CN114474225A - Leather pressing, stamping and blanking integrated machine - Google Patents
Leather pressing, stamping and blanking integrated machine Download PDFInfo
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- CN114474225A CN114474225A CN202210078478.0A CN202210078478A CN114474225A CN 114474225 A CN114474225 A CN 114474225A CN 202210078478 A CN202210078478 A CN 202210078478A CN 114474225 A CN114474225 A CN 114474225A
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- 239000010985 leather Substances 0.000 title claims abstract description 71
- 238000003825 pressing Methods 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 238000012546 transfer Methods 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000004080 punching Methods 0.000 claims description 32
- 238000009434 installation Methods 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000004049 embossing Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 238000005485 electric heating Methods 0.000 claims 1
- 238000004026 adhesive bonding Methods 0.000 abstract description 6
- 239000002131 composite material Substances 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 abstract 1
- 239000010931 gold Substances 0.000 abstract 1
- 229910052737 gold Inorganic materials 0.000 abstract 1
- 239000000463 material Substances 0.000 description 23
- 238000010586 diagram Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000001931 thermography Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003708 edge detection Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000013468 resource allocation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/44—Cutters therefor; Dies therefor
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
Description
技术领域technical field
本发明属于皮革加工技术领域,涉及皮革加工设备,具体涉及一种皮革压制压印冲裁一体机。The invention belongs to the technical field of leather processing, relates to leather processing equipment, and in particular relates to a leather pressing, stamping and punching integrated machine.
背景技术Background technique
随着近几年轻工业小商品的发展,合成皮革在各种产品中的使用场景越来越多,越来越复杂。复合皮革的制造与皮革压印等环节要求精度越来越高。但市场上该类型的机器以半自动化设备为主,整体制造效率低,成本高昂,用人量大,占用了过多的社会资源。With the development of young industrial commodities in recent years, the use of synthetic leather in various products has become more and more complex. The manufacturing of composite leather and leather embossing require higher and higher precision. However, this type of machine on the market is mainly semi-automatic equipment, the overall manufacturing efficiency is low, the cost is high, the number of people is large, and it takes up too much social resources.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种皮革压制压印冲裁一体机,自动化实现皮革压印、烫金、冲裁,占地面积小,易于操作,减少人力的使用,提高资源的配制效率。In view of the deficiencies in the prior art, the purpose of the present invention is to provide an integrated machine for leather pressing, stamping and punching, which can automatically realize leather stamping, bronzing and punching. resource allocation efficiency.
为了实现上述目的,本发明采用以下技术方案予以实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种皮革压制压印冲裁一体机,包括主体安装架,所述的主体安装架的顶面设置有安装托板,所述的安装托板上部中央设置有载具平台机构,所述的载具平台机构两侧横向对称设置有固定安装在安装托板上的支架,所述的支架的前侧通过与支架固定的龙门架安装有转运机构,所述的转运机构的上部与支架固定连接安装有CCD相机检测机构,所述的支架的后侧通过安装平板安装有可竖向移动的保压冲压机构;An all-in-one machine for pressing, stamping and punching leather, comprising a main body mounting frame, a mounting bracket is arranged on the top surface of the main body mounting bracket, and a carrier platform mechanism is arranged in the center of the upper part of the mounting bracket. The two sides of the platform mechanism are laterally symmetrically provided with brackets that are fixedly installed on the installation pallets, the front side of the brackets is installed with a transfer mechanism through the gantry fixed to the brackets, and the upper part of the transfer mechanism is fixedly connected to the brackets for installation There is a CCD camera detection mechanism, and the rear side of the bracket is installed with a vertically movable pressure-maintaining punching mechanism through a mounting plate;
所述的主体安装架一侧独立设置有转运机械手;A transfer manipulator is independently provided on one side of the main body mounting frame;
所述的安装托板的底部还设置有工序控制器,所述的载具平台机构、转运机构、CCD相机检测机构、保压冲压机构及转运机械手均控制连接至工序控制器。The bottom of the installation pallet is also provided with a process controller, and the carrier platform mechanism, the transfer mechanism, the CCD camera detection mechanism, the pressure-maintaining stamping mechanism and the transfer manipulator are all controlled and connected to the process controller.
本发明还具有以下技术特征:The present invention also has the following technical features:
优选的,所述的载具平台机构包括上料托板,所述的上料托板由其底部的伸缩气杆支撑,上料托板的前部设置有侧板,所述的上料托板的中央设置有凹槽和多个顶出孔,所述的顶出孔下部各对应设置有固定顶针;Preferably, the carrier platform mechanism includes a loading pallet, the loading pallet is supported by a telescopic gas rod at the bottom thereof, and a side plate is provided at the front of the loading pallet, and the loading pallet is provided with a side plate. The center of the plate is provided with a groove and a plurality of ejection holes, and the lower parts of the ejection holes are respectively provided with fixed ejector pins;
所述的上料托板的一侧设置有可沿纵向设置的第一螺杆滑动的压力载具托板,所述的第一螺杆由固定在安装托板上的第一伺服电机带动,所述的第一螺杆两侧对称设置有与压力载具托板底部相契合的滑轨;One side of the loading support plate is provided with a pressure carrier support plate that can slide along a longitudinally arranged first screw rod, and the first screw rod is driven by a first servo motor fixed on the installation support plate. The two sides of the first screw rod are symmetrically arranged with slide rails that fit the bottom of the pressure carrier support plate;
所述的压力载具托板的顶部设置有真空发生器,所述的真空发生器的顶部设置有冲压母模,所述的冲压母模顶部中央设置有定位凹槽,所述的定位凹槽对应位置设置有与真空发生器连通的多个真空气孔;The top of the pressure carrier support plate is provided with a vacuum generator, the top of the vacuum generator is provided with a stamping master die, and a positioning groove is provided in the center of the top of the stamping master mold, and the positioning groove Corresponding positions are provided with a plurality of vacuum air holes communicating with the vacuum generator;
所述的真空发生器的一侧设置有与真空发生器和真空气孔分别连接的气泵;One side of the vacuum generator is provided with an air pump which is respectively connected with the vacuum generator and the vacuum air hole;
所述的冲压母模的内部铸有可自行加热的电热丝。A self-heating heating wire is cast inside the stamping master die.
进一步的于,所述的冲压母模替换为冲裁母模用于冲裁。Further, the stamping master die is replaced with a blanking master die for blanking.
优选的,所述的转运机构包括竖向安装在移动滑块上的转运器,所述的移动滑块通过由第二伺服电机驱动的第二螺杆带动可横向移动,所述的第二螺杆上下侧分别设置有与移动滑块相配合的限位滑道;Preferably, the transfer mechanism includes a transfer device vertically installed on a moving slider, the moving slider is driven to move laterally by a second screw driven by a second servo motor, and the second screw is up and down The sides are respectively provided with limit slides matched with the moving sliders;
所述的移动滑块的外侧安装有由第三伺服电机驱动的第三螺杆,所述的第三螺杆带动转运器竖向移动,所述的移动滑块的外侧设置有与转运器安装端相契合的限位滑轨;A third screw driven by a third servo motor is installed on the outer side of the moving slider, and the third screw drives the transporter to move vertically. Fitted limit slides;
所述的转运器的下端面设置有压力板,所述的压力板上均匀分布有多个真空吸盘;The lower end face of the transporter is provided with a pressure plate, and a plurality of vacuum suction cups are evenly distributed on the pressure plate;
所述的龙门架的两侧分别设置有压力开关。The two sides of the gantry frame are respectively provided with pressure switches.
进一步的,所述的真空吸盘为硅胶材质。Further, the vacuum suction cup is made of silica gel.
优选的,所述的CCD相机检测机构包括竖向固定在支架顶部一侧的固定板,所述的固定板的底部固定连接有水平横板,所述的水平衡板的上部设置有多个竖板,所述的每个竖板上通过L型支架各固定有一个CCD相机。Preferably, the CCD camera detection mechanism includes a fixed plate vertically fixed on one side of the top of the bracket, the bottom of the fixed plate is fixedly connected with a horizontal horizontal plate, and the upper part of the water balance plate is provided with a plurality of vertical plates. Each of the vertical plates is fixed with a CCD camera through an L-shaped bracket.
进一步的,所述的CCD相机检测机构设置有五个错位排列的CCD相机。Further, the CCD camera detection mechanism is provided with five CCD cameras arranged in a staggered position.
优选的,所述的保压冲压机构包括贯穿安装平板的导杆,所述的安装平板上部设置有带动导杆的第四伺服电机,所述的导杆下端连接有冲压机构;Preferably, the pressure-maintaining punching mechanism includes a guide rod penetrating the mounting plate, a fourth servo motor for driving the guide rod is arranged on the upper part of the mounting plate, and a stamping mechanism is connected to the lower end of the guide rod;
所述的冲压机构包括上层板和下层板,所述的上层板两侧设置有固定滑块,所述的支架内侧设置有与固定滑块对应的直线导轨;The punching mechanism includes an upper layer board and a lower layer board, fixed sliders are arranged on both sides of the upper layer plate, and linear guide rails corresponding to the fixed sliders are arranged on the inner side of the bracket;
所述的上层板和下层板之间通过竖向端板固定连接,所述的下层板上安装有多个贯穿的弹簧杆,所述的弹簧杆的上端设置有限位片,所述的弹簧杆的下端设置有多个并列设置的冲压公板;The upper plate and the lower plate are fixedly connected by vertical end plates, a plurality of through spring bars are installed on the lower plate, the upper end of the spring bars is provided with a limit piece, and the spring bars The lower end is provided with a plurality of stamping male plates arranged in parallel;
所述的冲压公板具有自加热功能;The stamping male plate has a self-heating function;
所述的每个冲压公板对应设置有一个嵌装在下层板上的接触式压力传感器。Each of the punched male plates is correspondingly provided with a contact pressure sensor embedded in the lower plate.
进一步的,所述的冲压公板上预留有特征孔,用于装配冲压凸模进行皮革logo的压印;Further, feature holes are reserved on the stamping plate for assembling stamping punches to emboss the leather logo;
所述的冲压公板替换为与冲裁母模对应的冲裁公板用于冲裁。The punching male plate is replaced with a punching male plate corresponding to the punching female die for punching.
优选的,所述的转运机械手包括安装箱,所述的安装箱顶部设置有环形固定支架,所述的环形固定支架的中央嵌装有旋转圆盘,所述的旋转圆盘中心安装有由电机带动的机械手臂,所述的机械手臂的尾端安装有抓手。Preferably, the transfer manipulator includes an installation box, the top of the installation box is provided with an annular fixing bracket, the center of the annular fixing bracket is embedded with a rotating disk, and the center of the rotating disk is installed with a motor driven by the motor. The driven mechanical arm is provided with a gripper at the tail end of the mechanical arm.
本发明与现有技术相比,具有如下技术效果:Compared with the prior art, the present invention has the following technical effects:
本发明的一种皮革压制压印冲裁一体机,自动化实现皮革压印、烫金,多层复合皮革压制、过胶压皮、冲裁等工序,具有压制速度快,成本低廉,占地面积小,易于操作的特点,避免了人工上下料、正位、打胶与压制工序,减少人力的使用,提高资源的配制效率。The leather pressing, stamping and punching integrated machine of the invention can automatically realize the processes of leather pressing, bronzing, multi-layer composite leather pressing, over-gluing pressing, punching and the like, and has the advantages of high pressing speed, low cost and small footprint. , Easy to operate, avoids manual loading and unloading, aligning, gluing and pressing processes, reduces the use of manpower, and improves the efficiency of resource preparation.
附图说明Description of drawings
图1为本发明的局部结构示意图;Fig. 1 is the partial structure schematic diagram of the present invention;
图2为本发明的转运机构的结构示意图;Fig. 2 is the structural representation of the transfer mechanism of the present invention;
图3为本发明的载具平台机构的结构示意图;3 is a schematic structural diagram of a carrier platform mechanism of the present invention;
图4为本发明的局部结构示意图;Fig. 4 is the partial structure schematic diagram of the present invention;
图5为本发明的冲压保压机构的结构示意图;5 is a schematic structural diagram of a stamping and pressure-holding mechanism of the present invention;
图6为本发明的CCD相机检测机构的结构示意图;6 is a schematic structural diagram of a CCD camera detection mechanism of the present invention;
图7为本发明的整体结构示意图;7 is a schematic diagram of the overall structure of the present invention;
图中各标号的含义为:1-主体安装架,2-安装托板,3-载具平台机构,4-支架,5-龙门架,6-转运机构,7-CCD相机检测机构,8-安装平板,9-保压冲压机构,10-转运机械手,11-直线导轨;The meanings of the symbols in the figure are: 1-main body mounting frame, 2-installation pallet, 3-carrier platform mechanism, 4-support, 5-gantry, 6-transfer mechanism, 7-CCD camera detection mechanism, 8- Install flat plate, 9-pressure-maintaining stamping mechanism, 10-transfer manipulator, 11-linear guide rail;
301-上料托板,302-侧板,303-第一螺杆,304-压力载具托板,305-第一伺服电机,306-滑轨,307-真空发生器,308-冲压母模,309-固定顶针,310-伸缩气杆;301-Loading pallet, 302-Side plate, 303-First screw, 304-Pressure carrier pallet, 305-First servo motor, 306-Slide rail, 307-Vacuum generator, 308-Stamping master die, 309 - fixed thimble, 310 - telescopic gas rod;
30101-凹槽,30102-顶出孔;30101 - groove, 30102 - ejection hole;
30801-定位凹槽,30802-真空气孔;30801-positioning groove, 30802-vacuum air hole;
601-移动滑块,602-转运器,603-第二伺服电机,604-第二螺杆,605-限位滑道,606-第三伺服电机,607-第三螺杆,608-限位滑轨,609-压力板,610-真空吸盘,611-压力开关;601-moving slider, 602-transporter, 603-second servo motor, 604-second screw, 605-limit slide, 606-third servo motor, 607-third screw, 608-limit slide , 609-pressure plate, 610-vacuum suction cup, 611-pressure switch;
701-固定板,702-水平横板,703-竖板,704-L型支架,705-CCD相机;701-fixed plate, 702-horizontal horizontal plate, 703-vertical plate, 704-L bracket, 705-CCD camera;
901-导杆,902-第四伺服电机,903-冲压机构;901-guide rod, 902-fourth servo motor, 903-stamping mechanism;
90301-上层板,90302-下层板,,90303-固定滑块,90304-竖向端板,90305-弹簧杆,90306-限位片,90307-冲压公板,90308-接触式压力传感器;90301-upper plate, 90302-lower plate, 90303-fixed slider, 90304-vertical end plate, 90305-spring rod, 90306-limiting piece, 90307-stamping male plate, 90308-contact pressure sensor;
1001-安装箱,1002-环形固定支架1003-旋转圆盘,1004-机械手臂,1005-抓手。1001-Installation box, 1002-Ring fixed bracket 1003-Rotating disc, 1004-Robot arm, 1005-Gripper.
具体实施方式Detailed ways
以下结合实施例对本发明的具体内容做进一步详细解释说明。The specific content of the present invention will be further explained in detail below in conjunction with the embodiments.
如图1至图5所示,本实施例给出一种皮革压制压印冲裁一体机,包括主体安装架1,主体安装架1的顶面设置有安装托板2,安装托板2上部中央设置有载具平台机构3,载具平台机构3两侧横向对称设置有固定安装在安装托板2上的支架4,支架4的前侧通过与支架4固定的龙门架5安装有转运机构6,转运机构6的上部与支架4固定连接安装有CCD相机检测机构7,支架4的后侧通过安装平板8安装有可竖向移动的保压冲压机构9;主体安装架1下部四周设置有可切换至移动状和支撑状态的固定轮脚。As shown in FIG. 1 to FIG. 5 , this embodiment provides an integrated machine for pressing, stamping and punching leather, including a main
主体安装架1一侧独立设置有转运机械手10;转运机械手10负责将皮革料放置在载具平台机构3上进行加工,完成后再将皮革料下料,同时用于辅助工位转运及多层皮革压制打胶。One side of the
安装托板2的底部还设置有工序控制器,载具平台机构3、转运机构6、CCD相机检测机构7、保压冲压机构9及转运机械手10均控制连接至工序控制器。The bottom of the
工序控制器为PLC逻辑单元控制器,与气缸、继电器等电气元件设置于主体安装架的柜子中;The process controller is a PLC logic unit controller, and is installed in the cabinet of the main mounting frame with electrical components such as cylinders and relays;
工序控制器电连接有两个可直接操作的电容触摸显示屏,其中一个电容触摸显示屏用于显示工件号、计数、效率、时间、工序名、工位名、压力值、温度值、气压值等信息,另一个用于显示CCD相机拍照的实时照片。The process controller is electrically connected with two directly operable capacitive touch display screens, one of which is used to display workpiece number, count, efficiency, time, process name, station name, pressure value, temperature value, and air pressure value and other information, and another is used to display the real-time photos taken by the CCD camera.
安装托板2上部设置有防护外壳,电容触摸显示屏安装在防护外壳上。The upper part of the
载具平台机构3包括上料托板301,上料托板301由其底部的伸缩气杆310支撑,上料托板301的前部设置有侧板302,上料托板301的中央设置有凹槽30101和顶出孔30102;侧板302用于阻挡异物,凹槽30101和多个顶出孔30102用于排气和对皮革面进行吸附,可以平整皮革面,防止卷边、翘边的发生,放止出现卡料,塞料等无法完成自动下料。The
顶出孔30102下部各对应设置有固定顶针309,固定顶针309用于将平整、压制过程取下皮革料时顶出使之脱离上料托板301和冲压母模308。The lower parts of the ejection holes 30102 are respectively provided with fixed
伸缩气杆310贯穿安装托板2伸出至下部并与固定在安装托板2上的竖向气杆固定板固定连接,皮革料顶出时,伸缩气杆310带动上料托板301及侧板302向下移动,固定顶针309顶端伸出顶出孔30102,实现皮革料与凹槽30101的脱离。The
上料托板301的一侧设置有可沿纵向设置的第一螺杆303滑动的压力载具托板304,第一螺杆303由固定在安装托板2上的第一伺服电机305带动,第一螺杆303两侧对称设置有与压力载具托板304底部相契合的滑轨306;压力载具托板304沿纵向往复运动;One side of the feeding
压力载具托板304的顶部设置有真空发生器307,真空发生器307的顶部设置有冲压母模308,冲压母模308顶部中央设置有定位凹槽30801,定位凹槽30801对应位置设置有与真空发生器307连通的多个真空气孔30802,真空发生器307的一侧设置有与真空发生器307和真空气孔30802分别连接的气泵;冲压母模308的内部铸有可自行加热的电热丝,与皮革面接触后维持一定高压和高温,从而使不同层,不同种类的皮革面进行压合。真空发生器307通过真空气孔30802对定位凹槽30801内的皮革料进行吸附,可以平整皮革面,防止卷边、翘边的发生,放止出现卡料,塞料等无法完成自动下料;冲压和冲裁完成后气泵通过真空气孔30802吹气,使得皮革料脱离定位凹槽30801,便于转运机构6转运,同时气体吹出实现降温作用。A
转运机构6包括竖向安装在移动滑块601上的转运器602,移动滑块601通过由第二伺服电机603驱动的第二螺杆604带动可横向移动,第二螺杆604上下侧分别设置有与移动滑块601相配合的限位滑道605;The transfer mechanism 6 includes a
移动滑块601的外侧安装有由第三伺服电机606驱动的第三螺杆607,第三螺杆607带动转运器602竖向移动,移动滑块601的外侧设置有与转运器602安装端相契合的限位滑轨608;限位滑道605用于保证移动滑块601稳定移动,限位滑轨608用于保证转运器稳定移动;A
转运器602的下端面设置有压力板609,压力板609上均匀分布有多个真空吸盘610;The lower end surface of the
龙门架5的两侧分别设置有压力开关611。Pressure switches 611 are respectively provided on both sides of the
真空吸盘610为硅胶材质,能更好的吸附漆光皮、打蜡皮、油蜡皮、压花皮、修面皮、粒面皮等平整度较高,粗糙度较小的牛皮面。The
CCD相机检测机构7包括竖向固定在支架4顶部一侧的固定板701,固定板701的底部固定连接有水平横板702,水平衡板702的上部设置有多个竖板703,每个竖板703上通过L型支架704各固定有一个CCD相机705。The CCD
CCD相机检测机构7设置有五个错位排列的CCD相机705,每个CCD相机705的焦距和安装高度不同,分别为0.2-1mm焦距显微相机、5-6mm焦距显微相机、18-55mm焦距普通相机、红外热成像相机和微光相机,CCD相机705组用于皮革料的真正位检测、打胶均匀度检及压制后皮革边缘检测与测。The CCD
保压冲压机构9包括贯穿安装平板8的导杆901,安装平板8上部设置有带动导杆901的第四伺服电机902,导杆901下端连接有冲压机构903;The pressure-maintaining
冲压机构903包括上层板90301和下层板90302,上层板90301两侧设置有固定滑块90303,支架4内侧设置有与固定滑块90303对应的直线导轨11;The
上层板90301和下层板90302之间通过竖向端板90304固定连接,下层板90302上安装有多个贯穿的弹簧杆90305,弹簧杆90305的上端设置有限位片90306,弹簧杆90305的下端设置有多个并列设置的冲压公板90307;The
冲压公板90307具有自加热功能;Stamping
每个冲压公板90307对应设置有一个嵌装在下层板90302上的接触式压力传感器90308。冲压公板90307上设置有弹簧杆90305,可使整个机构上下往复运动,弹簧,90305压缩极限位置受到限位片90306约束,此时接触式压力传感器90308与冲压公板90307的上表面接触,压力值通过接触式压力传感器90308实时反馈。Each stamped
冲压公板90307上预留有特征孔,用于装配冲压凸模进行皮革logo的压印;The stamping
冲压公板90307替换为与冲裁母模对应的冲裁公板用于冲裁,冲裁公板下部设置有冲裁刀具。The punching
转运机械手10包括安装箱1001,安装箱1001顶部设置有环形固定支架1002,环形固定支架1002的中央嵌装有旋转圆盘1003,旋转圆盘1003中心安装有由电机带动的机械手臂1004,机械手臂1004的尾端安装有抓手1005。抓手1005实现皮革料的抓取,并通过电机带动机械手臂1004使得旋转圆盘1003绕环形固定支架1002旋转,将皮革料放置到目标位置。安装箱1001底部四周设置有支撑脚;转运机械手10用于上下料、辅助工位转运及多层皮革压制打胶。The
本发明在工作时,原理如下:When the present invention works, the principle is as follows:
进行冲压作业时,转运机械手10负责将皮革料按张依次轮流放置在载具平台机构3的上料托板301上,上料托板301的中央设置的凹槽30101和顶出孔30102进行排气和对皮革面进行吸附,平整皮革面,防止卷边、翘边的发生,整平后固定顶针309将皮革料顶出凹槽30101,转运机构6的第三伺服电机606驱动的第三螺杆607带动转运器602竖向向下移动,压力板609与皮革料接触,真空吸盘610对皮革料进行吸附,第二伺服电机603驱动的第二螺杆604带动移动滑块601横向移动至冲压母模308上部,将皮革料转运至冲压母模308顶部中央的定位凹槽30801内,CCD相机检测机构7对皮革料进行正位检测,如位置有偏移则须转运机械手10重新放置,真空发生器307通过冲压母模308上的真空气孔30802对皮革料进行吸附和整平;转运机械手10抓取胶枪进行涂胶操作;重复动作将皮革料按张依次轮流转运到冲压母模308上,此时,第一伺服电机305带动第一螺杆303驱动压力载具托板304及其顶部的冲压母模308纵向移动至保压冲压机构9下部,第四伺服电机902通过导杆901带动冲压机构903沿直线导轨11向下移动,冲压公板90307具有自加热功能,冲压母模308的内部铸有可自行加热的电热丝,加热使胶水粘性更强,黏贴更牢固;冲压公板90307和冲压母模308与皮革面接触后维持一定高压和高温,从而使不同层,不同种类的皮革面进行压合,冲压公板90307上预留有特征孔,用于装配冲压凸模进行皮革logo的压印;During the punching operation, the
弹簧杆90305压缩极限位置受到限位片90306约束,此时接触式压力传感器90308与冲压公板90307的上表面接触,压力值通过接触式压力传感器90307实时反馈;The compression limit position of the
压制、压印完成由气泵通过真空气孔30802排气,吹动使得皮革料脱离定位凹槽30801,第一伺服电机305带动第一螺杆303驱动压力载具托板304及其顶部的冲压母模308纵向移动至CCD相机检测机构7下部,CCD相机检测机构7对皮革边缘进行显微、透视热成像拍照,用以检测涂胶均匀度、边缘平整度等信息;完成检测后,转运机构6将皮革料由冲压母模308转运至上料托板301,进一步的,计算机对压制成品进行判断,转运机械手10进行下料分选,即合格品放置于一个桶,不合格品放置于一个桶。After pressing and imprinting are completed, the air pump is exhausted through the
进行冲裁作业时,更换冲压母模308为冲裁母模,更换冲压公板为90307为与冲裁母模对应的冲裁公板,以冲压工序同样的工序进行冲裁。During the punching operation, the punching
需要说明的是,在发明的描述中,术语“横向”、“纵向”、“竖向”、“上部”、“端面”、“下部”、“顶部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对发明的限制。It should be noted that, in the description of the invention, the orientations or positional relationships indicated by the terms "horizontal", "longitudinal", "vertical", "upper", "end face", "lower", "top", etc. are based on the attached The orientation or positional relationship shown in the drawings is only for the convenience of describing the invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the invention. limits.
在发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在发明中的具体含义。In the description of the invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected" and "connected" should be interpreted in a broad sense, for example, it may be a fixed connection, or It can be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the invention can be understood according to specific situations.
以上所述仅为发明的优选实施例而已,并不用于限制发明,尽管参照前述实施例对发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在发明的保护范围之内。The above descriptions are only preferred embodiments of the invention and are not intended to limit the invention. Although the invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still describe the foregoing embodiments. modify the technical solutions, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the invention shall be included in the protection scope of the invention.
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| US20240336085A1 (en) * | 2023-04-04 | 2024-10-10 | Kilwan NAM | Metal decoration manufacturing method |
| US20240336086A1 (en) * | 2023-04-04 | 2024-10-10 | Kilwan NAM | Metal decoration manufacturing method |
| US12172461B2 (en) * | 2023-04-04 | 2024-12-24 | Kilwan NAM | Metal decoration manufacturing method |
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