CN114471840A - A kind of lithium iron phosphate battery crushing device and crushing method - Google Patents
A kind of lithium iron phosphate battery crushing device and crushing method Download PDFInfo
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- CN114471840A CN114471840A CN202210116903.0A CN202210116903A CN114471840A CN 114471840 A CN114471840 A CN 114471840A CN 202210116903 A CN202210116903 A CN 202210116903A CN 114471840 A CN114471840 A CN 114471840A
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- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 50
- 239000002699 waste material Substances 0.000 claims abstract description 38
- 239000012634 fragment Substances 0.000 claims abstract description 37
- 238000009434 installation Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims description 50
- 230000007246 mechanism Effects 0.000 claims description 26
- 239000000428 dust Substances 0.000 claims description 14
- 239000012535 impurity Substances 0.000 claims description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 7
- 229910002804 graphite Inorganic materials 0.000 claims description 7
- 239000010439 graphite Substances 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 2
- 239000010405 anode material Substances 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract 1
- 238000004080 punching Methods 0.000 description 17
- 230000009471 action Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 239000010406 cathode material Substances 0.000 description 6
- 238000010298 pulverizing process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 239000007774 positive electrode material Substances 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000007770 graphite material Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000010926 waste battery Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/02—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
- B02C13/06—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/13—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft and combined with sifting devices, e.g. for making powdered fuel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C13/2804—Shape or construction of beater elements the beater elements being rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/282—Shape or inner surface of mill-housings
- B02C13/284—Built-in screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C2013/2808—Shape or construction of beater elements the beater elements are attached to disks mounted on a shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/286—Feeding or discharge
- B02C2013/28609—Discharge means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
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Abstract
Description
技术领域technical field
本发明属于电池回收技术领域,特别涉及一种磷酸铁锂电池破碎装置及破碎方法。The invention belongs to the technical field of battery recycling, and in particular relates to a crushing device and a crushing method for a lithium iron phosphate battery.
背景技术Background technique
随着锂电池行业的发展,锂电池广泛应用于动力能源,并产生了大量的废旧电池,其中绝大部分的动力电池的正极材料为磷酸铁锂材料。为了合理地回收资源以及减少废旧电池对环境的污染影响,同时响应国家政策号召,现对磷酸铁锂电池正极材料的回收利用问题亟待解决。With the development of the lithium battery industry, lithium batteries are widely used in power energy, and a large number of waste batteries are produced, most of which are made of lithium iron phosphate as the cathode material. In order to reasonably recycle resources and reduce the pollution impact of waste batteries on the environment, and at the same time respond to the call of national policies, the recycling and utilization of cathode materials for lithium iron phosphate batteries needs to be solved urgently.
磷酸铁锂电池正极材料的破碎工作大致包括粉碎、除杂和筛分等步骤,现如今使用比较广泛的粉碎方法是利用锤片式粉碎机对废旧磷酸铁锂电池进行撞击粉碎。The crushing work of the cathode material of the lithium iron phosphate battery generally includes the steps of crushing, impurity removal and screening. Nowadays, the widely used crushing method is to use a hammer mill to impact and crush the waste lithium iron phosphate battery.
锤片式粉碎机的工作远离是利用其内部锤体在与废旧磷酸铁锂电池接触后,将废旧磷酸铁锂电池会直接反弹到粉碎箱体的内壁上并再次反弹回,利用反复的撞击力来实现粉碎效果。可现有的锤片式粉碎机无法控制粉碎后的碎片大小,导致有些碎片体积较大,还未完全粉碎时就因重力而被排出,从而降低了粉碎效果。The working distance of the hammer mill is to use its internal hammer body to bounce the waste lithium iron phosphate battery directly to the inner wall of the crushing box after contacting the waste lithium iron phosphate battery and bounce back again, using repeated impact force. to achieve the crushing effect. However, the existing hammer mill cannot control the size of the crushed fragments, resulting in some of the fragments having a large volume and being discharged due to gravity before they are completely crushed, thereby reducing the crushing effect.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明的目的之一在于提供了一种粉碎效果好的磷酸铁锂电池破碎装置。In view of the above problems, one of the objectives of the present invention is to provide a crushing device for lithium iron phosphate batteries with good crushing effect.
本发明的另一目的在与提供一种磷酸铁锂电池破碎方法。Another object of the present invention is to provide a method for crushing a lithium iron phosphate battery.
一种磷酸铁锂电池破碎装置,包括粉碎箱;所述粉碎箱内壁上靠近一端端口的位置转动连接有锤料单元,所述粉碎箱内壁上靠近另一端端口的位置转动连接有返料单元;A lithium iron phosphate battery crushing device, comprising a crushing box; a hammer unit is rotatably connected on the inner wall of the crushing box at a position close to one end port, and a return unit is rotatably connected on the inner wall of the crushing box at a position close to the other end port;
所述返料单元包括第二传动杆;所述第二传动杆转动连接在粉碎箱远离锤料单元的一端内壁上,且两者中轴线重合;所述第二传动杆上安装有第二转盘;所述第二转盘的侧壁上呈环形阵列分布有若干组转盘延长杆,所述转盘延长杆另一端安装有滤网安装杆,所述滤网安装杆另一端向锤料单元方向水平延伸;相邻两组所述滤网安装杆之间均安装有一组过滤机构,若干组所述滤网安装杆和过滤机构组合构成开放式腔体;所述锤料单元输出端延伸至开放式腔体内;所述第二传动杆的旋转方向与锤料单元的旋转方向相反;The returning unit includes a second transmission rod; the second transmission rod is rotatably connected to the inner wall of one end of the crushing box away from the hammer unit, and the central axes of the two are coincident; a second turntable is installed on the second transmission rod There are several groups of turntable extension rods distributed in a circular array on the side wall of the second turntable, the other end of the turntable extension rod is installed with a filter screen installation rod, and the other end of the filter screen installation rod extends horizontally in the direction of the hammer unit A set of filter mechanisms is installed between the adjacent two groups of the filter screen installation rods, and several groups of the filter screen installation rods and the filter mechanism are combined to form an open cavity; the output end of the hammer unit extends to the open cavity inside the body; the rotation direction of the second transmission rod is opposite to the rotation direction of the hammer unit;
所述粉碎箱一侧设有螺旋集料单元,所述螺旋集料单元的输入端与粉碎箱的输出端连通。A screw aggregate unit is provided on one side of the crushing box, and the input end of the screw aggregate unit is communicated with the output end of the crushing box.
进一步的,所述粉碎箱其中一端的端口上设有原料进料管,所述原料进料管的输出端延伸至圆筒状结构的腔体内,且位于圆筒状结构内壁与锤料单元之间的缝隙中,所述粉碎箱底部设有原料出料口。Further, a raw material feeding pipe is arranged on the port of one end of the pulverizing box, and the output end of the raw material feeding pipe extends into the cavity of the cylindrical structure and is located between the inner wall of the cylindrical structure and the hammer unit. In the gap between the crushing boxes, a raw material discharge port is arranged at the bottom of the crushing box.
进一步的,所述锤料单元包括第一传动杆;所述第一传动杆转动连接在粉碎箱远离第二传动杆的一端内壁上,且所述第一传动杆的中轴线与所述粉碎箱的中轴线重合;所述第一传动杆上固定安装有第一转盘,所述第一转盘的中轴线与第一传动杆的中轴线重合。Further, the hammer unit includes a first transmission rod; the first transmission rod is rotatably connected to the inner wall of one end of the crushing box away from the second transmission rod, and the central axis of the first transmission rod is connected to the crushing box. The central axis of the first transmission rod is coincident with the central axis of the first transmission rod;
进一步的,所述第一转盘的侧壁上以其中轴线为中心,呈环形阵列分布有若干组锤体连接杆;所述锤体连接杆另一端固定安装有碎料锤,所述碎料锤另一端水平延伸至圆筒状结构内。Further, with the center axis as the center on the side wall of the first turntable, several groups of hammer body connecting rods are distributed in an annular array; the other end of the hammer body connecting rod is fixedly installed with a crushing hammer, The other end extends horizontally into the cylindrical structure.
进一步的,所述碎料锤包括多边锤体;所述多边锤体的右视截面为多边形结构,所述多边锤体的每组外壁上均开设有一组击料凹槽,所述击料凹槽两端均为开放式结构;所述击料凹槽内安装有击料台,所述击料台远离击料凹槽的一侧壁上等间距排列有若干组通料口,若干组所述通料口组合可构成锯齿状结构。Further, the crushing hammer includes a polygonal hammer body; the right cross section of the polygonal hammer body is a polygonal structure, and each group of outer walls of the polygonal hammer body is provided with a set of material striking grooves, and the material striking grooves are formed. Both ends of the groove are open structures; a feeding table is installed in the feeding groove, and a number of groups of feeding openings are arranged at equal intervals on a side wall of the feeding table far from the feeding groove. The combination of the feed openings can form a zigzag structure.
进一步的,所述过滤机构包括滤料框和若干组筛板;所述滤料框两端分别固定安装在相邻的两组滤网安装杆上,所述滤料框上开设有中心通孔;所述中心通孔远离第二传动杆中轴线的一侧边缘处等间距排列有若干组滤料斗,所述滤料斗的右视截面为锥形结构,且所述滤料斗两侧壁分别由一组筛板构成。Further, the filtering mechanism includes a filter material frame and several groups of sieve plates; the two ends of the filter material frame are respectively fixedly installed on the adjacent two sets of filter screen installation rods, and the filter material frame is provided with a central through hole. ; Several groups of filter hoppers are arranged at equal intervals at the edge of one side of the central through hole away from the central axis of the second transmission rod, the right cross section of the filter hopper is a conical structure, and the two side walls of the filter hopper are respectively A set of sieve plates.
进一步的,所述螺旋集料单元包括螺旋集料斗;所述螺旋集料斗为开放式腔体,且位于粉碎箱一侧;所述螺旋集料斗顶部开设有出尘口,所述出尘口内固定安装有引风扇;所述螺旋集料斗底部开设有成品出料口。Further, the screw collecting unit includes a screw collecting hopper; the screw collecting hopper is an open cavity and is located on one side of the crushing box; the top of the screw collecting hopper is provided with a dust outlet, and the dust outlet is fixed inside. An induced draft fan is installed; a finished product discharge port is provided at the bottom of the spiral collecting hopper.
进一步的,所述螺旋集料斗的内壁上呈螺旋状安装有若干组下料管,所述下料管远离螺旋集料斗内壁的一侧壁为开放式结构,且开口处固定安装有挡料网;所述下料管的输出端位于所述成品出料口上方;所述螺旋集料斗的外壁上固定安装有弧状进料管,所述弧状进料管的轴截面为扇环形结构。Further, several groups of feeding pipes are installed in a spiral shape on the inner wall of the spiral collecting hopper. The output end of the feeding pipe is located above the discharge port of the finished product; an arc-shaped feeding pipe is fixedly installed on the outer wall of the spiral collecting hopper, and the axial section of the arc-shaped feeding pipe is a fan ring structure.
进一步的,所述弧状进料管的输出端延伸至螺旋集料斗的腔体中,且与所述下料管的输入端连通;所述弧状进料管的输入端上设有真空泵,所述真空泵另一端通过管道与所述原料出料口连通。Further, the output end of the arc-shaped feeding pipe extends into the cavity of the screw collecting hopper and communicates with the input end of the feeding pipe; the input end of the arc-shaped feeding pipe is provided with a vacuum pump, and the The other end of the vacuum pump is communicated with the raw material discharge port through a pipeline.
一种磷酸铁锂电池破碎方法,所述破碎方法包括:A method for crushing a lithium iron phosphate battery, the crushing method comprising:
启动锤料单元和返料单元的动力系统;Start the power system of the hammer unit and the return unit;
通过原料进料口将废旧磷酸铁锂电池放入粉碎箱的腔体中,再通过锤料单元对废旧磷酸铁锂电池进行撞击粉碎,得到电池碎片;Put the waste lithium iron phosphate battery into the cavity of the crushing box through the raw material feeding port, and then crush the waste lithium iron phosphate battery through the hammer unit to obtain battery fragments;
通过锤料单元将粉碎后的电池碎片反弹至圆筒状结构的内壁上,通过过滤机构将尺寸较大的电池碎片拦截重新反弹至锤料单元上进行二次或多次粉碎;The crushed battery fragments are rebounded to the inner wall of the cylindrical structure by the hammer unit, and the larger size battery fragments are intercepted and rebounded to the hammer unit by the filter mechanism for secondary or multiple crushing;
通过过滤机构主体上缝隙将二次或多次粉碎后尺寸较小的碎片排出,得到半成品原料;Through the gap on the main body of the filter mechanism, the smaller-sized fragments after secondary or multiple crushing are discharged to obtain semi-finished raw materials;
通过螺旋集料单元将半成品原料中除正极材料和石墨外的其他杂质灰尘剔除,并最终得到成品原料。Other impurities and dusts in the semi-finished raw material except the cathode material and graphite are removed by the screw aggregate unit, and finally the finished raw material is obtained.
本发明所述磷酸铁锂电池正极材料破碎装置也适用于三元电池等其他电池的正极材料破碎。The device for crushing the positive electrode material of the lithium iron phosphate battery of the present invention is also suitable for crushing the positive electrode material of other batteries such as ternary batteries.
本发明的有益效果是:The beneficial effects of the present invention are:
1、在锤料单元和粉碎箱内壁之间增设由若干组过滤机构所构成的圆筒状结构,当废旧磷酸铁锂电池碎片被多边锤体锤击分解后就会被反弹至圆筒状结构内壁上时,通过滤料斗内壁将体积较大的废旧磷酸铁锂电池碎片反弹进行二次粉碎,提高了粉碎质量。与此同时,因没有与多边锤体接触而并未粉碎的废旧磷酸铁锂电池碎片会自由落体落到下方的一组滤料斗内,然后该组滤料斗经第二传动杆旋转会被带到多边锤体上方,并在重力的作用下落到下方的多边锤体上。杜绝了出现死角无法被粉碎的问题。1. A cylindrical structure composed of several groups of filter mechanisms is added between the hammer unit and the inner wall of the crushing box. When the waste lithium iron phosphate battery fragments are hammered and decomposed by the polygonal hammer, they will bounce back to the cylindrical structure. When it is on the inner wall, the large volume of waste lithium iron phosphate battery fragments are bounced back through the inner wall of the filter hopper for secondary crushing, which improves the crushing quality. At the same time, the waste lithium iron phosphate battery fragments that are not crushed because they are not in contact with the polygonal hammer body will fall freely into a set of filter hoppers below, and then the set of filter hoppers will be brought to the lower set of filter hoppers through the rotation of the second transmission rod. Above the polygonal hammer body, and fall to the polygonal hammer body below under the action of gravity. It eliminates the problem of dead corners that cannot be crushed.
2、本发明将传统锤片式破碎机的锤体改进为端口截面为多边形结构的多边锤体,使得废旧磷酸铁锂电池碎片无论从哪个方位与多边锤体接触时,都可以与相应的一组击料凹槽内壁进行撞击后分解。然后被反弹到击料凹槽中心处的击料台上,当和击料台接触后,利用通料口将废旧磷酸铁锂电池碎片进一步分解,使得废旧磷酸铁锂电池在与多边锤体接触中可以被多次粉碎,从而加强了撞击力度。2. The present invention improves the hammer body of the traditional hammer crusher into a polygonal hammer body whose port section is a polygonal structure, so that no matter from which direction the waste lithium iron phosphate battery fragments come into contact with the polygonal hammer body, they can contact the corresponding one. The inner wall of the punching groove is decomposed after impacting. Then it is bounced to the punching table at the center of the punching groove. After contacting the punching table, the waste lithium iron phosphate battery fragments are further decomposed by the feed opening, so that the waste lithium iron phosphate battery is in contact with the polygonal hammer body. It can be smashed many times, thus strengthening the impact force.
3、通过在螺旋集料斗内壁上增设螺旋状分布的下料管,使得粉碎完毕的半成品原料可以沿下料管的路径进行螺旋输送,避免有半成品原料直接落入成品出料口中,从而无法将其内部的杂质灰尘剔除。以此提高了破碎后成品原料的纯度。3. By adding a spirally distributed feeding pipe on the inner wall of the spiral collecting hopper, the crushed semi-finished raw materials can be spirally conveyed along the path of the feeding pipe, so as to avoid the semi-finished raw materials falling directly into the discharge port of the finished product, so that the Its internal impurities and dust are removed. In this way, the purity of the finished raw material after crushing is improved.
4、利用滤料斗将体积较小的废旧磷酸铁锂电池碎片排出,并将体积较大的碎片拦截并反弹,避免未被粉碎的碎片进入下一道工序。从而提高了粉碎质量。4. Use the filter hopper to discharge the small waste lithium iron phosphate battery fragments, and intercept and rebound the large fragments to avoid the uncrushed fragments from entering the next process. Thereby improving the crushing quality.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书、权利要求书以及附图中所指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure pointed out in the description, claims and drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1示出了根据本发明实施例的破碎装置的结构示意图;Figure 1 shows a schematic structural diagram of a crushing device according to an embodiment of the present invention;
图2示出了根据本发明实施例的粉碎箱的右视剖视示意图;FIG. 2 shows a schematic cross-sectional view of the right side of the crushing box according to an embodiment of the present invention;
图3示出了根据本发明实施例的锤料单元的结构示意图;FIG. 3 shows a schematic structural diagram of a hammer unit according to an embodiment of the present invention;
图4示出了根据本发明实施例的碎料锤的结构示意图;FIG. 4 shows a schematic structural diagram of a crushing hammer according to an embodiment of the present invention;
图5示出了根据本发明实施例的返料单元的结构示意图;Fig. 5 shows the structural schematic diagram of the material returning unit according to an embodiment of the present invention;
图6示出了根据本发明实施例的转盘延长杆和滤网安装杆的连接示意图;Figure 6 shows a schematic diagram of the connection between the turntable extension rod and the filter screen installation rod according to an embodiment of the present invention;
图7示出了根据本发明实施例的锤料单元和返料单元的分解示意图;FIG. 7 shows an exploded schematic diagram of the hammer unit and the return unit according to an embodiment of the present invention;
图8示出了根据本发明实施例的滤料机构的结构示意图;8 shows a schematic structural diagram of a filter material mechanism according to an embodiment of the present invention;
图9示出了根据本发明实施例的螺旋集料单元的结构示意图;FIG. 9 shows a schematic structural diagram of a screw aggregate unit according to an embodiment of the present invention;
图10示出了根据本发明实施例的螺旋集料单元的剖视示意图。FIG. 10 shows a schematic cross-sectional view of a screw aggregate unit according to an embodiment of the present invention.
图中:100、工作台;200、第一电机;300、传动机构;400、粉碎箱;410、原料进料管;420、原料出料口;500、锤料单元;510、第一传动杆;520、第一转盘;530、锤体连接杆;540、碎料锤;541、多边锤体;542、击料凹槽;543、击料台;544、通料口;600、返料单元;610、第二传动杆;620、第二转盘;630、转盘延长杆;640、滤网安装杆;650、过滤机构;651、滤料框;652、中心通孔;653、滤料斗;654、筛板;700、第二电机;800、螺旋集料单元;810、螺旋集料斗;811、弧状进料管;812、真空泵;820、出尘口;830、引风扇;840、成品出料口;850、下料管;860、挡料网。In the figure: 100, worktable; 200, first motor; 300, transmission mechanism; 400, crushing box; 410, raw material feeding pipe; 420, raw material discharge port; 500, hammer unit; 510,
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地说明,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明实施例提供了一种磷酸铁锂电池破碎装置,包括工作台100、粉碎箱400、锤料单元500、返料单元600和螺旋集料单元800。示例性的,如图1和图2所示,所述粉碎箱400固定安装在所述工作台100上,且所述粉碎箱400壳体的右视截面为圆柱状结构。The embodiment of the present invention provides a lithium iron phosphate battery crushing device, including a
所述工作台100上固定安装有第一电机200,所述第一电机200的输出端上设有传动机构300。A
所述锤料单元500安装在所述粉碎箱400中,且所述锤料单元500的输入端延伸至所述粉碎箱400外部,且通过传动机构300与所述第一电机200的输出端传动连接。锤料单元500用于锤打进入粉碎箱400中的废旧磷酸铁锂电池,使其成为粉末状。The
所述返料单元600安装在所述粉碎箱400内,所述返料单元600的主体为圆筒状结构,且靠近传动机构300的一端为开放式结构。所述返料单元600的输出端延伸至返料单元600主体所构成的腔体内。返料单元600用于对尚未成为粉末状的废旧磷酸铁锂电池进行拦截,并反弹回进行二次粉碎,从而得到半成品原料。The returning
所述返料单元600的输入端延伸至所述粉碎箱400远离传动机构300的一端端口外部,且传动连接有第二电机700。The input end of the returning
所述粉碎箱400其中一端的端口上设有原料进料管410,所述原料进料管410一端延伸至所述返料单元600主体所构成的腔体内。所述粉碎箱400底部设有原料出料口420。One end of the crushing
所述螺旋集料单元800位于所述粉碎箱400一侧,且所述螺旋集料单元800的输入端与所述原料出料口420连通。螺旋集料单元800用于将半成品原料中除石墨外的其他杂质和粉尘剔除,以便于后序的正极材料筛选工作。The
所述锤料单元500包括第一传动杆510。示例性的,如图3所示,所述第一传动杆510转动连接在所述粉碎箱400一端端口处,且所述第一传动杆510的中轴线与所述粉碎箱400的中轴线重合。所述第一传动杆510一端通过传动机构300与所述第一电机200的输出端传动连接,所述第一传动杆510另一端延伸至所述粉碎箱400内,且固定安装有第一转盘520,所述第一转盘520的中轴线与第一传动杆510的中轴线重合。所述第一转盘520的侧壁上以其中轴线为中心,呈环形阵列分布有若干组锤体连接杆530。所述锤体连接杆530另一端固定安装有碎料锤540,所述碎料锤540另一端向所述返料单元600主体所构成的腔体内水平延伸。The
所述碎料锤540包括多边锤体541。示例性的,如图4所示,所述多边锤体541的右视截面为多边形结构,所述多边锤体541的每组外壁上均开设有一组击料凹槽542,所述击料凹槽542两端均为开放式结构。所述击料凹槽542内固定安装有击料台543,所述击料台543远离击料凹槽542的一侧壁上等间距排列有若干组通料口544,若干组所述通料口544组合可构成锯齿状结构。所述第一传动杆510和返料单元600主体的旋转方向相反。The crushing
首先启动第一电机200和第二电机700,通过第一电机200和第二电机700分别带动锤料单元500和返料单元600沿相反方向进行旋转。然后将废旧磷酸铁锂电池从原料进料管410内放入粉碎箱400的腔体中,当废旧磷酸铁锂电池进入粉碎箱400的腔体后,就会首先与沿第一传动杆510中轴线为中心进行圆周运动的若干组多边锤体541接触。而在与多边锤体541任意一面进行接触时,废旧磷酸铁锂电池会首先落入击料凹槽542中,在与击料凹槽542的触碰中因撞击力而分解,并向着击料凹槽542中心处的击料台543反弹。当和击料台543接触后,废旧磷酸铁锂电池与各组通料口544相对应的部分就会与废旧磷酸铁锂电池整体脱离,并在惯性的作用下沿通料口544的延伸方向飞溅至击料凹槽542的另一侧内壁上。经过多次分解后的废旧磷酸铁锂电池碎片与多边锤体541接触后就会被反弹至返料单元600主体所构成的腔体内壁上,若碎片尺寸较小,就会通过返料单元600主体上的缝隙落入下方的原料出料口420中。若碎片尺寸较大,就会被返料单元600主体的内壁拦截,并在惯性的作用下被重新反弹至相应的一组多边锤体541上进行二次粉碎,直到所有碎片均可通过返料单元600主体上的缝隙落入下方的原料出料口420中,并以此得到半成品原料。First, the
本发明将传统锤片式破碎机的锤体改进为端口截面为多边形结构的多边锤体541,使得废旧磷酸铁锂电池碎片无论从哪个方位与多边锤体541接触时,都可以与相应的一组击料凹槽542内壁进行撞击后分解。然后被反弹到击料凹槽542中心处的击料台543上,当和击料台543接触后,废旧磷酸铁锂电池与各组通料口544相对应的部分就会与废旧磷酸铁锂电池整体脱离,并在惯性的作用下沿通料口544的延伸方向飞溅至击料凹槽542的另一侧内壁上,使得废旧磷酸铁锂电池在与多边锤体541接触中可以被多次撞击,从而加强了撞击力度,提高了粉碎效果。The present invention improves the hammer body of the traditional hammer crusher into a
所述返料单元600包括第二传动杆610。示例性的,如图5、图6和图7所示,所述第二电机700固定安装在所述粉碎箱400远离传动机构300的一端端口上,且所述第二电机700的输出端延伸至粉碎箱400内,且与所述第二传动杆610传动连接。所述第二传动杆610的中轴线与所述粉碎箱400和第一传动杆510均的中轴线均重合。所述第二传动杆610远离第二电机700的一端固定安装有第二转盘620。所述第二转盘620的侧壁上以其中轴线为中心,呈环形阵列分布有若干组转盘延长杆630,所述转盘延长杆630另一端固定安装有滤网安装杆640,所述滤网安装杆640另一端向远离第二电机700的一端水平延伸。相邻两组所述滤网安装杆640之间均固定安装有一组过滤机构650,若干组所述滤网安装杆640和若干组过滤机构650组合可构成端面为开放式的圆筒状结构。若干组所述碎料锤540远离传动机构300的一端均延伸至所述圆筒状结构的腔体内。所述原料进料管410的输出端延伸至圆筒状结构的腔体内,且位于圆筒状结构内壁与碎料锤540之间的缝隙中。所述第二传动杆610的旋转方向与所述第一传动杆510的旋转方向相反。The returning
所述过滤机构650包括滤料框651和若干组筛板654。示例性的,如图8所示,所述滤料框651两端分别固定安装在相邻的两组滤网安装杆640上,所述滤料框651上开设有中心通孔652。所述中心通孔652远离第二传动杆610中轴线的一侧边缘处等间距排列有若干组滤料斗653,所述滤料斗653的右视截面为锥形结构,且所述滤料斗653两侧壁分别由一组筛板654构成。The
在锤料单元500和粉碎箱400内壁之间增设由若干组过滤机构650所构成的圆筒状结构,当废旧磷酸铁锂电池碎片被多边锤体541锤击分解后就会被反弹至圆筒状结构内壁上,体积较小的碎片会滤料斗653侧壁上的筛板654筛孔落入下方原料出料口420中。而体积较大的碎片就会被相应滤料斗653反弹回多边锤体541上进行二次粉碎。并且第二传动杆610的旋转方向与第一传动杆510旋转方向相反,因此当废旧磷酸铁锂电池碎片撞击到滤料斗653内壁时,其反弹力度更大。与此同时,因没有与多边锤体541接触而并未粉碎的废旧磷酸铁锂电池碎片会自由落体落到下方的一组滤料斗653内,然后该组滤料斗653经转动会来到多边锤体541上方,并在重力的作用下落到下方的多边锤体541上。杜绝了出现死角无法被粉碎的问题。A cylindrical structure composed of several groups of
由于滤料斗653的端口截面为锥形结构,因此扩大了磷酸铁锂电池碎片与筛板654的接触面积。同时也增加了筛板654与多边锤体541间的距离,使得磷酸铁锂电池碎片的反弹路程更长,加速度更快,从而提高了碎片与多边锤体541的撞击力度。Since the cross section of the port of the
所述螺旋集料单元800包括螺旋集料斗810。示例性的,如图9和图10所示,所述螺旋集料斗810为圆柱状结构,且所述螺旋集料斗810位于所述粉碎箱400一侧。所述螺旋集料斗810顶部开设有出尘口820,所述出尘口820内固定安装有引风扇830。所述螺旋集料斗810底部开设有成品出料口840。所述螺旋集料斗810的内壁上呈螺旋状安装有若干组下料管850,所述下料管850远离螺旋集料斗810内壁的一侧壁为开放式结构,且开口处固定安装有挡料网860。所述下料管850的输出端位于所述成品出料口840上方。所述螺旋集料斗810的外壁上固定安装有弧状进料管811,所述弧状进料管811为扇环形结构。所述弧状进料管811的输出端延伸至螺旋集料斗810的腔体中,且与所述下料管850的输入端连通。所述弧状进料管811的输入端上设有真空泵812,所述真空泵812另一端通过管道与所述原料出料口420连通。所述螺旋集料斗810的外壁上设有进气口。The
粉碎工作完成后,开启真空泵812,将半成品原料从粉碎箱400腔体中吸入弧状进料管811中,然后进入螺旋状分布的下料管850中,使得半成品原料在螺旋集料斗810中可以沿螺旋状传输。并且随着半成品原料逐渐下降,其离心力逐渐增大,运动速度各惯性也逐渐增大,从而将半成品原料中除石墨外的其他杂质和灰尘分离出来,而这些杂质也会通过挡料网860进入螺旋集料斗810腔体中,并在引风扇830的作用下从出尘口820排出。而石墨与正极材料碎片就会通过下方的成品出料口840中排出,以便于后续的筛分工作。After the crushing work is completed, the
通过在螺旋集料斗810内壁上增设螺旋状分布的下料管850,使得粉碎完毕的半成品原料可以沿下料管850的路径进行螺旋输送,避免有半成品原料直接落入成品出料口840中,从而无法将其内部的杂质灰尘剔除。以此提高了破碎后成品原料的纯度。By adding a spirally distributed
在上述一种磷酸铁锂电池破碎装置的基础上,本发明实施例还提出了一种用于该破碎装置的破碎方法。示例性的,所述破碎方法包括:On the basis of the above-mentioned crushing device for a lithium iron phosphate battery, an embodiment of the present invention also provides a crushing method for the crushing device. Exemplarily, the crushing method includes:
启动第一电机和第二电机,通过第一电机和第二电机分别带动锤料单元和返料单元沿相反方向进行旋转;Start the first motor and the second motor, and drive the hammer unit and the return unit to rotate in opposite directions through the first motor and the second motor respectively;
将废旧磷酸铁锂电池从原料进料口内放入粉碎箱的腔体中,当废旧磷酸铁锂电池进入粉碎箱的腔体后,就会首先与沿第一传动杆中轴线为中心进行圆周运动的若干组多边锤体接触;Put the waste lithium iron phosphate battery into the cavity of the crushing box from the raw material feeding port. When the waste lithium iron phosphate battery enters the cavity of the crushing box, it will first make a circular motion along the central axis of the first transmission rod. Several groups of polygonal hammer-body contacts of ;
在与多边锤体的其中一边接触时,废旧磷酸铁锂电池会首先落入击料凹槽中,在与击料凹槽的触碰中因撞击力而分解,并向着击料凹槽中心处的击料台反弹;When in contact with one side of the polygonal hammer body, the waste lithium iron phosphate battery will first fall into the punching groove, decompose due to the impact force in the contact with the punching groove, and move toward the center of the punching groove. The striking table rebounds;
当和击料台接触后,废旧磷酸铁锂电池与各组通料口相对应的部分就会与废旧磷酸铁锂电池整体脱离,并在惯性的作用下沿通料口的延伸方向飞溅至击料凹槽的另一侧内壁上;When in contact with the punching table, the parts of the waste lithium iron phosphate battery corresponding to each group of feed openings will be separated from the waste lithium iron phosphate battery as a whole, and splash along the extension direction of the feed opening to the strike under the action of inertia. On the inner wall of the other side of the material groove;
经过多次分解后的废旧磷酸铁锂电池碎片与多边锤体接触后就会被反弹至圆通状结构的内壁上,若碎片尺寸较小,就会通过返料单元主体上的缝隙落入下方的原料出料口中;After several times of decomposition, the waste lithium iron phosphate battery fragments will be bounced back to the inner wall of the round structure after contacting with the polygonal hammer. In the raw material discharge port;
若碎片尺寸较大,就会被过滤机构拦截,并在惯性的作用下被重新反弹至相应的一组多边锤体上进行二次粉碎,直到所有碎片均可通过返料单元主体上的缝隙落入下方的原料出料口中,并以此得到半成品原料;If the size of the debris is large, it will be intercepted by the filter mechanism, and under the action of inertia, it will be rebounded to a corresponding set of polygonal hammers for secondary crushing, until all debris can fall through the gap on the main body of the return unit. into the raw material discharge port below, and thus obtain semi-finished raw materials;
而因没有与多边锤体接触而并未粉碎的废旧磷酸铁锂电池碎片会自由落体落到下方的一组滤料斗内,然后该组滤料斗经转动会来到多边锤体上方,并在重力的作用下落到下方的多边锤体上进行粉碎;The waste lithium iron phosphate battery fragments that have not been in contact with the polygonal hammer and have not been pulverized will fall freely into a set of filter hoppers below, and then the set of filter hoppers will come to the top of the polygonal hammer after rotation. It falls to the polygonal hammer body below for smashing;
开启真空泵,将半成品原料从粉碎箱腔体中吸入弧状进料管中,然后进入螺旋状分布的下料管中,使得半成品原料在螺旋集料斗中可以沿螺旋状传输;Turn on the vacuum pump, suck the semi-finished raw materials from the crushing box cavity into the arc-shaped feeding pipe, and then enter the spirally distributed feeding pipe, so that the semi-finished raw materials can be spirally transported in the screw collecting hopper;
随着半成品原料逐渐下降,其离心力逐渐增大,运动速度各惯性也逐渐增大,从而将半成品原料中除石墨外的其他杂质和灰尘分离出来,而这些杂质也会通过挡料网进入螺旋集料斗腔体中;With the gradual decline of the semi-finished raw material, its centrifugal force gradually increases, and the inertia of the movement speed also gradually increases, so as to separate out other impurities and dust except graphite in the semi-finished raw material, and these impurities will also enter the spiral collector through the material retaining net. in the hopper cavity;
开启引风扇,通过引风扇将含有灰尘杂质的空气排出;Turn on the induced draft fan, and exhaust the air containing dust and impurities through the induced draft fan;
石墨与正极材料碎片通过下方的成品出料口中排出,经集中收纳后得到成品原料。The graphite and cathode material fragments are discharged through the finished product discharge port below, and the finished product raw materials are obtained after centralized storage.
利用滤料斗将体积较小的废旧磷酸铁锂电池碎片排出,并将体积较大的碎片拦截并反弹,避免未被粉碎的碎片进入下一道工序,从而提高了粉碎质量。The filter hopper is used to discharge the small-sized waste lithium iron phosphate battery fragments, and the larger-sized fragments are intercepted and rebounded to avoid the unpulverized fragments from entering the next process, thereby improving the pulverization quality.
尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these Modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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