CN114508757A - Air distribution system for small household garbage pyrolysis gasification incinerator and incinerator thereof - Google Patents
Air distribution system for small household garbage pyrolysis gasification incinerator and incinerator thereof Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/04—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
- F23G5/16—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L1/00—Passages or apertures for delivering primary air for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/10—Drying by heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/30—Pyrolysing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2202/00—Combustion
- F23G2202/10—Combustion in two or more stages
- F23G2202/103—Combustion in two or more stages in separate chambers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Gasification And Melting Of Waste (AREA)
Abstract
Description
技术领域technical field
本发明涉及生活垃圾处理技术领域,特别是指一种用于小型生活垃圾热解气化焚烧炉的布风系统及其焚化炉。The invention relates to the technical field of domestic waste treatment, in particular to an air distribution system for a small-scale domestic waste pyrolysis gasification incinerator and the incinerator thereof.
背景技术Background technique
分散式生活垃圾焚烧处理是解决城乡生活垃圾除了大规模集中焚烧发电又一新趋势,是大规模集中焚烧发电的必要补充。发展分散式生活垃圾焚烧处理的关键是污染物排放严格达标的小型生活垃圾焚烧炉技术成熟。研究发现,基于热解焚烧工艺的小型生活垃圾焚烧炉因其二噁英类物质、一氧化碳等重要污染因子可以达到极低的排放水平,具有良好的发展前景。Distributed domestic waste incineration is another new trend to solve urban and rural domestic waste in addition to large-scale centralized incineration power generation, and it is a necessary supplement to large-scale centralized incineration power generation. The key to the development of decentralized domestic waste incineration treatment is the maturity of small domestic waste incinerators with strict pollutant discharge standards. The study found that the small-scale domestic waste incinerator based on the pyrolysis incineration process can achieve extremely low emission levels due to important pollution factors such as dioxins and carbon monoxide, and has a good development prospect.
热解工艺的核心思想是,将生活垃圾在无氧的环境下加热,使其发生热解反应,生成含有可燃组分的热解气及环保意义上无害的残渣,热解气经过补充空气发生预混燃烧并达到理想的温度,经过二次燃烧排出的高温烟气中有机污染物组分的浓度很低。The core idea of the pyrolysis process is to heat the domestic waste in an oxygen-free environment to cause a pyrolysis reaction to generate pyrolysis gas containing combustible components and environmentally harmless residues. The pyrolysis gas is supplemented by air. Premixed combustion occurs and the desired temperature is reached, and the concentration of organic pollutant components in the high-temperature flue gas discharged through the secondary combustion is very low.
由于热解反应是吸热并带有还原性质的反应,所以垃圾发生热解反应需具备高温、无氧等两个条件。其中,具备高温条件,意味着应该对垃圾进行加热,而通常的加热方式有直接加热及间接加热两种。所谓直接加热,即让高温的工质与垃圾直接接触、换热,也即工质直接从垃圾层中渗流通过而加热垃圾;所谓间接加热,即加热的工质与垃圾不直接接触,工质中的热量通过导热壁的传导之后再传递给垃圾,也即垃圾与加热工质之间隔有导热壁。由于垃圾是热的不良导体,间接加热方式往往效率极低、成本很高而难以得到实际的工程应用。所以采用直接加热的方式给垃圾升温更具有优势。而具备无氧条件,意味着垃圾不能接触到氧气。Since the pyrolysis reaction is an endothermic reaction with reducing properties, two conditions, such as high temperature and no oxygen, are required for the pyrolysis reaction of waste to occur. Among them, having high temperature conditions means that the garbage should be heated, and the usual heating methods include direct heating and indirect heating. The so-called direct heating means that the high-temperature working fluid directly contacts and exchanges heat with the waste, that is, the working fluid directly seeps through the waste layer to heat the waste; the so-called indirect heating means that the heated working fluid does not directly contact the waste, and the working fluid does not directly contact the waste. The heat in the rubbish is transmitted to the garbage through the conduction of the heat-conducting wall, that is, there is a heat-conducting wall between the garbage and the heating medium. Since garbage is a poor conductor of heat, indirect heating methods are often extremely inefficient and costly, making it difficult to get practical engineering applications. Therefore, it is more advantageous to use direct heating to heat up the garbage. With anaerobic conditions, it means that the garbage cannot come into contact with oxygen.
对于垃圾焚烧这一实际工程问题来说,采用不含氧气组分的高温烟气作为对垃圾进行加热的工质是最具可行性的技术路线。而得到不含氧气组分的高温烟气最直接的方法是将空气与垃圾热解后的固态剩余物发生氧化反应,直至将掺烧空气中的氧气消耗殆尽。For the practical engineering problem of waste incineration, using high temperature flue gas without oxygen components as the working medium for heating waste is the most feasible technical route. The most direct way to obtain high-temperature flue gas without oxygen components is to oxidize the air with the solid residue after the pyrolysis of the garbage until the oxygen in the mixed air is exhausted.
相对于大型生活垃圾焚烧炉来说,小型焚烧炉的炉膛体积较小,垃圾入炉前未进行预处理而造成炉膛的垃圾层很不均匀,所以炉内流场很不稳定,很容易造成炉内垃圾与空气之间的匹配关系发生重大变化,导致进入热解区的高温烟气成分以及热解反应不稳定,从而产生的热解气成分不稳定,有时甚至不具备可燃性,使得二次燃烧室难以稳定运行而造成烟气污染物排放超标。所以,对于采用热解工艺的小型生活垃圾焚烧炉来说,组织理想且稳定的炉内流场非常重要,而组织炉内流场,布风系统是关键。Compared with large-scale domestic waste incinerators, the furnace volume of small incinerators is small, and the garbage layer in the furnace is very uneven because the garbage is not pretreated before entering the furnace, so the flow field in the furnace is very unstable, which is easy to cause the furnace The matching relationship between the internal waste and the air has undergone major changes, resulting in unstable components of the high-temperature flue gas entering the pyrolysis zone and the pyrolysis reaction, resulting in unstable components of the pyrolysis gas, and sometimes even non-flammable, making the secondary pyrolysis gas unstable. It is difficult for the combustion chamber to operate stably and the emission of flue gas pollutants exceeds the standard. Therefore, for small domestic waste incinerators using pyrolysis process, it is very important to organize an ideal and stable flow field in the furnace, and the air distribution system is the key to organize the flow field in the furnace.
因此,研制一种有利于组织理想且稳定炉内流场的布风系统,对超低排放的小型生活垃圾焚烧炉的研究和发展具有重要意义。Therefore, the development of an air distribution system that is conducive to ideal organization and stable flow field in the furnace is of great significance to the research and development of ultra-low emission small domestic waste incinerators.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种用于小型生活垃圾热解气化焚烧炉的布风系统及其焚化炉,解决现有技术中的垃圾热解气化焚烧炉无法实现理想且稳定炉内流场的问题。The technical problem to be solved by the present invention is to provide an air distribution system for a small-scale domestic waste pyrolysis gasification incinerator and its incinerator, so as to solve the problem that the waste pyrolysis gasification incinerator in the prior art cannot achieve an ideal and stable furnace Internal flow field problem.
为解决上述技术问题,本发明的技术方案如下:For solving the above-mentioned technical problems, the technical scheme of the present invention is as follows:
用于小型生活垃圾热解气化焚烧炉的布风系统,包括:Air distribution system for small domestic waste pyrolysis gasification incinerator, including:
环形风管,所述环形风管环设于炉体的侧壁内部,并周向设有与炉膛相通的向内吹风口;an annular air duct, the annular air duct is arranged inside the side wall of the furnace body, and is provided with an inward blowing port that communicates with the furnace in the circumferential direction;
供风总管,所述供风总管设于所述炉体外部,且设有第一路风管、第二路风管、第三路风管;an air supply main pipe, the air supply main pipe is arranged outside the furnace body, and is provided with a first air duct, a second air duct, and a third air duct;
所述第一路风管穿过所述炉体的侧壁,并与所述环形风管相通;The first air duct passes through the side wall of the furnace body and communicates with the annular air duct;
所述第二路风管穿过所述炉体的侧壁,并延伸至灰渣腔;所述第二路风管上设有与所述灰渣腔相通的竖向管;所述竖向管穿过炉排,延伸至所述炉膛,且设有与所述炉膛相通的向外吹风口;The second air duct passes through the side wall of the furnace body and extends to the ash and slag cavity; the second air duct is provided with a vertical pipe that communicates with the ash and slag cavity; the vertical The pipe passes through the grate, extends to the hearth, and is provided with an outward blowing port communicated with the hearth;
所述第三路风管穿过集渣斗的侧壁,并延伸至所述灰渣腔。The third air duct passes through the side wall of the slag collecting hopper and extends to the ash and slag cavity.
优选地,所述向外吹风口的气体出口处与所述炉膛的中心线之间的距离沿所述竖向管自上而下增加。Preferably, the distance between the gas outlet of the outward blowing port and the centerline of the furnace increases from top to bottom along the vertical pipe.
优选地,所述竖向管位于所述炉膛的中心线上,且所述向外吹风口为设于所述竖向管上的吹风管;所述吹风管沿所述竖向管自上而下周向设置,且水平位置高的所述吹风管的长度小于水平位置低的所述吹风管的长度,使所述吹风管的气体出口处与所述炉膛的中心线的距离自上而下逐渐增加。Preferably, the vertical pipe is located on the center line of the furnace, and the outward blowing port is a blowing pipe provided on the vertical pipe; the blowing pipe goes up along the vertical pipe from top to bottom. The lower circumference is arranged, and the length of the blowing pipe with a high horizontal position is smaller than the length of the blowing pipe with a low horizontal position, so that the distance between the gas outlet of the blowing pipe and the center line of the furnace is from top to bottom gradually increase.
优选地,所述向内吹风口的气体出口方向为倾斜向上。Preferably, the gas outlet direction of the inward blowing port is inclined upward.
优选地,所述向内吹风口的气体出口方向与水平面之间具有20-45°的夹角。Preferably, there is an included angle of 20-45° between the gas outlet direction of the inward blowing port and the horizontal plane.
优选地,所述的第一路风管在所述炉体的外部设有第一调风阀;和/或,Preferably, the first air duct is provided with a first air regulating valve outside the furnace body; and/or,
所述的第二路风管在所述炉体的外部设有第二调风阀;和/或,The second air duct is provided with a second air regulating valve outside the furnace body; and/or,
所述的第三路风管在所述集渣斗的壁外部设有第三调风阀。The third air duct is provided with a third air regulating valve outside the wall of the slag collecting hopper.
优选地,所述的第一调风阀、所述第二调风阀、所述第三调风阀中的一个或多个为电动阀。Preferably, one or more of the first air regulating valve, the second air regulating valve and the third air regulating valve are electric valves.
优选地,所述的第一调风阀、所述第二调风阀、所述第三调风阀中的一个或多个为手动阀。Preferably, one or more of the first air regulating valve, the second air regulating valve and the third air regulating valve are manual valves.
优选地,所述手动阀包括:Preferably, the manual valve includes:
过风管,所述过风管与待调节的风管同轴;an air duct, the air duct is coaxial with the air duct to be adjusted;
转轴座,所述转轴座设于所述过风管的外侧;a rotating shaft seat, the rotating shaft seat is arranged on the outer side of the air passage;
转轴,所述转轴贯穿所述过风管及所述转轴座;a rotating shaft, the rotating shaft penetrates the air passage and the rotating shaft seat;
固定盘,所述固定盘设于所述转轴座上;a fixed plate, the fixed plate is arranged on the rotating shaft seat;
阻流板,所述阻流板设于所述转轴上,且位于所述过风管的内部,使所述阻流板在所述过风管内部可绕所述转轴的轴线旋转;a spoiler plate, which is arranged on the rotating shaft and is located inside the air passage pipe, so that the spoiler plate can rotate around the axis of the rotating shaft inside the wind passage pipe;
摆动臂,所述摆动臂设于所述转轴上,且位于所述过风管的外部,使所述摆动臂在所述过风管外部可绕所述转轴的轴线旋转;所述摆动臂与所述固定盘固定,并通过所述摆动臂与所述固定盘之间的相对位置指示阀门的流量。a swing arm, the swing arm is arranged on the rotating shaft and is located outside the air passing duct, so that the swing arm can rotate around the axis of the rotating shaft outside the air passing duct; the swing arm and the The fixed plate is fixed, and the flow rate of the valve is indicated by the relative position between the swing arm and the fixed plate.
上述手动阀需要调节流量时,可通过拨动所述摆动臂,从而带动所述转轴转动,进而使所述阻流板旋转一定的角度,改变所述阻流板与所述过风管之间的相对位置,从而改变所述过风管的流通面积,即可改变该路风的流量,进而控制深烧区及燃尽区的反应氛围,例如氧气浓度、气体温度的调节。When the above manual valve needs to adjust the flow, the swing arm can be toggled to drive the rotating shaft to rotate, thereby making the baffle plate rotate at a certain angle, changing the gap between the baffle plate and the air passage. By changing the relative position of the air passage, the flow rate of the air can be changed, and the reaction atmosphere in the deep burning zone and the burnout zone can be controlled, such as the adjustment of oxygen concentration and gas temperature.
本发明所述的用于小型生活垃圾热解气化焚烧炉的布风系统,在焚烧炉运行时工作过程如下:The air distribution system for the small-scale domestic waste pyrolysis gasification incinerator according to the present invention has the following working process when the incinerator is running:
掺烧空气进入所述供风总管中,并分为三条气路:The mixed combustion air enters the air supply main pipe and is divided into three air paths:
第一路风经所述第一路风管进至所述环形风管,然后从所述向内吹风口进至所述炉膛的深烧区中参与垃圾燃烧;The first air enters the annular air duct through the first air duct, and then enters into the deep burning area of the furnace from the inward blowing port to participate in the combustion of garbage;
第二路风经所述第二路风管,进至所述竖向管,再从所述向外吹风口进至所述炉膛的深烧区参与垃圾热解剩余物的燃烧,The second air passes through the second air duct, enters the vertical duct, and then enters the deep burning area of the furnace from the outward blowing port to participate in the combustion of the waste pyrolysis residue.
第三路风经所述第三路风管进至所述灰渣腔,与灰渣发生换热的同时转而向上流动,越过所述炉排的缝隙进至所述炉膛的燃尽区,参与垃圾深烧剩余物的燃烧。The third air enters the ash cavity through the third air duct, and turns to flow upward while exchanging heat with the slag, crosses the gap of the grate and enters the burnout area of the furnace. Participate in the burning of residues from the deep burning of garbage.
当需要调节第一路风、第二路风、第三路风中任何一路或者几路风的流量时,可通过第一调风阀、所述第二调风阀、所述第三调风阀进行调节。When it is necessary to adjust the flow of any one or several of the first air, the second air, and the third air, the first air adjustment valve, the second air adjustment valve, and the third air adjustment can be used. valve to adjust.
所述掺烧空气经过所述深烧区及所述燃尽区的反应之后,其中的氧气组分耗尽,温度升高,一般达到600℃以上,然后所述掺烧空气进至所述热解区,为垃圾发生热解反应提供能量、产生含有可燃组分的热解气,所述热解气从排气管排出炉外并流向下游,供进一步处理。After the mixed combustion air passes through the reaction of the deep combustion zone and the burnout zone, the oxygen components in it are exhausted, and the temperature rises, generally reaching above 600°C, and then the mixed combustion air enters the heat. The pyrolysis zone provides energy for the pyrolysis reaction of the waste, and generates pyrolysis gas containing combustible components, which is discharged from the exhaust pipe and flows downstream for further processing.
本发明的焚化炉,包含所述的用于小型生活垃圾热解气化焚烧炉的布风系统。The incinerator of the present invention includes the air distribution system for the small-scale domestic waste pyrolysis gasification incinerator.
优选地,所述焚化炉至少包括:Preferably, the incinerator includes at least:
炉体,所述炉体内部为空腔;a furnace body, the interior of the furnace body is a cavity;
炉排,所述炉排位于所述炉体内,并将所述炉体的空腔分隔为上方的炉膛与下方的灰渣腔;a grate, which is located in the furnace body and divides the cavity of the furnace body into an upper furnace chamber and a lower ash cavity;
集渣斗,所述集渣斗设于所述炉体的底部。A slag collecting hopper, the slag collecting hopper is arranged at the bottom of the furnace body.
本发明的上述方案至少包括以下有益效果:The above-mentioned scheme of the present invention at least includes the following beneficial effects:
本发明的用于小型生活垃圾热解气化焚烧炉的布风系统,将掺烧空气分三路空气主动输送到炉膛不同的反应区以维持垃圾反应,主动控制炉内流场,可根据垃圾在不同反应区的需氧规律而对相应区域进行供氧量主动控制,有利于提高炉膛流场的稳定性、优化垃圾的反应过程、降低垃圾发生各类反应的外部能量消耗及灰渣的热灼减率、提高热解气的成分稳定性及二次燃烧室的运行平稳性,便于热解气的进一步处理,为焚烧炉达到更好的排放水平创造有利条件。具体而言:The air distribution system for a small-scale domestic waste pyrolysis gasification incinerator of the present invention actively transports the mixed combustion air into three different reaction zones of the furnace to maintain the reaction of the waste, actively controls the flow field in the furnace, and can Actively controlling the oxygen supply in the corresponding areas according to the oxygen demand laws of different reaction areas is beneficial to improve the stability of the furnace flow field, optimize the reaction process of the waste, and reduce the external energy consumption of various reactions of the waste and the heat of the ash and slag. The reduction rate on ignition, the improvement of the composition stability of the pyrolysis gas and the running stability of the secondary combustion chamber are convenient for the further treatment of the pyrolysis gas, and create favorable conditions for the incinerator to achieve a better emission level. in particular:
(1)所述布风系统根据垃圾在炉膛不同反应区所需的理想供氧规律,对各反应区所需的供氧量进行主动控制,从而有利于优化垃圾的反应过程;(1) The air distribution system actively controls the oxygen supply required by each reaction zone according to the ideal oxygen supply law required by the waste in different reaction zones of the furnace, thereby helping to optimize the reaction process of the waste;
(2)强制性地将空气送入炉膛不同部位,有利于提高炉膛流场的稳定性,降低垃圾在炉内反应的波动幅度,从而使得流出炉膛的热解气成分更加稳定,更有利于热解气的下游处理环节开展;(2) Forcibly feeding air into different parts of the furnace is conducive to improving the stability of the flow field in the furnace and reducing the fluctuation range of the reaction of garbage in the furnace, so that the composition of the pyrolysis gas flowing out of the furnace is more stable, which is more conducive to heat The downstream processing link of degassing is carried out;
(3)回收了部分灰渣中所含有的能量以改善炉内反应,降低灰渣排出炉外时的温度以提高作业安全性。(3) Part of the energy contained in the ash and slag is recovered to improve the reaction in the furnace, and the temperature when the ash and slag is discharged out of the furnace is reduced to improve the safety of operation.
附图说明Description of drawings
图1是本发明的实施例1中所述的用于小型生活垃圾热解气化焚烧炉的布风系统的结构示意图;1 is a schematic structural diagram of an air distribution system for a small-scale domestic waste pyrolysis gasification incinerator described in Example 1 of the present invention;
图2是图1的I处的局部放大图;Fig. 2 is a partial enlarged view at I of Fig. 1;
图3是本发明的实施例1中所述的用于小型生活垃圾热解气化焚烧炉的布风系统的第二路风管、竖向管及向外吹风口组合件的轴测图;Fig. 3 is the axonometric view of the second air pipe, the vertical pipe and the outward blowing port assembly of the air distribution system for the small-scale domestic waste pyrolysis gasification incinerator described in Example 1 of the present invention;
图4是图1的Ⅱ处的局部放大图;Fig. 4 is a partial enlarged view at II of Fig. 1;
图5是图1的Ⅲ处的局部放大图;Fig. 5 is a partial enlarged view at III of Fig. 1;
图6是图5的A-A方向上的剖视图;6 is a cross-sectional view in the direction A-A of FIG. 5;
图7是本发明的实施例2中所述的焚烧炉的结构示意图;Fig. 7 is the structural representation of the incinerator described in the
图8是图7的A方向上的示意图;Fig. 8 is the schematic diagram in the A direction of Fig. 7;
图9是图7的Ⅰ处的局部放大图;Fig. 9 is a partial enlarged view of part I of Fig. 7;
图10是图9的B-B方向上的局部剖视图;Fig. 10 is a partial cross-sectional view in the direction B-B of Fig. 9;
图11是图7的Ⅱ处在灰渣腔未排渣之前的状态下的局部放大图;Fig. 11 is a partial enlarged view of II of Fig. 7 in the state before the ash and slag chamber is not discharged;
图12是图7的Ⅱ处在灰渣腔未排渣之后的状态下的局部放大图;Fig. 12 is a partial enlarged view of II in Fig. 7 in the state after the ash and slag chamber has not been discharged;
图13是本发明的实施例2中所述的焚烧炉的炉体的结构示意图;13 is a schematic structural diagram of the furnace body of the incinerator described in Example 2 of the present invention;
其中,1、炉体;2、炉膛;3、排气管;4、热解气;5、第一调风阀;6、第一路风管;7、第二调风阀;8、第二路风管;9、第三调风阀;10、第三路风管;11、供风总管;12、掺烧空气;13、集渣斗;14、灰渣;15、灰渣腔; 16、第三路风;17、炉排;18、燃尽区;19、环形风管;20、第一路风;21、深烧区;22、第二路风;23、热解区;24、竖向管;25、向内吹风口、26、向外吹风口;27、夹角;28、过风管;29、阻流板;30、转轴座;31、固定盘; 32、摆动臂;33、转轴;34、集烟管;35、二次燃烧室;36、进料口;37、进料门;38、聚气通道;381、第一聚气通道板;382、第二聚气通道板;39、烟气管;40、排渣口;41、排渣门;42、外壳;43、绝热层;44、耐火层;45、拉锚;46、拦渣条;47、预热干燥区。Among them, 1. Furnace body; 2. Furnace; 3. Exhaust pipe; 4. Pyrolysis gas; 5. First air regulating valve; 6. First air duct; 7. Second air regulating valve; 8. No. Two-way air duct; 9. Third air regulating valve; 10. Third-way air duct; 11. Air supply main pipe; 12. Mixing air; 13. Slag collecting bucket; 14. Ash; 15. Ash cavity; 16. The third wind; 17, the grate; 18, the burnout area; 19, the annular air duct; 20, the first wind; 21, the deep burning area; 22, the second wind; 23, the pyrolysis area; 24, vertical pipe; 25, inward air outlet, 26, outward air outlet; 27, included angle; 28, air duct; 29, spoiler; 30, shaft seat; 31, fixed plate; 32, swing Arm; 33, rotating shaft; 34, smoke collecting pipe; 35, secondary combustion chamber; 36, feeding port; 37, feeding door; 38, gas gathering channel; 381, first gas gathering channel plate; 382, second Gas gathering channel plate; 39, flue gas pipe; 40, slag discharge port; 41, slag discharge door; 42, shell; 43, thermal insulation layer; 44, refractory layer; 45, anchor; 46, slag blocking bar; 47, Preheat drying zone.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art.
实施例1Example 1
如图1-6所示,本发明的实施例提出的用于小型生活垃圾热解气化焚烧炉的布风系统,包括:As shown in Figures 1-6, the air distribution system for a small-scale domestic waste pyrolysis gasification incinerator proposed by the embodiment of the present invention includes:
环形风管19,所述环形风管19环设于炉体1的侧壁内部,并周向设有与炉膛2相通的向内吹风口25;所述向内吹风口25的气体出口处指向所述炉膛 2的中心线;
供风总管11,所述供风总管11设于所述炉体1外部,且设有第一路风管 6、第二路风管8、第三路风管10;The air supply
所述第一路风管6穿过所述炉体1的侧壁,并与所述环形风管19相通;The
所述第二路风管8穿过所述炉体1的侧壁,并延伸至灰渣腔15;所述第二路风管8上设有与所述灰渣腔15相通的竖向管24;所述竖向管24穿过炉排17,延伸至所述炉膛2,且设有与所述炉膛2相通的向外吹风口26;所述向外吹风口26的气体出口处指向所述炉膛2的四周侧壁;The
所述第三路风管10穿过集渣斗13的侧壁,并延伸至所述灰渣腔15。The
本实施例所述的用于小型生活垃圾热解气化焚烧炉的布风系统可应用于如下结构的焚烧炉中:所述焚烧炉包括炉体1、炉排17、集渣斗13、排气管3,其中,所述炉体1内部为空腔;所述炉排17位于所述炉体1内,并将所述炉体1的空腔分隔为上方的炉膛2与下方的灰渣腔15;所述集渣斗13设于所述炉体1的底部;所述排气管3设于所述炉体1的侧壁上。The air distribution system for a small domestic waste pyrolysis gasification incinerator described in this embodiment can be applied to an incinerator with the following structure: the incinerator includes a
垃圾在炉膛2内主要有三个化学反应区,从上到下依次为发生热解反应的热解区23、热解剩余物发生不完全氧化反应的深烧区21,以及深烧剩余物烧透的燃尽区23,燃尽后的灰渣14进至灰渣腔15。There are mainly three chemical reaction zones in the
本实施例所述的用于小型生活垃圾热解气化焚烧炉的布风系统的工作过程如下:The working process of the air distribution system for the small-scale domestic waste pyrolysis gasification incinerator described in this embodiment is as follows:
掺烧空气12进入所述供风总管11中,并分为三条气路:The
第一路风20经所述第一路风管6进至所述环形风管19,然后从所述向内吹风口25进至所述炉膛2的深烧区21中参与垃圾燃烧;The
第二路风22经所述第二路风管8,进至所述竖向管24,再从所述向外吹风口26进至所述炉膛2的深烧区21参与垃圾热解剩余物的燃烧,The
第三路风16经所述第三路风管10进至所述灰渣腔15,与灰渣14发生换热的同时转而向上流动,越过所述炉排17的缝隙进至所述炉膛2的燃尽区18,参与垃圾深烧剩余物的燃烧。The
所述掺烧空气12经过所述深烧区21及所述燃尽区18的反应之后,其中的氧气组分耗尽,温度升高,一般达到600℃以上,然后所述掺烧空气12进至所述热解区23,为垃圾发生热解反应提供能量、产生含有可燃组分的热解气4,所述热解气4从所述排气管3排出炉外并流向下游。After the
作为本实施例的优选实现方式,所述向外吹风口26的气体出口处与所述炉膛2的中心线之间的距离沿所述竖向管24自上而下增加。这样的设置,使得所述向外吹风口26的气体出口处位置越低,也即越靠近所述炉排17时,其气体出口处距离所述炉膛2的中心线越远,进而使所有的所述向外吹风口26 形成一个大致的“宝塔状”,该结构更有利于垃圾热解剩余物进入深烧区21,并使经过深烧区的垃圾深烧剩余物进入燃尽区18时更加松散,且第二路风22 的分布更加均匀,可加快深烧区21及燃尽区18的反应速度。As a preferred implementation of this embodiment, the distance between the gas outlet of the outward blowing
所述向外吹风口26的结构设计并不唯一,本实施例中,提供一种具体的设计方式,所述竖向管24位于所述炉膛2的中心线上,且所述向外吹风口26 为设于所述竖向管24上的吹风管;所述吹风管沿所述竖向管24自上而下周向设置,且水平位置高的所述吹风管的长度小于水平位置低的所述吹风管的长度,使所述吹风管的气体出口处与所述炉膛2的中心线的距离自上而下增加。The structural design of the outward blowing
为形成理想的流场,所述向内吹风口25的气体出口方向为倾斜向上。也就是所述向内吹风口25的气体出口方向为斜向上指向所述炉膛2的中心线。所述向内吹风口25的气体出口方向与水平面之间具有20-45°的夹角27。存在上述取值范围内的夹角27有利于所述第一路风20在所述深烧区21内分布更加均匀,从而改善垃圾热解剩余物的深烧效果。In order to form an ideal flow field, the gas outlet direction of the inward blowing
为更好地控制第一路风20、第二路风22、第三路风16的气体流量,所述的第一路风管6在所述炉体1的外部设有第一调风阀5;所述的第二路风管8 在所述炉体1的外部设有第二调风阀7;所述的第三路风管10在所述集渣斗 13的壁外部设有第三调风阀9。In order to better control the gas flow of the
所述的第一调风阀5、所述第二调风阀7、所述第三调风阀9中的一个或多个可以为电动阀,也可以为手动阀。采用电动阀时,可通过焚烧炉的控制系统可对三路风的流量分别进行自动控制,进而控制深烧区21及燃尽区18的反应氛围,例如氧气浓度、气体温度的调节。One or more of the first
采用手动阀时,可以选用现有技术的常规手动阀门,而本实施例中,提供一种优选的实现方式,所述手动阀包括:过风管28、转轴座30、转轴33、固定盘31、阻流板29、摆动臂32。所述过风管28与待调节的风管同轴;本实施例中,以所述第一调风阀5为例,所述过风管28与所述第一路风管6同轴。所述转轴座30设于所述过风管28的外侧。所述转轴33贯穿所述过风管28 及所述转轴座20。所述固定盘31设于所述转轴座30上。所述阻流板29设于所述转轴33上,且位于所述过风管28的内部,使所述阻流板29在所述过风管28内部可绕所述转轴33的轴线旋转。所述摆动臂32设于所述转轴33上,且位于所述过风管28的外部,使所述摆动臂32在所述过风管28外部可绕所述转轴33的轴线旋转;所述摆动臂32与所述固定盘31固定,并通过所述摆动臂32与所述固定盘31之间的相对位置指示阀门的流量。When a manual valve is used, a conventional manual valve in the prior art can be selected. In this embodiment, a preferred implementation is provided. The manual valve includes: an
上述手动阀需要调节流量时,可通过拨动所述摆动臂32,从而带动所述转轴33转动,进而使所述阻流板29旋转一定的角度,改变所述阻流板29与所述过风管28之间的相对位置,从而改变所述过风管28的流通面积,即可改变该路风的流量,进而控制深烧区21及燃尽区18的反应氛围,例如氧气浓度、气体温度的调节。When the above manual valve needs to adjust the flow, the
实施例2Example 2
如图7-13所示,本实施例提出一种焚化炉,包含实施例1所述的用于小型生活垃圾热解气化焚烧炉的布风系统。所述的焚化炉,至少包括:炉体1,炉排17,集渣斗13。As shown in FIGS. 7-13 , this embodiment proposes an incinerator, including the air distribution system described in
作为本实施例优选的实现方式,所述焚化炉包括:炉体1、炉排17、集烟管34、排气管3、二次燃烧室35、集渣斗13;As a preferred implementation of this embodiment, the incinerator includes: a
所述炉体1内部为空腔,顶部设有进料口36以及与进料口36能够密封配合的进料门37。The inside of the
所述炉排17位于所述炉体1内,并将所述炉体1的空腔分隔为上方的炉膛2与下方的灰渣腔15;也就是所述炉排17与所述炉体1的侧壁内表面、顶部、进料门37围成的空间为所述炉膛2,所述炉排17与所述炉体1的侧壁内表面、所述集渣斗13内表面、排渣门41围成的空间为灰渣腔15;The
所述集烟管34设于所述炉体1的侧内壁上,通过聚气通道38与所述炉膛 2相通;其中,所述聚气通道38由第一聚气通道板381、第二聚气通道板382 构成;所述第一聚气通道板381的一端固定于所述炉体1内壁上,另一端为自由端,并向所述第二聚气通道板382延伸;所述第二聚气通道板382的一端固定于所述炉体1内壁上,另一端为自由端,并向所述第一聚气通道板381延伸;所述第一聚气通道板381、第二聚气通道板382之间呈锐角,且在所述第一聚气通道板381与第二聚气通道板382的自由端处形成适于气体通过的朝向所述炉体1底部的缝隙。The
所述排气管3设于所述炉体1的侧外壁上,且与所述集烟管34相通;The
所述二次燃烧室35的入口与所述排气管3相通,出口设有烟气管39;The inlet of the secondary combustion chamber 35 is communicated with the
所述集渣斗13设于所述炉体1的底部,且设有排渣口40及与所述排渣口 40能够密封配合的排渣门41。The
所述进料口36的几何中心与所述炉体1顶部的几何中心重合。这样设置,可使垃圾进入所述炉膛2后的垃圾层在炉膛中心线上的对称性更好,以防止垃圾层向所述炉体1的某一侧汇聚而造成炉膛流场,进而不利于各类反应的进行。The geometric center of the
所述炉体1的侧壁从外至内,依次设有外壳42、绝热层43及耐火层44。三层结构的设置,不仅增加了所述炉体1的耐久性,还减少了所述炉体1的散热量、增加了所述炉体1的强度。The side wall of the
作为本实施的优选实现方式,所述耐火层44与所述外壳42之间设有拉锚 45,所述拉锚45的一端固定在所述外壳42上,另一端嵌入所述耐火层44内。所述拉锚45的设置,可有效防止所述耐火层44的脱落,使得炉体耐火层更加坚固。本实施例中,所述拉锚45嵌入所述耐火层44的一端为“L”形,这样的结构嵌入所述耐火层44中更为稳固,不易脱落。需要说明的是,所述拉锚 45的具体结构设计方式并不唯一,所述拉锚45嵌入所述耐火层44的一端还可以是“T”形。As a preferred implementation of this embodiment, a
作为本实施例的优选实现方式,所述集渣斗13内部设有拦渣条46,所述拦渣条46设于所述集渣斗13的内表面上。每次外排灰渣时,由于所述拦渣条 46的阻拦作用,所述灰渣腔15中还有一些剩余的灰渣,保留的冷态灰渣可将后续落下的炽热灰渣14与集渣斗13的内壁隔开,或者可减少炽热灰渣与所述集渣斗内壁接触的可能性,由于灰渣属于热的不良导体,因此可以降低集渣斗 13的外壁表面温度,提高焚烧炉的运行安全、降低灰渣的散热量,更有利于垃圾在炉内进行理想的反应。As a preferred implementation of this embodiment, the
本实施例所述的小型生活垃圾热解气化焚烧炉的工作过程如下:The working process of the small-scale domestic waste pyrolysis gasification incinerator described in this embodiment is as follows:
打开所述进料门37,将待处理的垃圾从所述进料口36进至所述炉膛2,然后关闭所述进料门37,使得炉外空气不能进入炉内;一燃掺烧空气经过所述布风系统进至所述炉膛2,维持垃圾在所述炉膛2的系列反应;垃圾在炉膛 2内经过预热、干燥、热解、深烧、燃尽等一系列反应之后形成灰渣14及含有有机可燃组分的热解气4,所述灰渣14从所述炉排17的缝隙落入所述灰渣腔15;Open the feeding
所述热解气4从所述聚气通道38进至所述集烟管34,然后通过所述排气管3进至所述二次燃烧室35,所述热解气4与同步进入所述二次燃烧室35的二燃掺烧空气混合,在所述二次燃烧室35内形成富氧氛围,其中的可燃组分发生氧化反应,放出热量,将所述的热解气4转化为温度更高、有机污染物浓度很低的高温烟气进入高温的烟气管39排出或者排入下游;其中,所述高温烟气的温度为850℃-930℃。The
垃圾在所述炉膛2内从上向下运动,并在所述炉膛2内从上到下形成无氧氛围的预热干燥区47、无氧氛围的热解区23、贫氧氛围的深烧区21、富氧氛围的燃尽区18。The waste moves from top to bottom in the
具体而言,垃圾进入所述炉膛2内,首先,进入无氧氛围(这里的“无氧”是指近乎无氧的极度贫氧状态)的预热干燥区47,垃圾在所述预热干燥区47 被预热、干燥,在预热、干燥的过程中逐渐向无氧氛围的所述热解区23运动,并进一步吸热升温至110℃以上,使垃圾中的水分进一步蒸发,部分有机高分子组分接近裂解状态;Specifically, the garbage enters the
然后,垃圾进入所述热解区23,在所述热解区23中,垃圾进一步吸热、升温至热解反应可发生的温度范围内,并开始发生热解反应;所述热解反应包括垃圾中的有机高分子组分发生裂解反应、生物质组分发生干馏反应。具体而言,垃圾中的有机高分子材料组分,如各种塑料、橡胶等,在无氧氛围下受热会发生裂解反应,生成C2H4、C2H6、CH4、H2等可燃气体及炭黑,也即所谓的气化反应。不同的温度下的生成物成分不同,裂解温度越高产物分子越小,裂解反应一般在280℃-650℃的温度范围内进行;同时,垃圾中的生物质材料组分,如树叶、木头等,在无氧的氛围下会发生干馏反应,生成炉内呈气态的木焦油,含有CH4、H2、CH3OH等可燃组分的木煤气,以及固态碳,也即所谓的炭化反应。碳化反应的温度一般在250℃-600℃的温度范围内进行,与常见的木材制炭原理相似。上述反应十分复杂,各类反应交织在一起,并没有明确的温度、时间、物理空间界限。无论裂解反应,还是干馏反应,都属于吸热反应,也即需要外部提供热量方能使得反应持续进行。使反应持续进行的热量包括从下而上、与垃圾运动方向相反的高温烟气。虽然垃圾是热的不良导体,但由于所述高温烟气从垃圾层的空隙中渗流通过,与垃圾直接充分接触,所以垃圾的吸热速度很快,热解反应得以快速地进行。Then, the garbage enters the
接着,经过热解反应之后的垃圾剩余物及固态生成物在所述炉膛2内向下运动,进入中度贫氧氛围的所述深烧区21,接触一次掺烧空气,在所述深烧区21中发生不充分的氧化反应,生成CO、H2等可燃组分及CO2等不可燃组分,并放出热量;Next, after the pyrolysis reaction, the waste residue and solid products move downward in the
最后,经过深烧后的垃圾剩余物及固态生成物,例如垃圾中的耐烧组分、惰性物质、固态碳等,在所述炉膛2内向下运动,进入富氧的燃尽区18,在所述燃尽区18与含氧浓度的一燃掺烧空气接触,发生充分的氧化反应,放出热量,并形成热灼减率极低的灰渣14,所述灰渣14通过所述炉排17的缝隙进至所述灰渣腔15。Finally, the waste residues and solid products after deep burning, such as combustion-resistant components, inert substances, solid carbon, etc. in the waste, move downward in the
可见,垃圾及其各级反应产物、剩余物在所述炉膛2内的运动是逐渐下行的,形态变化过程是从原生垃圾逐渐变为干垃圾、热解剩余物、深烧剩余物、灰渣14。It can be seen that the movement of waste and its reaction products and residues at all levels in the
作为本实施的优选实现方式,垃圾在所述炉膛2内发生反应时,将一燃掺烧空气通过所述布风系统送入所述炉膛2内,使部分所述一燃掺烧空气进入所述灰渣腔15,吸收所述灰渣14的部分热量后向上透过所述炉排17进入所述燃尽区18、所述深烧区21与其它进入所述炉膛的一燃掺烧空气掺烧,维持所述燃尽区18、所述深烧区21的各类反应的持续进行,所述一燃掺烧空气中的氧气组分逐渐消耗殆尽,并升高温度;然后所述一燃掺烧空气进入所述热解区 23,使垃圾在所述热解区23内发生热解反应,形成含有可燃组分的热解气4;最后,所述一燃掺烧空气进入所述预热干燥区47,对垃圾进行预热、干燥,并降低温度。As a preferred implementation of this implementation, when the garbage reacts in the
可见,所述一燃掺烧空气在所述炉膛2内的运动是逐渐上行的,其温度变化历程是先升高、然后降低,其含氧量的变化历程是逐渐降至零。It can be seen that the movement of the first-combustion mixed air in the
还需说明的是,本发明所述的小型生活垃圾清洁焚烧系统主要用于小型生活垃圾焚烧炉,但也可用于其它的场合,包括但不限于中型生活垃圾焚烧炉、医疗垃圾焚烧炉、工业固废焚烧炉等等。It should also be noted that the small-scale domestic waste cleaning incineration system of the present invention is mainly used for small-scale domestic waste incinerators, but can also be used in other occasions, including but not limited to medium-sized domestic waste incinerators, medical waste incinerators, industrial waste incinerators, etc. Solid waste incinerators, etc.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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