CN114523042A - Full-automatic oil pressure equipment and processing method thereof - Google Patents
Full-automatic oil pressure equipment and processing method thereof Download PDFInfo
- Publication number
- CN114523042A CN114523042A CN202011325430.2A CN202011325430A CN114523042A CN 114523042 A CN114523042 A CN 114523042A CN 202011325430 A CN202011325430 A CN 202011325430A CN 114523042 A CN114523042 A CN 114523042A
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- CN
- China
- Prior art keywords
- arm
- blank
- oil pressure
- feeding device
- insert
- Prior art date
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- Pending
Links
- 238000003672 processing method Methods 0.000 title claims description 7
- 239000000463 material Substances 0.000 claims abstract description 71
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- LYKJEJVAXSGWAJ-UHFFFAOYSA-N compactone Natural products CC1(C)CCCC2(C)C1CC(=O)C3(O)CC(C)(CCC23)C=C LYKJEJVAXSGWAJ-UHFFFAOYSA-N 0.000 claims description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 2
- 235000011613 Pinus brutia Nutrition 0.000 claims description 2
- 241000018646 Pinus brutia Species 0.000 claims description 2
- 238000003860 storage Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The full-automatic oil pressure equipment comprises a blank feeding device, an insert feeding device, an oil press and a manipulator for conveying blanks and inserts into the oil press, wherein the blank feeding device, the insert feeding device and the oil press are uniformly arranged around the manipulator, the manipulator comprises three material taking arms, the material taking arms are arranged in a Y-shaped manner, and the material taking arms are provided with four-axis driving mechanism driving ends; the material taking arm alternately operates the material taking arm through a four-axis driving mechanism; get the material arm including being equipped with the first arm of getting that is used for pressing from both sides the clamping jaw of getting the blank, get the material arm including being equipped with the second arm of getting that is used for getting the inserts feed head of inserts, get the material arm including being equipped with the clamping jaw third arm of getting that is used for pressing from both sides the subassembly after assembling. The three mechanical arms are adopted to realize quick material taking and quick feeding, and the oil pressure equipment has zero waiting.
Description
Technical Field
The invention relates to full-automatic oil pressure equipment and a processing method thereof.
Background
A series of operations such as manual material preparation, feeding and installation, workpiece pressing and the like are needed in a traditional oil pressure device, large errors exist in feeding time and material separation positions due to subjective influences of manual clamping and feeding, and the production efficiency is low due to high rejection rate. At present, the requirement of operators on the working environment is higher and higher, and the safety awareness is stronger and stronger, which leads to the shortage of enterprise recruitment. The feeding working environment of workers is severe, the strength is high, and certain potential safety hazards exist.
Most of the existing manipulators can only complete a single simple feeding, plastic clamping or discharging process, or complete each process in sequence, and for stamping part products requiring multiple processes, multiple machines are needed to cooperate, so that the cost is high and the efficiency is low.
Disclosure of Invention
The invention provides full-automatic oil pressure equipment and a processing method thereof, aiming at solving the problems of labor shortage, high defective rate and potential safety hazard in manual operation at present.
The technical scheme for solving the technical problem is as follows: the full-automatic oil pressure equipment comprises a blank feeding device, an insert feeding device, an oil press and a manipulator for conveying blanks and inserts into the oil press, wherein the blank feeding device, the insert feeding device and the oil press are uniformly distributed around the manipulator, the manipulator comprises three material taking arms, the material taking arms are arranged in a Y-shaped manner, and the material taking arms are provided with four-axis driving mechanism driving ends; the material taking arm alternately operates the material taking arm through a four-axis driving mechanism;
get the material arm including being equipped with the first arm of getting that is used for pressing from both sides the clamping jaw of getting the blank, get the material arm including being equipped with the second arm of getting that is used for getting the inserts feed head of inserts, get the material arm including being equipped with the clamping jaw third arm of getting that is used for pressing from both sides the subassembly after assembling. The blank feeding device is a conveyor belt.
Preferably, inserts feed arrangement includes the vibration dish, connects a pipeline to a filler mechanism by the vibration dish, filler mechanism includes the bottom plate, be equipped with the ejector sleeve on the bottom plate, the ejector sleeve is fixed at a horizontal actuating mechanism drive end, be equipped with the discharge opening on the bottom plate, be equipped with a material fetching hole on the ejector sleeve, the pipeline is fixed in the ejector sleeve top, the inserts gets into to material fetching hole by the pipeline and carries out ejection of compact one by one to the discharge opening by horizontal actuating mechanism drive.
Preferably, four axis actuating mechanism includes X axle straight line slip table module, Y axle straight line slip table module, Z axle straight line slip table module to and around the rotatory rotary mechanism of Z axle.
Preferably, the inserts feed head includes the fixed plate, be equipped with the recess on the fixed plate, be equipped with the stock hole that is used for saving the inserts on the fixed plate, the stock hole is located the recess both sides, the recess internal slip is equipped with the slider, the slider is fixed at reciprocating motion's actuating mechanism drive end, still includes the clamp splice, stock hole side is equipped with the spout that supplies clamp splice reciprocating motion, the clamp splice rear end inlays and is equipped with magnet, the slider side be equipped with two positive and negative magnets that the clamp splice corresponds, thereby the slider removes the magnet that switches just two magnets attraction or the repulsion clamp splice rear end of clamp splice rear end and realizes taking off and pressing from both sides the pine of the downthehole inserts of stock.
Preferably, the groove is internally provided with a slide rail, the slide block is arranged on the slide rail in a sliding manner, the slide rail further comprises a fixed block, the fixed block is positioned on two sides of the groove, and the slide groove is arranged on the fixed block.
Preferably, the side surface of the groove and the fixed block are fixed through a limiting protrusion and a limiting groove, limiting convex ribs are arranged on two sides of the clamping block, and open grooves for the limiting convex ribs to be arranged in a sliding manner are arranged on two sides of the sliding groove; the cover plate is covered on the groove.
Preferably, the material pushing device is arranged above the discharge hole and comprises a material pushing head and an up-and-down driving mechanism for driving the material pushing head to move up and down.
Preferably, the blank material feeding device, the insert feeding device and the oil press are sequentially arranged, and the first mechanical arm, the second mechanical arm and the third mechanical arm are sequentially arranged.
The processing method of the full-automatic oil pressure equipment comprises the following steps: feeding materials respectively by a feeding device and an insert feeding device, and moving a first manipulator to the feeding blank feeding device to clamp blanks; the second manipulator moves to the insert feeding device to take the inserts, and the inserts are fed by the vibration disc and conveyed to the insert feeding device through the guide pipe; the first mechanical arm conveys the blank material to a processing position of an oil press; the second manipulator conveys the insert to the blank material and enables the insert to fall into a pressing position, and the blank material is pressed by an oil press; repeating the above steps during the pressing process; and the third manipulator clamps the pressed workpiece for discharging, and then repeats the steps.
The invention has the beneficial effects that: three mechanical arms are adopted to realize quick material taking and quick feeding, and the oil pressure equipment has zero waiting; the insert feeding head is simple in magnetic arrangement structure, and cannot damage a workpiece while clamping materials; the equipment can get the material in advance at the hydraulic press during operation, can accomplish the material loading work in the same direction as the area in the in-process of unloading and utilize the rate height.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is an exploded view of the insert pusher mechanism of the present invention.
Fig. 3 is a perspective view of an insert feeding device of the present invention.
Fig. 4 is a perspective view of the insert feed head of the present invention.
Fig. 5 is an exploded view of the insert feed head of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 3: the full-automatic oil pressure equipment comprises a blank feeding device 1, an insert feeding device 2, an oil press 3 and a manipulator 4 for conveying blanks and inserts into the oil press, wherein the blank feeding device 1, the insert feeding device 2 and the oil press 3 are uniformly distributed around the manipulator 4, the manipulator 4 comprises three material taking arms, the material taking arms are arranged in a Y shape, and the material taking arms are arranged at the driving end of a four-axis driving mechanism 9; the material taking arm alternately operates through a four-axis driving mechanism 9;
the material taking arm comprises a first material taking arm 51 provided with a clamping jaw 6 for clamping blank materials, the material taking arm comprises a second material taking arm 52 provided with an insert feeding head 7 for taking inserts, and the material taking arm comprises a third material taking arm 53 provided with a clamping jaw 8 for clamping assembled components.
In this embodiment, the insert feeding device 2 includes the vibration dish 21, is connected a pipeline to a filler mechanism 22 by the vibration dish 21, the filler mechanism 22 includes the bottom plate 221, be equipped with the pusher head 222 on the bottom plate 221, the pusher head 222 is fixed at a horizontal drive mechanism 223 drive end, be equipped with discharge opening 224 on the bottom plate 221, be equipped with a material taking hole 225 on the pusher head 222, the pipeline is fixed in the pusher head 222 top, the insert enters into to the material taking hole 225 by the pipeline and carries out the ejection of compact one by horizontal drive mechanism 223 drive to discharge opening 224. The four-axis driving mechanism 9 comprises an X-axis linear sliding table module 91, a Y-axis linear sliding table module 92, a Z-axis linear sliding table module 93 and a rotating mechanism 94 rotating around a Z axis. The blank feeding device 1 is a conveyor belt.
In this embodiment, the material pushing device 8 is further included, the material pushing device 8 is located above the discharge hole 224, and the material pushing device 8 includes a material pushing head 81 and an up-down driving mechanism 82 for driving the material pushing head 81 to move up and down.
In this embodiment, the insert feeding head 7 includes a fixing plate 71, a groove 72 is formed in the fixing plate 71, a material storage hole 711 for storing an insert is formed in the fixing plate 71, the material storage hole is formed in two sides of the groove 72, a sliding block 73 is slidably arranged in the groove 72, the sliding block 73 is fixed at a driving end 74 of a reciprocating driving mechanism, the insert feeding head further includes a clamping block 75, a sliding groove 76 for the clamping block to reciprocate is formed in the side surface of the material storage hole 711, a magnet 77 is embedded in the rear end of the clamping block 76, a positive magnet and a negative magnet 78 corresponding to the clamping block 76 are arranged on the side surface of the sliding block 73, and the sliding block moves and is switched to the two magnets right at the rear end of the clamping block so as to attract or repel the magnets at the rear end of the clamping block to loosen and clamp the insert in the material storage hole.
In this embodiment, a slide rail 79 is arranged in the groove, the slide block 73 is slidably arranged on the slide rail, the slide rail further comprises a fixed block 701, the fixed block 701 is located on two sides of the groove 72, and the slide groove is arranged on the fixed block.
In this embodiment, the side surface of the groove and the fixing block are fixed by a limiting protrusion and a limiting groove, limiting protruding ribs are arranged on two sides of the clamping block, and open grooves for the limiting protruding ribs to be slidably arranged are arranged on two sides of the sliding groove; also included is a cover plate 702 that covers the recess.
In this embodiment, the blank feeding device 1, the insert feeding device 2, and the oil press 3 are sequentially arranged, and the first mechanical arm 51, the second mechanical arm 52, and the third mechanical arm 53 are sequentially arranged.
The processing method of the full-automatic oil pressure equipment comprises the following steps: feeding materials respectively by a feeding device and an insert feeding device, and moving a first manipulator to the feeding blank feeding device to clamp blanks; the second manipulator moves to the insert feeding device to take the insert; d, conveying the blank material to a processing position of an oil press by a first manipulator; e, conveying the insert to the blank by the second manipulator, enabling the insert to fall into a pressing position, and pressing by an oil press; repeating the wool ingredient insert loading step in the pressing process; and the third manipulator clamps the pressed workpiece for discharging, and then repeats the steps.
Claims (10)
1. Full-automatic oil pressure equipment, including blank feed arrangement, inserts feed arrangement and hydraulic press, still including being used for transporting blank, inserts to the manipulator in the hydraulic press, its characterized in that: the blank feeding device, the insert feeding device and the oil press are uniformly distributed around the manipulator, the manipulator comprises three material taking arms, the material taking arms are arranged in a Y shape, and the material taking arms are arranged at the driving end of the four-axis driving mechanism; the material taking arm alternately operates the material taking arm through a four-axis driving mechanism;
get the material arm including being equipped with the first arm of getting that is used for pressing from both sides the clamping jaw that gets the blank, get the material arm including being equipped with the second arm of getting that is used for getting the inserts feed head of inserts, get the material arm including being equipped with the clamping jaw third arm of getting that is used for pressing from both sides to get the post-assembly subassembly.
2. The fully automatic oil pressure device according to claim 1, characterized in that: insert feed arrangement includes the vibration dish, by vibration dish connecting tube to filler mechanism, filler mechanism includes the bottom plate, be equipped with the ejector pad on the bottom plate, the ejector pad is fixed at a horizontal actuating mechanism drive end, be equipped with the discharge opening on the bottom plate, be equipped with a material fetching hole on the ejector pad, the pipeline is fixed in ejector pad top, the inserts gets into to the material fetching hole by the drive of horizontal actuating mechanism to the discharge opening ejection of compact one by the pipeline.
3. The fully automatic oil pressure device according to claim 1, characterized in that: four-axis actuating mechanism includes X axle sharp slip table module, Y axle sharp slip table module, Z axle sharp slip table module to and around the rotatory rotary mechanism of Z axle.
4. The fully automatic oil pressure device according to claim 2, characterized in that: insert feed head includes the fixed plate, be equipped with the recess on the fixed plate, be equipped with the stock hole that is used for saving the inserts on the fixed plate, the stock hole is located the recess both sides, the recess internal slip is equipped with the slider, the actuating mechanism drive end at reciprocating motion is fixed to the slider, still includes the clamp splice, stock hole side is equipped with the spout that supplies clamp splice reciprocating motion, the clamp splice rear end inlays and is equipped with magnet, the slider side be equipped with two positive and negative magnets that the clamp splice corresponds, thereby the slider removes the magnet that switches two magnets just to the clamp splice rear end attract or repel the clamp splice rear end and realize taking off and pressing from both sides tightly the pine of the downthehole inserts of stock.
5. The fully automatic oil pressure device according to claim 4, characterized in that: the sliding block is arranged on the sliding rail in a sliding mode, the sliding block is located on the two sides of the groove, and the sliding groove is formed in the fixing block.
6. The fully automatic oil pressure device according to claim 5, characterized in that: the side surface of the groove and the fixed block are fixed through a limiting protrusion and a limiting groove, limiting convex ribs are arranged on two sides of the clamping block, and open grooves for the limiting convex ribs to be arranged in a sliding mode are arranged on two sides of the sliding groove; the cover plate is covered on the groove.
7. The fully automatic oil pressure device according to claim 2, characterized in that: blank feed arrangement is the conveyer belt, the conveyer belt both sides are equipped with the spacing eaves that are not higher than blank.
8. The fully automatic oil pressure device according to claim 2, characterized in that: the material pushing mechanism is located above the discharge hole and comprises a material pushing head and an upper driving mechanism for driving the material pushing head to move up and down.
9. The fully automatic oil pressure device according to any one of claims 1 to 8, characterized in that: the blank feeding device, the insert feeding device and the oil press are sequentially arranged, and the first mechanical arm, the second mechanical arm and the third mechanical arm are sequentially arranged.
10. A processing method of full-automatic oil pressure equipment is characterized by comprising the following steps: the method comprises the following steps:
a is fed by a feeding device and an insert feeding device respectively;
b, moving a first manipulator to a feeding blank feeding device to clamp blanks;
c, moving the second manipulator to an insert feeding device to take the insert;
d, conveying the blank material to a processing position of an oil press by a first mechanical arm;
e, conveying the insert to the blank by the second manipulator, enabling the insert to fall into a pressing position, and pressing by an oil press;
f repeating B, C, D step during pressing;
g, the third mechanical arm clamps the pressed workpiece for discharging, and then the step E, F, G is repeated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011325430.2A CN114523042A (en) | 2020-11-23 | 2020-11-23 | Full-automatic oil pressure equipment and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011325430.2A CN114523042A (en) | 2020-11-23 | 2020-11-23 | Full-automatic oil pressure equipment and processing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114523042A true CN114523042A (en) | 2022-05-24 |
Family
ID=81619886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011325430.2A Pending CN114523042A (en) | 2020-11-23 | 2020-11-23 | Full-automatic oil pressure equipment and processing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114523042A (en) |
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|---|---|---|---|---|
| GB1376980A (en) * | 1971-09-29 | 1974-12-11 | Peltzer & Ehlers | Ejector mechanism |
| GB1477861A (en) * | 1973-09-12 | 1977-06-29 | Beauplat P | Punching or nibbling presses having a turret |
| JP2006271178A (en) * | 2005-03-20 | 2006-10-05 | Mutsuo Hirano | Reciprocating linear engine |
| CN201880804U (en) * | 2010-10-27 | 2011-06-29 | 上海工程技术大学 | Automatic riveting device |
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| CN107052130A (en) * | 2017-05-31 | 2017-08-18 | 歌尔股份有限公司 | Bend feed mechanism and its charging method |
| CN107225591A (en) * | 2016-03-24 | 2017-10-03 | 湖北维胜机器人科技有限公司 | A kind of three workpiece grip the flexible mechanical arm carried and pick and place material simultaneously |
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2020
- 2020-11-23 CN CN202011325430.2A patent/CN114523042A/en active Pending
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