CN114473565A - Comprehensive process clamp for machining engine connecting rod - Google Patents
Comprehensive process clamp for machining engine connecting rod Download PDFInfo
- Publication number
- CN114473565A CN114473565A CN202110715751.1A CN202110715751A CN114473565A CN 114473565 A CN114473565 A CN 114473565A CN 202110715751 A CN202110715751 A CN 202110715751A CN 114473565 A CN114473565 A CN 114473565A
- Authority
- CN
- China
- Prior art keywords
- clamping
- plate
- positioning
- workpiece
- small head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 18
- 238000003754 machining Methods 0.000 title description 8
- 230000002457 bidirectional effect Effects 0.000 claims description 13
- 208000010727 head pressing Diseases 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005553 drilling Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000003801 milling Methods 0.000 abstract description 6
- 238000010079 rubber tapping Methods 0.000 abstract description 5
- 230000007246 mechanism Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本发明涉及一种加工发动机连杆综合工序夹具,用于机械加工领域。该夹具,包括与夹具配合工作的旋转四轴和圆盘刹车尾座,还包括底板、四轴垫板、尾座垫板、四轴连接板、尾座连接板、旋转桥板、小头定位装置、大头定位装置和大头夹紧装置。本产品能自动进行夹紧工件、夹紧效果好,且定位连杆大头和小头的中心距可调节,以适应不同型号的工件的加工,从而大大提高了生产效率的用于加工发动机连杆钻镗小头孔倒角、粗镗大头孔倒角、铣反面沉窝、铣承压面、钻孔、攻螺纹孔的综合夹具。
The invention relates to a comprehensive process fixture for processing engine connecting rods, which is used in the field of mechanical processing. The fixture includes a rotating four-axis and a disc brake tailstock working with the fixture, and also includes a base plate, a four-axis backing plate, a tailstock backing plate, a four-axis connecting plate, a tailstock connecting plate, a rotating bridge plate, and a small head positioning device, bulkhead positioning device and bulkhead clamping device. This product can automatically clamp the workpiece, with good clamping effect, and the center distance between the big end and the small end of the positioning connecting rod can be adjusted to adapt to the processing of different types of workpieces, thereby greatly improving the production efficiency. It is used for processing engine connecting rods. A comprehensive fixture for drilling and boring small-end hole chamfering, rough boring large-end hole chamfering, milling reverse dimples, milling pressure bearing surfaces, drilling and tapping holes.
Description
技术领域technical field
本发明涉及一种加工发动机连杆综合工序夹具,用于机械加工领域。The invention relates to a comprehensive process fixture for processing engine connecting rods, which is used in the field of mechanical processing.
背景技术Background technique
现有技术中,加工发动机连杆结合面和钻攻螺栓孔的夹具大多采用单工位或少工位布置方式,使得生产效率相对低下,因此为提高生产效率,如专利号为201320333640.5的中国专利公开了一种用于加工发动机连杆结合面的夹具,包括夹具胎板、螺栓面定位块、紧固螺钉、定位芯轴、大头半圆平垫、螺栓面夹紧螺钉、小头圆形平垫、夹紧螺钉定位块、小头侧定位块、小头顶部定位块、大头顶部定位块、小头夹紧螺钉,夹具胎板上设有大头半圆平垫和小头圆形平垫,两者上方分别放置连杆的大头和小头,且平垫厚度相同,大头半圆平垫上设有一个用螺纹连接的定位芯轴,大头半圆平垫的一侧设有螺栓面定位块,并用紧固螺钉固定,另一侧设有螺栓面夹紧螺钉,大头半圆平垫下方设有大头顶部定位块,小头圆形平垫一侧设有小头侧定位块,另一侧设有小头夹紧螺钉,小头圆形平垫下方设有小头顶部定位块,螺栓面夹紧螺钉和小头夹紧螺钉均安装在夹紧螺钉定位块上,夹紧螺钉定位块、小头侧定位块、小头顶部定位块、大头顶部定位块也均用紧固螺钉固定在夹具胎板上,定位销孔多为固定销孔。In the prior art, most of the fixtures for processing the connecting surface of the engine connecting rod and drilling and tapping the bolt holes are arranged in a single-station or few-station arrangement, which makes the production efficiency relatively low. Therefore, in order to improve the production efficiency, such as the Chinese Patent No. 201320333640.5 Disclosed is a fixture for processing the connecting surface of an engine connecting rod, including a fixture tread plate, a bolt surface positioning block, a fastening screw, a positioning mandrel, a large-end semicircular flat washer, a bolt surface clamping screw, and a small-end circular flat washer. , clamping screw positioning block, small head side positioning block, small head top positioning block, large head top positioning block, small head clamping screw, the fixture tire plate is provided with a large head semicircular flat pad and a small head round flat pad, both of which The large end and the small end of the connecting rod are placed above, and the thickness of the flat pad is the same. The large-end semi-circular flat washer is provided with a threaded positioning mandrel, and one side of the large-end semi-circular flat washer is provided with a bolt surface positioning block. Fixing, the other side is provided with a bolt surface clamping screw, a large-head top positioning block is provided under the large-head semi-circular flat pad, a small-head side positioning block is provided on one side of the small-head circular flat pad, and the other side is provided with a small-head clamping block Screw, there is a small head top positioning block under the small head circular flat washer, the bolt surface clamping screw and the small head clamping screw are installed on the clamping screw positioning block, the clamping screw positioning block, the small head side positioning block, The positioning block at the top of the small head and the positioning block at the top of the big head are also fixed on the fixture tire plate with fastening screws, and the positioning pin holes are mostly fixed pin holes.
上述产品一次可装夹多个工件,虽然提高了加工效率,但仍存在如下的缺陷:(1)夹紧装置采用紧固螺钉夹持工件的侧面,在每次装夹时,需要人工一个个地拧紧紧固螺钉,以夹紧工件,导致装夹操作繁琐,工作效率低下,且通过拧紧锁紧螺母来锁紧压板对工件进行夹紧,由于人工拧紧锁紧螺母的力有局限性,因此对工件的且通过拧紧紧固螺钉来夹持工件,夹紧力度不够,工件可能存在松动,在后续的加工中加工困难,更是增大了加工误差,使得工件无法达到所需的精度,大大增加了制造成本;(2)定位连杆大头和小头的中心距不可调节,这种夹具往往只能加工单一型号的连杆,无法适应不同型号的连杆的加工,通用性差,造成工作效率低下。The above products can clamp multiple workpieces at one time. Although the processing efficiency is improved, there are still the following defects: (1) The clamping device uses fastening screws to clamp the side of the workpiece. Tighten the fastening screw to clamp the workpiece, which leads to cumbersome clamping operation and low work efficiency, and the workpiece is clamped by tightening the clamping nut to lock the pressure plate. Due to the limited force of manually tightening the locking nut, so For the workpiece, the workpiece is clamped by tightening the fastening screws. If the clamping force is not enough, the workpiece may be loose. It is difficult to process in the subsequent processing, and the processing error is increased, so that the workpiece cannot achieve the required accuracy. Increase the manufacturing cost; (2) The center distance between the big end and the small end of the positioning connecting rod cannot be adjusted. This kind of fixture can only process a single type of connecting rod, and cannot adapt to the processing of different types of connecting rods. The versatility is poor, resulting in work efficiency. low.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中存在的上述缺陷,而提供一种能自动进行夹紧工件、夹紧效果好,且定位连杆大头和小头的中心距可调节,以适应不同型号的工件的加工,从而大大提高了生产效率的用于加工发动机连杆钻镗小头孔倒角、粗镗大头孔倒角、铣反面沉窝、铣承压面,钻孔、攻螺纹孔的夹具。The purpose of the present invention is to overcome the above-mentioned defects in the prior art, and provide a kind of automatic clamping of workpieces, good clamping effect, and adjustable center distance between the large end and the small end of the positioning connecting rod, so as to adapt to different types of The processing of workpieces, thus greatly improving the production efficiency, is used for processing engine connecting rods, drilling and boring small-end hole chamfering, rough boring large-end hole chamfering, milling reverse dimples, milling pressure bearing surfaces, drilling and tapping threaded holes. .
本发明采用技术方案如下:The present invention adopts the technical scheme as follows:
一种加工发动机连杆综合工序夹具,包括底板、四轴垫板、尾座垫板、旋转四轴、圆盘刹车尾座、四轴连接板、尾座连接板、旋转桥板,小头定位移动上板,若干个成排固定设置在旋转桥板上的大头定位装置、若干个成排可活动设置在可旋转桥板的小头定位移动上板上的小头定位装置以及用于夹紧工件的夹紧装置,所述一个大头定位装置包括供大头定位装置底座,大头端面推定位及支撑连杆端面定位的大头定位装置底座组件,所述一个小头定位装置包括供小头外形定位定位支撑连杆上小头端面的小头定位基座,所述夹紧装置由油缸驱动夹紧工件。A comprehensive process fixture for processing engine connecting rods, including a base plate, a four-axis backing plate, a tailstock backing plate, a rotating four-axis, a disc brake tailstock, a four-axis connecting plate, a tailstock connecting plate, a rotating bridge plate, and a small head positioning A moving upper plate, a plurality of large head positioning devices fixedly arranged in rows on the rotating bridge plate, a plurality of small head positioning devices movably arranged in rows on the movable upper plate for small head positioning, and a small head positioning device for clamping A clamping device for workpieces, the one large head positioning device includes a large head positioning device base, a large head positioning device base assembly for pushing and positioning the large head end face and supporting the end face of the connecting rod, and the one small head positioning device includes a small head for positioning and positioning the shape of the small head The small head positioning base supporting the small head end face of the connecting rod, the clamping device is driven by the oil cylinder to clamp the workpiece.
本发明的夹具设置成排的定位装置以及与夹紧工件的夹紧装置,可以一次装夹多个工件,且基准都是统一的,结构简单,操作方便,既提高了加工效率,同时保证了工件的精度和质量;本发明夹具的夹紧装置由油缸驱动夹紧工件,能自动夹紧工件,且夹紧效果好,大大提高工件的加工精度;定位连杆小头的定位装置可活动设置,相对大头的定位装置可进行调节大头与小头之间的中心距,从而适应间距大小型号不同的工件的加工,可用于多种型号连杆的加工,实用性好,且大大提高了加工效率。The fixture of the present invention is provided with positioning devices in rows and a clamping device for clamping workpieces, which can clamp multiple workpieces at one time, and the benchmarks are all unified, the structure is simple, and the operation is convenient, which not only improves the processing efficiency, but also ensures The precision and quality of the workpiece; the clamping device of the fixture of the present invention is driven by the oil cylinder to clamp the workpiece, which can automatically clamp the workpiece, and the clamping effect is good, which greatly improves the machining accuracy of the workpiece; the positioning device for positioning the small end of the connecting rod can be movably set , The positioning device relative to the big head can adjust the center distance between the big head and the small head, so as to adapt to the processing of workpieces with different sizes and models, and can be used for the processing of various types of connecting rods. It has good practicability and greatly improves the processing efficiency. .
作为优选,所述夹紧装置包括由油缸驱动夹紧工件的双向夹紧件和单向夹紧件,相邻的工件通过双向夹紧件夹紧,位于两端部的工件外侧通过单向夹紧件夹紧。Preferably, the clamping device includes a bidirectional clamping piece and a unidirectional clamping piece driven by an oil cylinder to clamp the workpiece, the adjacent workpieces are clamped by the bidirectional clamping piece, and the outer sides of the workpieces located at both ends are clamped by the unidirectional clamping piece. Fasteners are clamped.
作为优选,所述双向夹紧件包括夹紧块一、支撑夹紧块一的支撑柱一以及用于夹紧和调节夹紧块一转向的油缸一,所述夹紧块一包括呈对称设置的夹紧部一和夹紧部二以及与支撑柱一上端相连的连接部一,所述夹紧部一、夹紧部二和连接部一为一体结构,所述连接部一下端设有轴孔一,所述支撑柱一上端设有与轴孔一相配合的轴孔二,在所述轴孔一和轴孔二上安装将所述夹紧块一和支撑柱一连接的活动销一,所述夹紧块一以所述活动销一为轴绕所述支撑柱一转动来实现对工件的夹紧和松开。Preferably, the two-way clamping member includes a clamping block 1, a support column supporting the clamping block 1, and an oil cylinder 1 for clamping and adjusting the steering of the clamping block 1, and the clamping block 1 includes a symmetrical arrangement. The clamping part 1 and clamping part 2 and the connecting part 1 connected with the upper end of the support column 1, the clamping part 1, clamping part 2 and the connecting part 1 are integrated in structure, and the lower end of the connecting part is provided with a shaft Hole 1, the upper end of the support column is provided with a shaft hole 2 that matches with the shaft hole 1, and a movable pin 1 connecting the clamping block 1 and the support column 1 is installed on the shaft hole 1 and the shaft hole 2 , the clamping block rotates around the support column with the movable pin as the axis to realize the clamping and loosening of the workpiece.
作为优选,所述单向夹紧件包括夹紧块二、支撑夹紧块二的支撑柱二以及用于夹紧和调节夹紧块二转向的油缸二,所述夹紧块二包括夹紧部三和支撑部以及与支撑柱二上端相连的连接部二,所述夹紧部三、支撑部和连接部二为一体结构,所述连接部二下端设有轴孔三,所述支撑柱二上端设有与轴孔三相配合的轴孔四,在所述轴孔三和轴孔四上安装将所述夹紧块二和支撑柱二连接的活动销二,所述夹紧块二以所述活动销二为轴绕所述支撑柱二转动来实现对工件的夹紧和松开。Preferably, the one-way clamping piece includes a second clamping block, a second supporting column supporting the second clamping block, and a second oil cylinder for clamping and adjusting the steering of the second clamping block, and the second clamping block includes a second clamping block. The third part, the supporting part and the connecting part 2 connected with the upper end of the supporting column 2, the clamping part 3, the supporting part and the connecting part 2 are integral structures, the lower end of the connecting part 2 is provided with a shaft hole 3, and the supporting column The upper end of the second is provided with a shaft hole 4 that is three-phase matched with the shaft hole, and a movable pin 2 connecting the clamping block 2 and the support column 2 is installed on the shaft hole 3 and the shaft hole 4. The clamping block 2 The second movable pin is used as the axis to rotate around the second supporting column to realize the clamping and loosening of the workpiece.
作为优选,所述支撑板上设有支撑所述夹紧块二上的支撑部的支撑柱一。位于外侧两端的工件分别由所单向夹紧件进行夹紧,位于两端部的工件通过单向夹紧件的夹紧部三夹紧其外侧,同时为提高单向夹紧件的平衡性和夹紧力,故在支撑部下端支撑柱一,承载夹紧力,更好地夹紧工件;双向夹紧件包括的夹紧部一和夹紧部二可以同时夹住相邻设置的工件的端部,使得结构紧凑,大大节约了安装空间,且夹紧效果好;单向夹紧件由油缸二提供驱动力来实现对工件的夹紧和松开,双向夹紧件由油缸一提供驱动力来实现对工件的夹紧和松开,无须手动来实现夹紧,大大提高了工作效率,且夹紧效果好,以更好为加工工件做准备。夹紧工件时,驱动夹紧块二相对夹紧工件的端部,当工件加工完毕后,再通过油缸二驱动夹紧块二以所述活动销二为轴绕所述支撑柱二转动90度,所述夹紧块二离开工件的端部,进而松开工件,可取下已加工完毕的工件,如此反复,来实现对工件的批量加工。夹紧工件时,驱动夹紧块一相对夹紧相连两个工件的端部,当加工完毕,再通过油缸一驱动夹紧块一以所述活动销一为轴绕所述支撑柱二转动90度,所述夹紧块一离开工件的端部,进而松开工件,可取下已加工完毕的工件,如此反复,来实现对工件的批量加工,转角缸夹紧与放松成90度,使得工件装卸方便,大大提高。Preferably, the supporting plate is provided with a supporting column 1 for supporting the supporting portion on the clamping block 2. The workpieces located at both ends of the outer side are clamped by the one-way clamps respectively, and the workpieces located at both ends are clamped to the outside by the clamping parts of the one-way clamps. At the same time, in order to improve the balance of the one-way clamps Therefore, the support column 1 at the lower end of the support part can bear the clamping force and clamp the workpiece better; the clamping part 1 and the clamping part 2 included in the bidirectional clamping part can simultaneously clamp the adjacent workpieces. The end of the clamp makes the structure compact, greatly saves the installation space, and has a good clamping effect; the one-way clamp is provided by the second cylinder to provide the driving force to realize the clamping and loosening of the workpiece, and the two-way clamp is provided by the cylinder one. The driving force is used to realize the clamping and loosening of the workpiece, and there is no need to manually realize the clamping, which greatly improves the work efficiency, and the clamping effect is good, so as to better prepare the workpiece for processing. When the workpiece is clamped, the second clamping block is driven to clamp the end of the workpiece. After the workpiece is processed, the second hydraulic cylinder is used to drive the clamping block 2 to rotate 90 degrees around the supporting column 2 with the movable pin 2 as the axis. , the second clamping block leaves the end of the workpiece, and then loosens the workpiece, and the finished workpiece can be removed, and so on, to realize batch processing of the workpiece. When clamping the workpiece, the first clamping block is driven to clamp the ends of the two connected workpieces. When the machining is completed, the clamping block is driven by the oil cylinder to rotate around the supporting column 2 by 90 degrees with the movable pin 1 as the axis. Once the clamping block leaves the end of the workpiece, and then loosens the workpiece, the processed workpiece can be removed. Repeat this to realize batch processing of the workpiece. The corner cylinder is clamped and released at 90 degrees, so that the workpiece is Easy to load and unload, greatly improved.
作为优选,所述夹紧部一、夹紧部二和夹紧部三上分别设有大头压块。Preferably, the first clamping part, the second clamping part and the third clamping part are respectively provided with large pressure blocks.
在所述夹紧部一、夹紧部二和夹紧部三上分别设有大头压块,对加工大小型号不一样的工件时,由于工件连杆的厚度不一样,根据连杆厚度不同对夹紧件的需要,可通过大头压块来调整双向夹紧件和单向夹紧件与连杆的相对位置,进而夹紧工件,通过大头压块来配合不同型号连杆的加工,结构简单,灵活性好,可适用于多种具有相似结构连杆的加工,大大地节约了夹具研发时间和制作成本。The clamping part 1, clamping part 2 and clamping part 3 are respectively provided with large pressure blocks. When machining workpieces of different sizes and models, due to the different thicknesses of the workpiece connecting rods, according to the different thicknesses of the connecting rods For the needs of clamping parts, the relative position of the two-way clamping part and the one-way clamping part and the connecting rod can be adjusted by the big head pressing block, and then the workpiece can be clamped. It has good flexibility and can be applied to the processing of various connecting rods with similar structures, which greatly saves the development time and production cost of the fixture.
所述一个小头定位装置为一体结构,所述小头定位装置包括供小头定位移动上板、小头定位移动上板T型螺母、小头外形定位及支撑连杆小头定位V型及端面定位块、支撑连杆上小头端面的小头定位基座及小头夹紧装置;所述小头定位移动上板T型螺母通过镶入可旋转桥板T型槽中可以起到定位与固定的作用。The one small head positioning device has an integrated structure, and the small head positioning device includes a small head positioning and moving upper plate, a small head positioning and moving upper plate T-nut, a small head shape positioning and a supporting link small head positioning V-shaped and The end face positioning block, the small head positioning base supporting the small head end face of the connecting rod, and the small head clamping device; the small head positioning mobile upper plate T-type nut can be positioned by being inserted into the T-shaped groove of the rotatable bridge plate with fixed effect.
将小头定位移动上板、小头定位基座、小头外形定位及支撑连杆小头端面定位块、小头压紧油缸装置设为一体结构,结构简单,安装方便;根据工件连杆大小的需要,调节小头定位装置与大头定位装置之间的中心距,进行定位连杆,当小头定位装置与大头定位装置之间的中心距调整到所需的中心距时,通过T型螺母穿过调节块上的安装孔,螺母T型的下端嵌入到T型槽中,进而将T型螺母相对拧紧,如此类似的方式来调节其他不同型号连杆的加工,灵活性好,可适用于多种具有相似结构连杆的加工,,此夹具综合了以前1、粗镗大头孔及倒角,2、钻镗小头孔及倒角,3、加工反面沉窝,4、加工承压面钻孔攻牙工序,四种夹具综合为一序夹具,大大地节约了夹具研发时间和制作成本,节约机床成本与人员安排成本。The small head positioning moving upper plate, the small head positioning base, the small head shape positioning and the small head end face positioning block of the supporting connecting rod, and the small head pressing oil cylinder device are integrated into one structure, the structure is simple and the installation is convenient; according to the size of the workpiece connecting rod If necessary, adjust the center distance between the small end positioning device and the large end positioning device to locate the connecting rod. When the center distance between the small end positioning device and the large end positioning device is adjusted to the required center distance, pass the T-nut Through the mounting hole on the adjustment block, the lower end of the T-shaped nut is embedded in the T-shaped groove, and then the T-shaped nut is relatively tightened. In this way, the processing of other types of connecting rods can be adjusted in a similar way. It has good flexibility and can be applied to Processing a variety of connecting rods with similar structures, this fixture combines the previous 1. Rough boring of large-end holes and chamfers, 2. Drilling and boring of small-end holes and chamfers, 3. Machining the reverse side dimples, 4. Machining the bearing surface In the drilling and tapping process, the four fixtures are integrated into a sequence fixture, which greatly saves the development time and production cost of the fixture, and saves the cost of the machine tool and the cost of personnel arrangement.
所述小头外形定位为反倒锥固定V形。The outer shape of the small head is positioned as an inverted cone fixed V shape.
所述大头定位装置为自定心分中机构。The big head positioning device is a self-centering mechanism.
所述小头外形定位为反倒锥固定V形,起定位和支撑工件作用,所述大头定位装置为自定心分中机构,起定位和支撑工件作用,还能防止工件转动,更好地定位工件连杆。The outer shape of the small head is positioned as an inverted cone fixed V shape, which plays the role of positioning and supporting the workpiece. The large head positioning device is a self-centering and centring mechanism, which plays the role of positioning and supporting the workpiece, and can also prevent the workpiece from rotating and better positioning. Workpiece connecting rod.
作为优选,还包括用于支撑所述支撑旋转四轴的四轴垫板,所述四轴垫板一侧承重于旋转四轴的底面,一侧固定在底板上;包括用于支撑所述支撑圆盘刹车尾座的尾座垫板,所述尾座垫板一侧承重于圆盘刹车尾座的底面,一侧固定在底板上。Preferably, it also includes a four-axis backing plate for supporting the four-axis supporting and rotating, one side of the four-axis backing plate bears the bottom surface of the four-axis rotating, and one side is fixed on the bottom plate; The tailstock pad of the disc brake tailstock, one side of the tailstock pad supports the bottom surface of the disc brake tailstock, and one side is fixed on the bottom plate.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的方案,下面将对具体实施方式或现有技术描述中所使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the solutions in the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are For some embodiments of the present invention, for those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本产品的结构示意图一。Figure 1 is a schematic diagram of the structure of the product.
图2为本产品的结构示意图二。Figure 2 is the second structural schematic diagram of the product.
图3为本产品的小头定位机构示意图三。Figure 3 is a schematic diagram of the small head positioning mechanism of the product.
图4为本产品的夹具连杆夹紧后实施例的主视图。FIG. 4 is a front view of an embodiment of the product after the clamp connecting rod is clamped.
图5为本产品大头端面定位分中夹紧的结构示意图。Figure 5 is a schematic diagram of the structure of the clamping in the positioning part of the big end face of the product.
图6为本产品小头端面及外形定位机构的结构示意图。Figure 6 is a schematic structural diagram of the small end face of the product and the shape positioning mechanism.
图7为本产品大头双向夹紧件的爆炸图。Figure 7 is an exploded view of the product's large-end two-way clamp.
图8为本产品大头单向夹紧件的爆炸图。Figure 8 is an exploded view of the large-end one-way clamp of the product.
部分标号说明:旋转四轴1、圆盘刹车尾座2、底板100、四轴垫板200、尾座垫板300、四轴连接板400、尾座连接板500、可旋转桥板600、小头定位装置700、大头定位装置800、大头夹紧装置900。Part number description: Rotary four-axis 1, disc brake tailstock 2,
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例:Example:
如图1-4所示,作为本发明的实施例,一种用于加工发动机钻镗小头孔倒角、粗镗大头孔倒角、铣反面沉窝、铣承压面,钻孔、攻螺纹孔的夹具,包括底板100、设置在底板100上并平行底板100固定在四轴垫板200的旋转四轴1(即CNC大孔径旋转工作台是一种采购标准件)、固定在尾座垫板300的圆盘刹车尾座2(采购标准件),四轴连接板400固定在旋转四轴上,尾座连接板500固定在圆盘刹车尾座2,以及与四轴连接板400与尾座连接板500固定的可旋转桥板600;若干个成排固定设置在可旋转桥板600上的大头定位装置800、若干个成排可活动设置在可旋转桥板600上(可活动)的小头定位装置700以及设置在可旋转桥板600上的用于夹紧工件的大头夹紧装置900,所述一个大头定位装置800包括供大头外形分中定位的大头定位装置底座801,大头端面推定位的大头定位端面块802及支撑连杆端面定位的大头推定位压板803以及支撑连杆上大头端面的大头定位装置底座801,所述一个小头定位装置700包括供小头定位移动上板701、小头定位移动上板T型螺母702、小头外形定位及支撑连杆上小头端面的704、支撑连杆上小头端面的小头定位基座小头定位基座703及小头夹紧装置1000,所述大头定位装置800,大头定位装置底座801通过螺丝固定在可旋转桥板600上,大头定位端面块802通过螺丝固定在大头定位装置底座801上,大头推定位压板803通过孔固定在传动轴804上,传动轴804固定在大头定位装置底座801孔上,左侧分中压板805通过孔固定在分中传动轴806上,分中传动轴806通过孔固定在大头定位装置底座801上,右侧分中压板807通过孔固定在分中传动轴806上,分中传动轴806通过孔固定在大头定位装置底座801上,左右侧分中压板805807通过自定心油缸1200实现自动分中夹紧工件,大头推定位压板803通过自定心油缸1200推动夹紧工件,所述小头定位装置700,小头定位移动上板701通过小头定位移动上板T型螺母702与可旋转桥板600的连接,实现不同中心距离连杆的调节,小头定位基座703通过螺纹固定在小头定位移动上板701上,小头定位V型及端面定位块704通过螺纹固定在小头定位基座703上,小头压紧装置1000通过螺纹固定在小头定位移动上板701上,对应一个工件如发动机连杆通过一个大头定位装置800和一个小头定位装置700进行定位,再通过大头夹紧装置900、小头夹紧装置1000夹紧发动机连杆大头两端及小头一段进行夹紧,即可进行对发动机连杆的大头孔、小头孔进行钻、镗、及正反倒角工序,通过旋转四轴旋转90度时,圆盘刹车尾座固定后来对发动机连杆的反面沉窝进行铣削,加工完成后,圆盘刹车尾座放松后,旋转四轴旋转到270度时,圆盘刹车尾座固定后还能进行对发动机连杆上的承压面、钻螺栓过孔及螺栓孔的钻攻。As shown in Figures 1-4, as an embodiment of the present invention, a method for machining engine drilling and boring small-end hole chamfering, rough boring large-end hole chamfering, milling reverse dimples, milling pressure-bearing surfaces, drilling, tapping The clamp for threaded holes includes a
在本实施例中,如图5、6所示,所述大头夹紧装置900包括由油缸驱动夹紧工件的双向夹紧件901和单向夹紧件902,相邻的工件通过双向夹紧件901夹紧,位于两端部的工件通过单向夹紧件902夹紧发动机连杆大端,所述小头夹紧装置1000包括由油缸驱动夹紧工件的左双向夹紧件1001与右双向夹紧件1002,相邻的工件通过左双向夹紧件1001与右双向夹紧件1002夹紧发动机连杆小端,结构简单,易操作,且夹紧效果好。In this embodiment, as shown in FIGS. 5 and 6 , the large
如图7所示,所述双向夹紧件901包括夹紧块一903、支撑夹紧块一903的支撑柱一904以及用于夹紧和调节夹紧块一903转向的油缸一905,所述夹紧块一903包括呈对称设置的夹紧部一9031和夹紧部二9032以及与支撑柱一904上端相连的连接部一9033,所述夹紧部一9031、夹紧部二9032和连接部一9033为一体结构,所述连接部一9033下端设有轴孔一9034,所述支撑柱一904上端设有与轴孔一9034相配合的轴孔二9041,在所述轴孔一9034和轴孔二9041上安装将所述夹紧块一903和支撑柱一904连接的活动销一906,所述夹紧块一903以所述活动销一906为轴绕所述支撑柱一904转动来实现对工件的夹紧和松开。As shown in FIG. 7 , the
如图8所示,所述单向夹紧件902包括夹紧块二907、支撑夹紧块二907的支撑柱二908以及用于夹紧和调节夹紧块二907转向的油缸二909,所述夹紧块二907包括夹紧部三9071和支撑部9072以及与支撑柱二908上端相连的连接部二9073,所述夹紧部三9071、支撑部9072和连接部二9073为一体结构,所述连接部二9073下端设有轴孔三9074,所述支撑柱二908上端设有与轴孔三9074相配合的轴孔四9081,在所述轴孔三9074和轴孔四9081上安装将所述夹紧块二907和支撑柱二908连接的活动销二910,所述夹紧块二907以所述活动销二910为轴绕所述支撑柱二908转动来实现对工件的夹紧和松开,为配合支撑柱二908的支撑平衡,在所述支撑板600上还设有支撑所述夹紧块二907上的支撑部9072的支撑柱一904,进一步提高单向夹紧件902夹紧工件发动机连杆的夹紧力,而且由于每次加工的工件发动机连杆的型号不一样,对应的撑柱三904上端可以通过增加或减少垫片如螺母或其他可以代替垫片的垫物来配合不同规格和型号的发动机连杆的加工。As shown in FIG. 8, the one-
装夹时,位于外侧两端的工件分别由所单向夹紧件902进行夹紧,位于两端部的工件通过单向夹紧件902的夹紧部三9071夹紧其外侧,同时为提高单向夹紧件902的平衡性和夹紧力,故在支撑部9072下端支撑柱一904,承载夹紧力,更好地夹紧工件;双向夹紧件901包括的夹紧部一9031和夹紧部二9032可以同时夹住相邻设置的工件的端部,使得结构紧凑,大大节约了安装空间,且夹紧效果好;单向夹紧件902由油缸二909提供驱动力来实现对工件的夹紧和松开,双向夹紧件901由油缸一905提供驱动力来实现对工件的夹紧和松开,无须手动来实现夹紧,大大提高了工作效率,且夹紧效果好,以更好为加工工件做准备。夹紧工件时,驱动夹紧块二907相对夹紧工件的端部,当工件加工完毕后,再通过油缸二909驱动夹紧块二907以所述活动销二910为轴绕所述支撑柱二转动90度,所述夹紧块二907离开工件的端部,进而松开工件,可取下已加工完毕的工件,如此反复,来实现对工件的批量加工。夹紧工件时,驱动夹紧块一903相对夹紧相连两个工件的端部,当加工完毕,再通过油缸一905驱动夹紧块一903以所述活动销一906为轴绕所述支撑柱二转动90度,所述夹紧块一903离开工件的端部,进而松开工件,可取下已加工完毕的工件,如此反复,来实现对工件的批量加工,转角缸夹紧与放松成90度,使得工件装卸方便,大大提高。When clamping, the workpieces at both ends of the outer side are clamped by the one-way clamps 902 respectively, and the workpieces at both ends are clamped on the outside by the
在本实施例中,为适应不同规格和型号的发动机连杆的加工,对应所述夹紧部一9031、夹紧部二9032和夹紧部三9071上分别设有大头压块912,根据发动机连杆的加工需要,通过增加或减少大头压块912来调节夹紧部一9031、夹紧部二9032和夹紧部三9071对工件发动机连杆的夹紧作用,在本实施例中,大头压块612是可活动性设置在所述夹紧部一9031、夹紧部二9032和夹紧部三9071上,通过紧固件将大头压块912从所述夹紧部一9031、夹紧部二9032和夹紧部三9071上拆卸或安装。对加工大小型号不一样的工件时,由于工件连杆的厚度不一样,根据连杆厚度不同对夹紧件的需要,可通过大头压块912来调整双向夹紧件901和单向夹紧件902与连杆的相对位置,进而夹紧工件,通过大头压块912来配合不同型号连杆的加工,结构简单,灵活性好,可适用于多种具有相似结构连杆的加工,大大地节约了夹具研发时间和制作成本。In this embodiment, in order to adapt to the processing of engine connecting rods of different specifications and models, corresponding to the clamping part 1 9031, clamping part 2 9032 and clamping part 3 9071 are respectively provided with large
在本实施例中,如图6所示,所述小头定位装置700,小头定位移动上板701通过小头定位移动上板T型螺母702与可旋转桥板600的连接,实现不同中心距离连杆的调节,小头定位基座703通过螺纹固定在小头定位移动上板701上,小头定位V型及端面定位块704通过螺纹固定在小头定位基座703上,小头压紧装置1000通过螺纹固定在小头定位移动上板701上,整体机构通过松紧小头定位移动上板701沉头上螺栓与定位T形螺母702的固定来调节整体机构的距离,以实现不同中心距离发动机连杆的安装与夹紧,如此类似的方式来调节其他不同型号连杆的加工,灵活性好,可适用于多种具有相似结构连杆的加工,大大地节约了夹具研发时间和制作成本。In this embodiment, as shown in FIG. 6 , in the small
在本实施例中,所述小头外形定位为反倒锥固定V形,所述大头定位装置为自定心分中机构,起定位和支撑工件作用,且大头自定心分中机构还能防止工件转动,更好地定位工件连杆。In this embodiment, the outer shape of the small head is positioned as an inverted tapered fixed V shape, the positioning device for the large head is a self-centering and centring mechanism, which plays the role of positioning and supporting the workpiece, and the self-centering and centring mechanism of the large head can also prevent The workpiece rotates for better positioning of the workpiece linkage.
如图1所示,还包括用于支撑所述支撑底板100上并平行底板100固定在四轴垫板200的旋转四轴(采购标准件)、固定在尾座垫板300的圆盘刹车尾座(采购标准件),四轴连接板400固定在旋转四轴上,尾座连接板500固定在圆盘刹车尾座,以及与四轴连接板400与尾座连接板500固定的可旋转桥板600上,起到加强的作用,提高夹具的牢固性,进而提高了对工件加工的稳定性。As shown in FIG. 1 , it also includes a rotating four-axis (purchased standard part) used to support the
说明书末尾处:最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。At the end of the description: it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
总之,以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所作的均等变化与修饰,皆应属本发明专利的涵盖范围。In a word, the above are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the patent of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110715751.1A CN114473565B (en) | 2021-06-24 | 2021-06-24 | A comprehensive process fixture for machining engine connecting rods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110715751.1A CN114473565B (en) | 2021-06-24 | 2021-06-24 | A comprehensive process fixture for machining engine connecting rods |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114473565A true CN114473565A (en) | 2022-05-13 |
| CN114473565B CN114473565B (en) | 2024-12-27 |
Family
ID=81491819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110715751.1A Active CN114473565B (en) | 2021-06-24 | 2021-06-24 | A comprehensive process fixture for machining engine connecting rods |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114473565B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117182608A (en) * | 2023-09-07 | 2023-12-08 | 广东威铝铝业股份有限公司 | A jig, processing system and processing method |
Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04294914A (en) * | 1991-03-22 | 1992-10-19 | Honda Motor Co Ltd | Processing device for connecting rod |
| CN202699088U (en) * | 2012-06-11 | 2013-01-30 | 赖圣凌 | Household full-automatic shoe-washing machine |
| CN103447875A (en) * | 2012-10-26 | 2013-12-18 | 襄阳长源东谷实业股份有限公司 | Wedge-lever automatic edge finding device |
| CN203509980U (en) * | 2013-07-31 | 2014-04-02 | 上海南部塑料制品有限公司 | Centering and positioning device for electrode copper material in die machining |
| CN103831650A (en) * | 2014-03-03 | 2014-06-04 | 杭州钰友精密机械有限公司 | Fixture for machining holes in large and small ends of automotive engine connecting rod |
| CN203650003U (en) * | 2013-12-02 | 2014-06-18 | 南京肯信精密机器制造有限公司 | Fixture for machining of oil filling hole of connecting rod |
| CN203726222U (en) * | 2014-02-27 | 2014-07-23 | 杭州钰友精密机械有限公司 | Fixture for machining joint surfaces of connecting rods of engines and drilling and tapping bolt holes |
| CN204148927U (en) * | 2014-09-30 | 2015-02-11 | 四川红光汽车机电有限公司 | A kind of Four-axis milling center machine adds turntable clamper |
| CN108436542A (en) * | 2018-04-12 | 2018-08-24 | 宁波海天精工股份有限公司 | A kind of FE Tiler processing hydraulically operated fixture |
| CN208866748U (en) * | 2018-07-19 | 2019-05-17 | 湖北三峡职业技术学院 | A kind of connecting rod roughing system |
| CN110394678A (en) * | 2019-08-28 | 2019-11-01 | 安徽安簧机械股份有限公司 | A kind of four station borehole fixture of forging piston and processing method |
| CN111266899A (en) * | 2020-03-24 | 2020-06-12 | 广东长盈精密技术有限公司 | Processing jig for electronic cigarette shell |
| CN211728413U (en) * | 2019-10-11 | 2020-10-23 | 河北力准机械制造有限公司 | Connecting rod boring machine anchor clamps |
| CN211841623U (en) * | 2019-12-30 | 2020-11-03 | 湖北洪伯车辆有限公司 | Automatic centering positioning fixture |
| CN217071539U (en) * | 2021-06-24 | 2022-07-29 | 杭州钰友精密机械有限公司 | Comprehensive process clamp for machining engine connecting rod |
-
2021
- 2021-06-24 CN CN202110715751.1A patent/CN114473565B/en active Active
Patent Citations (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04294914A (en) * | 1991-03-22 | 1992-10-19 | Honda Motor Co Ltd | Processing device for connecting rod |
| CN202699088U (en) * | 2012-06-11 | 2013-01-30 | 赖圣凌 | Household full-automatic shoe-washing machine |
| CN103447875A (en) * | 2012-10-26 | 2013-12-18 | 襄阳长源东谷实业股份有限公司 | Wedge-lever automatic edge finding device |
| CN203509980U (en) * | 2013-07-31 | 2014-04-02 | 上海南部塑料制品有限公司 | Centering and positioning device for electrode copper material in die machining |
| CN203650003U (en) * | 2013-12-02 | 2014-06-18 | 南京肯信精密机器制造有限公司 | Fixture for machining of oil filling hole of connecting rod |
| CN203726222U (en) * | 2014-02-27 | 2014-07-23 | 杭州钰友精密机械有限公司 | Fixture for machining joint surfaces of connecting rods of engines and drilling and tapping bolt holes |
| CN103831650A (en) * | 2014-03-03 | 2014-06-04 | 杭州钰友精密机械有限公司 | Fixture for machining holes in large and small ends of automotive engine connecting rod |
| CN204148927U (en) * | 2014-09-30 | 2015-02-11 | 四川红光汽车机电有限公司 | A kind of Four-axis milling center machine adds turntable clamper |
| CN108436542A (en) * | 2018-04-12 | 2018-08-24 | 宁波海天精工股份有限公司 | A kind of FE Tiler processing hydraulically operated fixture |
| CN208866748U (en) * | 2018-07-19 | 2019-05-17 | 湖北三峡职业技术学院 | A kind of connecting rod roughing system |
| CN110394678A (en) * | 2019-08-28 | 2019-11-01 | 安徽安簧机械股份有限公司 | A kind of four station borehole fixture of forging piston and processing method |
| CN211728413U (en) * | 2019-10-11 | 2020-10-23 | 河北力准机械制造有限公司 | Connecting rod boring machine anchor clamps |
| CN211841623U (en) * | 2019-12-30 | 2020-11-03 | 湖北洪伯车辆有限公司 | Automatic centering positioning fixture |
| CN111266899A (en) * | 2020-03-24 | 2020-06-12 | 广东长盈精密技术有限公司 | Processing jig for electronic cigarette shell |
| CN217071539U (en) * | 2021-06-24 | 2022-07-29 | 杭州钰友精密机械有限公司 | Comprehensive process clamp for machining engine connecting rod |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117182608A (en) * | 2023-09-07 | 2023-12-08 | 广东威铝铝业股份有限公司 | A jig, processing system and processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114473565B (en) | 2024-12-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105014434B (en) | The processing tool of V-type serial diesel engine body sleeve port and processing method | |
| CN109318000B (en) | A universal angle clamp for CNC center | |
| CN109079204B (en) | A kind of engine nozzle ring inclined-hole jig | |
| CN216881895U (en) | Universal positioning device for machining multi-angle double key grooves in shafts | |
| CN106378477B (en) | Device for processing multiple surfaces of part | |
| CN105643326B (en) | Adjustable indexable fast positioning clamping device for processing aviation housing part | |
| CN109986380A (en) | Clamping and fixing method of turning and milling tee-type pipe joints | |
| CN110405497B (en) | Tailstock thimble positioning combined clamp for four-axis numerical control machining center | |
| CN115464580A (en) | Automobile hub clamp | |
| CN2803613Y (en) | Offset regulatable clamp | |
| CN115055989A (en) | Automobile wheel hub bearing inner race boring grab | |
| CN217071539U (en) | Comprehensive process clamp for machining engine connecting rod | |
| CN206185259U (en) | Dabber anchor clamps are used in processing | |
| CN112792569A (en) | Piston cylinder shell turning and milling combined machining clamp | |
| CN114473565A (en) | Comprehensive process clamp for machining engine connecting rod | |
| CN112276145A (en) | A processing and positioning device and method for relative position holes on both ends of a large slender shaft | |
| CN101664831A (en) | Gear Hole Self-Centering Ball Clamp | |
| CN220554999U (en) | Rotary clamp for polyhedron processing | |
| CN108296812A (en) | A kind of multi-angle clamp for machining of bone plate | |
| CN203875652U (en) | Tool special for multi-directional machining | |
| CN216990915U (en) | Clamp for milling machine machining | |
| CN110977516A (en) | Dovetail type indexing and self-centering device based on radial boring of special-shaped ring piece | |
| CN206519605U (en) | Indexable Floating Centering Taper Hole Gear Drilling Fixture | |
| CN211614941U (en) | Machining clamp device for vehicle differential case | |
| CN109015034A (en) | A kind of free rotary movable jaw |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |
