Loess area static pressure club-footed pile Rotary cutting extrusion expansion device and construction method thereof
Technical Field
The invention belongs to the technical field of pedestal pile equipment, and particularly relates to a rotary-cut extrusion-expansion device for a static-pressure pedestal pile in a loess area and a construction method thereof.
Background
The construction method of the club-footed pile mainly comprises two types of drilling and grouting club-footed pile and high-pressure jet grouting club-footed pile, wherein the former type of construction process is complex and has large disturbance on soil around a drilling hole, the latter type of construction process can ensure jet grouting while club-footed, but errors caused in the construction process are large, construction noise, slurry and the like have large environmental pollution, and the slurry water is immersed in a collapsible yellow soil layer to increase the negative friction resistance of the pile side, so that the bearing performance of the pile foundation is influenced. The static pressure method is adopted to construct the club-footed pile, which can effectively solve the problems, but when the prefabricated club-footed pile is adopted to construct, the existence of the enlarged end is difficult to construct directly by the static pressure method, so the design of the rotary-cut extrusion-expansion device for the static pressure club-footed pile in loess areas is particularly important.
Disclosure of Invention
The invention aims to provide a rotary-cut squeezing device for a static-pressure pedestal pile in a loess area, which can effectively squeeze loess around the pile, thereby reducing the collapsibility of the loess.
The invention further aims to provide a construction method of the rotary-cut extrusion-expansion device for the static-pressure pedestal pile in the loess area.
The technical scheme includes that the rotary-cut extrusion device for the static-pressure pedestal pile in loess areas comprises a die pile, wherein the die pile consists of a plurality of straight pile unit barrels connected through threads and an enlarged end rotary-cut structure, a motor is arranged in each straight pile barrel at the bottom of each straight pile unit barrel, an annular guide rail is arranged at the bottom end of each straight pile barrel, each enlarged end rotary-cut structure comprises four curved rotary-cut blades, the four curved rotary-cut blades are enclosed together to form an inverted conical pile tip, the top of each inverted conical pile tip is hinged with the annular guide rail through an arc hinge, each curved rotary-cut blade is fixedly provided with a hydraulic rod, the output end of each hydraulic rod extends to the inner wall of each curved rotary-cut blade, the non-jacking ends of the four hydraulic rods are all fixed on a support, and the bottom end of a motor rotating shaft of the motor is fixed at the center of the support.
The present invention is also characterized in that,
The motor is fixed on the inner wall of the straight pile cylinder through a bracket.
The invention adopts another technical scheme that the construction method of the rotary-cut extrusion-expansion device for the static-pressure pedestal pile in loess areas comprises the following steps:
Step 1, burying pile casings at the determined pile positions, pressing part of die pile bodies after screwing into foundation soil by using a holding press, stopping pressing when the pile height above the ground, which is not pressed into the soil, is suitable for screwing a straight pile unit cylinder, performing screwing operation, alternately performing screwing and pressing, repeating the construction process until the pressed pile length reaches the design requirement, stopping screwing and pressing of the straight pile cylinder, and finishing the pore-forming operation of the straight pile section;
Step 2, simultaneously outputting and jacking four output ends of the hydraulic rod, pushing the four curved rotary cutting blades to squeeze and expand in four directions until the designed bottom expanding angle requirement is met, controlling the hydraulic rod to shrink slowly after preliminary support, enabling the four curved rotary cutting blades to polymerize inwards by shrinkage of the hydraulic rod to form a conical pile tip form, and completing soil extrusion for the first time;
After polymerization is completed, enabling the four curved surface rotary-cut blades to horizontally rotate by a certain angle, enabling the motor 3 to drive the four curved surface rotary-cut blades to rotate along the annular guide rail, extruding soil again after rotating by a certain angle, keeping the telescopic length of the hydraulic rod unchanged when the four curved surface rotary-cut blades reach the designed extrusion and expansion angle after final soil extrusion in the ending stage, namely keeping the bottom expansion angle unchanged, starting the motor, driving the four curved surface rotary-cut blades to horizontally rotate along the annular guide rail through transmission of the rotating shaft and the hydraulic rod, and rotary-cutting the unextruded soil body to enable the expansion head to form a round-table-like body space, and completing bottom expansion operation;
And 4, after the bottom expansion is finished, the rotary spray head and the slurry conveying guide pipe are lowered to the bottom of the mould pile, the length of the hydraulic rod is contracted to drive all curved rotary cutting blades to be polymerized inwards, then the straight pile cylinder above the ground is slowly pulled out and disassembled, hole cleaning operation is carried out after the mould pile is completely pulled out, pouring operation is carried out after hole cleaning is finished, a vibration and pouring method is adopted, after pouring is finished, the pile cylinder at the orifice position is withdrawn, and the construction of pouring the bottom expansion pile by the static pressure mould is finished.
The invention has the beneficial effects that the pedestal pile constructed by adopting the pedestal mould to carry out the static pressure method achieves the aims of pile pressing and pore forming, and the loess around the pile is effectively compacted along with the pressing of the pile mould, so that the collapsibility is reduced, and the bearing capacity of a single pile is improved. The enlarging end rotary cutting tool is adopted to carry out enlarging end pore-forming, so that the risk of manual construction of the enlarging end can be reduced, the mechanized and standardized enlarging end generation is realized, the mould can be withdrawn for secondary use after pore-forming, and the engineering cost is reduced. Due to the rotary cutting and squeezing functions, the soil around the piles falls less, the workload of hole cleaning is reduced, the construction process is simpler, and the construction efficiency is improved.
Drawings
FIG. 1 is a schematic view of a mold pile of a rotary-cut extrusion-expansion device for a static-pressure pedestal pile in loess areas;
FIG. 1-1 is a schematic structural view of a straight pile drum in a rotary-cut extrusion-expansion device for a static-pressure club-footed pile in a loess area;
Fig. 1-2 are schematic structural views of a bottom straight pile drum in a loess area static pressure club-footed pile rotary-cut squeezing and expanding device of the invention;
FIG. 2 is a schematic extrusion view of a rotary-cut extrusion-expansion device for a static-pressure pedestal pile in loess areas;
FIG. 3 is a schematic view of the structure of a hydraulic rod in a rotary-cut extrusion-expansion device for a static-pressure pedestal pile in loess areas;
FIG. 4 is a schematic view of a curved surface rotary-cut blade in a loess area hydrostatic pedestal pile rotary-cut extrusion device according to the present invention;
FIG. 5 is a schematic rotation view of rotary cutter blades in a rotary-cut extrusion-expansion device for a static-pressure pedestal pile in loess areas;
FIG. 6 is a schematic diagram of a rotary-cut squeezing and expanding device for a static-pressure pedestal pile in loess areas for squeezing and expanding operation;
FIG. 7 is a diagram showing the effect of the rotary-cut extrusion and expansion device for the static-pressure pedestal pile in loess areas;
fig. 8 is a rotary cutting schematic diagram of a rotary cutting extrusion device for a static pressure pedestal pile in a loess area.
In the figure, a straight pile unit cylinder 1, a straight pile cylinder 2, a motor 3, a rotary shaft 4, a hydraulic rod 5, a curved surface rotary cutting blade 6 and an annular guide rail 7.
Detailed Description
The invention will be described in detail below with reference to the drawings and the detailed description.
The invention relates to a rotary-cut extrusion-expansion device for a static-pressure club-footed pile in a loess area, which is shown in fig. 1 and is a whole outline schematic diagram of a mould pile, wherein the mould pile consists of a plurality of straight pile unit barrels 1 which are shown in fig. 1-1 and can be screwed up and connected together through screw threads, and the rotary-cut club-footed pile is shown in fig. 1-2. Wherein the straight pile unit barrels 1 meet different pile length design requirements by screwing different numbers of straight pile barrels 2. The motor 3 is arranged inside the straight pile cylinder 2 positioned at the bottom of the straight pile unit cylinder 1, and the motor 3 is fixed on the inner wall of the straight pile cylinder 2 through a bracket.
As shown in fig. 2-4, the bottom end of the straight pile barrel 2 is provided with an annular guide rail 7, the expansion end rotary cutting structure comprises four curved rotary cutting blades 6, the four curved rotary cutting blades 6 are surrounded together to form an inverted conical pile tip, the top of the inverted conical pile tip is hinged with the annular guide rail 7 through an arc hinge, each curved rotary cutting blade 6 is fixedly provided with a hydraulic rod 5, the output end of the hydraulic rod 5 extends to the inner wall of the curved rotary cutting blade 6, the non-jacking end parts of the four hydraulic rods 5 are fixedly arranged on a support, the bottom end of a rotating shaft 4 of the motor 3 is fixedly arranged at the center of the support, the extrusion principle is as shown in fig. 2, the four output ends of the hydraulic rods 5 simultaneously output jacking, and the extrusion and expansion of the four curved rotary cutting blades 6 are pushed outwards when cutting soil bodies, so that the expansion end rotary cutting generation and soil extrusion actions are completed.
The rotation principle is shown in fig. 5, the motor 3 provides rotation force to drive the rotating shaft 4 to rotate, the bottom end of the rotating shaft 4 is welded and fixed with the support, and the motor 3 drives the four curved surface rotary cutting blades 6 to rotate along the annular guide rail 7 during cutting so as to realize rotary cutting and squeezing operation on soil bodies in different angle areas.
Burying pile casings at the determined pile positions, pressing part of the die pile bodies after screwing into foundation soil by using a holding press, stopping pressing when the pile height above the ground, which is not pressed into the soil, is suitable for a worker to screw a straight pile cylinder, stopping pressing, performing screwing operation by the worker, performing screwing and pressing alternately, repeating the construction process until the pressed pile length reaches the design requirement, stopping screwing and pressing the straight pile cylinder, and finishing the pore-forming operation of the straight pile section.
As shown in fig. 6, after the hole forming operation of the straight pile section is completed, the pile length reaches the design requirement, and the bottom expanding operation is performed. The extrusion and expansion principle is shown in fig. 2, and the four output ends of the hydraulic rod 5 are simultaneously output and jacked in to push the four curved rotary cutting blades 6 to extrude and expand in four directions until the designed bottom expansion angle requirement is met, as shown in fig. 7. After preliminary support is carried out, the hydraulic rod 5 is controlled to slowly shrink, the hydraulic rod 5 shrinks to drive the four curved rotary cutting blades 6 to polymerize inwards, a conical pile tip form is formed, and the first soil extrusion is completed.
After polymerization, the four curved surface rotary-cut blades 6 are horizontally rotated for a certain angle, the rotation principle is shown in fig. 5, the motor 3 provides rotation force to drive the rotating shaft 4 to rotate, the bottom end of the rotating shaft 4 is welded and fixed with the support, so that the motor 3 drives the four curved surface rotary-cut blades 6 to rotate along the annular guide rail 7, after rotating for a certain angle, soil squeezing is carried out again, the principle of squeezing and expanding is the same as that of the first soil squeezing and expanding process, the soil squeezing and expanding process can be carried out for multiple times according to the good and bad degree of reaming, and the soil squeezing and expanding process is carried out symmetrically and orderly as much as possible, so that the squeezed and expanded space is symmetrically and uniformly distributed.
After the soil is squeezed for the last time, as shown in fig. 8, when the four curved surface rotary cutting blades 6 reach the designed squeezing and expanding angle, the telescopic length of the hydraulic rod 5 is kept unchanged, namely, the expanding angle is kept unchanged, the motor 3 is started, the four curved surface rotary cutting blades 6 are driven to horizontally rotate along the annular guide rail 7 through the transmission of the rotating shaft 4 and the hydraulic rod 5, the unextruded soil is rotary-cut, the expanding head forms a relatively complete round table-like body space, and the expanding operation is completed.
After the bottom expansion is completed, the rotary spray head and the slurry conveying guide pipe are lowered to the bottom of the mould pile, the length of the cross-shaped hydraulic rod is contracted to drive all rotary cutting blades to be polymerized inwards, in the pile pulling process, the straight pile unit cylinder above the ground is slowly pulled and detached, if the pile height above the ground is too long, the pile weight above the ground can increase the load of pile pulling operation of the pile pulling machine, and the load of the pile pulling machine is reduced by spirally detaching the straight pile unit cylinder above the ground.
When the pressed pile body is overlong, the pile body and the soil around the pile body can generate larger negative friction force during pile pulling, so that the damage caused by the large negative friction force is that the load of a pile pulling machine is increased, and the soil around the pile body can be driven to deform or move upwards, even collapse holes are caused, and the main measures are that 1, the outer surface of the pile body is made of materials with smooth surfaces as much as possible, or the outer surface of the pile body is subjected to polishing treatment. 2. Before the pressing operation, the external surface of pile body is coated with vaseline and other lubricating materials. Through reducing the roughness of the outer surface of the pile body, the negative friction resistance generated during pile pulling is reduced, and the damage is effectively avoided.
And when the mould pile is slowly lifted, the rotary spray head at the bottom of the pile performs rotary spray operation, the concrete is sprayed to protect the wall, the hole wall is supported in advance, and the lifting speed of the mould pile is consistent with that of the rotary spray head. Stopping the rotary spraying operation after the mold pile is pulled out completely, withdrawing the rotary spray head, checking the sediment thickness of the slag soil at the bottom of the hole, if the sediment thickness exceeds the stipulation, carrying out one-time hole cleaning operation, after hole cleaning is completed, lowering the reinforcement cage and the grouting guide pipe for pouring operation, adopting a method of pouring while vibrating, withdrawing the pile casing at the position of the hole opening after pouring is completed, and finishing the construction of pouring the club-footed pile by the static pressure mold.
Compared with the traditional construction method of drilling and pouring the club-footed pile and the high-pressure jet grouting club-footed pile, the invention has the following advantages:
The method of combining rotary cutting and extrusion expansion is adopted to carry out expansion end construction, so that the risk of manual construction of the expansion end can be reduced, the generation of the expansion end is mechanized and standardized, the hole cleaning workload can be effectively reduced, and the method is a low-vibration, low-noise and pollution-free pile-pressing and bottom-expanding method. The pile mould is pressed in by adopting a static pressure method, and the hole is formed at the enlarged end of the pile mould in a rotary cutting way, so that loess around the pile is effectively compacted, the collapsibility of the loess is reduced, and the bearing capacity of a single pile is improved. The straight pile of the mould pile is formed by spirally splicing a plurality of sections of unit straight pile barrels, and the unit straight pile barrels are convenient to transport, store, carry and disassemble and can meet the design requirements of different pile lengths through spiral height connection. By controlling different telescopic lengths of the hydraulic rod, the construction requirements on different bottom expanding angles can be met, and the hydraulic rod has the characteristic of flexible construction. The pile mould is pressed into the soil by adopting the rigid pile driver, when the mould pile reaches a specified elevation, the bottom of the mould pile is subjected to bottom expanding operation by a rotary-cut squeezing and expanding device, and after the pile is completely formed, the pile body mould is pulled out by a pile body pressing machine, so that one machine is dual-purpose, the pile pressing cost is saved, and the construction flow is simplified. The die can be withdrawn for secondary use after hole forming, so that the engineering cost is reduced.