CN114472692A - A hydraulic forming machine for transmission shaft parts - Google Patents

A hydraulic forming machine for transmission shaft parts Download PDF

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Publication number
CN114472692A
CN114472692A CN202210088724.0A CN202210088724A CN114472692A CN 114472692 A CN114472692 A CN 114472692A CN 202210088724 A CN202210088724 A CN 202210088724A CN 114472692 A CN114472692 A CN 114472692A
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China
Prior art keywords
driving
forming
clamping
workpiece
molding machine
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CN202210088724.0A
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Chinese (zh)
Inventor
李四军
韦升财
艾俊锋
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Zhengzhou Longteng Forging Machinery Equipment Co ltd
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Zhengzhou Longteng Forging Machinery Equipment Co ltd
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Priority to CN202210088724.0A priority Critical patent/CN114472692A/en
Publication of CN114472692A publication Critical patent/CN114472692A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/34Perforating tools; Die holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/003Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass in punching machines or punching tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The utility model belongs to the technical field of transmission shaft accessory processing equipment's technique and specifically relates to a transmission shaft accessory hydraulic forming machine is related to, which comprises a frame, be provided with forming mechanism in the frame, forming mechanism is including being used for carrying out fashioned top punch to the axial hole, set up mounting panel on the top punch and be used for driving the driving piece one of mounting panel motion, be provided with on the mounting panel and be used for carrying out the adjustment mechanism who adjusts to the aperture of axial hole, adjustment mechanism includes that the adjusting tube on the top punch is located to the slip cap and is used for driving the adjusting tube and carries out gliding driving piece two along the top punch. This application has the effect that can promote the application scope of make-up machine.

Description

一种传动轴配件液压成型机A hydraulic forming machine for transmission shaft accessories

技术领域technical field

本发明涉及传动轴配件加工设备的技术领域,尤其是涉及一种传动轴配件液压成型机。The invention relates to the technical field of processing equipment for transmission shaft parts, in particular to a hydraulic forming machine for transmission shaft parts.

背景技术Background technique

目前传动轴是一个高转速、少支承的旋转体,通常是汽车传动系中传递动力的重要部件,它的作用是与变速箱、驱动桥一起将发动机的动力传递给车轮,使汽车产生驱动力,其中轴叉又称万向节叉,是转动轴中常用关键配件之一,其中传动轴配件的加工,需要使用液压成型机。At present, the drive shaft is a high-speed, less-supported rotating body, which is usually an important component in the transmission of power in the automobile drive train. Its function is to transmit the power of the engine to the wheels together with the gearbox and the drive axle, so that the automobile can generate driving force. , among which the shaft fork, also known as the universal joint fork, is one of the key accessories commonly used in the rotating shaft. The processing of the transmission shaft accessories requires the use of a hydraulic forming machine.

现有的轴叉通常是由连接杆01和设置在连接杆01一端上的两个弧形的耳部结构02组成,呈倒“Y”字型结构,耳部结构02上开设有耳部孔021,液压成型机在加工时,需要在连接杆01上开轴向孔011,其中轴叉包含有多种轴向孔011的孔径的尺寸规格。轴叉在加工时,将轴叉放置到不同规格的成型机内对轴向孔的不同孔径进行成型加工。The existing axle fork is usually composed of a connecting rod 01 and two arc-shaped ear structures 02 arranged on one end of the connecting rod 01. 021, when the hydroforming machine is processing, it is necessary to open an axial hole 011 on the connecting rod 01, wherein the shaft fork contains various sizes of the diameter of the axial hole 011. When the shaft fork is processed, the shaft fork is placed in a forming machine of different specifications to form the different diameters of the axial hole.

针对上述中的相关技术,发明人认为存在有一种成型机对多种孔径的轴向孔的加工可能性较小,导致成型机的适用范围较小的缺陷。In view of the above-mentioned related technologies, the inventor believes that there is a defect that a molding machine has a small possibility of processing axial holes with various diameters, resulting in a small application range of the molding machine.

发明内容SUMMARY OF THE INVENTION

为了能够提升成型机的适用范围,本申请提供一种传动轴配件液压成型机。In order to improve the applicable scope of the forming machine, the present application provides a hydraulic forming machine for a transmission shaft fitting.

本申请提供的一种传动轴配件液压成型机,采用如下的技术方案:A hydraulic forming machine for transmission shaft accessories provided by the application adopts the following technical solutions:

一种传动轴配件液压成型机,包括机架,所述机架上设置有成型机构,所述成型机构包括用于对轴向孔进行成型的上冲头、设置于上冲头上的安装板和用于驱动安装板运动的驱动件一,所述安装板上设置有用于对轴向孔的孔径进行调节的调节机构,所述调节机构包括滑动套设于上冲头上的调节管和用于驱动调节管沿着上冲头进行滑动的驱动件二。A hydraulic forming machine for transmission shaft accessories, including a frame, a forming mechanism is arranged on the frame, and the forming mechanism includes an upper punch for forming an axial hole and a mounting plate arranged on the upper punch And the first driving member for driving the movement of the mounting plate, the mounting plate is provided with an adjusting mechanism for adjusting the diameter of the axial hole, the adjusting mechanism includes an adjusting tube slidably sleeved on the upper punch and a The second driving part is used to drive the adjusting tube to slide along the upper punch.

通过采用上述技术方案,安装板上设置有调节机构,启动驱动件二,能够带动调节管滑动,调节管的底端与上冲头的底端平齐后,启动驱动件一,带动上冲头和调节管下降,能够加工多个轴向孔孔径的轴叉,提升成型机的适用范围。By adopting the above technical solution, an adjusting mechanism is provided on the mounting plate, and the second driving element is activated to drive the adjusting pipe to slide. After the bottom end of the adjusting pipe is flush with the bottom end of the upper punch, the first driving element is activated to drive the upper punch. And the adjustment tube is lowered, and the shaft forks with multiple axial hole diameters can be processed, which improves the application range of the molding machine.

可选的,所述安装板上设置有导向管,所述导向管套设于调节管上,且导向管与调节管滑动配合。Optionally, a guide tube is provided on the mounting plate, the guide tube is sleeved on the adjustment tube, and the guide tube is slidably matched with the adjustment tube.

通过采用上述技术方案,通过导向管的设置,调节管滑动时,能够沿着导向管的内壁进行滑动,对导向管进行导向,使调节管的滑动更加稳定。By adopting the above technical solution, through the arrangement of the guide tube, when the adjustment tube slides, it can slide along the inner wall of the guide tube to guide the guide tube, so that the sliding of the adjustment tube is more stable.

可选的,所述机架上设置有工作台,所述工作台上设置有模具结构,所述模具结构包括设置于工作台上的下模具和设置于下模具上的上模具,所述上模具与下模具沿着机架的高度方向上相对设置,所述上模具上开设有供连接杆穿过的成型孔,所述上模具的底端设置有成型板,所述成型板和下模具之间形成供耳部结构成型的成型腔。Optionally, a worktable is provided on the frame, and a mold structure is provided on the worktable, and the mold structure includes a lower mold set on the worktable and an upper mold set on the lower mold, the upper mold The mold and the lower mold are arranged opposite to each other along the height direction of the frame, the upper mold is provided with a forming hole for the connecting rod to pass through, the bottom end of the upper mold is provided with a forming plate, and the forming plate and the lower mold are A forming cavity for forming the ear structure is formed therebetween.

通过采用上述技术方案,将工件放置到成型孔内,通过上冲头能够对工件进行轴向孔的成型加工,通过成型腔能够实现工件的耳部结构的成型,进而实现对工件的成型加工。By adopting the above technical solution, the workpiece is placed in the forming hole, and the axial hole can be formed on the workpiece through the upper punch, and the ear structure of the workpiece can be formed through the forming cavity, thereby realizing the forming of the workpiece.

可选的,所述上模具内设置有夹持装置,所述夹持装置包括用于对工件外周面进行夹持的夹持爪、用于驱动夹持爪运动的夹持机构和用于安装夹持爪与夹持机构的壳体。Optionally, a clamping device is provided in the upper mold, and the clamping device includes a clamping claw for clamping the outer peripheral surface of the workpiece, a clamping mechanism for driving the movement of the clamping claw, and a clamping mechanism for mounting. Clamping jaws and the housing of the clamping mechanism.

通过采用上述技术方案,上模具内设置有夹持装置,成型孔的孔径通常大于工件的直径,工件才能较便捷的放置于成型孔内,将工件放置到成型孔内后,启动夹持机构,带动夹持爪对工件进行固定夹持,能够实现对工件的定位,减少工件在成型加工过程中发生偏移的现象,进而使工件的轴向孔在工件上所处位置的加工精度更高。By adopting the above technical solution, the upper mold is provided with a clamping device, and the diameter of the forming hole is usually larger than the diameter of the workpiece, so that the workpiece can be placed in the forming hole more conveniently. After the workpiece is placed in the forming hole, the clamping mechanism is activated. The clamping claws are driven to hold the workpiece fixedly, which can realize the positioning of the workpiece, reduce the phenomenon that the workpiece is offset during the forming process, and thus make the machining accuracy of the position of the axial hole of the workpiece on the workpiece higher.

可选的,所述夹持机构包括用于驱动夹持爪对工件进行夹持的联动组件和用于驱动联动组件转动的驱动组件。Optionally, the clamping mechanism includes a linkage assembly for driving the clamping claw to clamp the workpiece and a drive assembly for driving the linkage assembly to rotate.

通过采用上述技术方案,启动驱动组件,能够带动联动组件运动,进而带动夹持爪对工件进行夹持。By adopting the above technical solution, the driving component can be activated, and the linkage component can be driven to move, and then the clamping claws can be driven to clamp the workpiece.

可选的,所述驱动组件包括用于带动联动组件转动的转动齿轮和用于驱动转动齿轮转动的驱动器。Optionally, the driving assembly includes a rotating gear for driving the linkage assembly to rotate and a driver for driving the rotating gear to rotate.

通过采用上述技术方案,启动驱动器,能够带动转动齿轮转动,进而带动联动组件转动,操作便捷。By adopting the above technical solution, starting the driver can drive the rotating gear to rotate, thereby driving the linkage assembly to rotate, and the operation is convenient.

可选的,所述联动组件包括转动盘和啮合于转动齿轮上的转动齿,所述转动齿设置于转动盘的一侧,所述转动盘的另一侧设置有平面螺纹,所述夹持爪的底端设置有与平面螺纹螺纹配合的滑动齿,所述夹持爪与壳体滑动配合。Optionally, the linkage assembly includes a rotating disk and rotating teeth meshing with the rotating gear, the rotating teeth are arranged on one side of the rotating disk, and the other side of the rotating disk is provided with a plane thread, and the clamping The bottom end of the claw is provided with sliding teeth which are threadedly matched with the plane thread, and the clamping claw is slidably matched with the casing.

通过采用上述技术方案,转动齿轮转动时,能够带动转动齿转动,带动转动盘转动,进而带动平面螺纹转动,使滑动齿进行滑动,并带动夹持爪对工件进行固定夹持,操作便捷。By adopting the above technical solution, when the rotating gear rotates, it can drive the rotating teeth to rotate, drive the rotating plate to rotate, and then drive the plane thread to rotate, so that the sliding teeth slide, and drive the clamping claws to fix and clamp the workpiece, and the operation is convenient.

可选的,所述工作台上设置有用于耳部结构成型的成型组件,所述成型组件包括用于耳部孔成型的侧冲头和用于驱动侧冲头运动的驱动件三。Optionally, a forming assembly for forming the ear structure is provided on the worktable, and the forming assembly includes a side punch for forming the ear hole and a driving member 3 for driving the movement of the side punch.

通过采用上述技术方案,启动驱动件三,能够带动侧冲头插入下模具内,实现对耳部结构进行耳部孔成型加工。By adopting the above technical solution, the third driving member can be activated to drive the side punch to be inserted into the lower mold, so as to realize the ear hole forming process for the ear structure.

可选的,所述工作台上设置有导向装置,所述导向装置包括设置于侧冲头与驱动件三的输出轴之间的滑动板和设置于工作台上的滑轨,所述滑动板与滑轨滑动配合。Optionally, a guide device is provided on the worktable, and the guide device includes a sliding plate disposed between the side punch and the output shaft of the third driving member and a sliding rail disposed on the worktable, the sliding plate Sliding fit with slide rail.

通过采用上述技术方案,通过导向装置的设置,使侧冲头滑动时,能够带动滑动板沿着滑轨进行滑动,进而使侧冲头的滑动更加稳定,进而对耳部孔的成型加工更加精确。By adopting the above technical solution, through the setting of the guide device, when the side punch slides, the sliding plate can be driven to slide along the slide rail, so that the sliding of the side punch is more stable, and the forming process of the ear hole is more accurate. .

可选的,所述机架上设置有升降装置,所述升降装置包括用于带动上模具升降的升降板和用于驱动升降板升降的驱动件四。Optionally, a lifting device is provided on the frame, and the lifting device includes a lifting plate for driving the upper mold to rise and fall and a driving member 4 for driving the lifting plate to rise and fall.

通过采用上述技术方案,通过升降装置的设置,启动驱动件四,能够带动升降板升降,进而带动个上模具进行升降,能够方便将加工后的轴叉取出。By adopting the above technical solution, through the setting of the lifting device, the driving member 4 can be activated, which can drive the lifting plate to rise and fall, and then drive the upper mold to lift and lower, and the processed shaft fork can be easily taken out.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:

1.通过在安装板上设置有调节机构,启动驱动件二,能够带动调节管滑动,调节管的底端与上冲头的底端平齐后,启动驱动件一,带动上冲头和调节管下降,能够加工多个轴向孔孔径的轴叉,提升成型机的适用范围;1. By setting the adjusting mechanism on the mounting plate, the second driving member can be activated to drive the adjusting tube to slide. After the bottom end of the adjusting tube is flush with the bottom end of the upper punch, the first driving member is activated to drive the upper punch and adjust The tube is lowered, and the shaft forks with multiple axial hole diameters can be processed, which improves the application range of the forming machine;

2.通过在上模具内设置有夹持装置,成型孔的孔径通常大于工件的直径,工件才能较便捷的放置于成型孔内,将工件放置到成型孔内后,启动夹持机构,带动夹持爪对工件进行固定夹持,能够实现对工件的定位,减少工件在成型加工过程中发生偏移的现象,进而使工件的轴向孔在工件上所处位置的加工精度更高。2. By setting the clamping device in the upper mold, the diameter of the forming hole is usually larger than the diameter of the workpiece, so that the workpiece can be placed in the forming hole more conveniently. After the workpiece is placed in the forming hole, the clamping mechanism is activated to drive the clamping mechanism. The claw can fix and clamp the workpiece, which can realize the positioning of the workpiece, reduce the phenomenon of workpiece offset during the forming process, and further improve the machining accuracy of the position of the axial hole of the workpiece on the workpiece.

附图说明Description of drawings

图1是本申请的背景技术的结构示意图;Fig. 1 is the structural representation of the background technology of the present application;

图2是本申请的整体结构示意图;Fig. 2 is the overall structure schematic diagram of the present application;

图3是本申请的局部剖视图;Figure 3 is a partial cross-sectional view of the application;

图4是图3中A处的局部放大图;Fig. 4 is the partial enlarged view of A place in Fig. 3;

图5是图3中B处的局部放大图;Fig. 5 is the partial enlarged view of B place in Fig. 3;

图6是示出夹持装置的局部剖视图;Figure 6 is a partial cross-sectional view showing the clamping device;

图7是示出工作台与成型组件的连接关系的结构示意图;FIG. 7 is a schematic structural diagram showing the connection relationship between the workbench and the molding assembly;

图8是图7中C处的局部放大图。FIG. 8 is a partial enlarged view of C in FIG. 7 .

附图标记说明:01、连接杆;011、轴向孔;02、耳部结构;021、耳部孔;1、机架;2、成型机构;21、上冲头;22、安装板;23、驱动件一;3、调节机构;31、调节管;32、驱动件二;4、导向管;5、工作台;6、模具结构;61、下模具;62、上模具;621、成型孔;63、成型板;64、成型腔;7、夹持装置;71、夹持爪;711、滑动齿;72、夹持机构;73、联动组件;731、转动盘;732、转动齿;733、平面螺纹;74、驱动组件;741、转动齿轮;742、驱动器;75、壳体;8、成型组件;81、侧冲头;82、驱动件三;9、导向装置;91、滑动板;92、滑轨;10、升降装置;101、升降板;102、驱动件四;103、限位块;104、让位孔;105、抵接块;11、连接板。Description of reference numerals: 01, connecting rod; 011, axial hole; 02, ear structure; 021, ear hole; 1, frame; 2, forming mechanism; 21, upper punch; 22, mounting plate; 23 , driving part one; 3, adjusting mechanism; 31, adjusting tube; 32, driving part two; 4, guide tube; 5, worktable; 6, mold structure; 61, lower mold; 62, upper mold; 621, forming hole ; 63, forming plate; 64, forming cavity; 7, clamping device; 71, clamping claw; 711, sliding tooth; 72, clamping mechanism; 73, linkage assembly; 731, rotating plate; 732, rotating tooth; 733 , plane thread; 74, drive assembly; 741, rotating gear; 742, driver; 75, housing; 8, forming assembly; 81, side punch; 82, drive part three; 9, guide device; 91, sliding plate; 92, slide rail; 10, lift device; 101, lift plate; 102, drive part four; 103, limit block; 104, give way hole; 105, abutment block;

具体实施方式Detailed ways

以下结合附图1-8对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-8.

本申请实施例公开一种传动轴配件液压成型机。参照图1和图1,包括机架1,机架1上固定设置有工作台5,工作台5上固定设置有模具结构6,机架1上设置有成型机构2,用于对轴叉进行成型加工,成型机构2包括用于对轴向孔011进行成型的上冲头21、设置于上冲头21上的安装板22和用于驱动安装板22运动的驱动件一23,驱动件一23可直接采用油缸,驱动件一23的缸体固定在机架1上,驱动件一23的活塞杆与安装板22固定连接,上冲头21为沿着机架1的高度方向上设置的圆柱杆,上冲头21的顶端设置于安装板22上。需要对圆棒状的工件就行加工时,将工件放置到模具结构6内,接着启动驱动件一23,带动安装板22和上冲头21下降,上冲头21插入工件内,对工件进行成型加工。The embodiment of the present application discloses a hydraulic forming machine for a transmission shaft fitting. Referring to FIG. 1 and FIG. 1, it includes a frame 1, a worktable 5 is fixedly arranged on the frame 1, a mold structure 6 is fixedly arranged on the worktable 5, and a forming mechanism 2 is arranged on the frame 1, which is used for forming the shaft fork. In the forming process, the forming mechanism 2 includes an upper punch 21 for forming the axial hole 011, a mounting plate 22 arranged on the upper punch 21, and a driving member 23 for driving the movement of the mounting plate 22. The driving member 1 23 can directly use the oil cylinder, the cylinder of the driving part 23 is fixed on the frame 1, the piston rod of the driving part 23 is fixedly connected with the mounting plate 22, and the upper punch 21 is set along the height direction of the frame 1. The top end of the upper punch 21 is set on the mounting plate 22 for the cylindrical rod. When the round bar-shaped workpiece needs to be processed, the workpiece is placed in the mold structure 6, and then the driving member 1 23 is activated to drive the mounting plate 22 and the upper punch 21 to descend, and the upper punch 21 is inserted into the workpiece to form the workpiece. .

参照图3和图4,安装板22的下表面设置有连接板11,连接板11与安装板22通过螺栓螺母可拆卸连接,上冲头21固定安装于连接板11上。连接板11上固定设置有导向管4,导向管4套设于上冲头21上,结合图1,连接板11上设置有用于对轴向孔011的孔径进行调节的调节机构3,调节机构3位于上冲头21与导向管4之间。3 and 4 , the lower surface of the mounting plate 22 is provided with a connecting plate 11 , the connecting plate 11 and the mounting plate 22 are detachably connected by bolts and nuts, and the upper punch 21 is fixedly mounted on the connecting plate 11 . A guide tube 4 is fixed on the connecting plate 11, and the guide tube 4 is sleeved on the upper punch 21. Referring to FIG. 1, the connecting plate 11 is provided with an adjusting mechanism 3 for adjusting the diameter of the axial hole 011. The adjusting mechanism 3 is located between the upper punch 21 and the guide tube 4 .

其中,参照图3和图4,调节机构3包括滑动套设于上冲头21上的调节管31和用于驱动调节管31沿着上冲头21进行滑动的驱动件二32,驱动件二32可直接采用液压缸,驱动件二32的缸体固定设置于连接板11上,调节管31位于上冲头21与导向管4之间,且导向管4与调节管31滑动配合,驱动件二32的活塞杆与调节管31的顶端固定连接。需要对轴向孔011进行成型加工时,启动驱动件二32,带动调节管31收回到导向管4内,通过上冲头21进行加工,需要对另一直径大小的轴向孔011进行成型加工时,启动驱动件二32,带动调节管31沿着导向管4下降,调节管31的底端与上冲头21的底端平齐后,通过驱动件一23,带动上冲头21和调节管31同时下降,对工件进行成型加工。3 and 4 , the adjustment mechanism 3 includes an adjustment tube 31 slidably sleeved on the upper punch 21 and a driving member 32 for driving the adjustment tube 31 to slide along the upper punch 21 . The driving member 2 32 can directly use a hydraulic cylinder, the cylinder of the driving member 32 is fixedly arranged on the connecting plate 11, the adjusting pipe 31 is located between the upper punch 21 and the guide pipe 4, and the guide pipe 4 and the adjusting pipe 31 are slidably matched, and the driving member The piston rod of the second 32 is fixedly connected with the top end of the regulating tube 31 . When the axial hole 011 needs to be formed, the second driving member 32 is activated to drive the adjusting tube 31 to retract into the guide tube 4, and the upper punch 21 is used for processing. Another diameter of the axial hole 011 needs to be formed. At this time, the second driving member 32 is activated to drive the regulating tube 31 to descend along the guide tube 4. After the bottom end of the regulating tube 31 is flush with the bottom end of the upper punch 21, the driving member 1 23 drives the upper punch 21 and adjusts the At the same time, the pipe 31 is lowered to form the workpiece.

其中,参照图7和图8,模具结构6包括设置于工作台5上的下模具61和设置于下模具61上的上模具62,上模具62与下模具61沿着机架1的高度方向上相对设置,上模具62上为矩形结构,上模具62上开设有供连接杆穿过的成型孔621,成型孔621沿着机架1的高度方向上设置,上模具62的底端设置有成型板63,成型板63相对设置有两个,且成型板63的内壁与成型孔621的内壁平齐,下模具61上设置有与成型板63相对应的模具,结合图1,上模具62抵接于下模具61上后,成型板63与下模具61的模具在竖向方向上间隔设置,成型板63和下模具61之间形成供耳部结构02成型的成型腔64。7 and 8 , the mold structure 6 includes a lower mold 61 disposed on the worktable 5 and an upper mold 62 disposed on the lower mold 61 . The upper mold 62 and the lower mold 61 are along the height direction of the frame 1 The upper molds 62 are arranged opposite to each other. The upper mold 62 has a rectangular structure. The upper mold 62 is provided with a molding hole 621 for the connecting rod to pass through. The molding hole 621 is arranged along the height direction of the frame 1. Forming plate 63, two forming plates 63 are oppositely arranged, and the inner wall of forming plate 63 is flush with the inner wall of forming hole 621, lower mold 61 is provided with a mold corresponding to forming plate 63, with reference to FIG. 1, upper mold 62 After abutting on the lower mold 61 , the molding plate 63 and the mold of the lower mold 61 are vertically spaced apart, and a molding cavity 64 for molding the ear structure 02 is formed between the molding plate 63 and the lower mold 61 .

参照图3和图5,机架1上设置有升降装置10,升降装置10包括用于带动上模具62升降的升降板101和用于驱动升降板101升降的驱动件四102,驱动件四102固定设置于机架1上,驱动件四102沿着机架1的高度方向上设置,驱动件四102的活塞杆与升降板101固定连接,升降板101与机架1滑动配合,且上模具62通过螺栓螺母可拆卸连接于升降板101上。结合图4,升降板101上开设有供导向管4穿过的让位孔104,升降板101的上表面固定设置有限位块103,连接板11上固定设置有与限位块103相对应的抵接块105,限位块103用于对抵接块105的下降运动进行限位处理。需要对工件进行成型加工时,先启动驱动件四102,带动升降板101下降,带动上模具62抵接在下模具61上。随后启动驱动件一23,带动上冲头21经过让位孔104后插入成型孔621内,对成型孔621内的工件进行成型加工,同时将工件进行冲击,工件的底部在成型腔64内进行耳部结构02的成型加工。Referring to FIGS. 3 and 5 , a lifting device 10 is provided on the frame 1. The lifting device 10 includes a lifting plate 101 for driving the upper mold 62 to rise and fall, and a driving member 4 102 for driving the lifting plate 101 to rise and fall. The driving member 4 102 It is fixedly arranged on the frame 1, the driving member 4 102 is arranged along the height direction of the frame 1, the piston rod of the driving member 4 102 is fixedly connected with the lifting plate 101, the lifting plate 101 is slidably matched with the frame 1, and the upper mold is 62 is detachably connected to the lift plate 101 through bolts and nuts. Referring to FIG. 4 , the lifting plate 101 is provided with an escape hole 104 for the guide tube 4 to pass through, the upper surface of the lifting plate 101 is fixedly provided with a limit block 103 , and the connecting plate 11 is fixedly provided with a corresponding limit block 103 . The abutting block 105 and the limiting block 103 are used to limit the descending movement of the abutting block 105 . When the workpiece needs to be formed, the driving member 4 102 is activated first, which drives the lifting plate 101 to descend, and drives the upper mold 62 to abut on the lower mold 61 . Then, the driving member 1 23 is started, and the upper punch 21 is driven to pass through the vacant hole 104 and then inserted into the forming hole 621 , and the workpiece in the forming hole 621 is formed and processed, and the workpiece is impacted at the same time, and the bottom of the workpiece is in the forming cavity 64 . The forming process of the ear structure 02.

参照图3和图5,为了使工件插入成型孔621内进行加工时,工件更加稳定,减少工件在成型孔621内发生偏移的现象,上模具62内设置有夹持装置7,工件插入上模具62内后,通过夹持装置7对工件进行固定夹持。夹持装置7包括用于对工件外周面进行夹持的夹持爪71、用于驱动夹持爪71运动的夹持机构72和用于安装夹持爪71与夹持机构72的壳体75。结合图6,壳体75为圆环状结构,夹持爪71滑动配合于壳体75上,且夹持爪71在壳体75内均匀设置有三个。3 and 5 , in order to make the workpiece more stable when the workpiece is inserted into the molding hole 621 for processing, and reduce the phenomenon of the workpiece being offset in the molding hole 621, the upper mold 62 is provided with a clamping device 7, and the workpiece is inserted into the upper mold 621. After being placed in the mold 62 , the workpiece is fixedly clamped by the clamping device 7 . The clamping device 7 includes a clamping claw 71 for clamping the outer peripheral surface of the workpiece, a clamping mechanism 72 for driving the clamping claw 71 to move, and a housing 75 for installing the clamping claw 71 and the clamping mechanism 72 . Referring to FIG. 6 , the casing 75 is of a ring-shaped structure, the clamping claws 71 are slidably fitted on the casing 75 , and three clamping claws 71 are evenly arranged in the casing 75 .

其中,参照图5和图6,夹持机构72包括用于驱动夹持爪71对工件进行夹持的联动组件73和用于驱动联动组件73转动的驱动组件74,驱动组件74包括用于带动联动组件73转动的转动齿轮741和用于驱动转动齿轮741转动的驱动器742,驱动器742可直接采用电机,驱动器742固定安装于壳体75上,转动齿轮741同轴固定在驱动器742的输出轴上。联动组件73包括转动盘731和啮合于转动齿轮741上的转动齿732,转动盘731为圆盘状结构,转动盘731与壳体75转动配合,转动齿732固定设置于转动盘731的上表面,转动盘731的下表面固定设置有平面螺纹733,平面螺纹733环绕设置有多圈,夹持爪71的底端固定设置有与平面螺纹733螺纹配合的滑动齿711。需要对工件进行固定夹持时,启动驱动器742,依次带动转动齿轮741、转动齿732、转动盘731和平面螺纹733转动,带动三个夹持爪71向靠近工件处滑动,并对工件挤压锁紧,完成对工件的固定夹持,随后对工件进行成型加工。5 and 6 , the clamping mechanism 72 includes a linkage assembly 73 for driving the clamping claw 71 to clamp the workpiece and a drive assembly 74 for driving the linkage assembly 73 to rotate. The drive assembly 74 includes a drive assembly for driving A rotating gear 741 for rotating the linkage assembly 73 and a driver 742 for driving the rotating gear 741 to rotate. The driver 742 can directly use a motor, the driver 742 is fixedly installed on the housing 75, and the rotating gear 741 is coaxially fixed on the output shaft of the driver 742 . The linkage assembly 73 includes a rotating disk 731 and a rotating tooth 732 engaged with the rotating gear 741 . The rotating disk 731 is a disc-shaped structure. The lower surface of the rotating disk 731 is fixedly provided with a plane thread 733, the plane thread 733 is surrounded by a plurality of turns, and the bottom end of the clamping claw 71 is fixedly provided with a sliding tooth 711 which is threadedly matched with the plane thread 733. When the workpiece needs to be fixedly clamped, the driver 742 is activated, and the rotating gear 741, the rotating tooth 732, the rotating disk 731 and the plane thread 733 are rotated in turn, and the three clamping claws 71 are driven to slide close to the workpiece and squeeze the workpiece. After locking, the fixed clamping of the workpiece is completed, and then the workpiece is formed.

参照图7和图8,工作台5上设置有用于耳部结构02成型的成型组件8,成型组件8沿着机架1的长度方向上相对设置有两个,结合图1,上冲头21对工件进行成型加工时,启动成型组件8,对耳部结构02进行耳部孔021的成型加工。成型组件8包括用于耳部孔021成型的侧冲头81和用于驱动侧冲头81运动的驱动件三82,驱动件三82可直接采用油缸,侧冲头81安装于驱动件三82的活塞杆上,侧冲头81为T型杆。Referring to FIGS. 7 and 8 , the workbench 5 is provided with forming assemblies 8 for forming the ear structure 02 , and two forming assemblies 8 are arranged opposite to each other along the length direction of the frame 1 . In conjunction with FIG. 1 , the upper punch 21 When forming the workpiece, the forming assembly 8 is activated to form the ear hole 021 on the ear structure 02 . The forming assembly 8 includes a side punch 81 for forming the ear hole 021 and a driving member 82 for driving the movement of the side punch 81. The driving member 82 can directly use an oil cylinder, and the side punch 81 is installed on the driving member 82. On the piston rod, the side punch 81 is a T-shaped rod.

参照图7和图8,工作台5上固定设置有导向装置9,导向装置9包括固定设置于侧冲头81与驱动件三82的活塞杆之间的滑动板91和固定设置于工作台5上的滑轨92,滑轨92为L型板,滑轨92沿着滑动板91的长度方向上相对设置有两个,滑动板91的侧面滑动配合于两个滑轨92之间。结合图1,工件在成型加工时,启动驱动件三82,带动滑动板91沿着滑轨92滑动,并带动侧冲头81插入到下模具61内,对耳部结构02进行耳部孔021的成型加工。成型加工完成后,驱动件三82带动侧冲头81远离下模具61。Referring to FIGS. 7 and 8 , a guide device 9 is fixedly arranged on the workbench 5 , and the guide device 9 includes a sliding plate 91 fixedly arranged between the side punch 81 and the piston rod of the third driving member 82 , and a sliding plate 91 fixedly arranged on the workbench 5 . The sliding rails 92 are L-shaped plates, two sliding rails 92 are arranged opposite to each other along the length direction of the sliding plate 91 , and the side surfaces of the sliding plate 91 are slidingly fitted between the two sliding rails 92 . Referring to FIG. 1 , when the workpiece is being formed, the driving member 3 82 is activated to drive the sliding plate 91 to slide along the slide rail 92 , and the side punch 81 is inserted into the lower die 61 to make the ear hole 021 for the ear structure 02 . forming process. After the forming process is completed, the third driving member 82 drives the side punch 81 away from the lower die 61 .

本申请实施例一种传动轴配件液压成型机的实施原理为:需要对工件进行加工时,先启动升降装置10,带动上模具62抵接于下模具61上,接着将工件放置到成型孔621内,启动夹持装置7,对工件进行固定夹持,随后启动驱动件一23,带动上冲头21下降,上冲头21依次插入让位孔104和成型孔621内,对轴向孔011进行成型加工,同时上冲头21对工件进行冲击,对耳部结构02进行成型加工,然后启动成型组件8,带动侧冲头81插入下模具61内,对耳部结构02的耳部孔021进行成型加工,加工完成后,启动成型组件8,带动侧冲头81远离下模具61,并启动驱动件一23带动上冲头21上升,启动升降装置10,带动上模具62上升,将工件从上模具62内取出,完成对工件的成型加工。The implementation principle of a hydraulic forming machine for a transmission shaft fitting according to an embodiment of the present application is as follows: when the workpiece needs to be processed, the lifting device 10 is first activated, the upper mold 62 is driven to abut the lower mold 61 , and then the workpiece is placed in the forming hole 621 Inside, the clamping device 7 is activated to fix and clamp the workpiece, and then the driving element 1 23 is activated to drive the upper punch 21 to descend. The forming process is carried out, and at the same time, the upper punch 21 impacts the workpiece to form the ear structure 02 , and then the forming assembly 8 is activated to drive the side punch 81 to insert into the lower mold 61 to align the ear hole 021 of the ear structure 02 The forming process is carried out. After the processing is completed, the forming component 8 is started to drive the side punch 81 away from the lower die 61, and the driving member 1 23 is started to drive the upper punch 21 to rise, and the lifting device 10 is started to drive the upper die 62 to rise. The upper mold 62 is taken out to complete the forming process of the workpiece.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.

Claims (10)

1. The utility model provides a transmission shaft accessory hydraulic forming machine, includes frame (1), its characterized in that: be provided with forming mechanism (2) on frame (1), forming mechanism (2) including be used for carrying out fashioned last drift (21), setting up mounting panel (22) on last drift (21) and being used for driving piece (23) of mounting panel (22) motion to the axial hole, be provided with on mounting panel (22) and be used for carrying out adjustment mechanism (3) adjusted to the aperture of axial hole, adjustment mechanism (3) are including sliding sleeve locate adjusting tube (31) on last drift (21) and be used for driving adjusting tube (31) and carry out gliding driving piece two (32) along last drift (21).
2. The hydraulic molding machine of claim 1, wherein: be provided with stand pipe (4) on mounting panel (22), on stand pipe (4) cover was located regulating tube (31), and stand pipe (4) and regulating tube (31) sliding fit.
3. The hydraulic molding machine of claim 1, wherein: be provided with workstation (5) on frame (1), be provided with mould structure (6) on workstation (5), mould structure (6) are including setting up bed die (61) on workstation (5) and setting up last mould (62) on bed die (61), it sets up relatively on the direction of height of frame (1) with bed die (61) to go up mould (62), upward set up on mould (62) and supply shaping hole (621) that the connecting rod passed, the bottom of going up mould (62) is provided with forming plate (63), form between forming plate (63) and bed die (61) and supply the fashioned shaping chamber (64) of ear's structure.
4. The hydraulic molding machine of claim 3, wherein: a clamping device (7) is arranged in the upper die (62), and the clamping device (7) comprises a clamping claw (71) for clamping the peripheral surface of the workpiece, a clamping mechanism (72) for driving the clamping claw (71) to move and a shell (75) for installing the clamping claw (71) and the clamping mechanism (72).
5. The hydraulic molding machine of claim 4, wherein: the clamping mechanism (72) comprises a linkage assembly (73) for driving the clamping claw (71) to clamp the workpiece and a driving assembly (74) for driving the linkage assembly (73) to rotate.
6. The hydraulic molding machine of claim 5, wherein: the driving assembly (74) comprises a rotating gear (741) for driving the linkage assembly (73) to rotate and a driver (742) for driving the rotating gear (741) to rotate.
7. The hydraulic molding machine of claim 6, wherein: the linkage assembly (73) comprises a rotating disc (731) and a rotating tooth (732) meshed with a rotating gear (741), the rotating tooth (732) is arranged on one side of the rotating disc (731), a plane thread (733) is arranged on the other side of the rotating disc (731), a sliding tooth (711) in threaded fit with the plane thread (733) is arranged at the bottom end of the clamping claw (71), and the clamping claw (71) is in sliding fit with the shell (75).
8. The hydraulic molding machine of claim 3, wherein: be provided with on workstation (5) and be used for the fashioned forming assembly (8) of ear's structure, forming assembly (8) are including being used for fashioned side drift (81) of ear's hole and being used for driving piece three (82) of drive side drift (81) motion.
9. The hydraulic molding machine of claim 8, wherein: the guide device (9) is arranged on the workbench (5), the guide device (9) comprises a sliding plate (91) arranged between the side punch (81) and an output shaft of the driving piece III (82) and a sliding rail (92) arranged on the workbench (5), and the sliding plate (91) is in sliding fit with the sliding rail (92).
10. A drive shaft fitting hydroforming machine according to claim 3, wherein: the lifting device (10) is arranged on the rack (1), and the lifting device (10) comprises a lifting plate (101) for driving the upper die (62) to lift and a driving piece IV (102) for driving the lifting plate (101) to lift.
CN202210088724.0A 2022-01-25 2022-01-25 A hydraulic forming machine for transmission shaft parts Pending CN114472692A (en)

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