CN114459247A - A cast aluminum smelting furnace head - Google Patents

A cast aluminum smelting furnace head Download PDF

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CN114459247A
CN114459247A CN202210097025.2A CN202210097025A CN114459247A CN 114459247 A CN114459247 A CN 114459247A CN 202210097025 A CN202210097025 A CN 202210097025A CN 114459247 A CN114459247 A CN 114459247A
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fixedly connected
bevel gear
long shaft
furnace
motor
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CN114459247B (en
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李鹏程
夏勇辉
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Guangxi Tianmai New Material Technology Co.,Ltd.
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/14Charging or discharging liquid or molten material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2001/00Composition, conformation or state of the charge
    • F27M2001/01Charges containing mainly non-ferrous metals
    • F27M2001/012Aluminium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/13Smelting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

本发明涉及铸铝熔炼领域,具体的说是一种铸铝熔炼炉头,所述炉头本体上方且中心位置与电机通过升降机构固定连接,所述炉头本体下方转动连接有长轴,所述长轴通过锥齿轮与传动杆和涡轮蜗杆相配合,所述传动杆底部固定连接有滑块,安装时通过电机旋转带动长轴配合锥齿轮传动,带动传动杆底端的滑块与炉身固定,便于安装拆卸,关闭电机并重新启动,升降机构推动电机上移,锥齿轮脱离啮合状态,从而带动进料装置高速旋转,相对于现有的熔炼炉头,节省经济成本,节约安装时间,通过进料装置和炉头内的刮壁板以及出料口绞龙配合,大大提高单位时间内铝液的出入量。

Figure 202210097025

The invention relates to the field of cast aluminum smelting, in particular to a cast aluminum smelting furnace head. The upper and central position of the furnace head body is fixedly connected with a motor through a lifting mechanism, and a long shaft is rotatably connected under the furnace head body, so The long shaft is matched with the transmission rod and the turbine worm through the bevel gear, and the bottom of the transmission rod is fixedly connected with a slider. During installation, the motor is rotated to drive the long shaft to cooperate with the bevel gear to drive the slider at the bottom of the transmission rod to be fixed with the furnace body. , easy to install and disassemble, turn off the motor and restart, the lifting mechanism pushes the motor up, the bevel gear disengages from the meshing state, thereby driving the feeding device to rotate at a high speed, compared with the existing melting furnace head, saving economic costs and installation time, by The feeding device cooperates with the scraper wall plate in the furnace head and the auger at the discharge port, which greatly improves the intake and output of molten aluminum per unit time.

Figure 202210097025

Description

一种铸铝熔炼炉头A cast aluminum smelting furnace head

技术领域technical field

本发明涉及铸铝熔炼领域,具体的说是一种铸铝熔炼炉头。The invention relates to the field of cast aluminum smelting, in particular to a cast aluminum smelting furnace head.

背景技术Background technique

铸铝是一种将纯铝或铝合金锭按标准的成份比例配制后,经过人工加热将其变成铝合金液体或熔融状态后再通过专业的模具或相应工艺将铝液或熔融状态的铝合金浇注进型腔,经冷却形成所需要形状铝件的一种工艺方法。铸铝所用的铝,称为铸造铝合金在熔炼铝锭的过程中,需要将融化的铝液通过炉头倒在铝锭模具中;Cast aluminum is a kind of pure aluminum or aluminum alloy ingot prepared according to the standard composition ratio, artificially heated to turn it into aluminum alloy liquid or molten state, and then the aluminum liquid or molten aluminum is converted into molten aluminum or molten aluminum through professional molds or corresponding processes. A process method in which the alloy is poured into the cavity and cooled to form an aluminum part of the desired shape. The aluminum used for casting aluminum is called cast aluminum alloy. In the process of smelting aluminum ingots, the molten aluminum needs to be poured into the aluminum ingot mold through the furnace head;

现有的炉头整体化,不便于安装,支撑效果差,一但发生损坏需要更换整个炉头,成本太高,且炉头内部铝液流动速度缓慢,无法提高单位时间内铝液的出入量。The existing furnace head is integrated, which is inconvenient to install and has poor supporting effect. Once the damage occurs, the entire furnace head needs to be replaced, which is too expensive, and the flow speed of the molten aluminum inside the furnace head is slow, which cannot increase the amount of molten aluminum in and out per unit time. .

鉴于此,为了克服上述技术问题,本发明设计了一种,解决了上述技术问题。In view of this, in order to overcome the above-mentioned technical problems, the present invention has designed a method to solve the above-mentioned technical problems.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是:现有的炉头整体化,不便于安装,支撑效果差,一但发生损坏需要更换整个炉头,成本太高,且炉头内部铝液流动速度缓慢,无法提高单位时间内铝液的出入量的问题。The technical problems to be solved by the present invention are: the existing furnace head is integrated, which is inconvenient to install and has poor supporting effect. Once the damage occurs, the entire furnace head needs to be replaced, which is too expensive, and the flow speed of the molten aluminum inside the furnace head is slow, which cannot be The problem of increasing the amount of molten aluminum in and out per unit time.

本发明提供的一种铸铝熔炼炉头,包括炉头本体,所述炉头本体上方且中心位置与电机通过升降机构固定连接,所述炉头本体内部中心位置开设有通孔,所述炉头本体下方转动连接有长轴且位于通孔内,所述电机下方设有进料装置且与长轴固定连接,所述长轴贯穿炉头本体内部,所述长轴顶端固定连接有一号锥齿轮,所述一号锥齿轮左右两侧均配合有二号锥齿轮,所述炉头本体内部位于二号锥齿轮远离电机一端开设有一号传动槽,所述一号传动槽内壁通过一号轴承转动连接有一号传动杆,所述一号传动杆远离长轴的一端均固定连接有涡轮,所述炉头本体内部且位于一号传动杆远离长轴的一端下方开设有二号传动槽,所述二号传动槽内壁通过两个二号轴承转动连接二号传动杆,所述二号传动杆上方固定连接有蜗杆,所述蜗杆与涡轮相啮合,所述二号传动杆下端固定连接有固定装置。The present invention provides a cast aluminum smelting furnace head, including a furnace head body, the upper part of the furnace head body and the central position are fixedly connected with a motor through a lifting mechanism, a through hole is opened in the inner center of the furnace head body, and the furnace head body A long shaft is rotatably connected to the bottom of the head body and is located in the through hole. A feeding device is arranged below the motor and is fixedly connected to the long shaft. The long shaft runs through the interior of the furnace head body, and a number cone is fixedly connected to the top of the long shaft. Gears, the left and right sides of the No. 1 bevel gear are equipped with No. 2 bevel gears, and the inside of the furnace head body is located at the end of the No. 2 bevel gear away from the motor with a No. 1 transmission groove, and the inner wall of the No. 1 transmission groove passes through the No. 1 bearing. A No. 1 transmission rod is rotatably connected, and one end of the No. 1 transmission rod away from the long axis is fixedly connected with a turbine, and a No. 2 transmission groove is opened inside the furnace head body and below the end of the No. 1 transmission rod away from the long axis, so The inner wall of the No. 2 transmission groove is rotatably connected to the No. 2 transmission rod through two No. 2 bearings, a worm is fixedly connected above the No. 2 transmission rod, the worm is meshed with the turbine, and the lower end of the No. 2 transmission rod is fixedly connected with a fixed device.

优选的,所述进料装置包括环形进料管、一号进料管和二号进料管,所述环形进料管上方外表面开设有环形槽,所述一号进料管底端与环形槽相连通,所述二号进料管为多个且呈阵列固定连接在环形槽下端且位于炉头本体内部,所述长轴中端且位于炉头本体内部固定连接有刮壁板,所述炉头本体内部且位于刮壁板下方开设有出料口,所述长轴末端固定连接绞龙且位于出料口内部。Preferably, the feeding device includes an annular feeding pipe, a No. 1 feeding pipe and a No. 2 feeding pipe, an annular groove is formed on the upper outer surface of the annular feeding pipe, and the bottom end of the No. 1 feeding pipe is connected to the bottom end of the No. 1 feeding pipe. The annular grooves are communicated with each other, the No. 2 feeding pipes are multiple and are fixedly connected to the lower end of the annular groove and located inside the furnace head body in an array, and the middle end of the long shaft is fixedly connected with a scraper wall plate located inside the furnace head body. A discharge port is opened inside the burner body and below the scraper, and the end of the long shaft is fixedly connected to the auger and located inside the discharge port.

优选的,所述刮壁板呈阶梯状固定连接长轴上,所述刮壁板外表面开设有导流槽。Preferably, the scraper wall plate is fixedly connected to the long axis in a stepped shape, and a diversion groove is formed on the outer surface of the scraper wall plate.

优选的,所述固定装置包括二号传动杆和滑块,所述滑块为弧形,所述滑块固定连接在二号传动杆下端,所述在炉身上表面开设有弧形槽。Preferably, the fixing device includes a No. 2 transmission rod and a sliding block, the sliding block is arc-shaped, the sliding block is fixedly connected to the lower end of the No. 2 transmission rod, and an arc-shaped groove is formed on the surface of the furnace body.

优选的,所述升降机构包括底板和推动杆,所述底板与炉头本体通过推动杆固定连接。Preferably, the lifting mechanism includes a bottom plate and a push rod, and the bottom plate and the burner body are fixedly connected by the push rod.

优选的,所述炉头本体上表面固定连接有吊耳,所述吊耳中间开设有圆孔。Preferably, a lifting lug is fixedly connected to the upper surface of the burner body, and a circular hole is opened in the middle of the lifting lug.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1.本发明通过在炉头本体上设有电机,安装时,电机能通过锥齿轮传动带动二号传动杆旋转,从而将二号传动杆底端的滑块与炉身上表面的弧形槽配合,固定整个炉身的平稳,相对于现有的熔炼炉头,更便于安装与拆卸。1. The present invention is provided with a motor on the furnace head body. During installation, the motor can drive the No. 2 transmission rod to rotate through bevel gear transmission, so that the slider at the bottom of the No. 2 transmission rod is matched with the arc groove on the surface of the furnace body. The stability of the entire furnace body is fixed, and compared with the existing melting furnace head, it is more convenient to install and disassemble.

2.本发明通过在炉头本体内部安装进料装置,当安装固定好炉头本体时,电机下方的电动推杆推动电机上移,使得二号锥齿轮与一号锥齿轮脱离啮合状态,长轴带动进料装置高速旋转,旋转产生的离心力使铝液加快进入炉头本体内部,通过炉头本体内部的刮壁板和出料口绞龙的配合,加快流速提高单位时间内铝液的灌注量。2. The present invention installs the feeding device inside the burner body. When the burner body is installed and fixed, the electric push rod under the motor pushes the motor to move up, so that the No. 2 bevel gear and the No. 1 bevel gear are disengaged, and the long The shaft drives the feeding device to rotate at a high speed, and the centrifugal force generated by the rotation accelerates the entry of the molten aluminum into the furnace head body. quantity.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

图1是本发明的工作状态示意图;Fig. 1 is the working state schematic diagram of the present invention;

图2是本发明的整体结构示意图;Fig. 2 is the overall structure schematic diagram of the present invention;

图3是本发明图2中的A-A方向剖视图;Fig. 3 is the A-A direction sectional view in Fig. 2 of the present invention;

图4是本发明的进料装置结构示意图;Fig. 4 is the structural representation of the feeding device of the present invention;

图5是本发明图2中的B-B方向剖视图;Fig. 5 is the B-B direction sectional view in Fig. 2 of the present invention;

图6是本发明的炉身22上表面示意图。FIG. 6 is a schematic view of the upper surface of the furnace shaft 22 of the present invention.

图中:炉头本体1、电机2、升降机构3、通孔4、长轴5、进料装置6、一号锥齿轮7、二号锥齿轮8、一号传动槽9、一号轴承10、一号传动杆11、涡轮12、二号传动槽13、二号轴承14、二号传动杆15、蜗杆16、固定装置17、环形进料管61、一号进料管62、二号进料管63、环形槽611、刮壁板18、出料口19、绞龙20、导流槽21、滑块171、底板31、电动推杆32、炉身22、弧形槽23、吊耳24、圆孔25。In the figure: furnace head body 1, motor 2, lifting mechanism 3, through hole 4, long shaft 5, feeding device 6, No. 1 bevel gear 7, No. 2 bevel gear 8, No. 1 transmission groove 9, No. 1 bearing 10 , No.1 transmission rod 11, turbine 12, No.2 transmission groove 13, No.2 bearing 14, No.2 transmission rod 15, worm 16, fixing device 17, annular feeding pipe 61, No.1 feeding pipe 62, No.2 feeding pipe Material pipe 63, annular groove 611, scraper wall 18, discharge port 19, auger 20, diversion groove 21, slider 171, bottom plate 31, electric push rod 32, furnace body 22, arc groove 23, lifting lugs 24. Round hole 25.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.

本发明提供了一种铸铝熔炼炉头,包括炉头本体1,所述炉头本体1上方且中心位置与电机2通过升降机构3固定连接,所述炉头本体1内部中心位置开设有通孔4,所述炉头本体1下方转动连接有长轴5且位于通孔4内,所述电机2下方设有进料装置6且与长轴5固定连接,所述长轴5贯穿炉头本体1内部,所述长轴5顶端固定连接有一号锥齿轮7,所述一号锥齿轮7左右两侧均配合有二号锥齿轮8,所述炉头本体1内部位于二号锥齿轮8远离电机2一端开设有一号传动槽9,所述一号传动槽9内壁通过一号轴承10转动连接有一号传动杆11,所述一号传动杆11远离长轴5的一端均固定连接有涡轮12,所述炉头本体1内部且位于一号传动杆11远离长轴5的一端下方开设有二号传动槽13,所述二号传动槽13内壁通过两个二号轴承14转动连接二号传动杆15,所述二号传动杆15上方固定连接有蜗杆16,所述蜗杆16与涡轮12相啮合,所述二号传动杆15下端固定连接有固定装置17。The present invention provides a cast aluminum smelting furnace head, comprising a furnace head body 1, the upper part of the furnace head body 1 and the central position of the furnace head body 1 are fixedly connected with the motor 2 through a lifting mechanism 3, and the inner central position of the furnace head body 1 is provided with a through hole. Hole 4, a long shaft 5 is rotatably connected below the burner body 1 and is located in the through hole 4, a feeding device 6 is arranged below the motor 2 and is fixedly connected with the long shaft 5, and the long shaft 5 runs through the burner head. Inside the main body 1, a No. 1 bevel gear 7 is fixedly connected to the top of the long shaft 5. The left and right sides of the No. 1 bevel gear 7 are fitted with a No. 2 bevel gear 8. The inside of the burner body 1 is located on the No. 2 bevel gear 8. One end away from the motor 2 is provided with a No. 1 transmission groove 9, and the inner wall of the No. 1 transmission groove 9 is rotatably connected to a No. 1 transmission rod 11 through a No. 1 bearing 10, and one end of the No. 1 transmission rod 11 away from the long axis 5 is fixedly connected with a turbine. 12. Inside the furnace head body 1 and below the end of the No. 1 transmission rod 11 away from the long axis 5, a No. 2 transmission groove 13 is opened. The inner wall of the No. 2 transmission groove 13 is connected to the No. 2 through two No. The transmission rod 15 , a worm 16 is fixedly connected above the No. 2 transmission rod 15 , the worm 16 is engaged with the turbine 12 , and a fixing device 17 is fixedly connected to the lower end of the No. 2 transmission rod 15 .

本发明所述的一种铸铝熔炼炉头,在炉头本体1上方固定连接电机2,安装时,使用者打开电机2,电机2转动带动下方连接的长轴5旋转,长轴5位于炉头本体1通孔4内,长轴5旋转带动固定连接在外表面的进料装置6转动,且长轴5贯穿炉头本体1内部,在安装炉头本体1时,电机2转动带动整个长轴5旋转于炉头本体1内部,在长轴5的顶端固定连接有一号锥齿轮7,长轴5转动时一号锥齿轮7跟着运动,与之相啮合的二号锥齿轮8也转动,在二号锥齿轮8远离长轴5的一侧开设有一号传动槽9,二号锥齿轮8远离长轴5的一侧固定连接一号传动杆11且与一号传动槽9内壁的一号轴承10转动连接,二号锥齿轮8转动时,一号传动杆11随之转动,从而带动固定连接在一号传动杆11末端的涡轮12,涡轮12继而带动与之啮合的蜗杆16运动,炉头本体1内部且位于一号传动杆11远离长轴5的一端下方开设有二号传动槽13,蜗杆16下方固定连接有二号传动杆15,并与位于二号传动槽13内壁的两个二号轴承14转动连接,当蜗杆16运动时,带动二号传动杆15转动,从而使得固定连接在二号传动杆15末端的固定装置17固定在炉身22上表面,使用时,升降机构3上升,二号锥齿轮8与一号锥齿轮7脱离啮合状态,电机2带动长轴5旋转,从而带动进料装置6工作。In the cast aluminum smelting furnace head of the present invention, a motor 2 is fixedly connected above the furnace head body 1. During installation, the user turns on the motor 2, and the motor 2 rotates to drive the long shaft 5 connected below to rotate, and the long shaft 5 is located in the furnace. In the through hole 4 of the head body 1, the long shaft 5 rotates to drive the feeding device 6 fixedly connected to the outer surface to rotate, and the long shaft 5 runs through the inside of the burner head body 1. When the burner head body 1 is installed, the motor 2 rotates to drive the entire long shaft. 5 rotates inside the furnace head body 1, and a No. 1 bevel gear 7 is fixedly connected to the top of the long shaft 5. When the long shaft 5 rotates, the No. 1 bevel gear 7 moves along with it, and the No. 2 bevel gear 8 meshing with it also rotates. The No. 2 bevel gear 8 is provided with a No. 1 transmission groove 9 on the side away from the long axis 5 , and the side of the No. 2 bevel gear 8 away from the long axis 5 is fixedly connected to the No. 1 transmission rod 11 and is connected with the No. 1 bearing on the inner wall of the No. 1 transmission groove 9 10. Rotating connection, when the No. 2 bevel gear 8 rotates, the No. 1 transmission rod 11 rotates along with it, thereby driving the turbine 12 fixedly connected to the end of the No. 1 transmission rod 11, and the turbine 12 then drives the worm 16 meshing with it to move, the furnace head. Inside the body 1 and located below the end of the No. 1 transmission rod 11 away from the long axis 5 is a No. 2 transmission groove 13 , a No. 2 transmission rod 15 is fixedly connected under the worm 16 , and is located in the inner wall of the No. 2 transmission groove 13. The No. 2 bearing 14 is rotatably connected, and when the worm 16 moves, it drives the No. 2 transmission rod 15 to rotate, so that the fixing device 17 fixedly connected to the end of the No. 2 transmission rod 15 is fixed on the upper surface of the furnace body 22. When in use, the lifting mechanism 3 rises , the No. 2 bevel gear 8 and the No. 1 bevel gear 7 are disengaged, and the motor 2 drives the long shaft 5 to rotate, thereby driving the feeding device 6 to work.

作为本发明的一种具体实施方式,所述进料装置6包括环形进料管61、一号进料管62和二号进料管63,所述环形进料管61上方外表面开设有环形槽611,所述一号进料管62底端与环形槽611相连通,所述二号进料管63为多个且呈阵列固定连接在环形槽611下端且位于炉头本体1内部,所述长轴5中端且位于炉头本体1内部固定连接有刮壁板18,所述炉头本体1内部且位于刮壁板18下方开设有出料口19,所述长轴5末端固定连接绞龙20且位于出料口19内部。As a specific embodiment of the present invention, the feeding device 6 includes an annular feeding pipe 61 , a No. 1 feeding pipe 62 and a No. 2 feeding pipe 63 , and the outer surface above the annular feeding pipe 61 is provided with an annular Slot 611, the bottom end of the No. 1 feeding pipe 62 is communicated with the annular groove 611, the No. 2 feeding pipe 63 is multiple and is fixedly connected to the lower end of the annular groove 611 in an array and is located inside the furnace head body 1, so A scraper wall 18 is fixedly connected to the middle end of the long shaft 5 and is located inside the burner body 1 , a discharge port 19 is opened inside the burner body 1 and located below the scraper wall 18 , and the end of the long shaft 5 is fixedly connected The auger 20 is located inside the outlet 19 .

使用者打开电机2使用时,长轴5外表面的进料装置6随之运动,铝液从一号进料管62中进入,随即经过环形槽611从二号进料管63进入炉头本体1内部,为了防止铝液从环形槽611内部溢出,本发明在输送铝液时严格控制铝液的单位时间内的流量,当长轴5转动时,阵列布置在炉头本体1内部的二号进料管63会高速旋转,可以使二号进料管63中的铝液经过高速旋转产生的离心力加快进入炉头本体1内部,相对于传统的管道运输,本发明通过旋转产生的离心力能够加速铝液的流动,提高单位时间内铝液的灌注量,铝液进入本体内部后会经过随长轴5旋转的绞龙20加快流速,从底部出料口19流出。When the user turns on the motor 2 for use, the feeding device 6 on the outer surface of the long shaft 5 moves accordingly, and the molten aluminum enters from the No. Inside 1, in order to prevent the molten aluminum from overflowing from the inside of the annular groove 611, the present invention strictly controls the flow rate of the molten aluminum per unit time when the molten aluminum is transported. The feeding pipe 63 will rotate at a high speed, so that the liquid aluminum in the No. 2 feeding pipe 63 can be accelerated into the furnace head body 1 through the centrifugal force generated by the high-speed rotation. Compared with the traditional pipeline transportation, the centrifugal force generated by the rotation of the present invention can accelerate The flow of molten aluminum increases the perfusion volume of molten aluminum per unit time. After the molten aluminum enters the interior of the body, it will pass through the auger 20 rotating with the long axis 5 to accelerate the flow rate and flow out from the bottom discharge port 19 .

作为本发明的一种具体实施方式,所述刮壁板18呈阶梯状固定连接长轴5上,所述刮壁板18外表面开设有导流槽21。As a specific embodiment of the present invention, the scraper wall plate 18 is fixedly connected to the long axis 5 in a stepped shape, and a guide groove 21 is formed on the outer surface of the scraper wall plate 18 .

当铝液受二号进料口63高速旋转时,会通过离心力甩到炉头本体1内部的内壁上,所以在长轴5中段固定连接刮壁板18,随长轴5旋转,继而刮掉残留在内壁的铝液,刮壁板18呈阶梯状,能够使得部分落在刮壁板18表面的铝液快速的流落,防止在刮壁板18表面沉积,刮壁板18外表面开设有导流槽21,刮下来的铝液可经过导流槽21随着绞龙20加快流出。When the molten aluminum is rotated at a high speed by the No. 2 feeding port 63, it will be thrown onto the inner wall of the furnace head body 1 by centrifugal force, so the scraper 18 is fixedly connected in the middle section of the long axis 5, and then rotates with the long axis 5, and then scraped off The aluminum liquid remaining on the inner wall, the scraper plate 18 is stepped, which can make part of the aluminum liquid falling on the surface of the scraper 18 to flow down quickly, preventing deposition on the surface of the scraper 18, and the outer surface of the scraper 18 is provided with a guide. The flow groove 21, the scraped aluminum liquid can flow out through the guide groove 21 with the speed of the auger 20.

作为本发明的一种具体实施方式,所述固定装置17包括二号传动杆15和滑块171,所述滑块171为弧形,所述滑块171固定连接在二号传动杆15下端,所述在炉身22上表面开设有弧形槽23。As a specific embodiment of the present invention, the fixing device 17 includes the No. 2 transmission rod 15 and a sliding block 171, the sliding block 171 is arc-shaped, and the sliding block 171 is fixedly connected to the lower end of the No. 2 transmission rod 15, The upper surface of the furnace body 22 is provided with an arc-shaped groove 23 .

在二号转动杆15的末端固定连接滑块171,滑块171为弧形,在安装时,将炉头本体1吊在炉身22上方且将滑块171与炉身22上表面的弧形槽23相对应,电机2旋转带动一号锥齿轮7运动,与之啮合的二号锥齿轮8带动一号传动杆11和涡轮12蜗杆16与二号传动杆15旋转,二号传动杆15转动滑块171配合炉身22上表面的环形凹槽从而固定整个炉身22的平稳,也便于安装拆卸。A sliding block 171 is fixedly connected to the end of the No. 2 rotating rod 15, and the sliding block 171 is arc-shaped. During installation, the furnace head body 1 is hung above the furnace body 22, and the sliding block 171 is connected to the arc-shaped upper surface of the furnace body 22. Corresponding to the slot 23, the motor 2 rotates to drive the No. 1 bevel gear 7 to move, and the No. 2 bevel gear 8 meshes with it to drive the No. 1 transmission rod 11 and the turbine 12. The worm 16 and the No. 2 transmission rod 15 rotate, and the No. 2 transmission rod 15 rotates The sliding block 171 cooperates with the annular groove on the upper surface of the furnace body 22 so as to fix the stability of the entire furnace body 22 and facilitate installation and disassembly.

作为本发明的一种具体实施方式,所述升降机构3包括底板31和电动推杆32,所述底板31与炉头本体1通过电动推杆32固定连接。As a specific embodiment of the present invention, the lifting mechanism 3 includes a bottom plate 31 and an electric push rod 32 , and the bottom plate 31 is fixedly connected to the burner body 1 through the electric push rod 32 .

电机2停止后启动升降机构3,电动推杆32推动底板31,底板31上端电机2上移,带动下方一号锥齿轮7和二号锥齿轮8脱离啮合状态,电机2带动长轴5旋转,从而带动进料装置6工作。After the motor 2 stops, start the lifting mechanism 3, the electric push rod 32 pushes the bottom plate 31, the motor 2 on the upper end of the bottom plate 31 moves up, and drives the No. 1 bevel gear 7 and the No. 2 bevel gear 8 to disengage from the meshing state. Thus, the feeding device 6 is driven to work.

作为本发明的一种具体实施方式,所述炉头本体1上表面固定连接有吊耳24,所述吊耳24中间开设有圆孔25。As a specific embodiment of the present invention, a lifting lug 24 is fixedly connected to the upper surface of the burner body 1 , and a circular hole 25 is formed in the middle of the lifting lug 24 .

在整个炉头本体1的外表面固定有两个吊耳24,吊耳24的中间设为圆孔25形状,方便于定位安装。Two lifting lugs 24 are fixed on the outer surface of the entire burner body 1 , and the middle of the lifting lugs 24 is formed in the shape of a circular hole 25 , which is convenient for positioning and installation.

工作原理:本发明所述的一种铸铝熔炼炉头,在炉头本体1上方固定连接电机2,安装时,使用者打开电机2,电机2转动带动下方连接的长轴5旋转,长轴5位于炉头本体1通孔4内,长轴5旋转带动固定连接在外表面的进料装置6转动,且长轴5贯穿炉头本体1内部,在安装炉头本体1时,电机2转动带动整个长轴5旋转于炉头本体1内部,在长轴5的顶端固定连接有一号锥齿轮7,长轴5转动时一号锥齿轮7跟着运动,与之相啮合的二号锥齿轮8也转动,在二号锥齿轮8右侧开设有一号传动槽9,二号锥齿轮8右侧固定连接一号传动杆11且与一号传动槽9内壁的一号轴承10转动连接,二号锥齿轮8转动时,一号传动杆11随之转动,从而带动固定连接在一号传动杆11末端的涡轮12,涡轮12继而带动与之啮合的蜗杆16运动,炉头本体1内部且位于一号传动杆11远离长轴5的一端下方开设有二号传动槽13,蜗杆16下方固定连接有二号传动杆15,并与位于二号传动槽13内壁的两个二号轴承14转动连接,当蜗杆16运动时,带动二号传动杆15转动,从而使得固定连接在二号传动杆15末端的固定装置17固定在炉身22上表面,使用时,升降机构3上升,二号锥齿轮8与一号锥齿轮7脱离啮合状态,电机2带动长轴5旋转,从而带动进料装置6工作。Working principle: The cast aluminum smelting furnace head of the present invention is fixedly connected to the motor 2 above the furnace head body 1. During installation, the user turns on the motor 2, and the motor 2 rotates to drive the long shaft 5 connected below to rotate, and the long shaft 5 is located in the through hole 4 of the burner body 1, the long shaft 5 rotates to drive the feeding device 6 fixedly connected to the outer surface to rotate, and the long shaft 5 runs through the inside of the burner body 1, when the burner body 1 is installed, the motor 2 rotates to drive The entire long shaft 5 rotates inside the furnace head body 1, and a No. 1 bevel gear 7 is fixedly connected to the top of the long shaft 5. When the long shaft 5 rotates, the No. 1 bevel gear 7 moves along with it, and the No. 2 bevel gear 8 meshes with it. Rotation, a No. 1 transmission groove 9 is opened on the right side of the No. 2 bevel gear 8, the right side of the No. 2 bevel gear 8 is fixedly connected to the No. 1 transmission rod 11 and is rotatably connected with the No. 1 bearing 10 on the inner wall of the No. 1 transmission groove 9, and the No. 2 cone When the gear 8 rotates, the No. 1 transmission rod 11 rotates accordingly, thereby driving the turbine 12 fixedly connected to the end of the No. 1 transmission rod 11, and the turbine 12 then drives the worm 16 meshed with it to move. A No. 2 transmission groove 13 is opened under one end of the transmission rod 11 away from the long axis 5, and a No. 2 transmission rod 15 is fixedly connected under the worm 16, and is rotatably connected with two No. 2 bearings 14 located on the inner wall of the No. 2 transmission groove 13. When When the worm 16 moves, it drives the No. 2 transmission rod 15 to rotate, so that the fixing device 17 fixedly connected to the end of the No. 2 transmission rod 15 is fixed on the upper surface of the furnace body 22. When in use, the lifting mechanism 3 rises, and the No. 2 bevel gear 8 and the The No. 1 bevel gear 7 is disengaged from the meshing state, and the motor 2 drives the long shaft 5 to rotate, thereby driving the feeding device 6 to work.

使用者打开电机2使用时,长轴5外表面的进料装置6随之运动,铝液从一号进料管62中进入,随即经过环形槽611从二号进料管63进入炉头本体1内部,为了防止铝液从环形槽611内部溢出,本发明在输送铝液时严格控制铝液的单位时间内的流量,当长轴5转动时,阵列布置在炉头本体1内部的二号进料管63会高速旋转,可以使管内铝液经过高速旋转产生的离心力加快进入炉头本体1内部,相对于传统的管道运输,本发明通过旋转产生的离心力能够加速铝液的流动,提高单位时间内铝液的灌注量,铝液进入本体内部后会经过随长轴5旋转的绞龙20加快流速,从底部出料口19流出。When the user turns on the motor 2 for use, the feeding device 6 on the outer surface of the long shaft 5 moves accordingly, and the molten aluminum enters from the No. Inside 1, in order to prevent the molten aluminum from overflowing from the inside of the annular groove 611, the present invention strictly controls the flow rate of the molten aluminum per unit time when the molten aluminum is transported. The feeding tube 63 will rotate at a high speed, which can accelerate the centrifugal force of the molten aluminum in the tube to enter the furnace head body 1 through the centrifugal force generated by the high-speed rotation. Compared with the traditional pipeline transportation, the centrifugal force generated by the rotation of the present invention can accelerate the flow of the molten aluminum and increase the unit rate. According to the pouring amount of molten aluminum within a time, the molten aluminum will pass through the auger 20 rotating with the long axis 5 to increase the flow rate after entering the interior of the body, and flow out from the discharge port 19 at the bottom.

当铝液受二号进料口高速旋转时,会通过离心力甩到炉头本体1内部的内壁上,所以在长轴5中段固定连接刮壁板18,随长轴5旋转,继而刮掉残留在内壁的铝液,刮壁板18呈阶梯状,能够使得部分落在刮壁板表面的铝业快速的流落,防止在刮壁板18表面沉积,刮壁板18外表面开设有导流槽21,刮下来的铝液可经过导流槽21随着绞龙20加快流出。When the molten aluminum is rotated at a high speed by the No. 2 feeding port, it will be thrown onto the inner wall of the furnace head body 1 by centrifugal force, so the scraper wall plate 18 is fixedly connected in the middle section of the long axis 5, and rotates with the long axis 5, and then scrapes off the residue For the aluminum liquid on the inner wall, the scraper plate 18 is stepped, which can make part of the aluminum falling on the surface of the scraper quickly flow down and prevent deposition on the surface of the scraper 18. The outer surface of the scraper 18 is provided with a diversion groove. 21. The scraped aluminum liquid can flow out with the auger 20 through the guide groove 21 at a faster rate.

在二号转动杆的末端固定连接滑块171,滑块171为弧形,在安装时,将炉头本体1吊在炉身22上方且将滑块171与炉身22上表面的弧形槽23相对应,电机2旋转带动一号锥齿轮7运动,与之啮合的二号锥齿轮8带动一号传动杆11和涡轮12蜗杆16与二号传动杆15旋转,二号传动杆15转动滑块171配合炉身22的弧形槽23从而固定整个炉身22的平稳,也便于安装拆卸。A sliding block 171 is fixedly connected to the end of the No. 2 rotating rod. The sliding block 171 is arc-shaped. When installing, hang the burner body 1 above the furnace body 22 and connect the sliding block 171 to the arc groove on the upper surface of the furnace body 22 23 Correspondingly, the rotation of the motor 2 drives the No. 1 bevel gear 7 to move, and the No. 2 bevel gear 8 meshing with it drives the No. 1 transmission rod 11 and the turbine 12, the worm 16 and the No. 2 transmission rod 15 to rotate, and the No. 2 transmission rod 15 rotates and slides. The block 171 cooperates with the arc-shaped groove 23 of the furnace body 22 so as to fix the stability of the entire furnace body 22 and facilitate installation and disassembly.

电机2停止后打开升降机构3,电动推杆32推动底板31,底板31上端电机2上移,带动下方一号锥齿轮7和二号锥齿轮8脱离啮合状态,电机2带动长轴5旋转,从而带动进料装置6工作。After the motor 2 stops, the lifting mechanism 3 is opened, the electric push rod 32 pushes the bottom plate 31, the motor 2 on the upper end of the bottom plate 31 moves up, and drives the No. 1 bevel gear 7 and the No. 2 bevel gear 8 to disengage from the meshing state. Thus, the feeding device 6 is driven to work.

在整个炉头本体1的外表面固定有两个吊耳24,固定架的中间设为圆孔25形状,方便于定位安装。Two lifting lugs 24 are fixed on the outer surface of the entire burner body 1 , and the middle of the fixing frame is formed in the shape of a circular hole 25 , which is convenient for positioning and installation.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a cast aluminium smelting furnace end, includes furnace end body (1), its characterized in that: the furnace end is characterized in that the center position above the furnace end body (1) is fixedly connected with a motor (2) through a lifting mechanism (3), the center position inside the furnace end body (1) is provided with a through hole (4), the lower part of the furnace end body (1) is rotatably connected with a long shaft (5) and is positioned in the through hole (4), a feeding device (6) is arranged below the motor (2) and is fixedly connected with the long shaft (5), the long shaft (5) penetrates through the inside of the furnace end body (1), the top end of the long shaft (5) is fixedly connected with a first bevel gear (7), the left side and the right side of the first bevel gear (7) are respectively matched with a second bevel gear (8), one end, far away from the motor (2), of the second bevel gear (8) inside the furnace end body (1) is provided with a first transmission groove (9), the inner wall of the first transmission groove (9) is rotatably connected with a first transmission rod (11) through a first bearing (10), the utility model discloses a stove head body, including stove head body, first transfer line (11), the equal fixedly connected with turbine (12) of one end of keeping away from major axis (5) of transfer line (11), stove head body (1) is inside and be located the one end below of a transfer line (11) and keep away from major axis (5) and seted up No. two transmission grooves (13), No. two transmission grooves (13) inner wall rotate through No. two bearings (14) and connect No. two transfer lines (15), No. two transfer lines (15) top fixedly connected with worm (16), worm (16) mesh mutually with turbine (12), No. two transfer lines (15) lower extreme fixedly connected with fixing device (17).
2. The cast aluminum smelting burner as recited in claim 1, wherein: feed arrangement (6) include annular inlet pipe (61), an inlet pipe (62) and No. two inlet pipes (63), annular inlet pipe (61) top surface has seted up ring channel (611), an inlet pipe (62) bottom is linked together with ring channel (611), No. two inlet pipes (63) are a plurality of and are array fixed connection at ring channel (611) lower extreme and are located furnace end body (1) inside, major axis (5) middle-end just is located furnace end body (1) inside fixedly connected with and scrapes wallboard (18), furnace end body (1) is inside just is located and scrapes wallboard (18) below and has seted up discharge gate (19), major axis (5) terminal fixed connection auger (20) just is located inside discharge gate (19).
3. The cast aluminum smelting burner as recited in claim 2, wherein: the scraping plate (18) is fixedly connected with the long shaft (5) in a step shape, and a flow guide groove (21) is formed in the outer surface of the scraping plate (18).
4. The cast aluminum smelting burner as recited in claim 1, wherein: fixing device (17) are including No. two transfer lines (15) and slider (171), slider (171) are the arc, slider (171) fixed connection is in No. two transfer lines (15) lower extreme, arc groove (23) have been seted up at furnace shaft (22) upper surface.
5. The cast aluminum smelting burner as recited in claim 1, wherein: the lifting mechanism (3) comprises a bottom plate (31) and an electric push rod (32), and the bottom plate (31) is fixedly connected with the furnace end body (1) through the electric push rod (32).
6. The cast aluminum smelting burner as recited in claim 1, wherein: the upper surface of the furnace end body (1) is fixedly connected with a lifting lug (24), and a round hole (25) is formed in the middle of the lifting lug (24).
CN202210097025.2A 2022-01-26 2022-01-26 Aluminum casting smelting furnace head Active CN114459247B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009092672A1 (en) * 2008-01-23 2009-07-30 Paul-Heinz Wagner Screwdriver
CN104646655A (en) * 2013-11-25 2015-05-27 泰州市稳兴冶金电力机械厂 Cast aluminum smelting furnace end
CN208806681U (en) * 2018-09-11 2019-04-30 海禾动力科技(天津)有限公司 A kind of servo motor facilitating installation
CN111322865A (en) * 2020-03-04 2020-06-23 赵纪明 Cast aluminum smelting furnace end
CN112108638A (en) * 2020-08-26 2020-12-22 金文应 Cast aluminum smelting furnace end
CN212957547U (en) * 2020-06-04 2021-04-13 陕西欣朗建设工程有限公司 Ascending device for house internal and external decoration
CN113294655A (en) * 2021-05-25 2021-08-24 盐城工业职业技术学院 Multi-functional preparation industrial chemicals's chemical industry equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009092672A1 (en) * 2008-01-23 2009-07-30 Paul-Heinz Wagner Screwdriver
CN104646655A (en) * 2013-11-25 2015-05-27 泰州市稳兴冶金电力机械厂 Cast aluminum smelting furnace end
CN208806681U (en) * 2018-09-11 2019-04-30 海禾动力科技(天津)有限公司 A kind of servo motor facilitating installation
CN111322865A (en) * 2020-03-04 2020-06-23 赵纪明 Cast aluminum smelting furnace end
CN212957547U (en) * 2020-06-04 2021-04-13 陕西欣朗建设工程有限公司 Ascending device for house internal and external decoration
CN112108638A (en) * 2020-08-26 2020-12-22 金文应 Cast aluminum smelting furnace end
CN113294655A (en) * 2021-05-25 2021-08-24 盐城工业职业技术学院 Multi-functional preparation industrial chemicals's chemical industry equipment

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