CN114452857A - Stirring equipment with positive and negative mixed flow - Google Patents

Stirring equipment with positive and negative mixed flow Download PDF

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CN114452857A
CN114452857A CN202210021176.XA CN202210021176A CN114452857A CN 114452857 A CN114452857 A CN 114452857A CN 202210021176 A CN202210021176 A CN 202210021176A CN 114452857 A CN114452857 A CN 114452857A
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stirring
agitator
movable
stirring shaft
fixed
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CN114452857B (en
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谢明辉
邹晨
高敏杰
吴亮
王炳信
孟绳续
荆万仓
张育牢
曾奥秋
吴文江
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Zhejiang Greatwall Mixers Co ltd
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Abstract

The invention discloses stirring equipment with a forward and reverse mixed flow, which comprises a kettle body, a driving assembly arranged on the kettle body and a stirring assembly arranged in the kettle body, wherein the driving assembly is used for driving the stirring assembly to perform a stirring action; the fixed stirrer is fixed in the kettle body; the internal portion of cauldron stirs the material through activity agitator and fixed agitator, and the blade orientation of fixed agitator and activity agitator is opposite. The invention can realize the forward and reverse mixing flow only by utilizing one driving device, thereby achieving good stirring effect and saving energy consumption.

Description

具备正反交混流的搅拌设备Mixing equipment with positive and negative mixed flow

技术领域technical field

本发明涉及搅拌设备,具体为具备正反交混流的搅拌设备。The invention relates to a stirring device, in particular to a stirring device with positive and negative mixed flow.

背景技术Background technique

目前石油、精细化工、生物制药等产品生产中,高粘度物料逐渐增多,很多高分子聚合物、微生物多糖都呈现出高粘度,大多物料还是非牛顿流体。很多聚合物的生产过程中,物料的粘度还会发生变化,因而对搅拌的要求更高,要求搅拌能够适应粘度变化的各个过程。当物料粘度逐渐升高后,由于粘滞力的影响,流动呈现层流的状态,搅拌的作用范围逐渐减小,离开叶轮的地方高粘液体还是静止的或者是流动及其缓慢,这样就很难造成溶液在釜内形成整体的循环流动。在釜内有弱区或死区,这对物料的混合、分散、传热和反应都是十分不利的。对于普通搅拌,仅仅通过提高搅拌转速的作用甚微,因为转速过高还会在高粘液体内部形成沟流,离开搅拌桨的地方液体仍然不动。对应高粘微生物发酵的过程中,微生物需要通入空气,通入气体后,罐内会形成“空穴”现象。为了增大搅拌范围,对于高粘液体的工况,通常采用螺带式、螺杆式搅拌桨或者泛能式搅拌桨,但是依然存在搅拌效果不足和能耗过高等问题。At present, in the production of petroleum, fine chemicals, biopharmaceuticals and other products, high-viscosity materials are gradually increasing. Many polymers and microbial polysaccharides show high viscosity, and most of the materials are non-Newtonian fluids. In the production process of many polymers, the viscosity of the material will also change, so the requirements for stirring are higher, and the stirring is required to adapt to each process of viscosity change. When the viscosity of the material gradually increases, due to the influence of the viscous force, the flow is in a state of laminar flow, and the scope of action of agitation is gradually reduced. It is difficult to cause the solution to form an integral circulating flow in the kettle. There are weak areas or dead areas in the kettle, which are very unfavorable to the mixing, dispersion, heat transfer and reaction of materials. For ordinary stirring, only increasing the stirring speed has little effect, because if the speed is too high, a channel flow will be formed inside the high-viscosity liquid, and the liquid will still not move away from the stirring paddle. Corresponding to the fermentation process of high-viscosity microorganisms, the microorganisms need to pass air, and after the gas is introduced, a "cavity" phenomenon will be formed in the tank. In order to increase the stirring range, for the working conditions of high-viscosity liquids, the ribbon type, screw type stirring paddle or universal energy stirring paddle are usually used, but there are still problems such as insufficient stirring effect and high energy consumption.

现有高粘物料体系的搅拌设备,面临的主要问题是如何满足工艺需求,同时如何能够提高效率,即搅拌设备需要在能满足工艺要求的流体混合和传质的情况条件下,使得消耗的电能达到最小。The main problem faced by the existing mixing equipment for high-viscosity material systems is how to meet the process requirements and how to improve the efficiency, that is, the mixing equipment needs to meet the process requirements under the conditions of fluid mixing and mass transfer. reach the minimum.

发明内容SUMMARY OF THE INVENTION

针对现有技术存在的不足,本发明的目的在于提供一种具备正反交混流的搅拌设备,利用一台驱动设备即可实现正反交混流,既能达到很好的搅拌效果又能节能能耗。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a stirring device with positive and negative mixed flow, which can realize the positive and negative mixed flow with one driving device, which can not only achieve a good stirring effect but also save energy. consumption.

为实现上述目的,本发明提供了如下技术方案:一种具备正反交混流的搅拌设备,包括釜体、设置在釜体上的驱动组件、设置在釜体内的搅拌组件,所述驱动组件用于驱动搅拌组件执行搅拌动作,所述搅拌组件包括活动搅拌器和固定搅拌器,所述活动搅拌器与驱动组件联动,并通过驱动组件驱动进行转动搅拌;所述固定搅拌器固定在釜体内;所述釜体内部通过活动搅拌器和固定搅拌器对物料进行搅拌,所述固定搅拌器和活动搅拌器的叶片朝向相反。In order to achieve the above purpose, the present invention provides the following technical solutions: a stirring device with positive and negative mixed flow, comprising a kettle body, a drive assembly arranged on the kettle body, and a stirring assembly arranged in the kettle body, and the drive assembly uses The stirring action is performed on the driving stirring component, the stirring component includes a movable agitator and a fixed agitator, the movable agitator is linked with the driving component, and is driven by the driving component to rotate and stir; the fixed agitator is fixed in the kettle body; Inside the kettle body, materials are stirred by a movable agitator and a fixed agitator, and the blades of the fixed agitator and the movable agitator are oriented in opposite directions.

作为本发明的进一步改进,所述搅拌组件还包括第一搅拌轴和第二搅拌轴,所述第一搅拌轴与驱动组件联动,且与活动搅拌器固定连接;当驱动组件驱动第一搅拌轴转动时,第一搅拌轴带动活动搅拌器转动;所述第二搅拌轴固定在釜体内,所述固定搅拌器安装在第二搅拌轴上。As a further improvement of the present invention, the stirring assembly further includes a first stirring shaft and a second stirring shaft, the first stirring shaft is linked with the driving assembly and is fixedly connected with the movable stirrer; when the driving assembly drives the first stirring shaft During rotation, the first stirring shaft drives the movable stirrer to rotate; the second stirring shaft is fixed in the kettle body, and the fixed stirrer is mounted on the second stirring shaft.

作为本发明的进一步改进,所述固定搅拌器与活动搅拌器的数量均为若干个,且若干个所述固定搅拌器与若干个活动搅拌器在上下方向上交错排列。As a further improvement of the present invention, the number of the fixed agitators and the movable agitators is several, and the plurality of the fixed agitators and the several movable agitators are staggered in the up-down direction.

作为本发明的进一步改进,所述第二搅拌轴的一端与釜体的底部固定连接,另一端活动搅拌器可转动的连接。As a further improvement of the present invention, one end of the second stirring shaft is fixedly connected to the bottom of the kettle body, and the other end of the movable stirrer is rotatably connected.

作为本发明的进一步改进,所述第二搅拌轴与活动搅拌器连接的一端通过轴承与活动搅拌器装配。As a further improvement of the present invention, one end of the second stirring shaft connected to the movable agitator is assembled with the movable agitator through a bearing.

作为本发明的进一步改进,靠近驱动组件的一个或多个所述活动搅拌器与第一搅拌轴固定连接;其余的活动搅拌器与第二搅拌轴可转动的连接。As a further improvement of the present invention, one or more movable agitators close to the drive assembly are fixedly connected to the first agitating shaft; the remaining movable agitators are rotatably connected to the second agitating shaft.

作为本发明的进一步改进,在上下方向上交错排列的若干个所述固定搅拌器与若干个活动搅拌器安装在第二搅拌轴上。As a further improvement of the present invention, several fixed stirrers and several movable stirrers arranged staggered in the up-down direction are installed on the second stirring shaft.

作为本发明的进一步改进,与第二搅拌轴可转动的连接的所述活动搅拌器通过轴承与第二搅拌轴安装。As a further improvement of the present invention, the movable agitator rotatably connected to the second stirring shaft is mounted on the second stirring shaft through a bearing.

本发明的有益效果:Beneficial effects of the present invention:

1.具备高效搅拌混合作用和节能的效果,同时还有助于降低成本;1. It has the effect of efficient stirring and mixing and energy saving, and also helps to reduce costs;

2.相同的电机功率条件下,能够具备更好的搅拌效果;2. Under the condition of the same motor power, it can have better stirring effect;

3.相同的搅拌效果下,可以使用更小的电机功率,实现节能效果。3. Under the same stirring effect, a smaller motor power can be used to achieve energy saving effect.

附图说明Description of drawings

图1为本发明的整体结构剖面示意图;1 is a schematic cross-sectional view of the overall structure of the present invention;

图2为本发明的搅拌组件结构示意图;Fig. 2 is the structural schematic diagram of the stirring assembly of the present invention;

图3为本发明的第一搅拌轴与活动搅拌器连接结构示意图;3 is a schematic diagram of the connection structure of the first stirring shaft and the movable stirrer of the present invention;

图4为本发明的另一种第一搅拌轴和活动搅拌器连接结构示意图。FIG. 4 is a schematic diagram of another connection structure of the first stirring shaft and the movable stirrer according to the present invention.

附图标号:1、釜体;2、驱动组件;3、搅拌组件;31、活动搅拌器;32、固定搅拌器;33、第一搅拌轴;34、第二搅拌轴。Reference numerals: 1, kettle body; 2, drive assembly; 3, stirring assembly; 31, movable stirrer; 32, fixed stirrer; 33, first stirring shaft; 34, second stirring shaft.

具体实施方式Detailed ways

下面将结合附图所给出的实施例对本发明做进一步的详述。The present invention will be further described in detail below with reference to the embodiments given in the accompanying drawings.

参照图1-4所示,Referring to Figure 1-4,

一种具备正反交混流的搅拌设备,包括釜体1、设置在釜体1上的驱动组件2、设置在釜体1内的搅拌组件3,驱动组件2用于驱动搅拌组件3执行搅拌动作,其特征在于,搅拌组件3包括活动搅拌器31和固定搅拌器32,活动搅拌器31与驱动组件2联动,并通过驱动组件2驱动进行转动搅拌;固定搅拌器32固定在釜体1内;釜体1内部通过活动搅拌器31和固定搅拌器32对物料进行搅拌,固定搅拌器32和活动搅拌器31的叶片朝向相反。A stirring device with positive and negative mixed flow, comprising a kettle body 1, a driving component 2 arranged on the kettle body 1, and a stirring component 3 arranged in the kettle body 1, and the driving component 2 is used to drive the stirring component 3 to perform a stirring action , is characterized in that, the stirring assembly 3 includes a movable agitator 31 and a fixed agitator 32, the movable agitator 31 is linked with the driving assembly 2, and is driven by the driving assembly 2 to rotate and stir; the fixed agitator 32 is fixed in the kettle body 1; Inside the kettle body 1, the materials are stirred by the movable agitator 31 and the fixed agitator 32, and the blades of the fixed agitator 32 and the movable agitator 31 are in opposite directions.

其中驱动组件2是通过电机及其周围的安装部件构成的,电机通过安装部件安装在釜体1上,并与活动搅拌器31联动,具体的可以通过转轴和联轴器的配合进行动力传递。The drive assembly 2 is formed by a motor and its surrounding mounting components. The motor is mounted on the kettle body 1 through the mounting components, and is linked with the movable agitator 31. Specifically, power can be transmitted through the cooperation of the rotating shaft and the coupling.

上述方案中驱动组件2工作时,驱动活动搅拌器31转动,进行搅拌动作,配合固定不动的固定搅拌器32,在活动搅拌器31进行搅拌时,两者之间能够产生相对的正反交混效果,通过一台驱动组件2(即电机)即可实现正反交混搅拌,具备高效搅拌混合作用和节能的效果,同时还有助于降低成本。由此还可以得知,相同的电机功率条件下,能够具备更好的搅拌效果,而相同的搅拌效果下,可以使用更小的电机功率,实现节能效果。In the above scheme, when the drive assembly 2 is working, the movable agitator 31 is driven to rotate to perform a stirring action, and the fixed agitator 32 is matched with the fixed agitator. The mixing effect can be achieved through one drive component 2 (ie, the motor), which can realize the positive and negative mixing and stirring, which has the effect of high-efficiency stirring and mixing and energy saving, and also helps to reduce costs. From this, it can also be known that under the condition of the same motor power, a better stirring effect can be obtained, and under the same stirring effect, a smaller motor power can be used to achieve an energy saving effect.

更进一步的,搅拌组件3还包括第一搅拌轴33和第二搅拌轴34,第一搅拌轴33与驱动组件2联动,且与活动搅拌器31固定连接;当驱动组件2驱动第一搅拌轴33转动时,第一搅拌轴33带动活动搅拌器31转动;第二搅拌轴34固定在釜体1内,固定搅拌器32安装在第二搅拌轴34上。Further, the stirring assembly 3 also includes a first stirring shaft 33 and a second stirring shaft 34. The first stirring shaft 33 is linked with the driving assembly 2 and is fixedly connected with the movable stirrer 31; when the driving assembly 2 drives the first stirring shaft When the 33 rotates, the first stirring shaft 33 drives the movable stirrer 31 to rotate;

其中搅拌组件3还将搅拌轴分为与驱动组件2联动的第一搅拌轴33和固定不动的第二搅拌轴34,固定搅拌器32固定安装在第二搅拌轴34上,能够实现固定效果,与第一搅拌轴33形成正反交混流搅拌,这种固定方式结构简单,方便安装。参照图中所示,最好是第一搅拌轴33和第二搅拌轴34之间具有间隙,两者分开。The stirring assembly 3 also further divides the stirring shaft into a first stirring shaft 33 linked with the driving assembly 2 and a second fixed stirring shaft 34, and the fixed stirrer 32 is fixedly installed on the second stirring shaft 34, which can achieve a fixed effect , and form positive and negative mixed flow stirring with the first stirring shaft 33 . This fixing method has a simple structure and is convenient for installation. Referring to the drawings, it is preferable that there is a gap between the first stirring shaft 33 and the second stirring shaft 34, and the two are separated.

在搅拌过程中,釜体1固定不动,其中第二搅拌轴34固定在釜体1内,能够与釜体1同时处于固定状态,第一搅拌轴33和第二搅拌轴34上下分布,第一搅拌轴33和第二搅拌轴34最好是同轴设置。During the stirring process, the kettle body 1 is fixed, and the second stirring shaft 34 is fixed in the kettle body 1 and can be in a fixed state with the kettle body 1 at the same time. The first stirring shaft 33 and the second stirring shaft 34 are distributed up and down, and the The first stirring shaft 33 and the second stirring shaft 34 are preferably arranged coaxially.

进一步设置中,固定搅拌器32与活动搅拌器31的数量均为若干个,且若干个固定搅拌器32与若干个活动搅拌器31在上下方向上交错排列。In a further arrangement, the number of the fixed agitators 32 and the number of the movable agitators 31 is several, and the several fixed agitators 32 and the several movable agitators 31 are staggered in the up-down direction.

参照图中所示,活动搅拌器31和固定搅拌器32的数量为多个,相互配合交错排布,能够具备最佳的正反交混流搅拌作用,并且让搅拌作用更加均匀。Referring to the figure, there are multiple movable agitators 31 and fixed agitators 32, which are arranged in a staggered manner in cooperation with each other, so as to have the best positive and negative mixed flow stirring effect, and make the stirring effect more uniform.

优选的,第二搅拌轴34的一端与釜体1的底部固定连接,另一端活动搅拌器31可转动的连接。Preferably, one end of the second stirring shaft 34 is fixedly connected to the bottom of the kettle body 1 , and the other end of the movable stirrer 31 is rotatably connected.

第二搅拌轴34作为固定的轴,其中一端还与活动搅拌器31可转动的连接,意味着第二搅拌轴34的两端分别通过釜体1和活动搅拌器31进行稳固,能够避免在搅拌过程中出现第二搅拌轴34过度摆动的问题,让搅拌作用更加稳定。The second stirring shaft 34 is used as a fixed shaft, and one end of the second stirring shaft 34 is also rotatably connected to the movable agitator 31, which means that the two ends of the second stirring shaft 34 are stabilized by the kettle body 1 and the movable agitator 31 respectively, which can avoid the stirring During the process, the problem of excessive swing of the second stirring shaft 34 occurs, which makes the stirring action more stable.

事实上,第一搅拌轴33和第二搅拌轴34最好是在竖直方向上设置,而第一搅拌轴33和第二搅拌轴34的位置可以按照驱动组件2的位置进行变化,例如驱动组件2位于底部,则第一搅拌轴33也在下放,如果驱动组件2位于上方,则第一搅拌轴33也位于上方。In fact, the first stirring shaft 33 and the second stirring shaft 34 are preferably arranged in a vertical direction, and the positions of the first stirring shaft 33 and the second stirring shaft 34 can be changed according to the position of the driving assembly 2, such as driving If the assembly 2 is located at the bottom, the first stirring shaft 33 is also placed downward. If the driving assembly 2 is located above, the first stirring shaft 33 is also located above.

其中,第二搅拌轴34与活动搅拌器31连接的一端最好是通过轴承与活动搅拌器31装配。Wherein, the end of the second stirring shaft 34 connected with the movable agitator 31 is preferably assembled with the movable agitator 31 through a bearing.

由于活动搅拌器31和第二搅拌轴34是进行活动连接的,通过轴承的方式进行配合,能够让活动搅拌器3l的转动更加流畅,同时能够向第二搅拌轴34提供足够的稳固作用。Since the movable agitator 31 and the second agitating shaft 34 are movably connected, the cooperation by means of bearings can make the rotation of the movable agitator 31 smoother, and at the same time can provide sufficient stability to the second agitating shaft 34 .

另外需要说明的是,如图3和4所示,靠近驱动组件2的一个或多个活动搅拌器31与第一搅拌轴33固定连接;其余的活动搅拌器31与第二搅拌轴34可转动的连接。It should also be noted that, as shown in FIGS. 3 and 4 , one or more movable agitators 31 close to the drive assembly 2 are fixedly connected to the first agitator shaft 33 ; the remaining movable agitators 31 and the second agitator shaft 34 are rotatable Connection.

一般的来说,靠近驱动组件2的活动搅拌器31可以为若干个均与第一搅拌轴33固定连接,能够提高驱动作用下的强度。多个活动搅拌器31一起受力能够承受更大的扭矩。Generally speaking, several movable agitators 31 close to the drive assembly 2 may be fixedly connected to the first agitator shaft 33, which can improve the strength under the driving action. A plurality of movable agitators 31 are forced together to withstand a larger torque.

上述提到固定搅拌器32和活动搅拌器31之间的交错排布,以下更具体的说明。The above-mentioned staggered arrangement between the fixed agitator 32 and the movable agitator 31 will be described in more detail below.

在上下方向上交错排列的若干个固定搅拌器32与若干个活动搅拌器31安装在第二搅拌轴34上。Several fixed stirrers 32 and several movable stirrers 31 arranged staggered in the up-down direction are mounted on the second stirring shaft 34 .

由于第一搅拌轴33与第二搅拌轴34的性质不同,交错排布的方式可以是在第二搅拌轴34上进行排布的,更加方便安装。Since the properties of the first stirring shaft 33 and the second stirring shaft 34 are different, the staggered arrangement may be arranged on the second stirring shaft 34, which is more convenient for installation.

以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims (8)

1.一种具备正反交混流的搅拌设备,包括釜体、设置在釜体上的驱动组件、设置在釜体内的搅拌组件,所述驱动组件用于驱动搅拌组件执行搅拌动作,其特征在于,所述搅拌组件包括活动搅拌器和固定搅拌器,所述活动搅拌器与驱动组件联动,并通过驱动组件驱动进行转动搅拌;所述固定搅拌器固定在釜体内;所述釜体内部通过活动搅拌器和固定搅拌器对物料进行搅拌,所述固定搅拌器和活动搅拌器的叶片朝向相反。1. a stirring device with positive and negative mixed flow, comprising a still body, a drive assembly arranged on the still body, and a stirring assembly arranged in the still body, the drive assembly is used to drive the stirring assembly to perform a stirring action, and it is characterized in that , the stirring assembly includes a movable agitator and a fixed agitator, the movable agitator is linked with the driving assembly, and is driven by the driving assembly to rotate and stir; the fixed agitator is fixed in the kettle body; The material is stirred by the agitator and the stationary agitator, and the blades of the stationary agitator and the movable agitator are facing opposite. 2.根据权利要求1所述的搅拌设备,其特征在于,所述搅拌组件还包括第一搅拌轴和第二搅拌轴,所述第一搅拌轴与驱动组件联动,且与活动搅拌器固定连接;当驱动组件驱动第一搅拌轴转动时,第一搅拌轴带动活动搅拌器转动;所述第二搅拌轴固定在釜体内,所述固定搅拌器安装在第二搅拌轴上。2 . The stirring device according to claim 1 , wherein the stirring assembly further comprises a first stirring shaft and a second stirring shaft, and the first stirring shaft is linked with the driving assembly and is fixedly connected with the movable stirrer. 3 . When the drive assembly drives the first stirring shaft to rotate, the first stirring shaft drives the movable stirrer to rotate; the second stirring shaft is fixed in the kettle body, and the fixed stirrer is installed on the second stirring shaft. 3.根据权利要求2所述的搅拌设备,其特征在于,所述固定搅拌器与活动搅拌器的数量均为若干个,且若干个所述固定搅拌器与若干个活动搅拌器在上下方向上交错排列。3. The stirring device according to claim 2, wherein the number of the fixed agitator and the movable agitator is several, and the number of the fixed agitator and the several movable agitators are in the up-down direction Staggered arrangement. 4.根据权利要求2所述的搅拌设备,其特征在于,所述第二搅拌轴的一端与釜体固定连接,另一端活动搅拌器可转动的连接。4 . The stirring device according to claim 2 , wherein one end of the second stirring shaft is fixedly connected to the kettle body, and the other end of the movable stirrer is rotatably connected. 5 . 5.根据权利要求4所述的搅拌设备,其特征在于,所述第二搅拌轴与活动搅拌器连接的一端通过轴承与活动搅拌器装配。5 . The stirring device according to claim 4 , wherein one end of the second stirring shaft connected to the movable agitator is assembled with the movable agitator through a bearing. 6 . 6.根据权利要求3所述的搅拌设备,其特征在于,靠近驱动组件的一个或多个所述活动搅拌器与第一搅拌轴固定连接;其余的活动搅拌器与第二搅拌轴可转动的连接。6. The stirring device according to claim 3, characterized in that, one or more movable agitators close to the drive assembly are fixedly connected with the first stirring shaft; the remaining movable agitators are rotatable with the second stirring shaft connect. 7.根据权利要求6所述的搅拌设备,其特征在于,在上下方向上交错排列的若干个所述固定搅拌器与若干个活动搅拌器安装在第二搅拌轴上。7 . The stirring device according to claim 6 , wherein a plurality of the fixed agitators and a plurality of movable agitators arranged staggered in the up-down direction are mounted on the second stirring shaft. 8 . 8.根据权利要求6或7所述的搅拌设备,其特征在于,与第二搅拌轴可转动的连接的所述活动搅拌器通过轴承与第二搅拌轴安装。8. The stirring device according to claim 6 or 7, wherein the movable agitator rotatably connected to the second stirring shaft is mounted on the second stirring shaft through a bearing.
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