CN114456482A - Wear-resistant high-elasticity regenerated EVA (ethylene-vinyl acetate) particles and production process thereof - Google Patents

Wear-resistant high-elasticity regenerated EVA (ethylene-vinyl acetate) particles and production process thereof Download PDF

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CN114456482A
CN114456482A CN202210266110.7A CN202210266110A CN114456482A CN 114456482 A CN114456482 A CN 114456482A CN 202210266110 A CN202210266110 A CN 202210266110A CN 114456482 A CN114456482 A CN 114456482A
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agent
wear
eva
elasticity
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杨嘉俊
杨嘉琳
杨少鸣
黄冬丽
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Quanzhou Haowei Energy Saving Technology Development Co ltd
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Quanzhou Haowei Energy Saving Technology Development Co ltd
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Abstract

The invention relates to the field of regenerated EVA (ethylene-vinyl acetate copolymer), in particular to a wear-resistant high-elasticity regenerated EVA particle and a production process thereof. The invention aims to solve the technical problem of providing regenerated EVA particles which can reduce the production cost and the pollution to the environment, and the produced rubber and plastic product has excellent wear resistance and elasticity. A regenerated antiwear high-elasticity EVA particle is prepared from EVA plastics, NR rubber, polyolefin elastomer, mica powder, antiwear agent, compatibilizer, activator, lubricant, cross-linking agent, foaming agent and toughening agent. The invention reduces the production cost and the environmental pollution, and the produced rubber and plastic product has excellent wear resistance and elasticity.

Description

Wear-resistant high-elasticity regenerated EVA (ethylene-vinyl acetate) particles and production process thereof
Technical Field
The invention relates to the field of regenerated EVA (ethylene-vinyl acetate copolymer), in particular to a wear-resistant high-elasticity regenerated EVA particle and a production process thereof.
Background
EVA is an elastomer obtained by copolymerizing ethylene monomer and vinyl acetate monomer, and various processing methods can be used for EVA, such as extrusion, injection, blow molding, etc., since EVA is nontoxic, odorless, and has good mechanical properties, it has a wide application range.
The annual market consumption of EVA materials is increasing, and the EVA materials are particularly applied to shoe soles and interior materials of medium-high-grade travel shoes, climbing shoes, slippers and sandals in the shoe manufacturing industry. The EVA material is widely applied to the field of new energy resources, such as photovoltaic materials, solar cell adhesives and the like, with the wide application of the EVA material, a large amount of waste EVA becomes solid waste, such as waste shoes, every year, and if the EVA waste is directly discarded, huge environmental burden is brought; and resources are wasted, and if the EVA waste is recycled, not only can the productivity be enhanced, the economic benefit be increased, but also the environmental burden is reduced, so that the development of regenerated EVA particles which can reduce the production cost and reduce the environmental pollution, and the produced rubber and plastic products have excellent wear resistance and elasticity is urgently needed.
Disclosure of Invention
In order to overcome the defect that a large amount of waste EVA becomes solid waste, such as waste shoes, if the EVA waste is directly discarded, huge environmental burden is brought; the invention also provides a method for preparing the regenerated EVA particles, which has the advantages of reducing production cost and environmental pollution, and the produced rubber and plastic products have excellent wear resistance and elasticity.
The invention is achieved by the following specific technical means:
the wear-resistant high-elasticity regenerated EVA particles are prepared from the following raw materials in parts by weight: 60-80 parts of EVA plastic, 5-10 parts of NR rubber, 5-10 parts of polyolefin elastomer, 3-5 parts of mica powder, 5-7 parts of wear-resisting agent, 1-2.5 parts of compatilizer, 2-5 parts of active agent, 2-4 parts of lubricant, 1.6-2 parts of cross-linking agent, 1.5-2 parts of foaming agent and 1-2 parts of toughening agent.
Further, the wear-resisting agent is a polytetrafluoroethylene and styrene butadiene rubber composite solid material.
Further, the compatilizer is grafted by maleic anhydride.
Further, the active agent is Zn 0.
Further, the lubricant is glycerin or polyethylene wax.
Further, the crosslinking agent is methacryloyl isocyanate and a vulcanizing agent DCP, and the mass ratio of the crosslinking agent to the vulcanizing agent DCP is 1: 0.26-0.32.
Further, the blowing agent is an AC blowing agent.
Further, the toughening agent is chlorinated polyethylene.
Further, the wear-resistant high-elasticity regenerated EVA particles and the production process thereof are characterized by comprising the following steps:
1) and weighing the raw materials of the wear-resistant high-elasticity regenerated EVA particles according to the parts by weight.
2) Preheating and drying the EVA plastic, the NR rubber and the polyolefin elastomer at the preheating temperature of 70-80 ℃ for 5-10 min.
3) After preheating, mica powder, a wear-resisting agent, a compatilizer, an active agent, a lubricant and a toughening agent are added, and are stirred and mixed by a stirrer for 3-5 min.
4) After mixing, introducing the mixture of EVA plastic, NR rubber, polyolefin elastomer, mica powder, wear-resistant agent, compatilizer, active agent, lubricant and toughening agent into an internal mixer for mixing, carrying out heat preservation and internal mixing, continuing mixing for 15-20min when the temperature reaches the temperature of 110-125 ℃, and carrying out material stirring once every 3-5 min; and adjusting the banburying temperature to 90-100 ℃ during the last turn-over, adding the cross-linking agent and the foaming agent into the banbury mixer, fully and uniformly mixing, and keeping for 6-8min to obtain a mixture.
5) After the internal mixing is finished, the mixture is led out of a granulator, and the granulation is cooled.
Compared with the prior art, the invention has the following beneficial effects:
the method not only can realize the recycling of waste resources, reduce the pollution to the environment and reduce the production cost, but also can prepare the wear-resistant high-elasticity granular rubber-plastic material which has excellent wear resistance and high elasticity, is particularly suitable for being applied to the aspects of soles and the like, and has good comfort and long service life.
Drawings
Fig. 1 is a graph 1 comparing the properties of the materials of the present invention.
Detailed Description
The wear-resistant high-elasticity regenerated EVA particles are prepared from the following raw materials in parts by weight: 60-80 parts of EVA plastic, 5-10 parts of NR rubber, 5-10 parts of polyolefin elastomer, 3-5 parts of mica powder, 5-7 parts of wear-resisting agent, 1-2.5 parts of compatilizer, 2-5 parts of active agent, 2-4 parts of lubricant, 1.6-2 parts of cross-linking agent, 1.5-2 parts of foaming agent and 1-2 parts of toughening agent.
A wear-resistant high-elasticity regenerated EVA particle and a production process thereof comprise the following steps:
1) and weighing the raw materials of the wear-resistant high-elasticity regenerated EVA particles according to the parts by weight.
2) Preheating and drying the EVA plastic, the NR rubber and the polyolefin elastomer at the preheating temperature of 70-80 ℃ for 5-10 min.
3) After preheating, mica powder, a wear-resisting agent, a compatilizer, an active agent, a lubricant and a toughening agent are added, and are stirred and mixed by a stirrer for 3-5 min.
4) After mixing, introducing the mixture of EVA plastic, NR rubber, polyolefin elastomer, mica powder, wear-resistant agent, compatilizer, active agent, lubricant and toughening agent into an internal mixer for mixing, carrying out heat preservation and internal mixing, continuing mixing for 15-20min when the temperature reaches the temperature of 110-125 ℃, and carrying out material stirring once every 3-5 min; and adjusting the banburying temperature to 90-100 ℃ during the last turn-over, adding the cross-linking agent and the foaming agent into the banbury mixer, fully and uniformly mixing, and keeping for 6-8min to obtain a mixture.
5) After the internal mixing is finished, the mixture is led out of a granulator, and the granulation is cooled.
The first embodiment is as follows:
the wear-resistant high-elasticity regenerated EVA particles are prepared from the following raw materials in parts by weight: 60 parts of EVA plastic, 10 parts of NR rubber, 10 parts of polyolefin elastomer, 5 parts of mica powder, 5 parts of wear-resisting agent, 2 parts of compatilizer, 2 parts of active agent, 2 parts of lubricant, 1.6 parts of cross-linking agent, 1.5 parts of foaming agent and 1 part of toughening agent.
The preparation process comprises the following steps:
1) and weighing the raw materials of the wear-resistant high-elasticity regenerated EVA particles according to the parts by weight.
2) Preheating and drying the EVA plastic, the NR rubber and the polyolefin elastomer at the preheating temperature of 70 ℃ for 5 min.
3) After preheating, mica powder, a wear-resisting agent, a compatilizer, an active agent, a lubricant and a toughening agent are added, and stirring and mixing are carried out by a stirrer for 3 min.
4) After mixing, introducing the mixture of EVA plastic, NR rubber, polyolefin elastomer, mica powder, wear-resisting agent, compatilizer, active agent, lubricant and toughening agent into an internal mixer for mixing, carrying out heat preservation and internal mixing, continuing mixing for 15min when the temperature reaches 110 ℃, and carrying out material turning once every 3 min; and adjusting the banburying temperature to 90 ℃ during the last turn-over, adding the cross-linking agent and the foaming agent into the banbury mixer, fully and uniformly mixing, and keeping for 6min to obtain a mixture.
5) After the internal mixing is finished, the mixture is led out of a granulator, and the granulation is cooled.
The properties of the material obtained are shown in Table 1
Example two:
the wear-resistant high-elasticity regenerated EVA particles are prepared from the following raw materials in parts by weight: 65 parts of EVA plastic, 10 parts of NR rubber, 5 parts of polyolefin elastomer, 5 parts of mica powder, 5 parts of wear-resisting agent, 1.5 parts of compatilizer, 2.5 parts of active agent, 2.8 parts of lubricant, 1.7 parts of crosslinking agent, 1.6 parts of foaming agent and 1.5 parts of toughening agent.
The preparation process comprises the following steps:
1) and weighing the raw materials of the wear-resistant high-elasticity regenerated EVA particles according to the parts by weight.
2) Preheating and drying the EVA plastic, the NR rubber and the polyolefin elastomer at the preheating temperature of 70 ℃ for 10 min.
3) After preheating, mica powder, a wear-resisting agent, a compatilizer, an active agent, a lubricant and a toughening agent are added, and stirring and mixing are carried out by a stirrer for 5 min.
4) After mixing, introducing the mixture of EVA plastic, NR rubber, polyolefin elastomer, mica powder, wear-resisting agent, compatilizer, active agent, lubricant and toughening agent into an internal mixer for mixing, carrying out heat preservation and internal mixing, continuing mixing for 15min when the temperature reaches 115 ℃, and carrying out material turning once every 3 min; and adjusting the banburying temperature to 95 ℃ during the last turn-over, adding the cross-linking agent and the foaming agent into the banbury mixer, fully and uniformly mixing, and keeping for 6min to obtain a mixture.
5) After the internal mixing is finished, the mixture is led out of a granulator, and the granulation is cooled.
The properties of the material obtained are shown in Table 1.
Example three:
the wear-resistant high-elasticity regenerated EVA particles are prepared from the following raw materials in parts by weight: 70 parts of EVA plastic, 5 parts of NR rubber, 5 parts of polyolefin elastomer, 4 parts of mica powder, 6 parts of wear-resisting agent, 1.8 parts of compatilizer, 3 parts of active agent, 2.9 parts of lubricant, 1.8 parts of cross-linking agent, 2 parts of foaming agent and 1.7 parts of toughening agent:
the preparation process comprises the following steps:
1) and weighing the raw materials of the wear-resistant high-elasticity regenerated EVA particles according to the parts by weight.
2) Preheating and drying the EVA plastic, the NR rubber and the polyolefin elastomer at 75 ℃ for 10 min.
3) After preheating, mica powder, a wear-resisting agent, a compatilizer, an active agent, a lubricant and a toughening agent are added, and stirring and mixing are carried out by a stirrer for 5 min.
4) After mixing, introducing the mixture of EVA plastic, NR rubber, polyolefin elastomer, mica powder, wear-resisting agent, compatilizer, active agent, lubricant and toughening agent into an internal mixer for mixing, carrying out heat preservation and internal mixing, continuing mixing for 16min when the temperature reaches 120 ℃, and carrying out material turning once every 4 min; and adjusting the banburying temperature to 97 ℃ during the last turn-over, adding the cross-linking agent and the foaming agent into the banbury mixer, fully and uniformly mixing, and keeping for 7min to obtain a mixture.
5) After the internal mixing is finished, the mixture is led out of a granulator, and the granulation is cooled.
The properties of the material obtained are shown in Table 1.
Example four:
the wear-resistant high-elasticity regenerated EVA particles are prepared from the following raw materials in parts by weight: 75 parts of EVA plastic, 6 parts of NR rubber, 6 parts of polyolefin elastomer, 4.5 parts of mica powder, 6.4 parts of wear-resisting agent, 2 parts of compatilizer, 4 parts of active agent, 3.4 parts of lubricant, 1.9 parts of crosslinking agent, 1.7 parts of foaming agent and 1.9 parts of toughening agent.
The preparation process comprises the following steps:
1) and weighing the raw materials of the wear-resistant high-elasticity regenerated EVA particles according to the parts by weight.
2) Preheating and drying the EVA plastic, the NR rubber and the polyolefin elastomer at the preheating temperature of 80 ℃ for 10 min.
3) After preheating, mica powder, a wear-resisting agent, a compatilizer, an active agent, a lubricant and a toughening agent are added, and stirring and mixing are carried out by a stirrer for 5 min.
4) After mixing, introducing the mixture of EVA plastic, NR rubber, polyolefin elastomer, mica powder, wear-resisting agent, compatilizer, active agent, lubricant and toughening agent into an internal mixer for mixing, carrying out heat preservation and internal mixing, continuing mixing for 15min when the temperature reaches 125 ℃, and carrying out material turning once every 3 min; and adjusting the banburying temperature to 98 ℃ during the last turn-over, adding the cross-linking agent and the foaming agent into the banbury mixer, fully and uniformly mixing, and keeping for 8min to obtain a mixture.
5) After the internal mixing is finished, the mixture is led out of a granulator, and the granulation is cooled.
The properties of the material obtained are shown in Table 1.
Example five:
the wear-resistant high-elasticity regenerated EVA particles are prepared from the following raw materials in parts by weight: 80 parts of EVA plastic, 9 parts of NR rubber, 8 parts of polyolefin elastomer, 3 parts of mica powder, 5 parts of wear-resisting agent, 1.3 parts of compatilizer, 2.1 parts of active agent, 3.5 parts of lubricant, 2 parts of crosslinking agent, 1.8 parts of foaming agent and 2 parts of toughening agent.
The preparation process comprises the following steps:
1) and weighing the raw materials of the wear-resistant high-elasticity regenerated EVA particles according to the parts by weight.
2) Preheating and drying the EVA plastic, the NR rubber and the polyolefin elastomer at the preheating temperature of 80 ℃ for 10 min.
3) After preheating, mica powder, a wear-resisting agent, a compatilizer, an active agent, a lubricant and a toughening agent are added, and stirring and mixing are carried out by a stirrer for 5 min. A
4) After mixing, introducing the mixture of EVA plastic, NR rubber, polyolefin elastomer, mica powder, wear-resisting agent, compatilizer, active agent, lubricant and toughening agent into an internal mixer for mixing, carrying out heat preservation and internal mixing, continuing mixing for 20min when the temperature reaches 125 ℃, and carrying out material turning once every 5 min; and adjusting the banburying temperature to 100 ℃ during the last turn-over, adding the cross-linking agent and the foaming agent into the banbury mixer, fully and uniformly mixing, and keeping for 8min to obtain a mixture.
5) After the internal mixing is finished, the mixture is led out of a granulator, and the granulation is cooled.
The properties of the material obtained are shown in Table 1.
Comparative example one:
the difference from example five is that there is no polyolefin elastomer, and the other is the same as example five.
Comparative example two:
the difference from the fifth embodiment is that there is no mica powder, and the rest is the same as the fifth embodiment.
Comparative example three:
the difference from the fifth embodiment is that no anti-wear agent is used, and the rest is the same as the fifth embodiment
Comparative example four:
the difference from the fifth embodiment is that no lubricant is present, and the rest is the same as the fifth embodiment.
Comparative example five:
the difference from the fifth embodiment is that there is no toughening agent, and the rest is the same as the fifth embodiment.
Although the present disclosure has been described in detail with reference to the exemplary embodiments, the present disclosure is not limited thereto, and it will be apparent to those skilled in the art that various modifications and changes can be made thereto without departing from the scope of the present disclosure.

Claims (9)

1. The wear-resistant high-elasticity regenerated EVA particle is characterized by being prepared from the following raw materials in parts by weight: 60-80 parts of EVA plastic, 5-10 parts of NR rubber, 5-10 parts of polyolefin elastomer, 3-5 parts of mica powder, 5-7 parts of wear-resisting agent, 1-2.5 parts of compatilizer, 2-5 parts of active agent, 2-4 parts of lubricant, 1.6-2 parts of cross-linking agent, 1.5-2 parts of foaming agent and 1-2 parts of toughening agent.
2. The regenerative EVA particles with wear resistance and high elasticity of claim 1, wherein the wear-resistant agent is a composite solid material of polytetrafluoroethylene and styrene butadiene rubber.
3. The wear-resistant highly elastic recycled EVA particles of claim 1, wherein the compatibilizer is maleic anhydride grafted.
4. The wear-resistant highly elastic recycled EVA particles of claim 1, wherein the active agent is Zn 0.
5. The wear-resistant highly elastic recycled EVA particles of claim 1, wherein the lubricant is glycerin or polyethylene wax.
6. The wear-resistant high-elasticity regenerated EVA particles of claim 1, wherein the cross-linking agent is methacryloyl isocyanate and vulcanizing agent DCP, and the mass ratio of the methacryloyl isocyanate to the vulcanizing agent DCP is 1: 0.26-0.32.
7. The abrasion-resistant highly elastic recycled EVA particles of claim 1, wherein the foaming agent is an AC foaming agent.
8. The wear-resistant high-elasticity regenerated EVA particles of claim 1, wherein the toughening agent is chlorinated polyethylene.
9. The wear-resistant high-elasticity regenerated EVA particle and the production process thereof according to claim 1, wherein the wear-resistant high-elasticity regenerated EVA particle and the production process thereof comprise the following steps:
1) and weighing the raw materials of the wear-resistant high-elasticity regenerated EVA particles according to the parts by weight.
2) Preheating and drying the EVA plastic, the NR rubber and the polyolefin elastomer at the preheating temperature of 70-80 ℃ for 5-10 min.
3) After preheating, mica powder, a wear-resisting agent, a compatilizer, an active agent, a lubricant and a toughening agent are added, and are stirred and mixed by a stirrer for 3-5 min.
4) After mixing, introducing the mixture of EVA plastic, NR rubber, polyolefin elastomer, mica powder, wear-resistant agent, compatilizer, active agent, lubricant and toughening agent into an internal mixer for mixing, carrying out heat preservation and internal mixing, continuing mixing for 15-20min when the temperature reaches the temperature of 110-125 ℃, and carrying out material stirring once every 3-5 min; and adjusting the banburying temperature to 90-100 ℃ during the last turn-over, adding the cross-linking agent and the foaming agent into the banbury mixer, fully and uniformly mixing, and keeping for 6-8min to obtain a mixture.
5) After the internal mixing is finished, the mixture is led out of a granulator, and the granulation is cooled.
CN202210266110.7A 2022-03-17 2022-03-17 Wear-resistant high-elasticity regenerated EVA (ethylene-vinyl acetate) particles and production process thereof Pending CN114456482A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101805475A (en) * 2010-04-26 2010-08-18 泰亚鞋业股份有限公司 Formula of soles of PU-simulated foaming sneakers through injection and manufacturing method
CN103242584A (en) * 2013-04-27 2013-08-14 上虞市佳华高分子材料有限公司 Wear-resistant EVA (Ethylene-Vinyl-Acetate) sole material
CN113308044A (en) * 2021-06-23 2021-08-27 上高远大化纤有限公司 Method for preparing light high-elastic wear-resistant rubber and plastic material by utilizing regenerated EVA

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101805475A (en) * 2010-04-26 2010-08-18 泰亚鞋业股份有限公司 Formula of soles of PU-simulated foaming sneakers through injection and manufacturing method
CN103242584A (en) * 2013-04-27 2013-08-14 上虞市佳华高分子材料有限公司 Wear-resistant EVA (Ethylene-Vinyl-Acetate) sole material
CN113308044A (en) * 2021-06-23 2021-08-27 上高远大化纤有限公司 Method for preparing light high-elastic wear-resistant rubber and plastic material by utilizing regenerated EVA

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