CN114473799A - A automatic dustless cleaning device for concrete drain pipe collet mould - Google Patents
A automatic dustless cleaning device for concrete drain pipe collet mould Download PDFInfo
- Publication number
- CN114473799A CN114473799A CN202210267235.1A CN202210267235A CN114473799A CN 114473799 A CN114473799 A CN 114473799A CN 202210267235 A CN202210267235 A CN 202210267235A CN 114473799 A CN114473799 A CN 114473799A
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- Prior art keywords
- dust
- drain pipe
- shell
- support arm
- concrete drain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种用于混凝土排水管底托模具的自动化无尘清理装置，包括壳体，壳体内设有用于去除底托模具表面混凝土残渣的除尘机构以及用于吸附粉尘的吸尘机构，除尘机构包括通过驱动部件进行水平旋转的刮刷支臂，刮刷支臂的两端设有用于刮刷底托模具的毛刷，且毛刷通过滑动机构与刮刷支臂的两端活动连接，吸尘机构包括与布袋除尘器相连通得引风机，驱动部件和引风机分别与电控器电连接。本发明由传统的人工手动清理的方式改进为自动化清理，操作更加便捷省力。清理时产生的粉尘能够直接被吸附处理，粉尘不会外漏污染环境。工作效率提升明显，每个底托模具的清理时间约2分钟，工作效率提升一倍，能够良好的与生产进度相匹配。
The invention discloses an automatic dust-free cleaning device for a bottom support mold of a concrete drainage pipe. The dust removal mechanism includes a wiper support arm that rotates horizontally through a driving component. Both ends of the wiper support arm are provided with brushes for brushing the bottom bracket mold, and the brushes are movably connected to both ends of the wiper support arm through a sliding mechanism. and the dust suction mechanism includes an induced draft fan connected with the bag filter, and the driving component and the induced draft fan are respectively electrically connected with the electric controller. The present invention is improved from the traditional manual manual cleaning method to automatic cleaning, and the operation is more convenient and labor-saving. The dust generated during cleaning can be directly adsorbed and processed, and the dust will not leak out and pollute the environment. The work efficiency is obviously improved. The cleaning time of each bottom support mold is about 2 minutes, and the work efficiency is doubled, which can well match the production progress.
Description
Technical Field
The invention belongs to the technical field of cleaning and dedusting equipment, and particularly relates to an automatic dust-free cleaning device for a bottom support mould of a concrete drain pipe.
Background
With the development of cities and the progress of technologies, prefabricated products are often used in municipal construction processes for accelerating the construction progress. After the prefabricated product is produced through the die in a factory, only on-site hoisting is needed, and a large amount of time and labor cost can be saved. All can use the collet mould when producing the concrete drain pipe, pour the collet mould after the shaping and need clear up so that pour the use once more.
Because the shape of collet mould is comparatively special it has multichannel step, all at present by the handheld buffing machine of workman or the clearance of polishing by hand, this kind of operating method not only consumes a large amount of manpowers, the workman need bow operation intensity of labour high, can produce a large amount of dust moreover, the operation environment is very abominable.
In addition, the work efficiency is difficult to meet the production progress, hundreds of drain pipes need to be poured every day, the bottom support mold is needed to be used for each drain pipe, the time for producing one drain pipe is about 3 minutes, the time for cleaning each bottom support mold needs at least 6 minutes, the two workers complete the cooperative operation, the production progress cannot be completely followed, the production progress can be met only by adding more molds, and the more molds mean heavier cleaning operation and are not paid for.
In addition to the above problems, the most important is the dust emission problem, workers must be protected tightly in workshop operation, dust pollution is serious, and the dust is treated by high-power dust removal equipment in the workshop after being emitted, so that the time is late.
Disclosure of Invention
The invention aims to solve the technical problems of serious dust pollution in the cleaning process, fussy manual cleaning, inconvenience and low efficiency in the prior art, and provides an automatic dust-free cleaning device for a bottom support mould of a concrete drain pipe so as to overcome the defects in the prior art.
In order to achieve the aim, the invention discloses an automatic dust-free cleaning device for a bottom support mould of a concrete drain pipe, which comprises a shell with an opening at the bottom and used for covering the bottom support mould, wherein a dust removing mechanism used for removing concrete residues on the surface of the bottom support mould and a dust absorbing mechanism used for absorbing dust are arranged in the shell,
the dust removing mechanism comprises a scraping brush support arm which horizontally rotates through a driving part, two ends of the scraping brush support arm are provided with hairbrushes used for scraping and brushing a cork base mould, the hairbrushes are movably connected with two ends of the scraping brush support arm through a sliding mechanism,
the dust absorption mechanism comprises a draught fan communicated with the bag-type dust collector,
the driving part and the induced draft fan are respectively and electrically connected with the electric controller.
In order to play a certain buffering and fine adjustment role, a transmission disc in transmission connection with the driving part is arranged on an output shaft of the driving part, the transmission disc is in transmission connection with a driven disc arranged on the scraping brush support arm through a plurality of connecting rods, one end of each connecting rod is fixedly connected with the transmission disc or the driven disc, the other end of each connecting rod is movably inserted into the driven disc or the transmission disc through a nut, and a reset spring sleeved on the connecting rod is arranged between the transmission disc and the driven disc.
In order to facilitate the adjustment of the horizontal position and the height position of the hairbrush, the sliding mechanism comprises a first adjusting screw rod which is arranged at the two ends of the scraping brush support arm and arranged along the length direction of the scraping brush support arm, a moving seat which is connected with the first adjusting screw rod in a transverse sliding mode is arranged on the first adjusting screw rod, and a second adjusting screw rod which is connected with the hairbrush in a vertical sliding mode is arranged on the moving seat.
In order to lift and position the bottom support die, supporting plates for lifting the bottom support die are arranged on two sides of the bottom end of the shell, and the supporting plates are transversely and movably connected with the shell through a third adjusting screw rod.
In order to quickly align the circle center, the supporting plate is provided with scale marks which linearly correspond to the output shaft of the driving part.
In order to facilitate the installation of the bottom support die, one end of the shell is provided with an openable movable shield.
In order to facilitate observation, a visual observation window which is arranged towards the scraping brush support arm is arranged on the shell.
In order to facilitate taking and assembling, one side of the shell is provided with a side door corresponding to the bag-type dust collector.
In order to improve the negative pressure dust collection effect, a rubber curtain is arranged at the bottom edge of the shell.
In order to facilitate flexible movement, the bottom end of the shell is provided with universal wheels.
After the technical scheme is adopted, the invention has the following technical effects:
firstly, the mode of manual clearance by traditional manual is improved to automatic clearance, and the operation is convenient labour saving more.
Secondly, the dust that produces during the clearance can directly be adsorbed and handled, and the dust can not leak the polluted environment outward.
Thirdly, the work efficiency is improved obviously, the cleaning time of each bottom support die is about 2 minutes, even if the whole work flow of loading and unloading is calculated, the time is about 3 minutes, the work efficiency is improved by one time, and the bottom support die can be well matched with the production progress.
Drawings
FIG. 1 is a schematic left side view of the structure of the present invention;
FIG. 2 is a schematic view of the internal structure of FIG. 1;
FIG. 3 is a front view of the present invention in a schematic configuration;
FIG. 4 is a schematic view of the alternate configuration of FIG. 3;
FIG. 5 is a schematic top view of the wiper arm of the present invention;
FIG. 6 is a schematic view showing the structure of the brush according to the present invention;
FIG. 7 is a schematic view of the alternate configuration of FIG. 6;
fig. 8 is a schematic top view of the structure of the shoe mold of the present invention.
In the figure, the device comprises a shell 1, a shell 2, a visual observation window 3, a movable shield 4, a rubber curtain 5, an output shaft 6, a third adjusting screw rod 7, a universal wheel 8, a side door 9, a hand push rod 10, an electric controller 11, a driving part 12, a driving disc 13, a sliding mechanism 1301, a moving seat 14, a brush 15, a bottom support mould 16, a scraping brush support arm 17, a bag-type dust collector 18, an induced draft fan 19, a driven disc 20, a connecting rod 21, a reset spring 22, a support plate 23, a first adjusting screw rod 24, a scale mark 25 and a second adjusting screw rod.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to fig. 1 to 8, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1 to 8, the invention relates to an automatic dust-free cleaning device for a bottom support mould of a concrete drain pipe, which comprises a shell 1 with an opening at the bottom and used for covering a bottom support mould 15, wherein the shell 1 covers the periphery and the top of the bottom support mould 15 during operation, a dust removing mechanism used for removing concrete residues on the surface of the bottom support mould 15 and a dust absorbing mechanism used for absorbing dust are arranged in the shell 1,
the dust removing mechanism comprises a scraping and brushing support arm 16 which horizontally rotates through a driving part 11, two ends of the scraping and brushing support arm 16 are provided with a brush 14 for scraping and brushing a bottom support mould 15, the scraping and brushing support arm 16 rotates under the driving of the driving part 11, the brush 14 is movably connected with two ends of the scraping and brushing support arm 16 through a sliding mechanism 13, the scraping and brushing support arm 16 drives the brush 14 to rotate so as to scrape and brush the bottom support mould 15 to remove concrete dust on the surface,
the dust absorption mechanism comprises a draught fan 18 communicated with a bag-type dust remover 17, dust is directly absorbed by the draught fan 18 and collected by the bag-type dust remover 17,
the driving part 11 and the induced draft fan 18 are respectively and electrically connected with the electric controller 10.
In order to play a certain role in buffering and fine adjustment, a driving disc 12 in transmission connection with the driving part is arranged on an output shaft 5 of the driving part 11, the driving disc 12 is in transmission connection with a driven disc 19 arranged on the scraping brush support arm 16 through a plurality of connecting rods 20, one end of each connecting rod 20 is fixedly connected with the driving disc 12 or the driven disc 19, the other end of each connecting rod 20 is movably inserted into the driven disc 19 or the driving disc 12 through a nut, and a return spring 21 sleeved on the connecting rod 20 is arranged between the driving disc 12 and the driven disc 19.
After adopting this structure, what produce when loading and unloading collet mould 15 rocks and touches the deformation, all can realize the buffering under reset spring's effect, if the circumstances such as chucking appear in the operation process, certain safeguard effect also can be played to this structure, prevents to damage by the part that hard coupling caused. The driven disc 19 can realize small-amplitude lifting in height and small-amplitude inclination in the horizontal direction, and is convenient to smoothly push in place during loading and unloading. Moreover, the die holder can also be used together with the die holders 15 with slightly different heights.
In order to adjust the horizontal and height positions of the brush conveniently, the sliding mechanism 13 comprises a first adjusting screw 23 which is arranged at two ends of the scraping support arm 16 and arranged along the length direction of the scraping support arm, a moving seat 1301 which is connected with the first adjusting screw in a transverse sliding mode is arranged on the first adjusting screw 23, and a second adjusting screw 25 which is connected with the brush 14 in a vertical sliding mode is arranged on the moving seat 1301.
After adopting this structure, brush 14 can adapt to the collet mould 15 of different diameters of co-altitude, and the accommodation process is convenient laborsaving also, and the workman only needs rotatory accommodate the lead screw can realize level and height's adjustment, also is difficult for shifting after the location.
In order to lift and position the bottom support die, supporting plates 22 for lifting the bottom support die 15 are arranged on two sides of the bottom end of the shell 1, and the supporting plates 22 are transversely and movably connected with the shell 1 through adjusting screw rods III 6.
Due to the different diameters of the shoe moulds 15, the spacing between the pallets 22 used to lift them also needs to be adjusted, the smaller the spacing between the pallets 22, the smaller the diameter of the shoe mould 15 that is adapted to, and vice versa. The fixing of the position can be realized by placing the bottom support mould 15 on the supporting plate 22, and the circle center of the bottom support mould corresponds to the output shaft 5 and is not influenced by the integral displacement of the equipment.
In order to align the center of a circle quickly, the supporting plate 22 is provided with a scale line 24 which is in straight line correspondence with the output shaft 5 of the driving part 11.
With this arrangement, the collet mould 15 is placed on the carrier 22 and the centre of the collet mould can be determined by looking at the scale marks 24 to see if it is aligned with the output shaft 5. That is, the support plate 22 is also arranged by taking the output shaft 5 as the center, when the bottom support die 15 is placed on the support plate 22, the symmetry of the horizontal transverse position can be ensured, the symmetry of the horizontal longitudinal position is judged by observing the scale mark 24, namely, whether the two ends of the outermost side of the bottom support die 15 are aligned with the scale mark 24 or not is ensured, the concentric alignment of the bottom support die 15 and the output shaft 5 is ensured, and the stability can be ensured when the scraping and brushing operation is carried out again.
In order to facilitate the mounting of the base mold, an openable movable shield 3 is arranged at one end of the shell 1. When loading and unloading, only the movable protective cover needs to be opened.
In order to facilitate the observation, be equipped with the orientation on the casing 1 scrape the visual observation window 2 that brush support arm 16 arranged, the workman can look over the clearance state of collet mould 15 through visual observation window, and the induced air machine can be with the dust direct absorption, and visibility in the casing is not influenced, and along with lasting the dust absorption, the dust state in the casing is the gradual reduction moreover, consequently, observes clearly.
In order to facilitate taking and assembling, one side of the shell 1 is provided with a side door 8 corresponding to the bag-type dust remover 17, and after the shell works for a period of time, the bag of the bag-type dust remover 17 can be replaced by opening the side door 8, so that the operation is convenient.
In order to improve the negative pressure dust collection effect, the bottom edge of the shell 1 is provided with the rubber curtain 4, and the rubber curtain can ensure the negative pressure state in the shell, so that air flows from outside to inside, and dust cannot diffuse to the outside.
In order to facilitate flexible movement, the bottom end of the shell 1 is provided with universal wheels 7, so that workers can conveniently push and transfer and conveniently load and unload the bottom support die.
The working principle is as follows:
the collet mould after using is regular orderly puts on ground after, promotes this equipment to its the place ahead, and the position of brush also adjusts in advance according to the size of collet mould, and the workman perk the one end of collet mould, makes on it packs into layer board 22, corresponds the back with collet mould 15 and driving motor's output shaft 5 concentricity, covers movable guard shield 3 and prepares the operation. The workman opens driver part and draught fan through automatically controlled ware 10, scrapes the brush support arm and rotates, drives the brush and polishes the brush to the top surface of collet mould, global, and the concrete residue on surface will be clear away.
And the draught fan directly adsorbs the dust, and the casing outside does not have any dust and leaks outward, and the operation region is very clean. After the cloth bag is filled, the cloth bag can be replaced conveniently and quickly.
After the technical scheme is adopted, the invention has the following technical effects:
firstly, the mode of manual clearance by traditional manual is improved for automatic clearance, and the simple operation is laborsaving more, scrapes the brush support arm and rotates under driving motor's drive, and then drives the brush and rotate the operation of cleaning, only needs rotatory 2-3 rings can accomplish the cleaning operation under the conventional conditions, and the time spent is less than 2 minutes.
The second, the dust that produces during the clearance can directly be adsorbed by the processing, and the dust can not leak the polluted environment outward, is adsorbed by the processing when the dust produces promptly, and under the state of negative pressure, the dust can not leak outward at all moreover, observes through the actual operation, and the dust can be siphoned away completely in 2 minutes, and the dust is also adsorbed by totally after the clearance promptly is ended.
Thirdly, work efficiency promotes obviously, and the clearance time of every collet mould is about 2 minutes, even calculate the whole work flow of packing into and unloading out, the time spent also about 3 minutes, work efficiency promotes one time, can be good with the production progress phase-match, also need not to purchase more collet moulds, save artifical, economize the mould input, save time, laborsaving, the effect is very showing.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (10)
1. The utility model provides an automatic dustless cleaning device for concrete drain pipe collet mould, characterized by: comprises a shell (1) with an open bottom and used for covering a bottom support die (15), wherein a dust removal mechanism used for removing concrete residues on the surface of the bottom support die (15) and a dust absorption mechanism used for absorbing dust are arranged in the shell (1),
the dust removal mechanism comprises a scraping brush support arm (16) which horizontally rotates through a driving part (11), two ends of the scraping brush support arm (16) are provided with a brush (14) used for scraping a bottom support mould (15), the brush (14) is movably connected with two ends of the scraping brush support arm (16) through a sliding mechanism (13),
the dust absorption mechanism comprises a draught fan (18) communicated with a bag-type dust collector (17),
the driving part (11) and the induced draft fan (18) are electrically connected with the electric controller (10) respectively.
2. The automated dust-free cleaning apparatus for the concrete drain pipe shoe mold according to claim 1, wherein: be equipped with on output shaft (5) of driver part (11) and drive disk (12) rather than the transmission is connected, drive disk (12) through a plurality of connecting rods (20) with scrape driven plate (19) the transmission that is equipped with on brush support arm (16) and be connected, the one end of connecting rod (20) with drive disk (12) or driven plate (19) mutual fixed connection, the other end of connecting rod (20) pass through the nut with driven plate (19) or drive disk (12) activity grafting each other, drive disk (12) with be equipped with between driven plate (19) and cup joint reset spring (21) on connecting rod (20).
3. The automated dust-free cleaning apparatus for the concrete drain pipe shoe mold according to claim 1, wherein: slide mechanism (13) are including setting up scrape brush support arm (16) both ends and prolong accommodate the lead screw (23) that its length direction arranged, be equipped with rather than lateral sliding connection's removal seat (1301) on accommodate the lead screw (23), be equipped with on the removal seat (1301) with brush (14) carry out perpendicular sliding connection's accommodate the lead screw two (25).
4. The automated dust-free cleaning apparatus for the concrete drain pipe shoe mold according to claim 1, wherein: the supporting plates (22) used for lifting the bottom support die (15) are arranged on two sides of the bottom end of the shell (1), and the supporting plates (22) are transversely and movably connected with the shell (1) through adjusting screw rods III (6).
5. The automated dust-free cleaning device for the concrete drain pipe shoe mold according to claim 4, characterized in that: and the supporting plate (22) is provided with scale marks (24) which linearly correspond to the output shaft (5) of the driving part (11).
6. The automated dust-free cleaning apparatus for the concrete drain pipe shoe mold according to claim 1, wherein: one end of the shell (1) is provided with an openable movable shield (3).
7. The automated dust-free cleaning apparatus for the concrete drain pipe shoe mold according to claim 1, wherein: the casing (1) is provided with a visual observation window (2) which is arranged towards the scraping brush support arm (16).
8. The automated dust-free cleaning apparatus for the concrete drain pipe shoe mold according to claim 1, wherein: one side of the shell (1) is provided with a side door (8) corresponding to the bag-type dust collector (17).
9. The automated dust-free cleaning apparatus for the concrete drain pipe shoe mold according to claim 1, wherein: the bottom edge of the shell (1) is provided with a rubber curtain (4).
10. The automated dust-free cleaning apparatus for the concrete drain pipe shoe mold according to claim 1, wherein: the bottom end of the shell (1) is provided with universal wheels (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210267235.1A CN114473799A (en) | 2022-03-18 | 2022-03-18 | A automatic dustless cleaning device for concrete drain pipe collet mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210267235.1A CN114473799A (en) | 2022-03-18 | 2022-03-18 | A automatic dustless cleaning device for concrete drain pipe collet mould |
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| CN114473799A true CN114473799A (en) | 2022-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210267235.1A Pending CN114473799A (en) | 2022-03-18 | 2022-03-18 | A automatic dustless cleaning device for concrete drain pipe collet mould |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117027389A (en) * | 2023-07-11 | 2023-11-10 | 中国铁建大桥工程局集团有限公司 | Portable environment-friendly building mold surface cleaning equipment |
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