CN114523030A - Novel inner hexagonal plug screw blank machining and forming equipment and process thereof - Google Patents
Novel inner hexagonal plug screw blank machining and forming equipment and process thereof Download PDFInfo
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- CN114523030A CN114523030A CN202210116982.5A CN202210116982A CN114523030A CN 114523030 A CN114523030 A CN 114523030A CN 202210116982 A CN202210116982 A CN 202210116982A CN 114523030 A CN114523030 A CN 114523030A
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- 238000000034 method Methods 0.000 title description 22
- 238000003754 machining Methods 0.000 title description 2
- 238000004080 punching Methods 0.000 claims abstract description 55
- 238000003825 pressing Methods 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 230000035515 penetration Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 2
- 238000005553 drilling Methods 0.000 claims 1
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- 238000009434 installation Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 238000005242 forging Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
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- 208000014674 injury Diseases 0.000 description 1
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- 238000005491 wire drawing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
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Abstract
Description
技术领域technical field
本发明涉及内六角螺塞加工设备的技术领域,具体为一种新型的内六角螺塞毛坯加工成型设备及其工艺。The invention relates to the technical field of processing equipment for inner hexagon screw plugs, in particular to a novel processing and forming equipment for hexagonal socket head screw plug blanks and a process thereof.
背景技术Background technique
螺塞,是通过螺纹连接以阻止液体渗漏的零件,螺纹可用标准螺纹或管螺纹,螺塞可以分类为外六角螺塞、内六角螺塞、锥管管螺纹内六角螺塞、圆柱管螺纹内六角螺塞、60°圆锥管螺纹内六角螺塞、外六角螺塞、管螺纹外六角螺塞、圆柱头螺塞、高压螺塞以及水用螺塞垫圈等,其中内六角螺塞的应用最为广泛,内六角螺塞加工需要首先加工为内六角螺塞毛坯,现有加工毛坯的工艺有冷镦工艺、热锻工艺以及切削工艺;冷镦工艺是将小于毛坯外径的材料经过退火冷拉丝,用冷镦机将小于毛坯外径较多的材料多次冷压成型,具有加工成本低,生产速度快的优点;但是这种工艺只使用于含碳量低的钢材料,易产生夹层、暗伤;热锻工艺是将小于毛坯外径的材料经过加热,锻造成毛坯,具有基本适用于各种钢材,结构强度高的优点;但是热锻工艺在加工过程中容易产生氧化层,且制作呈现的内六角边粗糙,并且由于热胀冷缩的物理特性会产生内六角对边不精准的问题。Screw plugs are parts that are connected by threads to prevent liquid leakage. The threads can be standard threads or pipe threads. The screw plugs can be classified into external hexagonal plugs, internal hexagonal plugs, tapered pipe threads, internal hexagonal plugs, and cylindrical pipe threads. Hexagon socket head plugs, 60° conical pipe thread socket head socket head plugs, external hexagon socket head plugs, pipe thread external hexagon socket head plugs, cylindrical head plugs, high pressure plugs and water plug washers, etc., among which the application of hexagon socket head plugs The most widely used, the processing of hexagon socket head plugs needs to be processed into hexagon socket head plug blanks first. The existing processes for processing blanks include cold heading process, hot forging process and cutting process; Wire drawing, using a cold heading machine to cold-press the material with more outer diameter than the blank for multiple times, has the advantages of low processing cost and fast production speed; but this process is only used for steel materials with low carbon content, which is easy to produce interlayers , dark injury; the hot forging process is to heat the material smaller than the outer diameter of the blank and forge it into a blank, which has the advantages of being basically suitable for various steels and having high structural strength; however, the hot forging process is easy to produce an oxide layer during processing, and the The rendered hexagon edges are rough, and due to the physical properties of thermal expansion and contraction, there will be inaccurate hexagon opposite edges.
切削工艺是将大于毛坯外径的材料经过机加工打孔后进行内六角冲削加工,具有工艺简便。操作灵活,内六角精度高的优点;但是由于切削工艺的冲削加工,需要将内六角螺塞毛坯夹持固定与放置台上,然后再通过切削机对其进行加工操作,现有的夹持固定组件结构较为复杂,不方便工作人员对内六角螺塞毛坯进行安装拆卸,增加了安装的难度,同时降低了对于内六角螺塞毛坯的加工效率是。The cutting process is to machine and punch the material larger than the outer diameter of the blank and then carry out the hexagonal punching process, which has a simple process. The advantages of flexible operation and high hexagon socket precision; however, due to the punching process of the cutting process, the hexagon socket plug blank needs to be clamped, fixed and placed on the table, and then processed by the cutting machine. The structure of the fixed component is relatively complex, which is inconvenient for the staff to install and disassemble the hexagonal socket head plug blank, which increases the difficulty of installation and reduces the processing efficiency of the hexagonal socket head plug blank.
为此,我们提出一种新型的内六角螺塞毛坯加工成型设备及其工艺。To this end, we propose a new type of equipment and technology for processing and forming hexagon socket head plug blanks.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种能够方便对于内六角螺塞毛坯夹持固定且调高安装拆卸效率的内六角螺塞毛坯加工成型设备及其工艺,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a hexagonal socket head plug blank processing and forming equipment and its process that can easily clamp and fix the socket socket head plug blank and improve the installation and disassembly efficiency, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种新型的内六角螺塞毛坯加工成型设备艺,包括操作台、夹持紧固组件、旋转组件和压冲组件,所述操作台上安装设有支架,所述夹持紧固组件安装于所述支架的上方一侧,且用于待加工的内六角螺塞毛坯夹持固定,所述旋转组件安装于所述操作台的内部,用于对所述夹持紧固组件旋转,所述压冲组件安装于所述夹持紧固组件的上方一侧,用于对所述内六角螺塞毛坯的一端切削成型。In order to achieve the above purpose, the present invention provides the following technical solutions: a new type of equipment for processing and forming hexagon socket head plug blanks, including an operating table, a clamping and fastening component, a rotating component and a punching component, and a device is installed on the operating table. There is a bracket, the clamping and fastening component is installed on the upper side of the bracket, and is used for clamping and fixing the hexagon socket head plug blank to be processed, and the rotating component is installed inside the operating table for The clamping and fastening assembly is rotated, and the punching assembly is installed on the upper side of the clamping and fastening assembly for cutting and forming one end of the hexagonal socket head plug blank.
优选的,所述夹持紧固组件包括放置盒,所述放置盒的内部中间设有蜗杆,所述蜗杆的两侧均对称啮合设有蜗轮,所述蜗轮的中间均通过转轴与所述放置盒的内壁转动连接,所述蜗杆的一端贯穿所述放置盒且其外部延伸与第一电机的输出端连接,所述放置盒的两侧均开设有导向槽,且所述导向槽的内部均滑动设有导向板,所述导向板的一侧向所述放置盒的内部延伸与弯杆的一侧固定连接,且所述弯杆的另一侧固定设有与所述蜗轮相啮合的齿条板,所述弯杆的一端固定设有用于所述内六角螺塞毛坯夹持的夹持板,通过增设夹持紧固组件,能够实现对于内六角螺塞毛坯夹持安装拆卸的方便性,降低了工作人员的劳动强度,缩短安装拆卸的时间,提高了内六角螺塞毛坯加工的工作效率。Preferably, the clamping and fastening assembly includes a placing box, a worm is arranged in the middle of the inside of the placing box, a worm wheel is symmetrically meshed on both sides of the worm, and the middle of the worm wheel is connected to the placing box through a rotating shaft. The inner wall of the box is rotatably connected, one end of the worm penetrates the placement box and its outer extension is connected to the output end of the first motor, both sides of the placement box are provided with guide grooves, and the interior of the guide groove is A guide plate is slidably provided, one side of the guide plate extends toward the inside of the placing box and is fixedly connected with one side of the curved rod, and the other side of the curved rod is fixedly provided with teeth that engage with the worm gear A strip, one end of the bending rod is fixed with a clamping plate for clamping the hexagonal socket head plug blank, and by adding clamping and fastening components, the convenience of clamping, installing and disassembling the hexagonal socket head plug blank can be realized. , reduces the labor intensity of the staff, shortens the installation and disassembly time, and improves the work efficiency of the hexagonal socket head plug blank processing.
优选的,所述旋转组件包括与所述放置盒底部固定设有的放置箱,所述放置箱的另一端依次贯穿所述支架和所述操作台,且向所述操作台的内部延伸与第二电机的输出端连接,所述放置箱为圆柱型放置箱,所述放置箱与所述支架和所述操作台的贯穿处通过第二轴承套连接,旋转组件增加了被夹持后的内六角螺塞毛坯的旋转,增加了内六角螺塞毛坯加工过程的方便性。Preferably, the rotating assembly includes a placing box fixed with the bottom of the placing box, and the other end of the placing box penetrates the bracket and the operating table in sequence, and extends toward the inside of the operating table and is connected to the first The output ends of the two motors are connected. The placement box is a cylindrical placement box. The placement box is connected with the bracket and the operating table through a second bearing sleeve. The rotating assembly increases the internal space after being clamped. The rotation of the hexagonal plug blank increases the convenience of the machining process of the hexagonal socket plug blank.
优选的,所述压冲组件包括设于所述放置盒上方的内六角螺塞模具冲切刀,所述内六角螺塞模具冲切刀的一侧固定设有吊杆,所述吊杆的另一端与旋转块连接,且所述旋转块设于空心旋转球的内部,所述空心旋转球的内壁和所述旋转块的外壁上均开设有半圆型凹槽,所述半圆型凹槽之间滚动设有滚珠,所述空心旋转球的顶部与按压组件连接,冲压组件能够实现对于内六角螺塞毛坯冲孔后的冲孔进行压冲,增加了内六角螺塞毛坯加工的方便性。Preferably, the punching assembly includes a punching knife for a hexagonal socket head screw plug die set above the placing box, a hanger rod is fixed on one side of the punching knife for a hexagonal socket head screw plug die, and the hanger rod is The other end is connected with the rotating block, and the rotating block is arranged inside the hollow rotating ball. The inner wall of the hollow rotating ball and the outer wall of the rotating block are both provided with semi-circular grooves, and the semi-circular grooves are formed between them. There are balls rolling between them, the top of the hollow rotating ball is connected with the pressing component, and the punching component can realize the punching of the punching hole after the hexagonal socket head plug blank is punched, which increases the convenience of processing the hexagonal socket head plug blank.
优选的,所述旋转块的下方一侧贯穿所述空心旋转球,且向其外部延伸与安装杆固定连接,且所述安装杆的一侧与所述吊杆的一侧均固定设有法兰,两个所述法兰之间通过锁紧螺栓螺纹连接,吊杆与安装杆之间通过法兰和锁紧螺栓螺纹连接,增加了吊杆和安装杆之间安装拆卸的方便性,方便对于内六角螺塞模具冲切刀的拆卸更换。Preferably, the lower side of the rotating block penetrates the hollow rotating ball, and extends to the outside to be fixedly connected with a mounting rod, and one side of the mounting rod and one side of the suspension rod are fixedly provided with The two flanges are threadedly connected by locking bolts, and the suspension rod and the mounting rod are threadedly connected by flanges and locking bolts, which increases the convenience of installation and disassembly between the suspension rod and the installation rod. For the removal and replacement of the punching knife of the hexagon socket head plug die.
优选的,所述按压组件包括设于所述支架顶部一侧的液压缸,所述液压缸的输出端设有液压杆,且所述液压杆远离所述液压缸的一端贯穿所述支架且向其下方延伸与空心旋转球的顶部固定连接,按压组件能够实现带动内六角螺塞模具冲切刀下降,方便对于夹持紧固组件上的内六角螺塞毛坯的冲压加工。Preferably, the pressing component includes a hydraulic cylinder provided on one side of the top of the support, an output end of the hydraulic cylinder is provided with a hydraulic rod, and an end of the hydraulic rod away from the hydraulic cylinder penetrates the support and faces toward the support. Its bottom extension is fixedly connected with the top of the hollow rotating ball, and the pressing component can drive the punching knife of the inner hexagonal screw plug die to descend, which is convenient for the punching processing of the inner hexagonal screw plug blank on the clamping and fastening component.
优选的,所述吊杆的一侧设有导向组件,所述导向组件包括开设于所述支架上的导向滑轨,且所述导向滑轨的内部滑动设有导向块,所述导向块的一侧固定设有横杆,所述横杆的另一端套设于所述吊杆上,导向组件能够对吊杆下方固定的内六角螺塞毛坯下降的过程中进行限位,增加了内六角螺塞毛坯升降过程中的稳定性。Preferably, one side of the hanger is provided with a guide assembly, the guide assembly includes a guide slide rail opened on the bracket, and a guide block is slidably provided inside the guide slide rail, and the guide block is provided with a guide block. A cross bar is fixed on one side, and the other end of the cross bar is sleeved on the hanger rod. The guide assembly can limit the position of the inner hexagon socket screw blank fixed under the hanger rod during the descending process, increasing the inner hexagon socket. Stability during the lifting and lowering of the plug blank.
优选的,所述放置盒的上方内部固定设有放置座,且所述放置盒的下方设有U型支撑架,所述U型支撑架的两侧通过安装螺钉与所述放置盒的外侧壁螺纹连接,U型支撑架能够实现对第一电机起到支撑的作用,增加了第一电机放置的安全性。Preferably, a placing seat is fixed inside the upper part of the placing box, and a U-shaped supporting frame is arranged below the placing box, and the two sides of the U-shaped supporting frame are connected to the outer side wall of the placing box through mounting screws. Threaded connection, the U-shaped support frame can support the first motor and increase the safety of the placement of the first motor.
优选的,所述蜗杆与所述放置盒的贯穿处通过第一轴承套连接,增加蜗杆与放置盒贯穿处转动的稳定性。Preferably, the penetration of the worm and the placement box is connected through a first bearing sleeve, so as to increase the rotation stability of the penetration of the worm and the placement box.
一种新型的内六角螺塞毛坯加工成型设备及其工艺,其步骤如下:A new type of equipment for processing and forming a hexagon socket head screw blank blank and its process, the steps are as follows:
S1、将待加工的内六角螺塞毛坯放置于放置盒内部的放置座上,此时启动第一电机,第一电机转动带动两侧的蜗杆转动,蜗杆啮合带动蜗轮转动,实现蜗轮啮合带动齿条板移动,弯杆一端的夹持板实现对于放置在放置座上的内六角螺塞毛坯夹持固定;S1. Place the hexagonal socket head plug blank to be processed on the placing seat inside the placing box, start the first motor at this time, the first motor rotates to drive the worms on both sides to rotate, the meshing of the worm drives the worm wheel to rotate, and the meshing of the worm gear drives the teeth The strip moves, and the clamping plate at one end of the bending rod realizes clamping and fixing of the hexagonal socket head plug blank placed on the placing seat;
S2、启动操作台内部的第二电机,第二电机的启动带动输出端的放置箱转动,放置箱固定设于放置盒的下方,同步带动放置盒转动,即可实现带动夹持紧固组件转动,此时夹持紧固组件上固定的内六角螺塞毛坯跟随转动;S2. Start the second motor inside the console, and the start of the second motor drives the placement box at the output end to rotate, the placement box is fixedly arranged under the placement box, and synchronously drives the placement box to rotate, so as to drive the clamping and fastening components to rotate, At this time, the hexagonal socket head plug blank fixed on the clamping and fastening component rotates along with it;
S3、启动液压缸,液压缸带动输出端的液压杆伸缩,即可实现带动内六角螺塞模具冲切刀下降与内六角螺塞毛坯上方开设于的钻孔接触;S3. Start the hydraulic cylinder, and the hydraulic cylinder drives the hydraulic rod at the output end to expand and contract, so that the punching knife of the hexagonal socket head plug die can be lowered to contact the drill hole opened above the hexagonal socket head plug blank;
S4、内六角螺塞模具冲切刀通过吊杆与旋转块连接,且旋转块与空心旋转球的内壁之间通过滚珠转动连接,空心旋转球与液压杆的顶部固定连接,即可实现内六角螺塞模具冲切刀的转动在接触到内六角螺塞毛坯时,进行同步转动;S4. The punching cutter of the hexagon socket screw plug die is connected with the rotating block through the hanger, and the rotating block and the inner wall of the hollow rotating ball are connected by ball rotation, and the hollow rotating ball is fixedly connected with the top of the hydraulic rod, so that the inner hexagon can be realized. When the rotation of the punching knife of the screw plug die contacts the blank of the inner hexagon screw plug, it rotates synchronously;
S5、内六角螺塞毛坯与内六角螺塞模具冲切刀之间同步转动时,液压缸推动内六角螺塞模具冲切刀向下运动,即可实现对于内六角螺塞毛坯一端的中间切削成型,实现对于内六角螺塞毛坯的加工成型。S5. When the hexagon socket head plug blank and the hexagon socket head plug die punching knife rotate synchronously, the hydraulic cylinder pushes the hexagon socket head plug die punching knife to move downwards, which can realize the intermediate cutting of one end of the hexagon socket head plug blank. Forming to realize the processing and forming of the hexagon socket head plug blank.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过对现有的内六角螺塞毛坯加工成型设备进行优化,通过增设夹持紧固组件,能够实现对于内六角螺塞毛坯夹持安装拆卸的方便性,降低了工作人员的劳动强度,缩短安装拆卸的时间,提高了内六角螺塞毛坯加工的工作效率。The present invention optimizes the existing hexagonal socket head screw plug blank processing and forming equipment, and by adding clamping and fastening components, can realize the convenience of clamping, installation and disassembly of the socket socket head plug blank blank, and reduce the labor intensity of the staff. The time for installation and disassembly is shortened, and the work efficiency of processing the hexagon socket head plug blank is improved.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明中支架的结构示意图;Fig. 2 is the structural representation of the stent in the present invention;
图3为本发明中夹持固定组件的结构示意图;3 is a schematic structural diagram of the clamping and fixing assembly in the present invention;
图4为本发明中放置盒的剖视图;Fig. 4 is the sectional view of placing box in the present invention;
图5为本发明中放置盒与弯杆之间连接的结构示意图;Fig. 5 is the structural representation of the connection between the placing box and the bending rod in the present invention;
图6为本发明中蜗轮和蜗杆之间连接的结构示意图;Fig. 6 is the structural representation of the connection between the worm gear and the worm in the present invention;
图7为本发明中放置盒的结构示意图;Fig. 7 is the structural representation of placing box in the present invention;
图8为本发明中压冲组件的结构示意图;8 is a schematic structural diagram of a press-stamping assembly in the present invention;
图9为本发明中旋转块的结构示意图。FIG. 9 is a schematic structural diagram of a rotating block in the present invention.
图中:1-操作台;2-支架;3-夹持紧固组件;4-内六角螺塞毛坯;5-旋转组件;6-压冲组件;7-放置盒;8-蜗杆;9-蜗轮;10-转轴;11-第一电机;12-导向槽;13-导向板;14-弯杆;15-齿条板;16-夹持板;17-放置箱;18-第二电机;19-第二轴承套;20-内六角螺塞模具冲切刀;21-旋转块;22-空心旋转球;23-半圆型凹槽;24-滚珠;25-按压组件;26-安装杆;27-法兰;28-锁紧螺栓;29-液压缸;30-液压杆;31-导向组件;32-导向滑轨;33-导向块;34-横杆;35-放置座;36-U型支撑架;37-安装螺钉;38-第一轴承套;39-吊杆。In the figure: 1- console; 2- bracket; 3- clamping and fastening component; 4- hexagon socket head plug blank; 5- rotating component; 6- pressing component; 7- placing box; 8- worm; 9- Worm gear; 10-rotating shaft; 11-first motor; 12-guide groove; 13-guide plate; 14-bending rod; 15-rack plate; 16-clamping plate; 17-placement box; 18-second motor; 19-Second bearing sleeve; 20-Hexagon socket head screw plug die punching knife; 21-Rotating block; 22-Hollow rotating ball; 23-Semi-circular groove; 24-Ball; 27-flange; 28-lock bolt; 29-hydraulic cylinder; 30-hydraulic rod; 31-guide assembly; 32-guide slide rail; 33-guide block; 34-crossbar; 35-placement seat; 36-U type support frame; 37- mounting screws; 38- the first bearing sleeve; 39- boom.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-图9,图示中的一种新型的内六角螺塞毛坯加工成型设备,包括操作台1、夹持紧固组件3、旋转组件5和压冲组件6,操作台1上安装设有支架2,夹持紧固组件3安装于支架2的上方一侧,且用于待加工的内六角螺塞毛坯4夹持固定,旋转组件5安装于操作台1的内部,用于对夹持紧固组件3旋转,压冲组件6安装于夹持紧固组件3的上方一侧,用于对内六角螺塞毛坯4的一端切削成型。Please refer to Fig. 1-Fig. 9, a new type of blank processing and forming equipment for hexagon socket head screw plugs in the figure, including an operation table 1, a clamping and
请参阅图4,图示中的夹持紧固组件3包括放置盒7,放置盒7的内部中间设有蜗杆8,蜗杆8的两侧均对称啮合设有蜗轮9,蜗轮9的中间均通过转轴10与放置盒7的内壁转动连接,蜗杆8的一端贯穿放置盒7且其外部延伸与第一电机11的输出端连接,放置盒7的两侧均开设有导向槽12,且导向槽12的内部均滑动设有导向板13,导向板13的一侧向放置盒7的内部延伸与弯杆14的一侧固定连接,且弯杆14的另一侧固定设有与蜗轮9相啮合的齿条板15,弯杆14的一端固定设有用于内六角螺塞毛坯4夹持的夹持板16。Please refer to FIG. 4 , the clamping and
请参阅图3,图示中的旋转组件5包括与放置盒7底部固定设有的放置箱17,放置箱17的另一端依次贯穿支架2和操作台1,且向操作台1的内部延伸与第二电机18的输出端连接,放置箱17为圆柱型放置箱,放置箱17与支架2和操作台1的贯穿处通过第二轴承套19连接。Please refer to FIG. 3 , the rotating
请参阅图8和图9,图示中的压冲组件6包括设于放置盒7上方的内六角螺塞模具冲切刀20,内六角螺塞模具冲切刀20的一侧固定设有吊杆39,吊杆39的另一端与旋转块21连接,且旋转块21设于空心旋转球22的内部,空心旋转球22的内壁和旋转块21的外壁上均开设有半圆型凹槽23,半圆型凹槽23之间滚动设有滚珠24,空心旋转球22的顶部与按压组件25连接。Please refer to FIG. 8 and FIG. 9 , the punching
在对内六角螺塞毛坯加工夹持固定时:首先将内六角螺塞毛坯4放置与放置盒7上方的一侧,然后启动第一电机11,第一电机11的启动将会带动第一电机11输出端动蜗杆8转动,蜗杆8的转动将会啮合带动两侧的蜗轮9转动,由于蜗轮9的一侧均啮合设于齿条板15,即可同步带动齿条板15的在放置盒7的两侧运动,齿条板15的一侧通过导向板13与放置盒7侧壁上的导向槽12运动,即可实现带动弯杆14运动,弯杆14运动能够带动一端的夹持板16对于内六角螺塞毛坯4进行夹持固定,增加了内六角螺塞毛坯4夹持固定的稳定性,实现对于内六角螺塞毛坯4加工时的固定;When clamping and fixing the hexagonal socket head plug blank: first place the socket socket head plug blank 4 on the side above the
内六角螺塞毛坯4夹持完成后,然后启动第二电机18,第二电机18的启动将会带动输出端的放置箱17转动,由于放置箱17与放置盒7的底部固定连接,从而实现带动放置箱17的同步转动,实现内六角螺塞毛坯4的转动;After the hexagonal socket head plug blank 4 is clamped, the
再启按压组件25,带动内六角螺塞模具冲切刀20的下降与内六角螺塞毛坯4一侧的冲孔接触,内六角螺塞模具冲切刀20与内六角螺塞毛坯4的同步转动,增加了使用的方便性,由于安装杆26的一端通过旋转块21、空心旋转球22和滚珠24连接,增加了内六角螺塞模具冲切刀20转动的方便并,即可实现旋转冲压,增加了内六角螺塞毛坯4成型的方便性。Restart the
实施例2Example 2
请参阅图1和图2,本实施方式对于实施例1进一步说明,图示中的压冲组件6包括设于放置盒7上方的内六角螺塞模具冲切刀20,内六角螺塞模具冲切刀20的一侧固定设有吊杆39,吊杆39的另一端与旋转块21连接,且旋转块21设于空心旋转球22的内部,空心旋转球22的内壁和旋转块21的外壁上均开设有半圆型凹槽23,半圆型凹槽23之间滚动设有滚珠24,空心旋转球22的顶部与按压组件25连接;Please refer to FIG. 1 and FIG. 2 , this embodiment is further described for Example 1. The punching
请参阅图1和图2,图示中的按压组件25包括设于支架2顶部一侧的液压缸29,液压缸29的输出端设有液压杆30,且液压杆30远离液压缸29的一端贯穿支架2且向其下方延伸与空心旋转球22的顶部固定连接;Please refer to FIG. 1 and FIG. 2 , the
请参阅图1和图2,图示中的吊杆39的一侧设有导向组件31,导向组件31包括开设于支架2上的导向滑轨32,且导向滑轨32的内部滑动设有导向块33,导向块33的一侧固定设有横杆34,横杆34的另一端套设于吊杆39上。Please refer to FIG. 1 and FIG. 2 , a
本实施方案中,在对按压组件25进行启动时,液压缸29的启动将会带动液压杆30的伸缩,液压杆30的伸缩带动内六角螺塞模具冲切刀20的下降,增加了内六角螺塞模具冲切刀20升降的方便性,同时在吊杆39一侧设有导向组件31,增加了吊杆39和内六角螺塞模具冲切刀20升降过程中的稳定性,避免内六角螺塞模具冲切刀20与内六角螺塞毛坯4旋转冲压的过程中造成移位晃动,增加了加工的稳定性。In this embodiment, when the
实施例3Example 3
请参阅图7,本实施方式对于其它实施例进一步说明,图示中的操作台1、夹持紧固组件3、旋转组件5和压冲组件6,操作台1上安装设有支架2,夹持紧固组件3安装于支架2的上方一侧,且用于待加工的内六角螺塞毛坯4夹持固定,旋转组件5安装于操作台1的内部,用于对夹持紧固组件3旋转,压冲组件6安装于夹持紧固组件3的上方一侧,用于对内六角螺塞毛坯4的一端切削成型。Please refer to FIG. 7 , this embodiment is further described for other embodiments. The operation table 1 , the clamping and
请参阅图6和图7,图示中的放置盒7的上方内部固定设有放置座35,且放置盒7的下方设有U型支撑架36,U型支撑架36的两侧通过安装螺钉37与放置盒7的外侧壁螺纹连接;Please refer to FIG. 6 and FIG. 7 , a placing
请参阅图4,图示中的蜗杆8与放置盒7的贯穿处通过第一轴承套38连接。Referring to FIG. 4 , the penetration of the worm 8 and the
请参阅图8和图9,图示中的旋转块21的下方一侧贯穿空心旋转球22,且向其外部延伸与安装杆26固定连接,且安装杆26的一侧与吊杆39的一侧均固定设有法兰27,两个法兰27之间通过锁紧螺栓28螺纹连接。Please refer to FIG. 8 and FIG. 9 , the lower side of the
本实施方案中,放置盒7的上方一侧设有放置座35能够实现对于内六角螺塞毛坯4起到支撑的作用,增加了夹持放置的稳定性,蜗杆8与放置盒7之间通过第一轴承套38连接,增加了蜗杆8转动的稳定性,安装杆26与吊杆39之间通过法兰27连接,增加了安装杆26与法兰27之间安装拆卸的方便性,即可实现对于内六角螺塞模具冲切刀20进行安装拆卸,增加了更换的方便性。In this embodiment, the upper side of the
本发明还提供了一种一种新型的内六角螺塞毛坯加工成型设备及其工艺,其步骤如下:The present invention also provides a new type of equipment for processing and forming a hexagonal socket head screw blank blank and a process thereof, the steps of which are as follows:
S1、将待加工的内六角螺塞毛坯4放置于放置盒7内部的放置座35上,此时启动第一电机11,第一电机11转动带动两侧的蜗杆8转动,蜗杆8啮合带动蜗轮9转动,实现蜗轮9啮合带动齿条板15移动,弯杆14一端的夹持板16实现对于放置在放置座35上的内六角螺塞毛坯4夹持固定;S1, place the hexagonal socket head plug blank 4 to be processed on the
S2、启动操作台1内部的第二电机18,第二电机18的启动带动输出端的放置箱17转动,放置箱17固定设于放置盒7的下方,同步带动放置盒转动,即可实现带动夹持紧固组件3转动,此时夹持紧固组件3上固定的内六角螺塞毛坯4跟随转动;S2, start the
S3、启动液压缸29,液压缸29带动输出端的液压杆30伸缩,即可实现带动内六角螺塞模具冲切刀20下降与内六角螺塞毛坯4上方开设于的钻孔接触;S3, start the
S4、内六角螺塞模具冲切刀20通过吊杆39与旋转块21连接,且旋转块与空心旋转球22的内壁之间通过滚珠24转动连接,空心旋转球22与液压杆30的顶部固定连接,即可实现内六角螺塞模具冲切刀20的转动在接触到内六角螺塞毛坯4时,进行同步转动;S4. The punching
S5、内六角螺塞毛坯4与内六角螺塞模具冲切刀20之间同步转动时,液压缸推动内六角螺塞模具冲切刀20向下运动,即可实现对于内六角螺塞毛坯4一端的中间切削成型,实现对于内六角螺塞毛坯4的加工成型。S5. When the hexagon socket head plug blank 4 and the hexagon socket head plug die punching
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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