CN114472705A - Shaping device and shaping processing method - Google Patents
Shaping device and shaping processing method Download PDFInfo
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- CN114472705A CN114472705A CN202011157086.0A CN202011157086A CN114472705A CN 114472705 A CN114472705 A CN 114472705A CN 202011157086 A CN202011157086 A CN 202011157086A CN 114472705 A CN114472705 A CN 114472705A
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- 238000007493 shaping process Methods 0.000 title claims abstract description 97
- 238000003672 processing method Methods 0.000 title abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 24
- 230000000694 effects Effects 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000003825 pressing Methods 0.000 claims description 99
- 230000000712 assembly Effects 0.000 claims description 18
- 238000000429 assembly Methods 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000013072 incoming material Substances 0.000 description 5
- 238000004904 shortening Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The application provides a shaping device for the plastic processing of target product, including the carrier assembly with set up in last pressfitting module, lower pressfitting module, lifting unit and scanning subassembly on the carrier assembly, lifting unit is used for bearing and control the lift of target product, the scanning subassembly is used for scanning the surface of target product is in order to confirm the data of treating the plastic of target product, go up the pressfitting module with the lower pressfitting module is located the carrier assembly both sides are used for the basis treat that the plastic data is right the positive and negative of target product carries out the plastic processing. The invention also provides a shaping processing method. Through the method and the device, the front side and the back side of the target product can be shaped, and the shaping effect is improved.
Description
Technical Field
The application relates to the technical field of product shaping, in particular to a shaping device and a shaping processing method.
Background
At present, the incoming material product has micro deformation, and the surface of the incoming material product needs to be shaped before the critical dimension of the incoming material product is detected. The existing shaping device mainly levels the whole surface of a product, cannot finely shape the tiny deformation of an incoming material product, and influences the flatness of the surface of the incoming material product.
Disclosure of Invention
In view of the above, it is necessary to provide a shaping device and a shaping method that can perform shaping processing on the front and back surfaces of a target product and improve the shaping effect.
The utility model provides a shaping device for the plastic of target product is handled, including the carrier assembly with set up in last pressfitting module, lower pressfitting module, lifting unit and scanning subassembly on the carrier assembly, lifting unit is used for bearing and control the lift of target product, scanning subassembly is used for scanning the surface of target product is in order to confirm the data of treating the plastic of target product, go up the pressfitting module with the lower pressfitting module is located the carrier assembly both sides, be used for the basis it is right to treat the plastic data the positive and negative of target product carries out the plastic processing.
Further, in the above-mentioned shaping device that this application embodiment provided, the carrier assembly includes the loading board, locates the first support column on loading board surface and connect the second support column of first support column, be provided with on the loading board lifting unit and scanning subassembly, the second support column is connected respectively go up the pressfitting module with the pressfitting module down.
Further, in the shaping device provided in the embodiment of the present application, the upper pressing module includes an upper pressing rod assembly and a first moving assembly, the first moving assembly is disposed on the second supporting column, the first moving assembly is connected to the upper pressing rod assembly, and the first moving assembly controls the upper pressing rod assembly to move.
Further, in the above reshaping apparatus provided in this embodiment of the application, the first moving assembly includes a first linear rail, a second linear rail and a first power member, the first linear rail is disposed on the second supporting column and along a length extending direction of the second supporting column, the second linear rail is disposed on the first linear rail along a length direction perpendicular to the second supporting column, the second linear rail is connected to the upper pressure lever assembly, and the first power member controls the first linear rail to drive the second linear rail to move along the length extending direction of the second supporting column, so as to move the upper pressure lever assembly to different positions of a target product; the second line rail is controlled by the first power part to drive the upper pressure rod assembly to move along the length direction perpendicular to the second supporting column, so that the upper pressure rod assembly is controlled to shape a target product.
Further, in the above reshaping device provided in this application, the upper pressing rod assembly includes a first upper pressing rod portion and a second upper pressing rod portion, one end of the first upper pressing rod portion is connected to the second wire rail, and the other end of the first upper pressing rod portion is connected to the second upper pressing rod portion, and the second upper pressing rod portion is used for applying pressure to the target product under the action of the first upper pressing rod portion.
Further, in the above-mentioned shaping device that this application embodiment provided, lifting unit includes slip table cylinder and spacing portion, the slip table cylinder is located the surface of loading board is used for control the lift of target product, spacing portion is located on the slip table cylinder, spacing portion is used for fixing the target product.
Further, in the above shaping device provided in this embodiment of the application, the scanning assembly includes a support frame, a fifth linear rail and a scanner, the fifth linear rail is disposed on the bearing plate along a length extending direction of the second support column, the support frame is connected to the fifth linear rail, and the scanner is disposed on the support frame and configured to scan a surface of the target product when the support frame moves along the fifth linear rail.
A second aspect of the embodiments of the present application further provides a method for performing a shaping process on a target product by using the shaping device described in any one of the above, where the shaping process method includes:
when a shaping processing instruction is received, scanning a target product through the scanning assembly and determining data to be shaped of the target product, wherein the data to be shaped comprises a position to be shaped, a product deformation direction and a product deformation degree;
controlling the scanning assembly to reset, and adjusting the lifting assembly to rise to a preset height;
determining a supporting position and a pressure position of the target product according to the data to be shaped;
controlling the upper pressing module and the lower pressing module to move to the supporting position and the pressure position and pressing the target product;
after the pressing treatment is finished, rescanning the target product through the scanning assembly and detecting whether the reshaping effect of the target product meets the preset reshaping requirement or not;
and when the detection result shows that the shaping effect of the target product meets the preset shaping requirement, determining that the shaping treatment is finished.
Further, in the above method for shaping provided in the embodiment of the present application, the controlling the upper press module and the lower press module to move to the supporting position and the pressure position includes:
determining target pressure lever assemblies according to the product deformation direction, wherein each target pressure lever assembly consists of an upper pressure lever assembly and a lower pressure lever assembly, and the number of the target pressure lever assemblies is at least 3;
determining a displacement value of the target compression bar assembly according to the position to be shaped;
and controlling the target pressure rod assembly to move the displacement value to the support position and the pressure position.
Further, in the above shaping processing method provided by the embodiment of the present application, the rescanning the target product by the scanning component includes:
determining a position to be shaped of the target product;
controlling the scanning assembly to move to the position to be shaped;
and calling the scanning component to scan the target product at the position to be shaped.
The embodiment of the application provides a shaping device and a shaping processing method, wherein the shaping processing can be performed on the front side and the back side of a target product by arranging an upper pressing module at the upper end of the target product and arranging a lower pressing module at the lower end of the target product; in addition, to the different support position and the pressure position of target product, this application can be adjusted wantonly go up the pressfitting module with the position of pressfitting module has better adjustability down to improve the plastic effect.
Drawings
Fig. 1 is a schematic overall structure diagram of a shaping device according to an embodiment of the present application.
Fig. 2 is a schematic diagram of a split structure of a shaping device according to an embodiment of the present application.
Fig. 3 is a schematic view of another split structure of the shaping device according to an embodiment of the present application.
Fig. 4 is a schematic view of another split structure of the shaping device according to an embodiment of the present application.
Fig. 5 is a schematic structural diagram of an upper press module according to an embodiment of the present application.
Fig. 6 is a schematic structural diagram of a lifting assembly according to an embodiment of the present application.
Fig. 7 is a schematic structural diagram of a scanning assembly according to an embodiment of the present application.
Fig. 8 is a flowchart of a shaping processing method according to an embodiment of the present application.
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Description of the main elements
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100 |
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10 |
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11 |
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12 |
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13 |
| Upper |
20 |
| Upper pressure rod assembly | 21 |
| A first upper |
211 |
| Second upper |
212 |
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22 |
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221 |
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222 |
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223 |
| Lower |
30 |
| Lower pressing rod assembly | 31 |
| A first lower |
311 |
| Second |
312 |
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32 |
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321 |
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322 |
| Second power part | 323 |
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40 |
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41 |
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42 |
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50 |
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51 |
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52 |
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53 |
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54 |
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60 |
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a detailed description of the present invention will be given below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention, and the described embodiments are a part, but not all, of the present invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The utility model provides a shaping device for the plastic of target product is handled, including the carrier assembly with set up in last pressfitting module, lower pressfitting module, lifting unit and scanning subassembly on the carrier assembly, lifting unit is used for bearing and control the lift of target product, scanning subassembly is used for scanning the surface of target product is in order to confirm the data of treating the plastic of target product, go up the pressfitting module with the lower pressfitting module is located the carrier assembly both sides, be used for the basis it is right to treat the plastic data the positive and negative of target product carries out the plastic processing.
According to the shaping device provided by the embodiment of the application, the upper pressing module is arranged at the upper end of the target product, and the lower pressing module is arranged at the lower end of the target product, so that the front side and the back side of the target product can be shaped; in addition, to the different support position and the pressure position of target product, this application can be adjusted wantonly go up the pressfitting module with the position of pressfitting module has better adjustability down to improve the plastic effect.
Some embodiments of the present application will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 4, an exemplary embodiment of a shaping device 100 for shaping a target product is provided. The shaping device 100 comprises a bearing component 10, and an upper pressing module 20, a lower pressing module 30, a lifting component 40 and a scanning component 50 which are arranged on the bearing component 10, wherein the lifting component 40 is used for bearing and controlling the lifting of the target product, the scanning component 50 is used for scanning the surface of the target product to determine the data to be shaped of the target product, and the upper pressing module 20 and the lower pressing module 30 are located on two sides of the bearing component and used for shaping the front and back surfaces of the target product according to the data to be shaped. In one embodiment, the target product may be a metal case of a notebook. It is understood that the target product may also be a housing of other products, such as a mobile phone, a pad, etc.
In one embodiment, the shaping device 100 further comprises a frame 60, wherein the frame 60 is used for carrying the bearing component 10.
The bearing component 10 comprises a bearing plate 11, a first supporting column 12 arranged on the surface of the bearing plate 11 and a second supporting column 13 connected with the first supporting column 12. The supporting plate 11 is provided with the lifting assembly 40 and the scanning assembly 50, and the second supporting column 13 is respectively connected to the upper pressing module 20 and the lower pressing module 30. The middle of the bearing plate 11 is a hollow structure for the lower press-fit module 30 to pass through, so as to realize the shaping treatment of the target product together with the upper press-fit module 20. In an embodiment, on one side of the bearing plate 11, there are two first supporting columns 12, there is one second supporting column 13, the two first supporting columns 12 are oppositely disposed on the bearing plate 11, and two ends of the second supporting column 13 are respectively connected to the ends of the two first supporting columns 12 far away from the bearing plate 11; on the other side of the bearing plate 11, the first support column 12 is not arranged, the number of the second support columns 13 is one, and the second support columns 13 are vertically arranged on the bearing plate 11. It can be understood that the second supporting columns 13 located at both sides of the bearing plate 11 are respectively connected to the upper pressing module 20 and the lower pressing module 30, so as to shape the front and back sides of the target product.
Referring to fig. 5, the upper pressing module 20 includes an upper pressing rod assembly 21 and a first moving assembly 22, the upper pressing rod assembly 21 is connected to the first moving assembly 22, and the first moving assembly 22 controls the upper pressing rod assembly 21 to move.
The first moving assembly 22 includes a first linear rail 221, a second linear rail 222 and a first power member 223, the first linear rail 221 is disposed on the second supporting column 13 and extends along the length of the second supporting column 13, the second linear rail 222 is disposed on the first linear rail 221 along the length perpendicular to the second supporting column 13, the upper pressure lever assembly 21 is connected to the second linear rail 222, and the first power member 223 controls the first linear rail 221 to drive the second linear rail 222 to move along the length extending direction of the second supporting column 13, so as to move the upper pressure lever assembly 21 to different positions of a target product; the first power member 223 controls the second line rail 222 to drive the upper pressure lever assembly 21 to move along a direction perpendicular to the length direction of the second support column 13, so as to control the upper pressure lever assembly 21 to shape a target product. In one embodiment, the first power member 223 may be a motor, a cylinder, or the like.
The number of the upper pressure rod assemblies 21 is at least 2. In one embodiment, the number of the upper press rod assemblies 21 is 2. The upper pressing rod assembly 21 includes a first upper pressing rod portion 211 and a second upper pressing rod portion 212. One end of the first upper pressing rod part 211 is connected to the second wire rail 222, and the other end is connected to the second upper pressing rod part 212, and the second upper pressing rod part 212 is used for applying pressure to a target product under the action of the first upper pressing rod part 211. In one embodiment, the shape of the first upper pressing rod portion 211 generally includes an "I" shaped cylinder or an "L" shaped cylinder. The second upper press rod part 212 is generally semi-cylindrical in shape. The second upper pressing rod part 212 is a structure that can be extended and retracted in the length direction, and specifically, the second upper pressing rod part 212 can be extended and retracted to an optimal length according to the width information of the target product. By adopting the telescopic structure of the second push-up rod part 212, the adaptability of the shaping device 100 can be improved for the telescopic corresponding lengths of products with different width information.
The lower pressing module 30 comprises a lower pressing rod assembly 31 and a second moving assembly 32, the lower pressing rod assembly 31 is connected with the second moving assembly 32, and the second moving assembly 32 controls the lower pressing rod assembly 31 to move.
The second moving assembly 32 includes a third wire rail 321, a fourth wire rail 322 and a second power member 323. The third linear rail 321 is arranged on the second supporting column 13 and extends along the length of the second supporting column 13, the fourth linear rail 322 is arranged on the third linear rail 321 along the length perpendicular to the length of the second supporting column 13, the lower pressing rod assembly 31 is connected to the fourth linear rail 322, and the second power component 323 controls the third linear rail 321 to drive the fourth linear rail 322 to move along the length of the second supporting column 13, so as to move the lower pressing rod assembly 31 to different positions of a target product; the fourth wire rail 322 is controlled by the second power part 323 to drive the lower press rod assembly 31 to move along the direction perpendicular to the length direction of the second supporting column 13, so as to control the lower press rod assembly 31 to reshape the target product. In one embodiment, the second power member 323 can be a motor, a cylinder, or the like.
The number of the pressing rod assemblies 31 is at least 2. In one embodiment, the number of the pressing rod assemblies 31 is 2. The lower pressing rod assembly 31 includes a first lower pressing rod part 311 and a second lower pressing rod part 312, one end of the first lower pressing rod part 311 is connected to the fourth wire rail 322, the other end is connected to the second lower pressing rod part 312, and the second lower pressing rod part 312 is used for applying pressure to the target product under the action of the first lower pressing rod part 311. In one embodiment, the shape of the first down leg 311 generally comprises an "I" shaped cylinder or an "L" shaped cylinder. The second down lever portion 312 is generally semi-cylindrical in shape. The second push-down rod portion 312 is a structure that is retractable in the length direction, and specifically, the second push-down rod portion 312 can be retracted to an optimal length according to the width information of the target product. By making the second push-down rod 312 have a telescopic structure, the length of the product with different width information can be extended or contracted, and the adaptability of the shaping device 100 can be improved.
Through setting up go up pressfitting module 20 with lower pressfitting module 30 realizes go up pressfitting module 20 with lower pressfitting module 30 carries out plastic processing to the target product jointly, can all carry out plastic processing to each position of the positive and negative of target product, improves the plastic effect of target product.
Referring to fig. 6, the lifting assembly 40 includes a sliding cylinder 41 and a limiting portion 42, the sliding cylinder 41 is disposed on the upper surface of the bearing plate 11, the sliding cylinder 41 can perform a lifting operation on the bearing plate 11, the limiting portion 42 is disposed on the sliding cylinder 41, the limiting portion 42 may be an "L" shaped cylinder, and the limiting portion 42 is used to fix the target product. When the target product place in during spacing portion 42, through slip table cylinder 41 control the lift of target product, it is convenient go up the pressfitting module 20 with the pressfitting module 30 carries out plastic processing to the target product down, improves plastic processing efficiency.
Referring to fig. 7, the scanning assembly 50 includes a supporting frame 51, a fifth track 52, a plurality of scanners 53 and a third power element 54. The number of the fifth track 52 may be 1 or 2. Taking the number of the fifth linear rails 52 as 1 example, the fifth linear rails 52 are disposed on the bearing plate 11 along the length extending direction of the second supporting column 13, and are used for bearing and controlling the movement of the supporting frame 51. The supporting frame 51 is provided with a plurality of scanners 53, the scanners 53 are used for scanning the surface of a target product, and specifically, the scanners 53 can be used for scanning the position to be shaped, the product deformation direction and the product deformation degree of the surface of the target product. The height of the supporting frame 51 is higher than the height of the target product lifted by the lifting assembly 40, so that the scanner 53 can scan the surface of the target product when the fifth linear rail 52 controls the supporting frame 51 to move along the length extension direction of the second supporting column 13. In one embodiment, the scanner 53 may be a point laser, and the number of the scanners 53 is 4.
In at least one embodiment of the present application, the supporting frame 51 is retractable, for example, a retractable device is disposed on the supporting frame 51, the retractable device is used for controlling the extension and the shortening of the supporting frame 51, and by controlling the extension and the shortening of the supporting frame 51, the supporting frame can meet products with different width information, thereby improving the adaptability of the shaping device 100. In another embodiment, an object scanner is further disposed on a side of the supporting frame 51, and the object scanner is used for scanning and determining the target product. When the third power component 54 controls the fifth linear rail 52 to drive the supporting frame 51 to move, and when the object scanner scans a target product, the scanner 53 is turned on. In other embodiments, a distance meter is disposed on a side surface of the supporting frame 51, and the distance meter is used for determining a moving distance of the supporting frame 51, and when the third power component 54 controls the fifth linear rail 52 to drive the supporting frame 51 to move, and when the distance meter determines that the supporting frame 51 moves by a preset distance, the scanner 53 is turned on. According to the scheme, the scanner 53 is controlled to start scanning after reaching the position of the target product, so that the problem of inaccurate surface data caused by scanning the surface of an irrelevant object is avoided, and the shaping processing correctness can be improved.
In another embodiment of the present application, when the number of the fifth linear rails 52 is 2, 2 of the fifth linear rails 52 are relatively disposed on the bearing plate 11 along the length extending direction of the second supporting column 13, and are used for bearing and controlling the movement of the supporting frame 51. The position of the fifth linear rail 52 is movable, and the fifth linear rail 52 can move on the surface of the bearing plate 11 along the direction perpendicular to the length extension direction of the second supporting column 13. By moving the fifth track 52, the product with different width information can be satisfied, and the adaptability of the shaping device 100 is improved. Illustratively, the fifth wire rail 52 is connected to the surface of the carrier plate 11 by means of a snap, the lower surface of the fifth wire rail 52 is provided with a plurality of protrusions and/or through holes, and the surface of the carrier plate 11 is provided with a plurality of through holes and/or protrusions (not shown) adapted to the fifth wire rail 52. Through the arrangement of the through holes and/or the protrusions on the surface of the bearing plate 11, the movable fifth wire rail 52 can be fixed at any position, and the adaptability of product shaping is improved. In other embodiments, the fifth wire rail 52 and the bearing plate 11 can be movably connected by other methods, which are not limited herein.
The shaping device 100 provided by the application can shape the front and back surfaces of the target product by arranging the upper pressing module 20 at the upper end of the target product and arranging the lower pressing module 30 at the lower end of the target product; in addition, different support positions and pressure positions to the target product, this application can be adjusted wantonly go up pressfitting module 20 with the position of pressfitting module 30 down has better adjustability to improve the plastic effect.
Referring to fig. 8, fig. 8 is a flowchart of a shaping processing method according to an embodiment of the invention. The shaping method may use the shaping device 100 to perform shaping on a target product, and the shaping method may include the following steps:
s81, when a shaping processing instruction is received, scanning a target product through the scanning component and determining data to be shaped of the target product, wherein the data to be shaped comprises a position to be shaped, a product deformation direction and a product deformation degree.
In at least one embodiment of the present application, when the shaping device 100 is in the initial state, the sliding table cylinder and the limiting portion of the lifting assembly are disposed on the surface of the bearing plate 11. And arranging a target product on the sliding table cylinder, and fixing the position of the target product through the limiting part.
And after the target product is placed in the limiting part, sending a shaping processing instruction to execute shaping processing. The shaping processing instruction can be sent by a tester in a touch control mode, a voice control mode and the like. The shaping processing instruction may also be automatically issued after the target product is detected to be placed in the limiting part, for example, a pressure sensor is disposed on the limiting part, the pressure sensor can sense the placing time of the target product, detect whether the placing time exceeds a preset time threshold, and issue the shaping processing instruction when the detection result indicates that the placing time exceeds the preset time threshold. The preset time threshold is preset, for example, the preset time threshold is 10 seconds.
In at least one embodiment of the present application, when a shaping processing instruction is received, the scanning component scans the target product and determines data to be shaped of the target product, where the data to be shaped includes a position to be shaped, a product deformation direction, and a product deformation degree. Illustratively, the third power member controls the support frame to move along the direction of the fifth linear rail, thereby controlling the movement of the scanner. In one embodiment, the scanner is turned on while the third power member controls the support frame to move. And recording the surface data of the target product through the scanner, processing the surface data, and determining the position to be shaped, the product deformation direction and the product deformation degree of the target product. In another embodiment, an object scanner is arranged on the side surface of the support frame, and the object scanner is used for scanning and determining the target product. When the third power part controls the support frame to move, and when the object scanner scans a target product, the scanner is started. In other embodiments, a distance meter is arranged on a side surface of the support frame, the distance meter is used for determining a moving distance of the support frame, and when the third power part controls the support frame to move, the scanner is started when the distance meter determines that the support frame moves a preset distance. According to the scheme, the scanner is controlled to start scanning after reaching the position of the target product, so that the problem of inaccurate surface data caused by scanning the surface of an irrelevant object is avoided, and the shaping processing correctness can be improved.
In at least one embodiment of the present application, before the scanning the target product by the scanning component, the method further includes: determining width information of a target product; detecting whether the width of the support frame exceeds the width information; and when the detection result shows that the width information of the support frame does not exceed the width information, stretching the width of the support frame to meet the condition through telescopic equipment.
And S82, controlling the scanning assembly to reset, and adjusting the lifting device to lift to a preset height.
In at least one embodiment of the present application, after the scanning component scans the target product and determines the data to be shaped of the target product, the scanning component is reset, and the lifting component is adjusted to be lifted to a preset height, so that the upper pressing module 20 and the lower pressing module 30 can shape the target product conveniently. Wherein the preset height is a preset height.
And S83, determining the supporting position and the pressure position of the target product according to the data to be shaped.
In at least one embodiment of the present application, the data to be reshaped includes a position to be reshaped, a product deformation direction, and a product deformation degree, and the support position and the pressure position of the target product can be determined according to the position to be reshaped and the product deformation direction. For example, the position to be reshaped and the product deformation direction may be input into a pre-trained neural network model for testing, so as to obtain a support position and a pressure position of the target product.
And S84, controlling the upper pressing module and the lower pressing module to move to the supporting position and the pressure position and pressing the target product.
In at least one embodiment of the present application, the controlling the upper press module and the lower press module to move to the supporting position and the pressure position includes: determining target pressure lever assemblies according to the product deformation direction, wherein each target pressure lever assembly consists of an upper pressure lever assembly and a lower pressure lever assembly, and the number of the target pressure lever assemblies is at least 3; determining a displacement value of the target compression bar assembly according to the position to be shaped; and controlling the target pressure rod assembly to move the displacement value to the support position and the pressure position. When the target pressure bar assembly is at the supporting position, the target pressure bar assembly is used for supporting the target product during pressing treatment; and the target pressure lever assembly is used for performing press-fitting treatment on the deformation of the position when the target pressure lever assembly is in the pressure position. This application passes through power part control go up the depression bar subassembly with the translation and the lift of depression bar subassembly down, with the target product by wherein three target depression bar subassembly centre gripping, exert pressure according to the deformation direction and the degree of product and carry out the plastic processing.
Exemplarily, when the deformation direction of the product is vertical to the surface of the bearing plate downward, the number of the target press rod assemblies is determined to be 3, which are two upper press rod assemblies on the upper surface of the bearing plate and one lower press rod assembly on the lower surface of the bearing plate, respectively. The two upper pressure lever assemblies on the upper surface of the bearing plate are arranged on the supporting position, and the lower pressure lever assembly on the lower surface of the bearing plate is arranged on the pressure position. When the deformation direction of the product is vertical to the surface of the bearing plate and upwards, 3 target pressure lever assemblies are determined, wherein the target pressure lever assemblies are respectively an upper pressure lever assembly on the upper surface of the bearing plate and two lower pressure lever assemblies on the lower surface of the bearing plate. And the two lower pressure rod assemblies on the lower surface of the bearing plate are arranged on the pressure position. The supporting position and the pressure position of the target product can be adjusted at will by the four pressure rod assemblies, so that the adjustable shaping device has better adjustability, uniform stress on the product and capability of ensuring the shaping effect of the product.
In at least one embodiment of the present application, the determining the displacement value of the target compression bar assembly according to the position to be reshaped includes: determining an initial position of the target compression bar assembly and the position to be shaped; and calculating a difference value between the position to be shaped and the initial position, and determining the difference value as a displacement value of the target compression bar assembly.
In at least one embodiment of the present application, after the controlling the upper bonding module and the lower bonding module move to the supporting position and the pressure position, the method includes: and determining a target pressure value required by the pressure position according to the product deformation degree, and controlling the target pressure rod assembly to output the target pressure value to press the target product. It will be appreciated that the target product will have a different degree of deformation of the product, corresponding to different values of the desired target pressure. Through setting up right the optimal pressure value of product deformation degree avoids the product because of the incomplete plastic that the pressure value leads to inadequately, or the product because of the excessive problem of plastic that leads to of pressure value, can improve the precision of product plastic.
And S85, after the stitching process is finished, rescanning the target product through the scanning assembly and detecting whether the reshaping effect of the target product meets the preset reshaping requirement, and when the detection result shows that the reshaping effect of the target product meets the preset reshaping requirement, executing the step S86.
In at least one embodiment of the present application, the rescanning the target product by the scanning component includes: determining a position to be shaped of the target product; controlling the scanning assembly to move to the position to be shaped; and calling the scanning component to scan the target product at the position to be shaped. And calling the scanning component to directly rescan the target product at the position to be reshaped, so as to avoid scanning the positions of other non-deformed products, improve the scanning efficiency and further improve the reshaping efficiency of the target product.
And when the detection result shows that the shaping effect of the target product does not meet the preset shaping requirement, repeating the steps to continue shaping the target product until the preset shaping requirement is met, wherein the preset shaping requirement is preset, so that the target product meets the index of the use requirement.
And S86, determining that the shaping processing is finished.
In at least one embodiment of the present application, when the detection result indicates that the shaping effect of the target product meets a preset shaping requirement, it is determined that the shaping process is completed. By setting the shaping effect feedback, the shaping quality of the target product can be ensured.
According to the shaping processing method provided by the application, the upper pressing module 20 is arranged at the upper end of the target product, and the lower pressing module 30 is arranged at the lower end of the target product, so that the front side and the back side of the target product can be shaped; in addition, different support positions and pressure positions to the target product, this application can be adjusted wantonly go up pressfitting module 20 with the position of pressfitting module 30 down has better adjustability to improve the plastic effect.
The above description is only an optimized embodiment of the present invention, but the present invention is not limited to this embodiment in practical application. Other modifications and variations to the technical concept of the present invention should be apparent to those skilled in the art, and they should be construed as within the scope of the present invention.
Claims (10)
1. A shaping device is used for shaping a target product and is characterized by comprising a bearing component, an upper pressing module, a lower pressing module, a lifting component and a scanning component, wherein the upper pressing module, the lower pressing module, the lifting component and the scanning component are arranged on the bearing component, the lifting component is used for bearing and controlling the lifting of the target product, the scanning component is used for scanning the surface of the target product to determine data to be shaped of the target product, and the upper pressing module and the lower pressing module are located on two sides of the bearing component and used for shaping the front side and the back side of the target product according to the data to be shaped.
2. The shaping device according to claim 1, wherein the supporting assembly comprises a supporting plate, a first supporting column disposed on a surface of the supporting plate, and a second supporting column connected to the first supporting column, the lifting assembly and the scanning assembly are disposed on the supporting plate, and the second supporting column is respectively connected to the upper pressing module and the lower pressing module.
3. The shaping device according to claim 2, wherein the upper pressing module comprises an upper pressing rod assembly and a first moving assembly, the first moving assembly is disposed on the second supporting column, and the first moving assembly is connected to the upper pressing rod assembly and controls the upper pressing rod assembly to move through the first moving assembly.
4. The shaping device according to claim 3, wherein the first moving assembly comprises a first linear rail, a second linear rail and a first power member, the first linear rail is disposed on the second support column and along the length extension direction of the second support column, the second linear rail is disposed on the first linear rail along the length direction perpendicular to the second support column, the second linear rail is connected to the upper pressure rod assembly, and the first power member controls the first linear rail to drive the second linear rail to move along the length extension direction of the second support column so as to move the upper pressure rod assembly to different positions of the target product; the second line rail is controlled by the first power part to drive the upper pressure rod assembly to move along the length direction perpendicular to the second supporting column, so that the upper pressure rod assembly is controlled to shape a target product.
5. The shaping device according to claim 4, wherein the upper pressing rod assembly comprises a first upper pressing rod part and a second upper pressing rod part, one end of the first upper pressing rod part is connected with the second wire rail, the other end of the first upper pressing rod part is connected with the second upper pressing rod part, and the second upper pressing rod part is used for applying pressure to the target product under the action of the first upper pressing rod part.
6. The shaping device according to claim 2, wherein the lifting assembly comprises a sliding table cylinder and a limiting portion, the sliding table cylinder is arranged on the surface of the bearing plate and used for controlling the lifting of the target product, the limiting portion is arranged on the sliding table cylinder, and the limiting portion is used for fixing the target product.
7. The shaping device as claimed in claim 2, wherein the scanning assembly includes a support frame, a fifth linear rail and a scanner, the fifth linear rail is disposed on the carrier plate along a length extending direction of the second support column, the support frame is connected to the fifth linear rail, and the scanner is disposed on the support frame for scanning a surface of the target product when the support frame moves along the fifth linear rail.
8. A method for shaping a target product by using the shaping device of any one of claims 1 to 7, wherein the shaping method comprises:
when a shaping processing instruction is received, scanning a target product through the scanning assembly and determining data to be shaped of the target product, wherein the data to be shaped comprises a position to be shaped, a product deformation direction and a product deformation degree;
controlling the scanning assembly to reset, and adjusting the lifting assembly to rise to a preset height;
determining a supporting position and a pressure position of the target product according to the data to be shaped;
controlling the upper pressing module and the lower pressing module to move to the supporting position and the pressure position and carrying out pressing treatment on the target product;
after the pressing treatment is finished, rescanning the target product through the scanning assembly and detecting whether the reshaping effect of the target product meets the preset reshaping requirement or not;
and when the detection result shows that the shaping effect of the target product meets the preset shaping requirement, determining that the shaping treatment is finished.
9. The method of claim 8, wherein the controlling the upper and lower press modules to move to the support and pressure positions comprises:
determining target pressure lever assemblies according to the product deformation direction, wherein each target pressure lever assembly consists of an upper pressure lever assembly and a lower pressure lever assembly, and the number of the target pressure lever assemblies is at least 3;
determining a displacement value of the target compression bar assembly according to the position to be shaped;
and controlling the target pressure rod assembly to move the displacement value to the support position and the pressure position.
10. The reshaping process of claim 8, wherein the rescanning the target product by the scanning component comprises:
determining a position to be shaped of the target product;
controlling the scanning assembly to move to the position to be shaped;
and calling the scanning component to scan the target product at the position to be shaped.
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| CN202011157086.0A CN114472705A (en) | 2020-10-26 | 2020-10-26 | Shaping device and shaping processing method |
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| CN202011157086.0A CN114472705A (en) | 2020-10-26 | 2020-10-26 | Shaping device and shaping processing method |
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