CN114459929A - A tool for testing the mechanical properties of profiles - Google Patents
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- 238000012360 testing method Methods 0.000 title claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000009423 ventilation Methods 0.000 claims description 21
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000013016 damping Methods 0.000 claims description 3
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- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/40—Investigating hardness or rebound hardness
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
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Abstract
本发明涉及型材检测技术领域,具体公开了一种用于型材力学性能检测的工装,包括工装主体、固定连接在工装主体表面的上手柄和与工装主体转动连接的下手柄,所述工装主体的表面固定安装有表头,所述表头下方设有压针,所述工装主体的表面设有平衡支撑机构,所述平衡支撑机构包括通过转轴转动连接于工装主体表面的支杆机构;本发明通过所设的平衡支撑机构,在使用者对型材的硬度进行检测时,可将平稳筒活动并展开,若在检测硬度的过程中出现歪斜,歪斜一侧的按压板会带动活动柱上移,操作者此时手部感到来自于弹簧的压力,来自弹簧的弹力也会对工装主体起到一定的支撑作用,从而防止压针在检测过程中出现损坏的情况。
The invention relates to the technical field of profile detection, and specifically discloses a tool for testing the mechanical properties of profiles, comprising a tool body, an upper handle fixedly connected to the surface of the tool body, and a lower handle rotatably connected to the tool body. A watch head is fixedly installed on the surface, a pressing needle is arranged under the watch head, and a balance support mechanism is arranged on the surface of the main body of the tool, and the balance support mechanism includes a support rod mechanism that is rotatably connected to the surface of the main body of the tool through a rotating shaft; the present invention Through the set balance support mechanism, when the user is testing the hardness of the profile, the stable cylinder can be moved and unfolded. If there is a skew during the hardness test, the pressing plate on the skewed side will drive the movable column to move up. At this time, the operator feels the pressure from the spring in his hand, and the elastic force from the spring will also play a certain supporting role on the main body of the tooling, so as to prevent the pressure needle from being damaged during the detection process.
Description
技术领域technical field
本发明涉及型材检测技术领域,具体为一种用于型材力学性能检测的工装。The invention relates to the technical field of profile detection, in particular to a tooling used for profile mechanical property detection.
背景技术Background technique
型材是将精梳经过塑性加工成型,具有一定断面形状的材料,在建筑结构与设备的制造安装中被广泛应用,在型材的生产完成后,为保证型材的整体生产质量,人们往往会对生产出来的型材本身力学特性进行测试,从而将不合要求的型材筛选出来。Profiles are combed materials with a certain cross-sectional shape after plastic processing. They are widely used in the manufacture and installation of building structures and equipment. After the production of profiles is completed, in order to ensure the overall production quality of profiles, people often The mechanical properties of the profiles themselves are tested, so as to screen out the profiles that do not meet the requirements.
现有的型材在测试过程中,对其硬度的测试大多是通过韦氏硬度计来进行测量,然而在实际测量过程中,韦氏硬度计需要与被测型材保持垂直,但韦氏硬度计的整体体积较小,在操作者手掌内有汗而手滑时容易出现韦氏硬度计歪斜的情况,进而导致韦氏硬度计中的压针出现折断或折弯的情况,造成不必要的仪器损坏。In the testing process of the existing profiles, most of the hardness tests are performed by the Webster hardness tester. However, in the actual measurement process, the Webster hardness tester needs to be kept perpendicular to the tested profile, but the Webster hardness tester has The overall volume is small, and the Webster hardness tester is prone to skew when the operator's palm is sweaty and the hand is slippery, which in turn causes the indenter in the Webster hardness tester to be broken or bent, causing unnecessary damage to the instrument. .
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供一种用于型材力学性能检测的工装,具备在检测过程中避免操作失误对工装造成不必要损坏的优点,解决了现有的测试工装在使用过程中若出现操作失误,容易造成工装损坏的问题。Aiming at the deficiencies of the prior art, the present invention provides a tool for testing the mechanical properties of profiles, which has the advantages of avoiding unnecessary damage to the tool due to operational errors during the detection process, and solves the problem of the existing testing tool having problems in the use process. If there is an operation error, it is easy to cause the problem of tool damage.
本发明的用于型材力学性能的检测的工装,包括工装主体、固定连接在工装主体表面的上手柄和与工装主体转动连接的下手柄,所述工装主体的表面固定安装有表头,所述表头下方设有压针,所述工装主体的表面设有平衡支撑机构,所述平衡支撑机构包括通过转轴转动连接于工装主体表面的支杆机构,所述支杆机构远离转轴的一端固定连接有平稳筒,所述平稳筒的内部通过弹簧固定连接有活动柱,且活动柱滑动连接于平稳筒的内部,所述平稳筒的底部活动连接有连接球,所述平稳筒的底部开设有与连接球相适配的活动槽,且连接球的底部固定连接有按压板,平衡支撑机构的数量为两个,且两个平衡支撑机构以工装主体的顶面水平中线为对称轴分布在工装主体的表面。The tooling used for testing the mechanical properties of profiles of the present invention includes a tooling body, an upper handle fixedly connected to the surface of the tooling body, and a lower handle rotatably connected to the tooling body. The surface of the tooling body is fixedly mounted with a watch head, and the There is a pressure needle under the watch head, and a balance support mechanism is provided on the surface of the tool body. The balance support mechanism includes a support rod mechanism that is rotatably connected to the surface of the tool body through a rotating shaft, and the support rod mechanism is fixedly connected at one end away from the rotating shaft. There is a smooth cylinder, the interior of the smooth cylinder is fixedly connected with a movable column through a spring, and the movable column is slidably connected to the interior of the smooth cylinder, the bottom of the smooth cylinder is movably connected with a connecting ball, and the bottom of the smooth cylinder is provided with a The connecting ball is adapted to the movable groove, and the bottom of the connecting ball is fixedly connected with a pressing plate, the number of balance support mechanisms is two, and the two balance support mechanisms are distributed on the tool body with the horizontal centerline of the top surface of the tool body as the symmetrical axis. s surface.
通过上述技术方案设计,在使用者对型材的硬度进行检测时,可将平稳筒活动并展开,若在检测硬度的过程中出现歪斜,歪斜一侧的按压板会带动活动柱上移,操作者此时手部感到来自于弹簧的压力,来自弹簧的弹力也会对工装主体起到一定的支撑作用,从而防止压针在检测过程中出现损坏的情况。Through the above technical solution design, when the user is testing the hardness of the profile, the stable cylinder can be moved and unfolded. If there is a skew in the process of testing the hardness, the pressing plate on the skewed side will drive the movable column to move up. At this time, the hand feels the pressure from the spring, and the elastic force from the spring will also support the main body of the tooling, so as to prevent the pressure needle from being damaged during the detection process.
作为本发明的进一步改进,活动机构包括通过转轴转动连接于工装主体表面的连接杆,所述连接杆远离转轴的一端通过阻尼铰链铰接有支撑主杆,所述支撑主杆远离连接杆的一端与平稳筒的表面固定连接,平稳筒的表面固定连接有加强板,所述加强板的表面与支撑主杆的顶部固定连接,工装主体的表面固定连接有托板,所述托板的顶部与连接杆的底部活动连接,且托板的表面螺纹连接有固定螺栓,所述连接杆的表面开设有与固定螺栓相适配的螺纹孔。As a further improvement of the present invention, the movable mechanism includes a connecting rod that is rotatably connected to the surface of the main body of the tool through a rotating shaft, one end of the connecting rod away from the rotating shaft is hinged with a main support rod through a damping hinge, and one end of the main supporting rod away from the connecting rod is connected with the main rod. The surface of the stable cylinder is fixedly connected, the surface of the stable cylinder is fixedly connected with a reinforcing plate, the surface of the reinforcing plate is fixedly connected with the top of the supporting main rod, the surface of the tooling body is fixedly connected with a support plate, and the top of the support plate is connected with The bottom of the rod is movably connected, and the surface of the support plate is threadedly connected with fixing bolts, and the surface of the connecting rod is provided with threaded holes matched with the fixing bolts.
通过上述技术方案设计,使得在不需使用平衡支撑机构时,可通过连接杆与支撑主杆将平稳筒收起来,缩小整体体积,方便后续的收纳。Through the design of the above-mentioned technical scheme, when the balance support mechanism is not required, the stable cylinder can be collected through the connecting rod and the main support rod, thereby reducing the overall volume and facilitating subsequent storage.
作为本发明的进一步改进,活动柱的内部设有若干连通平稳筒内部与外界的通气口,且每个通气口的内部均滑动连接有通气管,所述通气管的表面开设有垂直于通气口的出气口,通气管表面所设出气口在按压板与活动柱底部平行时刚好全部露出至活动柱的外部,通气管的底端延伸至活动柱的外部并与按压板的顶部活动连接,所述通气管的整体长度长于按压板与活动柱之间的间距。As a further improvement of the present invention, the interior of the movable column is provided with a number of ventilation ports that communicate the interior of the stable cylinder with the outside world, and each ventilation port is slidably connected with a ventilation pipe, and the surface of the ventilation pipe is provided with a vertical ventilation port. When the pressure plate is parallel to the bottom of the movable column, the air outlet set on the surface of the ventilation tube is just exposed to the outside of the movable column. The overall length of the ventilation pipe is longer than the distance between the pressing plate and the movable column.
通过上述技术方案设计,使得在操作者让工装主体出现歪斜的情况时,按压板与平稳筒之间不再保持平行,按压板也将通气管挤压按入至活动柱中,将通气管上的出气口也一同带入至活动柱中,堵住出气口,此时的活动柱则不再会被按压板带动收缩,工装主体也不再继续倾斜,避免操作者进一步的倾斜工装主体,进一步的保证整体的平稳。Through the design of the above-mentioned technical scheme, when the operator makes the main body of the tooling skew, the parallel between the pressing plate and the stable cylinder is no longer maintained, and the pressing plate also squeezes the ventilation tube into the movable column, and pushes the ventilation tube onto the movable column. The air outlet is also brought into the movable column together to block the air outlet. At this time, the movable column will no longer be driven to shrink by the pressing plate, and the main body of the tooling will not continue to tilt, so as to prevent the operator from further tilting the main body of the tooling. Ensure overall stability.
作为本发明的进一步改进,平稳筒的顶部螺纹连接有调节螺杆,且调节螺杆的顶端设有调节把手,且调节螺杆的底端延伸至平稳筒的内部并通过轴承转动连接有控制板,所述控制板的底部与平稳筒内部弹簧的顶端固定连接。As a further improvement of the present invention, an adjusting screw is threadedly connected to the top of the smooth cylinder, and an adjusting handle is provided on the top of the adjusting screw, and the bottom end of the adjusting screw extends into the interior of the smooth cylinder and is connected to a control board through a bearing. The bottom of the control board is fixedly connected with the top of the inner spring of the smooth cylinder.
通过上述技术方案设计,使得在需要控制按压板的高度时,可经由调节把手与调节螺杆来控制控制板的高度,从而方便对按压板的高度进行调节,适应不同的检测需要。Through the above technical solution design, when the height of the pressing plate needs to be controlled, the height of the control plate can be controlled through the adjusting handle and the adjusting screw, so as to facilitate the adjustment of the height of the pressing plate and adapt to different detection needs.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明通过所设的平衡支撑机构,在使用者对型材的硬度进行检测时,可将平稳筒活动并展开,若在检测硬度的过程中出现歪斜,歪斜一侧的按压板会带动活动柱上移,操作者此时手部感到来自于弹簧的压力,来自弹簧的弹力也会对工装主体起到一定的支撑作用,从而防止压针在检测过程中出现损坏的情况。1. In the present invention, through the set balance support mechanism, when the user tests the hardness of the profile, the smooth cylinder can be moved and unfolded. If there is a skew in the process of testing the hardness, the pressing plate on the skewed side will drive the movement. When the column moves up, the operator feels the pressure from the spring in the hand at this time, and the elastic force from the spring will also play a certain supporting role on the main body of the tooling, so as to prevent the pressure needle from being damaged during the detection process.
2、本发明通过所设的通气管,使得在操作者让工装主体出现歪斜的情况时,按压板与平稳筒之间不再保持平行,按压板也将通气管挤压按入至活动柱中,将通气管上的出气口也一同带入至活动柱中,堵住出气口,此时的活动柱则不再会被按压板带动收缩,工装主体也不再继续倾斜,避免操作者进一步的倾斜工装主体,进一步的保证整体的平稳。2. The present invention uses the ventilation tube so that when the operator makes the main body of the tooling skew, the parallel between the pressing plate and the stable cylinder is no longer maintained, and the pressing plate also squeezes the ventilation tube into the movable column. , the air outlet on the ventilation pipe is also brought into the movable column, and the air outlet is blocked. At this time, the movable column will no longer be driven to shrink by the pressing plate, and the main body of the tooling will not continue to tilt, so as to prevent the operator from further tilting The main body of the tooling further ensures the overall stability.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application. In the attached image:
图1为本发明正剖结构示意图;Fig. 1 is the schematic diagram of the front sectional structure of the present invention;
图2为本发明俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the present invention;
图3为图1中A处放大结构示意图;Fig. 3 is a schematic diagram of enlarged structure at A place in Fig. 1;
图4为图1中B处放大结构示意图;Fig. 4 is the enlarged structural schematic diagram at B in Fig. 1;
图5为图1中C处放大结构示意图。FIG. 5 is an enlarged schematic view of the structure at C in FIG. 1 .
图中:1、工装主体;2、上手柄;3、下手柄;4、表头;5、压针;6、平衡支撑机构;61、支杆机构;611、连接杆;612、支撑主杆;613、加强板;614、托板;62、平稳筒;63、活动柱;64、连接球;65、按压板;66、通气管;67、调节螺杆;68、控制板。In the figure: 1. Main body of tooling; 2. Upper handle; 3. Lower handle; 4. Table head; 5. Pressing needle; 6. Balance support mechanism; 61. Support rod mechanism; 611, Connecting rod; 613, reinforcing plate; 614, supporting plate; 62, smooth cylinder; 63, movable column; 64, connecting ball; 65, pressing plate; 66, ventilation pipe; 67, adjusting screw; 68, control panel.
具体实施方式Detailed ways
以下将以图示揭露本发明的多个实施方式,为明确说明起见,许多实物上的细节将在以下叙述中一并说明。然而,应了解到,这些实物上的细节不应用以限制本发明。也就是说,在本发明的部分实施方式中,这些实物上的细节是非必要的。此外,为简化图示起见,一些习知惯用的结构与组件在图示中将以简单的示意的方式绘示之。The following will disclose various embodiments of the present invention by way of diagrams, and for the sake of clarity, many physical details will be described together in the following description. It should be understood, however, that these physical details should not be used to limit the invention. That is, in some embodiments of the present invention, these physical details are unnecessary. In addition, to simplify the illustration, some conventional structures and components will be shown in a simple schematic manner in the drawings.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,并非特别指称次序或顺位的意思,亦非用以限定本发明,其仅仅是为了区别以相同技术用语描述的组件或操作而已,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, descriptions such as “first”, “second”, etc. in the present invention are only for the purpose of description, and do not refer to the meaning of order or sequence, nor are they used to limit the present invention. The components or operations are described by the same technical terms, and should not be construed as indicating or implying their relative importance or implying the quantity of the indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
请参阅图1-5,本发明的用于型材力学性能的检测的工装,包括工装主体1、固定连接在工装主体1表面的上手柄2和与工装主体1转动连接的下手柄3,工装主体1的表面固定安装有表头4,表头4下方设有压针5,工装主体1的表面设有平衡支撑机构6。Please refer to Figures 1-5, the tooling for the detection of the mechanical properties of the profile of the present invention includes a tooling body 1, an
平衡支撑机构6包括通过转轴转动连接于工装主体1表面的支杆机构61,支杆机构61远离转轴的一端固定连接有平稳筒62,平稳筒62的内部通过弹簧固定连接有活动柱63,且活动柱63滑动连接于平稳筒62的内部,平稳筒62的底部活动连接有连接球64,平稳筒62的底部开设有与连接球64相适配的活动槽,且连接球64的底部固定连接有按压板65。The balance support mechanism 6 includes a
平衡支撑机构6的数量为两个,且两个平衡支撑机构6以工装主体1的顶面水平中线为对称轴分布在工装主体1的表面。The number of the balance support mechanisms 6 is two, and the two balance support mechanisms 6 are distributed on the surface of the tool body 1 with the horizontal centerline of the top surface of the tool body 1 as the symmetry axis.
通过所设的平衡支撑机构6,在使用者对型材的硬度进行检测时,可将平稳筒62活动并展开,若在检测硬度的过程中出现歪斜,歪斜一侧的按压板65会带动活动柱63上移,操作者此时手部感到来自于弹簧的压力,来自弹簧的弹力也会对工装主体1起到一定的支撑作用,从而防止压针5在检测过程中出现损坏的情况。Through the set balance support mechanism 6, when the user is testing the hardness of the profile, the stabilizing
支杆机构61包括通过转轴转动连接于工装主体1表面的连接杆611,连接杆611远离转轴的一端通过阻尼铰链铰接有支撑主杆612,支撑主杆612远离连接杆611的一端与平稳筒62的表面固定连接,平稳筒62的表面固定连接有加强板613,加强板613的表面与支撑主杆612的顶部固定连接。The
工装主体1的表面固定连接有托板614,托板614的顶部与连接杆611的底部活动连接,且托板614的表面螺纹连接有固定螺栓,连接杆611的表面开设有与固定螺栓相适配的螺纹孔。The surface of the tooling body 1 is fixedly connected with a
通过所设的连接杆611与支撑主杆612,使得在不需使用平衡支撑机构6时,可通过连接杆611与支撑主杆612将平稳筒62收起来,缩小整体体积,方便后续的收纳。The connecting
活动柱63的内部设有若干连通平稳筒62内部与外界的通气口,且每个通气口的内部均滑动连接有通气管66,通气管66的表面开设有垂直于通气口的出气口,通气管66表面所设出气口在按压板65与活动柱63底部平行时刚好全部露出至活动柱63的外部,通气管66的底端延伸至活动柱63的外部并与按压板65的顶部活动连接,通气管66的整体长度长于按压板65与活动柱63之间的间距。The interior of the
通过所设的通气管66,使得在操作者让工装主体1出现歪斜的情况时,按压板65与平稳筒62之间不再保持平行,按压板65也将通气管66挤压按入至活动柱63中,将通气管66上的出气口也一同带入至活动柱63中,堵住出气口,此时的活动柱63则不再会被按压板65带动收缩,工装主体1也不再继续倾斜,避免操作者进一步的倾斜工装主体1,进一步的保证整体的平稳。Through the
平稳筒62的顶部螺纹连接有调节螺杆67,且调节螺杆67的顶端设有调节把手,且调节螺杆67的底端延伸至平稳筒62的内部并通过轴承转动连接有控制板68,控制板68的底部与平稳筒62内部弹簧的顶端固定连接。The top of the
通过所设调节螺杆67与控制板68,使得在需要控制按压板65的高度时,可经由调节把手与调节螺杆67来控制控制板68的高度,从而方便对按压板65的高度进行调节,适应不同的检测需要。Through the
在使用本发明时:操作者可将连接杆611翻转,通过固定螺栓将连接杆611固定在托板614上,并将平稳筒62活动至合适的位置后,将需要检测的型材放置压针5的下方,捏动上手柄2与下手柄3,让压针5对型材进行挤压测试,若操作者出现手滑或操作不当的情况,导致工装整体歪斜时,与型材接触的按压板65可挤压通气管66,让通气管66上的出气口缩入至活动柱63内部,让活动柱63无法继续收缩,配合弹簧的弹力,对工装主体1进行支撑,避免工装整体歪斜而导致压针5损坏的情况出现。When using the present invention: the operator can turn the connecting
以上所述仅为本发明的实施方式而已,并不用于限制本发明。对于本领域技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原理以内所作的任何修改、等同替换、改进等,均应包括在本发明的权利要求范围之内。The above descriptions are merely embodiments of the present invention, and are not intended to limit the present invention. Various modifications and variations of the present invention are possible for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
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