CN114483619B - Mixed flow impeller, mixed flow fan, air purifier and household appliance - Google Patents

Mixed flow impeller, mixed flow fan, air purifier and household appliance Download PDF

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Publication number
CN114483619B
CN114483619B CN202111629399.6A CN202111629399A CN114483619B CN 114483619 B CN114483619 B CN 114483619B CN 202111629399 A CN202111629399 A CN 202111629399A CN 114483619 B CN114483619 B CN 114483619B
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mixed flow
blade
wheel cover
wheel
flow impeller
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CN114483619A (en
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王冬雷
张力
丁宋红
贺柏强
曾伟伟
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ETI Solid State Lighting Zhuhai Ltd
Crawford Global Ltd
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ETI Solid State Lighting Zhuhai Ltd
Crawford Global Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/002Details, component parts, or accessories especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

本发明提供一种混流叶轮、混流风机、空气净化器和家用电器,混流叶轮包括轮盘、轮盖和多个叶片,轮盖的轴心贯穿开有进风口,多个叶片连接在轮盘的内表面和轮盖的内表面之间并在进风口的周向排布,轮盘和轮盖远离进风口的外周边之间形成出风口,轮盖的内表面由多条子午面型线绕进风口的轴线旋转形成,轮盘的内表面在进风口的轴向截面的型线呈弧形线设置,子午面型线呈抛物线设置,且子午面型线朝向轮盘内凹弯曲。本发明混流叶轮通过对轮盖的子午面型线及轮盘的型线优化设计,使得轮盘的内表面和轮盖的内表面具有较好的空气动力学性能,获得较大的气流压力和流量,减小涡流的产生,提高气流的流动效率,且降低混流叶轮的出风气流产生的撞击噪声。

The present invention provides a mixed flow impeller, a mixed flow fan, an air purifier and a household appliance. The mixed flow impeller includes a wheel disc, a wheel cover and a plurality of blades. The axis of the wheel cover passes through an air inlet. The plurality of blades are connected between the inner surface of the wheel disc and the inner surface of the wheel cover and are arranged circumferentially at the air inlet. An air outlet is formed between the outer periphery of the wheel disc and the wheel cover away from the air inlet. The inner surface of the wheel cover is formed by a plurality of meridian profile lines rotating around the axis of the air inlet. The profile line of the inner surface of the wheel disc in the axial section of the air inlet is arranged in an arc shape, the meridian profile line is arranged in a parabola, and the meridian profile line is concavely curved toward the wheel disc. The mixed flow impeller of the present invention optimizes the meridian profile line of the wheel cover and the profile line of the wheel disc so that the inner surface of the wheel disc and the inner surface of the wheel cover have better aerodynamic performance, obtain greater airflow pressure and flow, reduce the generation of vortex, improve the flow efficiency of the airflow, and reduce the impact noise generated by the outlet airflow of the mixed flow impeller.

Description

混流叶轮、混流风机、空气净化器和家用电器Mixed flow impellers, mixed flow fans, air purifiers and household appliances

技术领域Technical Field

本发明涉及混流风机技术领域,尤其是涉及一种混流叶轮、具有该混流叶轮的混流风机、具有该混流风机的空气净化器和具有该混流风机的家用电器。The present invention relates to the technical field of mixed flow fans, and in particular to a mixed flow impeller, a mixed flow fan having the mixed flow impeller, an air purifier having the mixed flow fan, and a household appliance having the mixed flow fan.

背景技术Background Art

混流风机是介于轴流风机和离心风机之间的风机,混流风机的叶轮让空气既做离心运动又做轴向运动,使得混流风机的壳内空气的运动混合了轴流与离心两种运动形式,从而混流风机具有风压系数比轴流风机高且流量系数比离心风机大的优点。A mixed flow fan is a fan between an axial flow fan and a centrifugal fan. The impeller of a mixed flow fan allows the air to move both centrifugally and axially, so that the movement of the air inside the shell of the mixed flow fan is a mixture of axial and centrifugal movement. Therefore, the mixed flow fan has the advantages of a higher pressure coefficient than an axial flow fan and a larger flow coefficient than a centrifugal fan.

混流风机的叶轮主要由轮盘、轮盖、多个叶片构成,多个叶片连接在轮盘的内表面和轮盖的内表面之间并在叶轮的周向上均匀排布,轮盘的内表面由多条第一子午面型线绕叶轮的轴线旋转形成,轮盖的内表面由多条第二子午面型线绕叶轮的轴线旋转形成。叶轮中的气流通道由轮盘的内表面、轮盖的内表面和叶片的外表面形成,气流通道中的流场对整个机器设备的性能起到决定性的作用,而气流通道中的流场除了受到叶片外型线的影响之外,还明显地与轮盘的第一子午面型线以及轮盖的第二子午面型线有关。由于叶轮的进风口设置在轮盖上,使得轮盖不仅具有导流作用,还具有集流作用,从而轮盖的第二子午面型线对气流通道中的流场的影响尤为明显。由于现有轮盖的第二子午面型线的优化设计不足,导致气流通道中的流场性能下降,进而导致叶轮的噪音升高和能效比降低。The impeller of the mixed flow fan is mainly composed of a wheel disc, a wheel cover, and multiple blades. The multiple blades are connected between the inner surface of the wheel disc and the inner surface of the wheel cover and are evenly arranged in the circumferential direction of the impeller. The inner surface of the wheel disc is formed by multiple first meridian profiles rotating around the axis of the impeller, and the inner surface of the wheel cover is formed by multiple second meridian profiles rotating around the axis of the impeller. The air flow channel in the impeller is formed by the inner surface of the wheel disc, the inner surface of the wheel cover, and the outer surface of the blades. The flow field in the air flow channel plays a decisive role in the performance of the entire machine equipment. In addition to being affected by the outer profile of the blades, the flow field in the air flow channel is also obviously related to the first meridian profile of the wheel disc and the second meridian profile of the wheel cover. Since the air inlet of the impeller is set on the wheel cover, the wheel cover not only has a flow guiding function, but also a flow collecting function, so the second meridian profile of the wheel cover has a particularly obvious effect on the flow field in the air flow channel. Due to the inadequate optimization design of the second meridian profile of the existing wheel cover, the flow field performance in the airflow channel is reduced, which in turn leads to increased noise and reduced energy efficiency of the impeller.

发明内容Summary of the invention

为了实现本发明的第一目的,本发明提供一种高效低噪的混流叶轮,该混流叶轮可以使得气流获得较大的压力和流量,同时减小涡流的产生,提高混流叶轮内气流的流动效率,并降低混流叶轮的出风气流产生的撞击噪声。In order to achieve the first purpose of the present invention, the present invention provides a high-efficiency and low-noise mixed flow impeller, which can enable the airflow to obtain a higher pressure and flow rate, while reducing the generation of vortices, improving the flow efficiency of the airflow in the mixed flow impeller, and reducing the impact noise generated by the outlet airflow of the mixed flow impeller.

为了实现本发明的第二目的,本发明提供一种具有上述混流叶轮的混流风机。In order to achieve the second objective of the present invention, the present invention provides a mixed flow fan having the mixed flow impeller.

为了实现本发明的第三目的,本发明提供一种具有上述混流风机的空气净化器。In order to achieve the third objective of the present invention, the present invention provides an air purifier having the above-mentioned mixed flow fan.

为了实现本发明的第四目的,本发明提供一种具有上述混流风机的家用电器。In order to achieve the fourth object of the present invention, the present invention provides a household appliance having the above-mentioned mixed flow fan.

为了实现本发明的第一目的,本发明提供一种混流叶轮,包括轮盘、轮盖和多个叶片,轮盖的轴心贯穿开设有进风口,多个叶片连接在轮盘的内表面和轮盖的内表面之间并在进风口的周向上排布,轮盘和轮盖远离进风口的外周边之间形成有出风口,轮盖的内表面由多条子午面型线绕进风口的轴线旋转形成,轮盘的内表面在进风口的轴向截面的型线呈弧形线设置,子午面型线呈抛物线设置,且子午面型线朝向轮盘内凹弯曲。In order to achieve the first purpose of the present invention, the present invention provides a mixed flow impeller, including a wheel disc, a wheel cover and a plurality of blades, the axis of the wheel cover passes through an air inlet, the plurality of blades are connected between the inner surface of the wheel disc and the inner surface of the wheel cover and are arranged in the circumferential direction of the air inlet, an air outlet is formed between the outer periphery of the wheel disc and the wheel cover away from the air inlet, the inner surface of the wheel cover is formed by a plurality of meridian profile lines rotating around the axis of the air inlet, the profile lines of the inner surface of the wheel disc in the axial section of the air inlet are arranged in an arc shape, the meridian profile lines are arranged in a parabola, and the meridian profile lines are concavely curved toward the wheel disc.

由上述方案可见,本发明混流风机的混流叶轮通过对绕进风口的轴线旋转形成轮盖的内表面的子午面型线进行抛物线优化设计,以及对轮盘的内表面在进风口的轴向截面的型线进行弧形线优化设计,使得轮盘的内表面和轮盖的内表面具有较好的空气动力学性能,并能够有效确保混流叶轮的出风口的出风方向与混流叶轮的进风口的进风方向之间形成钝角,在保证风量的同时,本发明混流叶轮可以使得气流获得较大的压力和流量,有效抑制气流在混流叶轮内因扩压而形成边界分离现象,同时减小甚至消除涡流的产生,提高混流叶轮内气流的流动效率,并降低混流叶轮的出风口的出风气流产生的撞击噪声。It can be seen from the above scheme that the mixed flow impeller of the mixed flow fan of the present invention performs parabolic optimization design on the meridian surface profile of the inner surface of the wheel cover formed by rotating around the axis of the air inlet, and performs arc line optimization design on the profile of the inner surface of the wheel disc in the axial section of the air inlet, so that the inner surface of the wheel disc and the inner surface of the wheel cover have good aerodynamic performance, and can effectively ensure that an obtuse angle is formed between the air outlet direction of the mixed flow impeller and the air inlet direction of the mixed flow impeller. While ensuring the air volume, the mixed flow impeller of the present invention can enable the airflow to obtain a larger pressure and flow rate, effectively suppress the boundary separation phenomenon of the airflow in the mixed flow impeller due to pressure expansion, and at the same time reduce or even eliminate the generation of vortices, thereby improving the flow efficiency of the airflow in the mixed flow impeller and reducing the impact noise generated by the airflow at the air outlet of the mixed flow impeller.

进一步的方案是,叶片靠近进风口的一端为前缘,出风口的宽度大于轮盘的内表面和轮盖的内表面之间靠近前缘的宽度。A further solution is that the end of the blade close to the air inlet is the leading edge, and the width of the air outlet is greater than the width between the inner surface of the wheel disc and the inner surface of the wheel cover close to the leading edge.

进一步的方案是,子午面型线的任意一点位于方程 构成的抛物线上,其中α=a×β,θ=(1-a)×β,0.25≤a≤0.75,50°≤β≤90°,子午面型线位于进风口的第一端点与子午面型线位于出风口的第二端点之间连接形成X轴线,Y轴线垂直X轴线设置,α为第一端点的第一相切线与X轴线之间的夹角,θ为第二端点的第二相切线与X轴线之间的夹角,β为第一相切线和第二相切线之间的夹角,L为第一端点与第二端点之间的距离,为轮盖的外周边直径。A further solution is that any point on the meridian line lies in the equation On the parabola formed, α=a×β, θ=(1-a)×β, 0.25≤a≤0.75, 50°≤β≤90°, The first end point of the meridian profile line at the air inlet and the second end point of the meridian profile line at the air outlet are connected to form an X-axis line, the Y-axis line is arranged perpendicular to the X-axis line, α is the angle between the first tangent line of the first end point and the X-axis line, θ is the angle between the second tangent line of the second end point and the X-axis line, β is the angle between the first tangent line and the second tangent line, L is the distance between the first end point and the second end point, is the outer diameter of the wheel cover.

进一步的方案是,L为34.3毫米;和/或,β为70°;和/或,a为0.45。A further solution is that L is 34.3 mm; and/or β is 70°; and/or a is 0.45.

进一步的方案是,弧形线的弯曲方向与子午面型线的弯曲方向相同。A further solution is that the curvature direction of the arc line is the same as the curvature direction of the meridian profile line.

进一步的方案是,轮盖的外周边直径大于轮盘的外周边直径;或者,轮盖的外周边直径小于轮盘的外周边直径。A further solution is that the outer peripheral diameter of the wheel cover is larger than the outer peripheral diameter of the wheel disc; or, the outer peripheral diameter of the wheel cover is smaller than the outer peripheral diameter of the wheel disc.

进一步的方案是,叶片为三元扭曲叶片。A further solution is that the blades are three-dimensional twisted blades.

进一步的方案是,叶片靠近进风口的一端为前缘,叶片靠近出风口的另一端为后缘,前缘与叶片邻接轮盖的内表面的下缘之间的连接位置为圆角;和/或,前缘与叶片邻接轮盖的内表面的下缘之间的夹角为70°至110°之间;和/或,前缘与叶片邻接轮盘的内表面的上缘之间的夹角为70°至110°之间;和/或,后缘与叶片邻接轮盖的内表面的下缘之间的夹角为70°至110°之间;和/或,后缘与叶片邻接轮盘的内表面的上缘之间的夹角为70°至110°之间。A further solution is that one end of the blade close to the air inlet is the leading edge, the other end of the blade close to the air outlet is the trailing edge, and the connection position between the leading edge and the lower edge of the inner surface of the blade adjacent to the wheel cover is a rounded corner; and/or, the angle between the leading edge and the lower edge of the inner surface of the blade adjacent to the wheel cover is between 70° and 110°; and/or, the angle between the leading edge and the upper edge of the inner surface of the blade adjacent to the wheel disk is between 70° and 110°; and/or, the angle between the trailing edge and the lower edge of the inner surface of the blade adjacent to the wheel cover is between 70° and 110°; and/or, the angle between the trailing edge and the upper edge of the inner surface of the blade adjacent to the wheel disk is between 70° and 110°.

进一步的方案是,轮盘设置有安装孔,安装孔与进风口共轴设置,安装孔内设置有钢圈。A further solution is that the wheel disc is provided with a mounting hole, the mounting hole is coaxially arranged with the air inlet, and a steel ring is arranged in the mounting hole.

进一步的方案是,钢圈与轮盘为一体成型结构;和/或,轮盘与叶片为一体成型结构。A further solution is that the steel ring and the wheel disc are an integrally formed structure; and/or the wheel disc and the blades are an integrally formed structure.

进一步的方案是,叶片邻接轮盖的内表面的下缘凸出设置有定位块,轮盖贯穿开设有定位孔,定位块穿过定位孔并焊接使下缘与轮盖相连接。A further solution is that a positioning block is protruded from the lower edge of the inner surface of the blade adjacent to the wheel cover, a positioning hole is formed through the wheel cover, the positioning block passes through the positioning hole and is welded to connect the lower edge to the wheel cover.

进一步的方案是,定位块和定位孔的数量分别为至少两个,多个定位块在下缘的延伸方向上并排设置,一个定位块穿过一个定位孔并焊接使下缘与轮盖相连接。A further solution is that the number of positioning blocks and positioning holes is at least two respectively, a plurality of positioning blocks are arranged side by side in the extension direction of the lower edge, and one positioning block passes through one positioning hole and is welded to connect the lower edge to the wheel cover.

为了实现本发明的第二目的,本发明提供一种混流风机,包括混流叶轮,混流叶轮为上述的混流叶轮。In order to achieve the second objective of the present invention, the present invention provides a mixed flow fan, including a mixed flow impeller, and the mixed flow impeller is the mixed flow impeller mentioned above.

为了实现本发明的第三目的,本发明提供一种空气净化器,包括混流风机,混流风机为上述的混流风机。In order to achieve the third objective of the present invention, the present invention provides an air purifier, including a mixed flow fan, which is the mixed flow fan mentioned above.

为了实现本发明的第四目的,本发明提供一种家用电器,包括混流风机,混流风机为上述的混流风机。In order to achieve the fourth objective of the present invention, the present invention provides a household appliance, comprising a mixed flow fan, which is the mixed flow fan mentioned above.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明混流风机实施例的剖视图。FIG. 1 is a cross-sectional view of an embodiment of a mixed flow fan of the present invention.

图2是本发明混流风机实施例中混流叶轮的结构图。FIG. 2 is a structural diagram of a mixed flow impeller in an embodiment of a mixed flow fan of the present invention.

图3是本发明混流风机实施例中混流叶轮的俯视图。FIG. 3 is a top view of the mixed flow impeller in the mixed flow fan embodiment of the present invention.

图4是本发明混流风机实施例中混流叶轮的剖视图。FIG. 4 is a cross-sectional view of a mixed flow impeller in an embodiment of a mixed flow fan of the present invention.

图5是本发明混流风机实施例中混流叶轮的子午面型线的示意图。FIG. 5 is a schematic diagram of the meridian profile of the mixed flow impeller in the mixed flow fan embodiment of the present invention.

图6是本发明混流风机实施例中混流叶轮的局部结构图。FIG. 6 is a partial structural diagram of a mixed flow impeller in an embodiment of a mixed flow fan of the present invention.

图7是本发明混流风机实施例应用在空气净化器中的局部剖视图。FIG. 7 is a partial cross-sectional view of a mixed flow fan embodiment of the present invention applied in an air purifier.

图8是本发明混流风机实施例与现有混流风机在相同风量下的噪声曲线对比图。FIG8 is a comparison diagram of noise curves of a mixed flow fan embodiment of the present invention and a conventional mixed flow fan at the same air volume.

图9是现有混流风机在Y-Z截面的流场分布图。FIG. 9 is a flow field distribution diagram of a conventional mixed flow fan in the Y-Z section.

图10是本发明混流风机实施例在Y-Z截面的流场分布图。FIG. 10 is a flow field distribution diagram of the mixed flow fan embodiment of the present invention at the YZ section.

图11是现有混流风机在X-Y截面的流场分布图。FIG. 11 is a flow field distribution diagram of a conventional mixed flow fan in an XY section.

图12是本发明混流风机实施例在X-Y截面的流场分布图。FIG. 12 is a flow field distribution diagram of the mixed flow fan embodiment of the present invention in the XY section.

图13是现有混流风机的叶片的吸力面的压力分布图。FIG. 13 is a diagram showing pressure distribution on the suction surface of a blade of a conventional mixed flow fan.

图14是本发明混流风机实施例中叶片的吸力面的压力分布图。FIG. 14 is a diagram showing the pressure distribution on the suction surface of the blades in the mixed flow fan embodiment of the present invention.

图15是现有混流风机的叶片的压力面的压力分布图。FIG. 15 is a diagram showing pressure distribution on the pressure surface of a blade of a conventional mixed flow fan.

图16是本发明混流风机实施例中叶片的压力面的压力分布图。FIG. 16 is a diagram showing the pressure distribution on the pressure surface of the blades in the mixed flow fan embodiment of the present invention.

图17是现有混流风机的叶片的吸力面的相对速度矢量图。FIG. 17 is a relative velocity vector diagram of the suction surface of a blade of a conventional mixed flow fan.

图18是本发明混流风机实施例中叶片的吸力面的相对速度矢量图。FIG. 18 is a relative velocity vector diagram of the suction surface of the blades in the mixed flow fan embodiment of the present invention.

图19是现有混流风机的叶片的压力面的相对速度矢量图。FIG. 19 is a relative velocity vector diagram of the pressure surface of the blades of a conventional mixed flow fan.

图20是本发明混流风机实施例中叶片的压力面的相对速度矢量图。FIG. 20 is a relative velocity vector diagram of the pressure surface of the blades in the mixed flow fan embodiment of the present invention.

图21是本发明混流风机实施例中混流叶轮进行回转面流动分布模拟的六个截面位置示意图。21 is a schematic diagram of six cross-sectional positions for simulating the flow distribution on the rotating surface of the mixed flow impeller in the mixed flow fan embodiment of the present invention.

图22是本发明混流风机实施例中混流叶轮在第一截面的回转面流动分布图。FIG. 22 is a flow distribution diagram of the rotating surface of the mixed flow impeller at the first section in the mixed flow fan embodiment of the present invention.

图23是本发明混流风机实施例中混流叶轮在第二截面的回转面流动分布图。23 is a flow distribution diagram of the rotating surface of the mixed flow impeller at the second section in the mixed flow fan embodiment of the present invention.

图24是本发明混流风机实施例中混流叶轮在第三截面的回转面流动分布图。24 is a flow distribution diagram of the rotating surface of the mixed flow impeller at the third section in the mixed flow fan embodiment of the present invention.

图25是本发明混流风机实施例中混流叶轮在第四截面的回转面流动分布图。25 is a flow distribution diagram of the rotating surface of the mixed flow impeller at the fourth section in the mixed flow fan embodiment of the present invention.

图26是本发明混流风机实施例中混流叶轮在第五截面的回转面流动分布图。FIG. 26 is a flow distribution diagram of the rotating surface of the mixed flow impeller at the fifth section in the mixed flow fan embodiment of the present invention.

图27是本发明混流风机实施例中混流叶轮在第六截面的回转面流动分布图。27 is a flow distribution diagram of the rotating surface of the mixed flow impeller at the sixth section in the mixed flow fan embodiment of the present invention.

以下结合附图及实施例对本发明作进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.

具体实施方式DETAILED DESCRIPTION

参见图1至图6,本实施例公开一种混流风机1,包括电机11和混流叶轮12,混流叶轮12包括轮盘121、轮盖122和多个叶片123,轮盖122的轴心贯穿开设有进风口1221,多个叶片123连接在轮盘121的内表面1211和轮盖122的内表面1222之间并在进风口1221的周向上均匀排布,轮盘121和轮盖122远离进风口1221的外周边之间形成有出风口125,轮盖122的内表面1222由多条子午面型线1223绕进风口1221的轴线旋转形成。本实施例子午面型线1223的任意一点位于方程 构成的抛物线上,其中α=a×β,θ=(1-a)×β,0.25≤a≤0.75,50°≤β≤90°,子午面型线1223位于进风口1221的第一端点1224与子午面型线1223位于出风口125的第二端点1225之间连接形成X轴线1226,Y轴线1229垂直X轴线1226设置,α为第一端点1224的第一相切线1227与X轴线1226之间的夹角,θ为第二端点1225的第二相切线1228与X轴线1226之间的夹角,β为第一相切线1227和第二相切线1228之间的夹角,L为第一端点1224与第二端点1225之间的距离,为轮盖122的外周边直径。具体地,电机11位于轮盘121远离轮盖122的外侧,本实施例轮盘121设置有安装孔(未标示),安装孔与进风口1221共轴设置,安装孔内设置有钢圈124,混流叶轮12通过该钢圈124套接在电机11的驱动轴上,从而使得电机11的驱动轴驱动混流叶轮12绕进风口1221的轴线旋转。其中,叶片123靠近进风口1221的一端为前缘1231,叶片123靠近出风口125的另一端为后缘1232,叶片123邻接轮盖122的内表面1222的一边为下缘1234,叶片123邻接轮盘121的内表面1211的另一边为上缘1233。Referring to FIGS. 1 to 6 , this embodiment discloses a mixed flow fan 1, including a motor 11 and a mixed flow impeller 12, wherein the mixed flow impeller 12 includes a wheel disc 121, a wheel cover 122, and a plurality of blades 123, wherein the axis of the wheel cover 122 is penetrated by an air inlet 1221, wherein the plurality of blades 123 are connected between the inner surface 1211 of the wheel disc 121 and the inner surface 1222 of the wheel cover 122 and are evenly arranged in the circumferential direction of the air inlet 1221, wherein an air outlet 125 is formed between the outer periphery of the wheel disc 121 and the wheel cover 122 away from the air inlet 1221, and the inner surface 1222 of the wheel cover 122 is formed by a plurality of meridian profile lines 1223 rotating around the axis of the air inlet 1221. Any point of the meridian profile line 1223 of this embodiment is located at the equation On the parabola formed, α=a×β, θ=(1-a)×β, 0.25≤a≤0.75, 50°≤β≤90°, The first endpoint 1224 of the meridian line 1223 located at the air inlet 1221 and the second endpoint 1225 of the meridian line 1223 located at the air outlet 125 are connected to form an X-axis line 1226, and the Y-axis line 1229 is arranged perpendicular to the X-axis line 1226. α is the angle between the first tangent line 1227 of the first endpoint 1224 and the X-axis line 1226, θ is the angle between the second tangent line 1228 of the second endpoint 1225 and the X-axis line 1226, β is the angle between the first tangent line 1227 and the second tangent line 1228, and L is the distance between the first endpoint 1224 and the second endpoint 1225. is the outer diameter of the wheel cover 122. Specifically, the motor 11 is located on the outer side of the wheel disc 121 away from the wheel cover 122. In this embodiment, the wheel disc 121 is provided with a mounting hole (not shown), which is coaxially arranged with the air inlet 1221. A steel ring 124 is arranged in the mounting hole. The mixed flow impeller 12 is sleeved on the drive shaft of the motor 11 through the steel ring 124, so that the drive shaft of the motor 11 drives the mixed flow impeller 12 to rotate around the axis of the air inlet 1221. Among them, one end of the blade 123 close to the air inlet 1221 is the leading edge 1231, the other end of the blade 123 close to the air outlet 125 is the trailing edge 1232, the side of the blade 123 adjacent to the inner surface 1222 of the wheel cover 122 is the lower edge 1234, and the other side of the blade 123 adjacent to the inner surface 1211 of the wheel disc 121 is the upper edge 1233.

本实施例混流风机1的混流叶轮12通过对绕进风口1221的轴线旋转形成轮盖122的内表面1222的子午面型线1223进行抛物线方程优化设计,与系数a、第一端点1224的第一相切线1227与X轴线1226之间的夹角α、第二端点1225的第二相切线1228与X轴线1226之间的夹角θ、第一相切线1227和第二相切线1228之间的夹角β、第一端点1224与第二端点1225之间的距离L、轮盖122的外周边直径多个参数相关联,从而确保轮盖122的子午面型线1223形成光滑、连续的抛物曲线,使得轮盖122的内表面1222具有较好的空气动力学性能,并能够有效确保混流叶轮12的出风口125的出风方向与混流叶轮12的进风口1221的进风方向之间形成钝角,在保证风量的同时,本实施例混流叶轮12可以使得气流获得较大的压力和流量,有效抑制气流在混流叶轮12内因扩压而形成边界分离现象,同时减小甚至消除涡流的产生,提高混流叶轮12内气流的流动效率,并降低混流叶轮12的出风口125的出风气流产生的撞击噪声。The mixed flow impeller 12 of the mixed flow fan 1 of this embodiment is optimized by a parabolic equation for the meridian profile 1223 of the inner surface 1222 of the wheel cover 122 formed by rotating around the axis of the air inlet 1221, and the coefficient a, the angle α between the first tangent line 1227 of the first endpoint 1224 and the X-axis 1226, the angle θ between the second tangent line 1228 of the second endpoint 1225 and the X-axis 1226, the angle β between the first tangent line 1227 and the second tangent line 1228, the distance L between the first endpoint 1224 and the second endpoint 1225, and the outer peripheral diameter of the wheel cover 122 Multiple parameters are associated with each other, thereby ensuring that the meridian profile 1223 of the wheel cover 122 forms a smooth and continuous parabolic curve, so that the inner surface 1222 of the wheel cover 122 has good aerodynamic performance, and can effectively ensure that an obtuse angle is formed between the air outlet direction of the air outlet 125 of the mixed flow impeller 12 and the air inlet direction of the air inlet 1221 of the mixed flow impeller 12. While ensuring the air volume, the mixed flow impeller 12 of this embodiment can enable the airflow to obtain a larger pressure and flow rate, effectively suppress the boundary separation phenomenon of the airflow in the mixed flow impeller 12 due to the expansion pressure, and at the same time reduce or even eliminate the generation of vortices, thereby improving the flow efficiency of the airflow in the mixed flow impeller 12, and reducing the impact noise generated by the airflow at the air outlet 125 of the mixed flow impeller 12.

为了进一步提高混流叶轮12内气流的流动效率,并进一步降低混流叶轮12的出风口125的出风气流产生的撞击噪声,以及进一步获得较大的压力,本实施例第一端点1224与第二端点1225之间的距离L为34.3毫米,第一相切线1227和第二相切线1228之间的夹角β为70°,系数a为0.45,从而唯一确认混流叶轮12的轮盖122的子午面型线1223,以第一端点1224(X=0,Y=0)作为轮盖122的进口端点,第二端点1225(X=34.3,Y=0)作为轮盖122的出口端点,通过方程即可获得轮盖122的子午面型线1223,其中α=0.45×70°,θ=(1-0.45)×70°,即抛物曲线使用X、Y坐标变换的方式即可获得轮盖122的子午面型线1223。In order to further improve the flow efficiency of the airflow in the mixed flow impeller 12, further reduce the impact noise generated by the airflow at the outlet 125 of the mixed flow impeller 12, and further obtain a greater pressure, in this embodiment, the distance L between the first endpoint 1224 and the second endpoint 1225 is 34.3 mm, the angle β between the first tangent line 1227 and the second tangent line 1228 is 70°, and the coefficient a is 0.45, so as to uniquely confirm the meridian profile 1223 of the wheel cover 122 of the mixed flow impeller 12, take the first endpoint 1224 (X=0, Y=0) as the inlet endpoint of the wheel cover 122, and the second endpoint 1225 (X=34.3, Y=0) as the outlet endpoint of the wheel cover 122, through the equation The meridian profile 1223 of the wheel cover 122 can be obtained, wherein α=0.45×70°, θ=(1-0.45)×70°, that is, the meridian profile 1223 of the wheel cover 122 can be obtained by using a parabolic curve to transform the X and Y coordinates.

其中,本实施例轮盘121的内表面1211在进风口1221的轴向截面的型线呈弧形线设置,使得轮盘121的内表面1211具有较好的空气动力学性能,进一步能够有效确保混流叶轮12的出风口125的出风方向与混流叶轮12的进风口1221的进风方向之间形成钝角,在保证风量的同时,本实施例混流叶轮12进一步使得气流获得较大的压力和流量,同时减小涡流的产生,提高混流叶轮12内气流的流动效率,并降低混流叶轮12的出风口125的出风气流产生的撞击噪声。具体地,本实施例轮盘121的内表面1211在进风口1221的轴向截面的弧形线的弯曲方向与轮盖122的子午面型线1223的弯曲方向相同,出风口125的宽度H2大于轮盘121的内表面1211和轮盖122的内表面1222之间靠近叶片123的前缘1231的宽度H1,从而使得气流获得较大的压力和流量。另外,本实施例轮盖122的外周边直径大于轮盘121的外周边直径D,或者,所述轮盖122的外周边直径小于轮盘121的外周边直径D,使得混流叶轮12可满足不同的整机使用环境,提高整机的气动性能。Among them, the inner surface 1211 of the wheel 121 of this embodiment is set in an arc line in the axial section of the air inlet 1221, so that the inner surface 1211 of the wheel 121 has good aerodynamic performance, and can further effectively ensure that an obtuse angle is formed between the air outlet direction of the air outlet 125 of the mixed flow impeller 12 and the air inlet direction of the air inlet 1221 of the mixed flow impeller 12. While ensuring the air volume, the mixed flow impeller 12 of this embodiment further enables the airflow to obtain a larger pressure and flow rate, while reducing the generation of vortices, improving the flow efficiency of the airflow in the mixed flow impeller 12, and reducing the impact noise generated by the airflow at the air outlet 125 of the mixed flow impeller 12. Specifically, the curvature direction of the arc line of the axial section of the inner surface 1211 of the wheel disc 121 of this embodiment at the air inlet 1221 is the same as the curvature direction of the meridian profile line 1223 of the wheel cover 122, and the width H2 of the air outlet 125 is greater than the width H1 between the inner surface 1211 of the wheel disc 121 and the inner surface 1222 of the wheel cover 122 close to the leading edge 1231 of the blade 123, so that the airflow obtains a greater pressure and flow rate. In addition, the outer peripheral diameter of the wheel cover 122 of this embodiment is is larger than the outer diameter D of the wheel disc 121, or the outer diameter D of the wheel cover 122 The diameter D of the outer periphery of the wheel disc 121 is smaller than that of the mixed flow impeller 12, so that the mixed flow impeller 12 can meet different use environments of the whole machine and improve the aerodynamic performance of the whole machine.

此外,本实施例叶片123为三元扭曲叶片123,使得叶片123的前缘1231与进风口1221的气流方向契合,能够有效消除混流叶轮12内的气体分离现象,从而有效改善叶片123的前缘1231进口冲击,提升混流叶轮12内气流的流动效率。具体地,本实施例叶片123的前缘1231与叶片123邻接轮盖122的内表面1222的下缘1234之间的连接位置为圆角1236,叶片123的前缘1231与叶片123邻接轮盖122的内表面1222的下缘1234之间的夹角为70°至110°之间,叶片123的前缘1231与叶片123邻接轮盘121的内表面1211的上缘1233之间的夹角为70°至110°之间,叶片123的后缘1232与叶片123邻接轮盖122的内表面1222的下缘1234之间的夹角为70°至110°之间,叶片123的后缘1232与叶片123邻接轮盘121的内表面1211的上缘1233之间的夹角为70°至110°之间。进一步地,叶片123的前缘1231和叶片123的后缘1232使用单曲率型线成型,如直线或单圆弧线。In addition, the blade 123 of the present embodiment is a three-dimensional twisted blade 123, so that the leading edge 1231 of the blade 123 is consistent with the airflow direction of the air inlet 1221, which can effectively eliminate the gas separation phenomenon in the mixed flow impeller 12, thereby effectively improving the inlet impact of the leading edge 1231 of the blade 123, and improving the flow efficiency of the airflow in the mixed flow impeller 12. Specifically, the connection position between the leading edge 1231 of the blade 123 of the present embodiment and the lower edge 1234 of the inner surface 1222 of the blade 123 adjacent to the wheel cover 122 is a fillet 1236, the angle between the leading edge 1231 of the blade 123 and the lower edge 1234 of the inner surface 1222 of the blade 123 adjacent to the wheel cover 122 is between 70° and 110°, and the leading edge 1231 of the blade 123 and the lower edge 1234 of the inner surface 1222 of the blade 123 adjacent to the wheel cover 121 are 1236. The angle between the leading edge 1231 of the blade 123 and the upper edge 1233 of the inner surface 1211 of the blade 123 is between 70° and 110°, the angle between the trailing edge 1232 of the blade 123 and the lower edge 1234 of the inner surface 1222 of the blade 123 adjacent to the wheel cover 122 is between 70° and 110°, and the angle between the trailing edge 1232 of the blade 123 and the upper edge 1233 of the inner surface 1211 of the blade 123 adjacent to the wheel disk 121 is between 70° and 110°. Further, the leading edge 1231 of the blade 123 and the trailing edge 1232 of the blade 123 are formed using a single curvature profile line, such as a straight line or a single arc line.

为了简化加工工艺,解决加工工序复杂、加工制造困难、模具及生产成本高、废品不良率高、生产效率低等问题,本实施例钢圈124与轮盘121为一体成型结构,且轮盘121与叶片123为一体成型结构,即钢圈124、轮盘121和叶片123一体注塑成型出模。其中,本实施例叶片123邻接轮盖122的内表面1222的下缘1234凸出设置有定位块1235,轮盖122贯穿开设有定位孔1230,定位块1235穿过定位孔1230并焊接使叶片123D的下缘1234与轮盖122相连接,从而将叶片123与轮盖122相连接组成本实施例混流叶轮12。具体地,本实施例定位块1235和定位孔1230的数量分别为至少两个,多个定位块1235在叶片123的下缘1234的延伸方向上并排设置,一个定位块1235穿过一个定位孔1230并焊接使下缘1234与轮盖122相连接,使得叶片123与轮盖122稳固牢靠连接。In order to simplify the processing technology and solve the problems of complex processing procedures, difficult processing and manufacturing, high mold and production costs, high defective rate, low production efficiency, etc., the steel ring 124 and the wheel disc 121 of this embodiment are an integrally formed structure, and the wheel disc 121 and the blade 123 are an integrally formed structure, that is, the steel ring 124, the wheel disc 121 and the blade 123 are integrally molded by injection molding. Among them, the lower edge 1234 of the blade 123 adjacent to the inner surface 1222 of the wheel cover 122 of this embodiment is protrudingly provided with a positioning block 1235, and the wheel cover 122 is penetrated with a positioning hole 1230. The positioning block 1235 passes through the positioning hole 1230 and is welded to connect the lower edge 1234 of the blade 123D with the wheel cover 122, thereby connecting the blade 123 with the wheel cover 122 to form the mixed flow impeller 12 of this embodiment. Specifically, in this embodiment, the number of positioning blocks 1235 and positioning holes 1230 are at least two respectively, and multiple positioning blocks 1235 are arranged side by side in the extension direction of the lower edge 1234 of the blade 123. One positioning block 1235 passes through one positioning hole 1230 and is welded to connect the lower edge 1234 to the wheel cover 122, so that the blade 123 and the wheel cover 122 are firmly and securely connected.

参见图7,本实施例混流风机1应用在空气净化器3中,本实施例混流风机1中的混流叶轮12的出风口125的出风方向与混流叶轮12的进风口1221的进风方向之间形成钝角,从而使得出风方向在竖直方向上朝斜上方出风,减小了出风过程的流动损失,提高混流叶轮12内气流的流动效率,并降低气流撞击空气净化器3的壳体壁面产生的撞击噪声。Referring to Figure 7, the mixed flow fan 1 of this embodiment is used in an air purifier 3. An obtuse angle is formed between the air outlet direction 125 of the mixed flow impeller 12 in the mixed flow fan 1 of this embodiment and the air inlet direction 1221 of the mixed flow impeller 12, so that the air outlet direction is directed obliquely upward in the vertical direction, thereby reducing the flow loss in the air outlet process, improving the flow efficiency of the airflow in the mixed flow impeller 12, and reducing the impact noise generated by the airflow hitting the shell wall of the air purifier 3.

参见图8,图8是本实施例混流风机1与现有混流风机在相同风量下的噪声曲线对比图。通过图8可得知,由于本实施例混流风机1的混流叶轮12通过对绕进风口1221的轴线旋转形成轮盖122的内表面1222的子午面型线1223进行抛物线方程优化设计,与系数a、第一端点1224的第一相切线1227与X轴线1226之间的夹角α、第二端点1225的第二相切线1228与X轴线1226之间的夹角θ、第一相切线1227和第二相切线1228之间的夹角β、第一端点1224与第二端点1225之间的距离L、轮盖122的外周边直径多个参数相关联,确保轮盖122的子午面型线1223形成光滑、连续的抛物曲线,使得轮盖122的内表面1222具有较好的空气动力学性能,并能够有效确保混流叶轮12的出风口125的出风方向与混流叶轮12的进风口1221的进风方向之间形成钝角,在保证风量的同时,相对现有混流风机,有效降低本实施例混流风机1的整体噪音声压级,进而降低能耗,提升混流叶轮12内气流的流动效率,使得用户体验更佳。Refer to Figure 8, which is a noise curve comparison diagram of the mixed flow fan 1 of this embodiment and the existing mixed flow fan at the same air volume. It can be seen from Figure 8 that since the mixed flow impeller 12 of the mixed flow fan 1 of this embodiment is optimized by the parabolic equation of the meridian profile 1223 of the inner surface 1222 of the wheel cover 122 formed by rotating around the axis of the air inlet 1221, the coefficient a, the angle α between the first tangent line 1227 of the first endpoint 1224 and the X-axis 1226, the angle θ between the second tangent line 1228 of the second endpoint 1225 and the X-axis 1226, the angle β between the first tangent line 1227 and the second tangent line 1228, the distance L between the first endpoint 1224 and the second endpoint 1225, and the outer peripheral diameter of the wheel cover 122 are optimized by the parabolic equation, and the coefficient a, the angle α between the first tangent line 1227 of the first endpoint 1224 and the X-axis 1226, the angle θ between the second tangent line 1228 of the second endpoint 1225 and the X-axis 1226, the angle β between the first tangent line 1227 and the second tangent line 1228, the distance L between the first endpoint 1224 and the second endpoint 1225, and the outer peripheral diameter of the wheel cover 122 Multiple parameters are associated with each other to ensure that the meridian profile 1223 of the wheel cover 122 forms a smooth and continuous parabolic curve, so that the inner surface 1222 of the wheel cover 122 has good aerodynamic performance, and can effectively ensure that an obtuse angle is formed between the air outlet direction 125 of the mixed flow impeller 12 and the air inlet direction 1221 of the mixed flow impeller 12. While ensuring the air volume, the overall noise sound pressure level of the mixed flow fan 1 of this embodiment is effectively reduced compared with the existing mixed flow fan, thereby reducing energy consumption, improving the flow efficiency of the airflow in the mixed flow impeller 12, and providing a better user experience.

参见图9至图12,图9是现有混流风机在Y-Z截面的流场分布图,图10是本实施例混流风机1在Y-Z截面的流场分布图,图11是现有混流风机在X-Y截面的流场分布图,图12是本实施例混流风机1在X-Y截面的流场分布图。通过图10与图9的对比,以及图12与图11的对比,由于本实施例混流风机1的混流叶轮12通过对绕进风口1221的轴线旋转形成轮盖122的内表面的子午面型线1223进行抛物线方程优化设计,与系数a、第一端点1224的第一相切线1227与X轴线1226之间的夹角α、第二端点1225的第二相切线1228与X轴线1226之间的夹角θ、第一相切线1227和第二相切线1228之间的夹角β、第一端点1224与第二端点1225之间的距离L、轮盖122的外周边直径多个参数相关联,确保轮盖122的子午面型线1223形成光滑、连续的抛物曲线,使得轮盖122的内表面1222具有较好的空气动力学性能,并能够有效确保混流叶轮12的出风口125的出风方向与混流叶轮12的进风口1221的进风方向之间形成钝角,在保证风量的同时,相对现有混流风机的进风口气体流动不顺畅以及出风口气流直接撞击壳体壁面产生撞击噪音,本实施例混流风机1的进风口1221气体流动顺畅,进而提升混流风机1内的流场顺畅性,能够有效降低流体的流动损失,并降低出风口125的出风气流产生的撞击噪声。Referring to Figures 9 to 12, Figure 9 is a flow field distribution diagram of the existing mixed flow fan in the Y-Z section, Figure 10 is a flow field distribution diagram of the mixed flow fan 1 of the present embodiment in the Y-Z section, Figure 11 is a flow field distribution diagram of the existing mixed flow fan in the X-Y section, and Figure 12 is a flow field distribution diagram of the mixed flow fan 1 of the present embodiment in the X-Y section. By comparing FIG. 10 with FIG. 9 , and FIG. 12 with FIG. 11 , since the mixed flow impeller 12 of the mixed flow fan 1 of the present embodiment is optimized by a parabolic equation for the meridian profile 1223 of the inner surface of the wheel cover 122 formed by rotating around the axis of the air inlet 1221, the coefficient a, the angle α between the first tangent line 1227 of the first endpoint 1224 and the X-axis line 1226, the angle θ between the second tangent line 1228 of the second endpoint 1225 and the X-axis line 1226, the angle β between the first tangent line 1227 and the second tangent line 1228, the distance L between the first endpoint 1224 and the second endpoint 1225, and the outer peripheral diameter of the wheel cover 122 Multiple parameters are associated with each other to ensure that the meridian profile 1223 of the wheel cover 122 forms a smooth and continuous parabolic curve, so that the inner surface 1222 of the wheel cover 122 has good aerodynamic performance, and can effectively ensure that an obtuse angle is formed between the air outlet direction 125 of the mixed flow impeller 12 and the air inlet direction 1221 of the mixed flow impeller 12. While ensuring the air volume, compared with the existing mixed flow fan in which the air inlet gas flow is not smooth and the air outlet airflow directly hits the shell wall to generate impact noise, the mixed flow fan 1 in this embodiment has smooth gas flow at the air inlet 1221, thereby improving the smoothness of the flow field in the mixed flow fan 1, which can effectively reduce the flow loss of the fluid and reduce the impact noise generated by the outlet airflow of the air outlet 125.

参见图13至图16,图13是现有混流风机的叶片的吸力面的压力分布图,图14是本实施例混流风机1中叶片123的吸力面的压力分布图,图15是现有混流风机的叶片的压力面的压力分布图,图16是本实施例混流风机1中叶片123的压力面的压力分布图。通过图14与图13的对比,以及图16与图15的对比,由于本实施例混流风机1的混流叶轮12通过对绕进风口1221的轴线旋转形成轮盖122的内表面的子午面型线1223进行抛物线方程优化设计,与系数a、第一端点1224的第一相切线1227与X轴线1226之间的夹角α、第二端点1225的第二相切线1228与X轴线1226之间的夹角θ、第一相切线1227和第二相切线1228之间的夹角β、第一端点1224与第二端点1225之间的距离L、轮盖122的外周边直径多个参数相关联,确保轮盖122的子午面型线1223形成光滑、连续的抛物曲线,使得轮盖122的内表面1222具有较好的空气动力学性能,并能够有效确保混流叶轮12的出风口125的出风方向与混流叶轮12的进风口1221的进风方向之间形成钝角,以及本实施例叶片123为三元扭曲叶片123,使得本实施例混流风机1中叶片123的吸力面的低压区域范围更大,梯度变化更加均匀,并且本实施例混流风机1中叶片123的压力面的压力梯度等势线几乎与叶片123流线呈垂直状态,压力梯度分布更加合理优化。Referring to Figures 13 to 16, Figure 13 is a pressure distribution diagram of the suction surface of the blade of the existing mixed flow fan, Figure 14 is a pressure distribution diagram of the suction surface of the blade 123 in the mixed flow fan 1 of the present embodiment, Figure 15 is a pressure distribution diagram of the pressure surface of the blade of the existing mixed flow fan, and Figure 16 is a pressure distribution diagram of the pressure surface of the blade 123 in the mixed flow fan 1 of the present embodiment. By comparing FIG. 14 with FIG. 13 , and FIG. 16 with FIG. 15 , since the mixed flow impeller 12 of the mixed flow fan 1 of the present embodiment is optimized by a parabolic equation for the meridian profile 1223 of the inner surface of the wheel cover 122 formed by rotating around the axis of the air inlet 1221, the coefficient a, the angle α between the first tangent line 1227 of the first endpoint 1224 and the X-axis line 1226, the angle θ between the second tangent line 1228 of the second endpoint 1225 and the X-axis line 1226, the angle β between the first tangent line 1227 and the second tangent line 1228, the distance L between the first endpoint 1224 and the second endpoint 1225, and the outer peripheral diameter of the wheel cover 122 Multiple parameters are associated with each other to ensure that the meridian profile 1223 of the wheel cover 122 forms a smooth and continuous parabolic curve, so that the inner surface 1222 of the wheel cover 122 has good aerodynamic performance, and can effectively ensure that an obtuse angle is formed between the air outlet direction 125 of the mixed flow impeller 12 and the air inlet direction 1221 of the mixed flow impeller 12, and the blade 123 of this embodiment is a three-dimensional twisted blade 123, so that the low-pressure area of the suction surface of the blade 123 in the mixed flow fan 1 of this embodiment is larger, the gradient change is more uniform, and the pressure gradient equipotential lines of the pressure surface of the blade 123 in the mixed flow fan 1 of this embodiment are almost perpendicular to the streamlines of the blade 123, and the pressure gradient distribution is more reasonably optimized.

参见图17至图20,图17是现有混流风机的叶片的吸力面的相对速度矢量图,图18是本实施例混流风机1中叶片123的吸力面的相对速度矢量图,图19是现有混流风机的叶片的压力面的相对速度矢量图,图20是本实施例混流风机1中叶片123的压力面的相对速度矢量图。通过图18与图17的对比,以及图20与图19的对比,由于本实施例混流风机1的混流叶轮12通过对绕进风口1221的轴线旋转形成轮盖122的内表面的子午面型线1223进行抛物线方程优化设计,与系数a、第一端点1224的第一相切线1227与X轴线1226之间的夹角α、第二端点1225的第二相切线1228与X轴线1226之间的夹角θ、第一相切线1227和第二相切线1228之间的夹角β、第一端点1224与第二端点1225之间的距离L、轮盖122的外周边直径多个参数相关联,确保轮盖122的子午面型线1223形成光滑、连续的抛物曲线,使得轮盖122的内表面1222具有较好的空气动力学性能,并能够有效确保混流叶轮12的出风口125的出风方向与混流叶轮12的进风口1221的进风方向之间形成钝角,以及本实施例叶片123为三元扭曲叶片123,相对现有混流风机的叶片在靠近进风口的附近有大区域回流的现象,且在靠近出风口的附近也存在流体分离的情况,即如图17和图19所示,现有混流风机的叶片在靠近进风口的气流密度较疏散分离,说明靠近进风口的附近出现大区域回流现象,且现有混流风机的叶片在靠近出风口的气流密度较疏散分离,说明靠近出风口的附近出现流体分离现象,而本实施例混流风机1中叶片123在靠近进风口1221的附近回流现象明显减小,同时在靠近出风口125的附近的流体分离情况也明显减小,进而大大减少了流体的分离损失,即如图18和图20所示,本实施例混流风机1中叶片123在靠近进风口1221的气流密度较密集,说明靠近进风口的附近回流现象明显减小,且本实施例混流风机1中叶片123在靠近出风口125的气流密度较密集,说明靠近出风口125的流体分离损失现象明显减小。Referring to Figures 17 to 20, Figure 17 is a relative velocity vector diagram of the suction surface of the blade of the existing mixed flow fan, Figure 18 is a relative velocity vector diagram of the suction surface of the blade 123 in the mixed flow fan 1 of this embodiment, Figure 19 is a relative velocity vector diagram of the pressure surface of the blade of the existing mixed flow fan, and Figure 20 is a relative velocity vector diagram of the pressure surface of the blade 123 in the mixed flow fan 1 of this embodiment. By comparing FIG. 18 with FIG. 17 , and FIG. 20 with FIG. 19 , since the mixed flow impeller 12 of the mixed flow fan 1 of the present embodiment is optimized by a parabolic equation for the meridian profile 1223 of the inner surface of the wheel cover 122 formed by rotating around the axis of the air inlet 1221, the coefficient a, the angle α between the first tangent line 1227 of the first endpoint 1224 and the X-axis line 1226, the angle θ between the second tangent line 1228 of the second endpoint 1225 and the X-axis line 1226, the angle β between the first tangent line 1227 and the second tangent line 1228, the distance L between the first endpoint 1224 and the second endpoint 1225, and the outer peripheral diameter of the wheel cover 122 Multiple parameters are associated to ensure that the meridian profile 1223 of the wheel cover 122 forms a smooth and continuous parabolic curve, so that the inner surface 1222 of the wheel cover 122 has good aerodynamic performance, and can effectively ensure that an obtuse angle is formed between the outlet direction of the air outlet 125 of the mixed flow impeller 12 and the inlet direction of the air inlet 1221 of the mixed flow impeller 12, and the blade 123 of this embodiment is a three-dimensional twisted blade 123, and compared with the existing mixed flow fan blades, there is a large area of reflux near the air inlet, and there is also fluid separation near the air outlet, that is, as shown in Figures 17 and 19, the air flow density of the blades of the existing mixed flow fan near the air inlet is relatively sparse and separated, indicating that a large area of reflux occurs near the air inlet, Moreover, the air flow density of the blades of the existing mixed flow fan near the air outlet is relatively sparse and separated, indicating that fluid separation occurs near the air outlet, while the backflow phenomenon of the blades 123 near the air inlet 1221 in the mixed flow fan 1 of this embodiment is significantly reduced, and the fluid separation near the air outlet 125 is also significantly reduced, thereby greatly reducing the fluid separation loss. As shown in Figures 18 and 20, the air flow density of the blades 123 near the air inlet 1221 in the mixed flow fan 1 of this embodiment is relatively dense, indicating that the backflow phenomenon near the air inlet is significantly reduced, and the air flow density of the blades 123 near the air outlet 125 in the mixed flow fan 1 of this embodiment is relatively dense, indicating that the fluid separation loss near the air outlet 125 is significantly reduced.

参见图21至图27,图21是本实施例混流风机1中混流叶轮12进行回转面流动分布模拟的六个截面位置示意图,图22是本实施例混流风机1中混流叶轮12在第一截面的回转面流动分布图,图23是本实施例混流风机1中混流叶轮12在第二截面的回转面流动分布图,图24是本实施例混流风机1中混流叶轮12在第三截面的回转面流动分布图,图25是本实施例混流风机1中混流叶轮12在第四截面的回转面流动分布图,图26是本实施例混流风机1中混流叶轮12在第五截面的回转面流动分布图,图27是本实施例混流风机1中混流叶轮12在第六截面的回转面流动分布图。通过图21至图27中可得知,本实施例混流叶轮12的内部整体流动情况明显获得改善,流道中的涡流情况没有了,整体气流流动更加顺畅。Referring to Figures 21 to 27, Figure 21 is a schematic diagram of the six cross-sectional positions of the mixed flow impeller 12 in the mixed flow fan 1 of the present embodiment for simulating the flow distribution on the rotating surface, Figure 22 is a flow distribution diagram of the rotating surface of the mixed flow impeller 12 in the mixed flow fan 1 of the present embodiment at the first section, Figure 23 is a flow distribution diagram of the rotating surface of the mixed flow impeller 12 in the mixed flow fan 1 of the present embodiment at the second section, Figure 24 is a flow distribution diagram of the rotating surface of the mixed flow impeller 12 in the mixed flow fan 1 of the present embodiment at the third section, Figure 25 is a flow distribution diagram of the rotating surface of the mixed flow impeller 12 in the mixed flow fan 1 of the present embodiment at the fourth section, Figure 26 is a flow distribution diagram of the rotating surface of the mixed flow impeller 12 in the mixed flow fan 1 of the present embodiment at the fifth section, and Figure 27 is a flow distribution diagram of the rotating surface of the mixed flow impeller 12 in the mixed flow fan 1 of the present embodiment at the sixth section. It can be seen from Figures 21 to 27 that the overall internal flow condition of the mixed flow impeller 12 of this embodiment is significantly improved, the vortex in the flow channel has disappeared, and the overall airflow flows more smoothly.

在进行本实施例混流风机1的实验仿真模拟过程中,获取到如下实验数据。During the experimental simulation of the mixed flow fan 1 of this embodiment, the following experimental data were obtained.

由数值仿真结果可以得出,本实施例混流风机1在低转速时基本可以达到现有混流风机在较高转速时达到的流量,并且静压提高了6.62Pa,轴功耗减少1.15W,静压效率提高了4.79%,从而获得较大的压力,并节约能耗。It can be concluded from the numerical simulation results that the mixed flow fan 1 of this embodiment can basically achieve the flow rate achieved by the existing mixed flow fan at a higher speed at a low speed, and the static pressure is increased by 6.62Pa, the shaft power consumption is reduced by 1.15W, and the static pressure efficiency is increased by 4.79%, thereby obtaining a larger pressure and saving energy.

此外,本实施例混流风机1可适用在其他家用电器中,比如空调器、油烟机、风扇、吸尘器、通风机等。In addition, the mixed flow fan 1 of this embodiment can be used in other household appliances, such as air conditioners, range hoods, fans, vacuum cleaners, ventilators, etc.

以上实施例,只是本发明的较佳实例,并非来限制本发明实施范围,故凡依本发明申请专利范围的构造、特征及原理所做的等效变化或修饰,均应包括于本发明专利申请范围内。The above embodiments are only preferred examples of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made according to the structure, characteristics and principles of the patent application scope of the present invention should be included in the scope of the patent application of the present invention.

Claims (14)

1. The utility model provides a mixed flow impeller, includes rim plate, wheel cap and a plurality of blade, the axle center of wheel cap has run through and has seted up the air intake, and a plurality of the blade is connected the internal surface of rim plate with between the internal surface of wheel cap and be in the circumference of air intake is upwards arranged, the rim plate with the wheel cap is kept away from be formed with the air outlet between the outer periphery of air intake, the internal surface of wheel cap is by a plurality of meridian type lines winds the axis rotation of air intake forms its characterized in that:
The molded line of the axial section of the air inlet on the inner surface of the wheel disc is arranged in an arc line, the meridian molded line is arranged in a parabolic manner, and the meridian molded line is concavely bent towards the wheel disc;
any point of the meridian line lies in the equation On a constituted parabola, wherein
The first end point of the meridian line positioned at the air inlet and the second end point of the meridian line positioned at the air outlet are connected to form an X axis, the Y axis is perpendicular to the X axis,Is the angle between the first tangent line of the first end point and the X axis,Is the angle between the second tangent line of the second end point and the X axis,For the angle between the first tangent line and the second tangent line,For the distance between the first end point and the second end point,Is the outer peripheral diameter of the wheel cover.
2. The mixed flow impeller of claim 1, wherein:
the blade is close to one end of the air inlet is a front edge, and the width of the air outlet is larger than the width between the inner surface of the wheel disc and the inner surface of the wheel cover, which is close to the front edge.
3. The mixed flow impeller of claim 1, wherein:
34.3 mm; and/or the number of the groups of groups, 70 °; And/or the number of the groups of groups,0.45.
4. The mixed flow impeller of claim 1, wherein:
The bending direction of the arc line is the same as the bending direction of the meridian plane line.
5. The mixed flow impeller of claim 1, wherein:
The outer peripheral diameter of the wheel cover is larger than the outer peripheral diameter of the wheel disc;
or the outer peripheral diameter of the wheel cover is smaller than the outer peripheral diameter of the wheel disc.
6. The mixed flow impeller of claim 1, wherein:
The blade is a ternary twisted blade.
7. The mixed flow impeller of claim 1, wherein:
One end of the blade, which is close to the air inlet, is a front edge, and the other end of the blade, which is close to the air outlet, is a rear edge;
The connection position between the front edge and the lower edge of the blade adjacent to the inner surface of the wheel cover is a round angle;
and/or an angle between the leading edge and a lower edge of the blade abutting an inner surface of the shroud is between 70 ° and 110 °;
and/or an angle between the leading edge and an upper edge of the blade abutting an inner surface of the disk is between 70 ° and 110 °;
And/or an angle between the trailing edge and a lower edge of the blade abutting an inner surface of the shroud is between 70 ° and 110 °;
And/or an included angle between the trailing edge and an upper edge of the blade abutting an inner surface of the disk is between 70 ° and 110 °.
8. The mixed flow impeller of claim 1, wherein:
the wheel disc is provided with a mounting hole, the mounting hole and the air inlet are coaxially arranged, and a steel ring is arranged in the mounting hole.
9. The mixed flow impeller of claim 8, wherein:
The steel ring and the wheel disc are of an integrated structure;
and/or the wheel disc and the blade are of an integrated structure.
10. The mixed flow impeller according to any one of claims 1 to 9, wherein:
The lower edge of the blade adjacent to the inner surface of the wheel cover is convexly provided with a positioning block, the wheel cover is provided with a positioning hole in a penetrating way, and the positioning block penetrates through the positioning hole and is welded to enable the lower edge to be connected with the wheel cover.
11. The mixed flow impeller according to claim 10, wherein:
The number of the positioning blocks and the number of the positioning holes are at least two respectively, a plurality of positioning blocks are arranged side by side in the extending direction of the lower edge, one positioning block penetrates through one positioning hole and is welded to enable the lower edge to be connected with the wheel cover.
12. Mixed flow fan, including mixed flow impeller, its characterized in that:
the mixed flow impeller is the mixed flow impeller according to any one of claims 1 to 11.
13. Air purifier, including mixed flow fan, its characterized in that:
the mixed flow fan is the mixed flow fan of claim 12.
14. Household appliance, including mixed flow fan, its characterized in that:
the mixed flow fan is the mixed flow fan of claim 12.
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