与通道21连通。There are coaxially distributed
底盖2的中部开有通孔,通孔内安装有除杂部14,除杂部14的出口处安装有集污盒15,集污盒15固定在底盖2的外侧面上。A through hole is opened in the middle of the
除杂部14为环体结构,该环体结构的中部向轴线一侧凸起,凸起的下侧斜面上开设有若干个滤孔,水流穿过凸起进入通道21内。The
动力机构12包括电机和传动带,电机固定在底盖2的底面,电机的输出端通过传动带与叶片8伸出的轴体传动连接。The
排料管一9、排料管二10和排料管三11上均安装有控制阀。Control valves are installed on the first discharge pipe 9, the
在使用的过程中,通过筒体1和环座一5形成腔体的一开口添加太阳能电池板生产用的硅料和清洗用水,通过启动动力机构12,通过动力机构12带动叶片8转动,在叶片转动的过程中带动筒体1内部存储的清洁水向环座三7内汇聚,流动的水流带动硅料向环座三7处汇聚,由于环座一5和环座二6中筛板一和筛板二的滤孔孔径不同,从而实现对不同直径的硅料进行分选,分选后的硅料通过排料管一9、排料管二10和排料管三11排出;In the process of use, the silicon material and cleaning water for solar cell panel production are added through the opening of the cavity formed by the
设有的集污盒15为一个密闭的腔体,通过叶片8带动的水流进入集污盒15后,穿过除杂部14进入通道21内,通过喷嘴一51、喷嘴二61和喷嘴三71排出,由于喷嘴一51、喷嘴二61和喷嘴三71设有的出水口向上,便于对筛板一、筛板二或筛板三上附着的颗粒物冲落,避免筛板一、筛板二或筛板三上的滤孔堵塞;The provided
含有砂石的水流经过除杂部14中部的凸起向集污盒15内部运动,从而实现砂石在惯性的作用下向中部汇聚,水流穿过除杂部14凸起下侧斜面的铝框进入通道21内,实现砂石与水流的分离,达到除杂的目的。The water flow containing the sand and gravel moves to the inside of the
清洗完成的硅料通过排料管一9、排料管二10和排料管三11排出,同时筒体1内部的水流通过排料管一9、排料管二10和排料管三11排出,流动的水流带动硅料排出。The cleaned silicon material is discharged through the discharge pipe one 9, the discharge pipe two 10 and the discharge pipe three 11, and the water flow inside the
实施例二
一种太阳能电池制造设备制备方法,包括如下步骤:A preparation method of solar cell manufacturing equipment, comprising the following steps:
步骤一,通过筒体1和环座一5形成腔体的一开口添加太阳能电池板生产用的硅料和清洗用水;
步骤二,通过动力机构12带动叶片8转动,在叶片转动的过程中带动筒体1内部存储的清洁水向环座三7内汇聚,流动的水流带动硅料向环座三7处汇聚,由于环座一5和环座二6中筛板一和筛板二的滤孔孔径不同,从而实现对不同直径的硅料进行分选;In
步骤三,通过叶片8带动的水流进入集污盒15后,穿过除杂部14进入通道21内,通过喷嘴一51、喷嘴二61和喷嘴三71排出,对硅料向上冲洗,提高清洗效果;In
步骤四,清洗完成的硅料通过排料管一9、排料管二10和排料管三11排出。In step 4, the cleaned silicon material is discharged through the first discharge pipe 9, the
实施例三
如图5-7所示,筛板16上还可以设有若干个通孔161,通孔161内转动安装有转动部17,转动部17的进水端位于筛板16的凹面上,转动部17的出水端位于筛板16的凸面上;As shown in Figures 5-7, the
转动部17包括筒体171、通槽172、螺旋叶片一173和螺旋叶片二174,筒体171的封闭端为尖端,筒体171的侧壁上贯穿有若干个通槽172,筒体171的外侧面上均布有若干个螺旋叶片一173,螺旋叶片一173的叶片上开设有若干个贯穿槽,筒体171的内壁上设有若干个螺旋叶片二174,螺旋叶片一173的旋向与螺旋叶片二174的旋向相反;The
通槽172的宽度与螺旋叶片一173的贯穿槽宽度相同,不同内径的筛板16上的通槽172的宽度不同。The width of the through
在使用的过程中,硅料内径小于螺旋叶片一173的贯穿槽和通槽172的宽度时,硅料在水流的作用下穿过通槽172或螺旋叶片一173的贯穿槽向外侧流出,水流推动螺旋叶片二174带动转动部17转动,从而实现内径大于螺旋叶片一173贯穿槽宽度的硅料,在螺旋叶片一173的推动下硅料从通孔161排出。In the process of use, when the inner diameter of the silicon material is smaller than the width of the through groove of the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative work shall fall within the protection scope of the present invention. The structures, devices and operation methods that are not specifically described and explained in the present invention are implemented according to conventional means in the art unless otherwise specified and limited.
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