CN114438685A - Big data-based dustless cloth production system for steel mesh wiping - Google Patents
Big data-based dustless cloth production system for steel mesh wiping Download PDFInfo
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- CN114438685A CN114438685A CN202210256383.3A CN202210256383A CN114438685A CN 114438685 A CN114438685 A CN 114438685A CN 202210256383 A CN202210256383 A CN 202210256383A CN 114438685 A CN114438685 A CN 114438685A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
- D06B3/206—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the textile material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
- G06F17/10—Complex mathematical operations
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- G06T7/00—Image analysis
- G06T7/90—Determination of colour characteristics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention provides a big data-based dustless cloth production system for wiping a steel mesh, which comprises a grey cloth, a fold arrangement module, a cutting module, a dust removal module and a cleaning module, wherein the grey cloth is arranged on the outer side of the fold arrangement module; the fold finishing module finishes the grey cloth to enable the surface of the grey cloth to be flat; the cutting module cuts the finished grey cloth to form grey cloth blocks with different sizes; the dust removal module removes dust from the cut grey cloth block and sends the grey cloth block into the cleaning module; the cleaning module is used for cleaning each grey cloth block to remove dust adsorbed on each grey cloth block. According to the invention, the straightening unit and the conveying unit are mutually matched, so that the grey cloth is not overlapped or stacked in the conveying process, and the cutting accuracy of the grey cloth is improved; meanwhile, the defect that manual calibration needs to be carried out on overlapped or stacked parts in the past is overcome, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of production of dust-free cloth, in particular to a big data-based dust-free cloth production system for wiping a steel mesh.
Background
The dust-free cloth is a chemical cloth widely used in electronic optical medical semiconductor equipment, has high requirements on the aspects of absorptivity, dust removal performance and the like of the dust-free cloth, and is selected by more enterprises along with the stricter and stricter management and control of the industry. The polyester-nylon composite fiber is a composite fiber produced by a composite spinning technology, and the polyester-nylon composite fiber becomes an ultrafine fiber after fiber splitting treatment.
For example, CN112481990B prior art discloses a cloth dust and hair removing device, when using a cloth of clothes, a large amount of dust adheres to the surface of the cloth of clothes, and it is inconvenient for people to process the cloth of clothes. Although there is the device that removes dust and unhairing to the cloth among the prior art at present, most devices can not adjust according to the size and the thickness of cloth, and the cloth of processing is single, and the treatment effect is relatively poor.
The invention aims to solve the problems of low cleanness and automation degree of the dust-free cloth, single size of the produced cloth, poor dust-free cloth and the like in the field.
Disclosure of Invention
The invention aims to provide a production system of dustless cloth for wiping a steel mesh based on big data aiming at the defects,
the invention adopts the following technical scheme:
a big data-based dustless cloth production system for wiping a steel mesh comprises a grey cloth, a wrinkle finishing module, a cutting module, a dust removal module and a cleaning module; the fold finishing module finishes the grey cloth to enable the grey cloth to be flat;
the cutting module cuts the finished grey cloth to form grey cloth blocks with different sizes;
the dust removal module removes dust from the cut grey cloth block and sends the grey cloth block into the cleaning module;
the cleaning module is used for cleaning each grey cloth block to remove dust adsorbed on each grey cloth block;
wherein the cutting module is arranged above the cutting station;
the fold arrangement module comprises an arranging unit and a conveying unit, wherein the arranging unit arranges the grey cloth to enable the grey cloth to pass through the cutting station in a smooth state; the conveying unit conveys the grey cloth to the cutting station;
the straightening unit comprises a straightening component and a rotating component, and the straightening component is contacted with the grey cloth to flatten the surface of the grey cloth; the rotating component is used for adjusting the rotating angle of the straightening component;
the straightening component comprises a group of supporting seats, a plurality of straightening rods and a buffer sleeve, and the buffer sleeve reduces the friction force between the straightening rods and the grey cloth; the straightening rod is used for straightening the grey cloth so that the grey cloth can be unfolded smoothly; two ends of each straightening rod are respectively connected with one group of supporting seats to form a straightening part;
the axis of each straightening rod is perpendicular to the conveying direction of the grey cloth so as to enable the surface of the grey cloth to be flat;
the wrinkle finishing module further comprises an identification unit and an analysis unit, wherein the identification unit is used for identifying the flatness of the grey cloth; the identification unit comprises an identification probe and a data storage unit, and the identification probe acquires image data of the grey cloth during unfolding; the data storage unit is used for storing the data image; the analysis unit is used for analyzing the image data captured by the identification probe;
the analysis unit grays the image data to acquire a gray curve;
obtaining the difference value between the maximum gray value and the minimum gray value of the adjacent peak and valley regions from the gray scale curve graph to calculate the ith uneven depth highi；
According to the unevenness depth highiCalculating the unevenness Trouble,
in the formula, highiAt the ith asperity depth;
the average uneven depth of the surface of the grey cloth is obtained;
if the unevenness Trouble exceeds a set evaluation threshold, adjusting the straightening speed V of the straightening unit and the conveying speed W of the conveying unit;
for the fairing speed V, the adjustment is made according to the following equation:
wherein G is a straightening speed regulating coefficient, and the value of G is related to the materials of the grey cloth and the cushion collar; s is the contact area of the buffer sleeve and the grey cloth; mu.s0Is a coefficient of dynamic friction; p is the output power of the rotating member;
for the transport speed W, the adjustment is made according to the following formula:
W＝ln(1-Trouble)·V
wherein, Trouble is unevenness; v is the straightening speed.
Optionally, the cutting module includes a position adjusting unit and a cutting unit, and the position adjusting unit is configured to adjust a position of the cutting unit; the cutting unit cuts the grey cloth according to size data set by an operator;
the cutting unit comprises a laser cutter and a power supply, and the power supply is electrically connected with the laser cutter so as to supply electricity to the laser cutter;
the cutting unit is arranged on the position adjusting unit, and the position of the cutting unit is adjusted through the position adjusting unit.
Optionally, the dust removal module removes dust from the cut fabric blank; the dust removal module comprises a dust removal unit and a rotation unit, and the dust removal unit is used for removing dust from the cut grey cloth block; the rotating unit adjusts the position of the dust removal unit;
the dust removal unit is arranged on a conveying path of the grey cloth block so as to remove dust on the outer surface of the grey cloth block; the dust removal unit comprises an adsorption rod, an electric quantity controller and a rolling component, and the adsorption rod is used for adsorbing dust particles; the electric quantity controller triggers and adsorbs different dust particles by adjusting different electric quantities; the rolling component is used for adjusting the position of the adsorption rod; the adsorption rod body is provided with a static electricity generator, and the static electricity generator is coaxially arranged with the adsorption rod and is electrically connected with the electric quantity controller.
Optionally, the cleaning module is arranged after the dust removal process of the dust removal module to clean the cut blank cloth block; the cleaning module comprises a cleaning cavity, a cleaning liquid and a cleaning unit, wherein the cleaning unit is used for cleaning the cut grey cloth blocks; the cleaning unit is arranged in the cleaning cavity to clean the cut blank cloth block machine;
the cleaning unit comprises a cleaning track, a cleaning component and a cleaning rod, the cleaning rod supports the cleaning component, and the cleaning component cleans the blank cloth block and is in contact with the outer surface of the blank cloth block during cleaning; the cleaning track is used for transporting the grey fabric blocks; the cleaning component is arranged on the cleaning rod and triggers the cleaning of the blank cloth block when the cleaning rod is contacted with the blank cloth block; the cleaning rod is arranged above the cleaning track to clean the blank cloth blocks conveyed in sequence.
Optionally, the rotating member includes a supporting seat and a rotation driving mechanism, the supporting seat supports the rotation driving mechanism and the straightening portion, and the rotation driving mechanism is in driving connection with the straightening portion.
Optionally, the cleaning member comprises an ultrasonic generator, and the ultrasonic generator is arranged in an annular columnar structure, so that the ultrasonic generator can be nested on the outer wall of the cleaning rod to form a cleaning part;
the cleaning track is provided with a plurality of cleaning parts, and the cleaning parts are distributed at equal intervals along the extending direction of the cleaning track.
The beneficial effects obtained by the invention are as follows:
1. through the mutual matching of the straightening unit and the conveying unit, the grey cloth can not be overlapped or stacked in the conveying process, and the cutting accuracy of the grey cloth is improved;
2. the grey cloth is adjusted through the wrinkle adjusting unit, the defect that the overlapped or stacked part needs to be manually calibrated in the prior art is overcome, and the production efficiency is improved;
3. the straightening module and the cutting module are matched with each other, so that the grey cloth is cut after being straightened, and the problem that the quality of a dust-free cloth product is reduced due to uneven cuts caused by folding of the cloth is solved;
4. the cutting is carried out in a laser cutting mode, so that the cut is more level and level, and a large amount of dust in the cutting process is reduced;
5. the dust particles in the grey cloth block are cleaned through the static generator, so that the cleaning efficiency of the dust particles in the grey cloth block is improved;
6. the grey cloth block is cleaned by high-frequency ultrasonic waves generated by an ultrasonic generator, so that dust particles on the grey cloth block can be separated, and the grey cloth block is cleaned efficiently;
7. the grey cloth block is detected through the matching of the overturning unit and the detection unit, the cleaning times of the grey cloth block are adjusted according to the detection result, and the high efficiency of the production of the dust-free cloth is improved; meanwhile, impurities cannot be involved in the dust-free cloth, so that the wiping surface is damaged in use;
8. through the process of removing dust and cleaning the grey cloth blocks, the produced grey cloth blocks can be ensured to be more flexible, and meanwhile, the grey cloth blocks are also lifted.
For a better understanding of the features and technical content of the present invention, reference should be made to the following detailed description of the invention and accompanying drawings, which are provided for purposes of illustration and description only and are not intended to limit the invention.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
FIG. 1 is an overall block diagram of the present invention.
Fig. 2 is a schematic structural diagram of a limiting unit and a straightening unit of the present invention.
Fig. 3 is a schematic top view of the fairing unit and the transport unit of the present invention.
FIG. 4 is a schematic top view of a fairing unit of the present invention.
Fig. 5 is a schematic side view of a transport unit of the present invention.
Fig. 6 is a schematic partial cross-sectional view of a clamping member of the present invention.
Figure 7 is a side view of the fabric blank and dust removal unit of the present invention.
FIG. 8 is a schematic view, partially in section, of a cleaning unit of the present invention.
Fig. 9 is a schematic partial cross-sectional view of the inversion unit and the acquisition unit of the present invention.
FIG. 10 is a schematic top view of the cutting unit and position adjustment unit of the present invention.
Description of reference numerals: 1. grey cloth; 2. a transportation track; 3. a supporting seat; 4. straightening out the rods; 5. a buffer sleeve; 6. A supporting seat; 7. a cutting unit; 8. a rotating member; 9. a clamping head; 10. cutting stations; 11. a position adjustment unit; 12. a dust removal unit; 13. an electric quantity controller; 14. a storage chamber; 15. an adjusting lever; 16. adjusting the driving mechanism; 17. a limiting rod; 18. an extension bar; 19. erecting a frame; 20. a fabric blank block; 21. a turnover plate; 22. lifting the rod; 23. A turning seat; 24. a roll-over stand; 25. collecting a probe; 26. a turnover cavity; 27. a conveyor belt; 28. cleaning the component; 29. and (6) cleaning the cavity.
Detailed Description
The following is a description of embodiments of the present invention with reference to specific embodiments, and those skilled in the art will understand the advantages and effects of the present invention from the disclosure of the present specification. The invention is capable of other and different embodiments and its several details are capable of modification in various other respects, all without departing from the spirit and scope of the present invention. The drawings of the present invention are for illustrative purposes only and are not intended to be drawn to scale. The following embodiments are further detailed to explain the technical matters related to the present invention, but the disclosure is not intended to limit the scope of the present invention.
The first embodiment.
According to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10, the present embodiment provides a production system of a big data based dust-free cloth for steel mesh wiping, comprising a grey cloth 1, a crumple finishing module, a cutting module, a dust removal module, a cleaning module and a collection module;
the production system also comprises a processor, the processor is respectively in control connection with the wrinkle finishing module, the cutting module, the dust removal module and the cleaning module, and the wrinkle finishing module, the cutting module, the dust removal module and the cleaning module are intensively controlled based on the processor, so that the coordination and the high efficiency of the whole system are improved;
the gray fabric 1 sequentially passes through the finishing of the wrinkle finishing module, the cutting of the cutting module, the dust removal operation of the dust removal module and the cleaning operation of the cleaning module, so that the produced dust-free fabric can meet the requirements, and meanwhile, the production is more efficient and reliable;
the fold finishing module finishes the grey cloth 1 to enable the grey cloth 1 to be flat and prevent grey scales from being accumulated due to the fact that the grey cloth 1 is folded; the cutting module cuts the finished grey cloth 1 to form grey cloth blocks 20 with different sizes; when the cut grey cloth block 20 is sent into the dust removal module, the dust removal module removes dust from the cut grey cloth block 20, and after the dust removal is finished, the grey cloth block is sent into the cleaning module; it should be noted that in the present embodiment, the blank 1 is cut to form the blank block 20, and the blank block 20 is qualified to form the dust-free cloth;
the cleaning module is used for cleaning each blank cloth block 20 to remove dust adsorbed on each blank cloth block 20; the collecting module is used for detecting the cleanliness of each blank cloth block 20, and if the cleaned blank cloth block 20 does not meet the set requirement, the cleaned blank cloth block is transported to the cleaning module again for cleaning;
the fold arrangement module is used for arranging the grey cloth 1 and conveying the arranged grey cloth 1 to a cutting station 10; wherein the cutting module is arranged above the cutting station 10;
the fold arrangement module comprises an arranging unit and a conveying unit, wherein the arranging unit arranges the grey cloth 1 to enable the grey cloth 1 to pass through the cutting station 10 in a smooth state; the conveying unit conveys the grey cloth 1 to the cutting station 10;
the straightening unit comprises a straightening component and a rotating component 8, and the straightening component is in contact with the grey cloth 1 and straightens the grey cloth 1; the rotating component 8 is used for adjusting the rotating angle of the straightening component so as to convey the grey cloth forwards;
the straightening component comprises a group of supporting seats 6, a plurality of straightening rods 4 and a buffer sleeve 5, and the buffer sleeve 5 reduces the friction force between the straightening rods 4 and the grey cloth 1; the straightening rod 4 is used for straightening the grey cloth 1 so that the grey cloth 1 can be unfolded smoothly; two ends of each straightening rod 4 are respectively connected with a group of supporting seats 6 to form a straightening part;
the axis of each straightening rod 4 is perpendicular to the conveying direction of the grey cloth 1, so that the grey cloth 1 can be straightened;
optionally, the rotating member 8 includes a supporting seat 6 and a rotation driving mechanism, the supporting seat 6 supports the rotation driving mechanism and the straightening portion, and the rotation driving mechanism is in driving connection with the straightening portion; when the grey fabric 1 is conveyed by the straightening member, the rotating member 8 drives the straightening portion to rotate, so that the straightening portion is in contact with the surface of the grey fabric 1, and the straightening portion can convey the grey fabric 1 forwards (towards a cutting station);
in this embodiment, during the transportation of the blank 1, the blank 1 is transported by the transportation unit, and the blank 1 is transported in an auxiliary manner by a set of straightening portions, so that the blank 1 passing through the cutting station 10 is more flat;
a group of the straightening portions are arranged at the front end of the cutting station 10, wherein the grey cloth 1 is conveyed to the cutting station 10 by the conveying unit for cutting;
the interval distance between the straightening-out parts is L, and the straightening-out parts are positioned at the same height, so that the grey cloth 1 can be intermittently contacted with the grey cloth 1 when being transported, and the grey cloth can be transported towards a cutting station; wherein, the distance L is determined according to the contact area between the width of the grey cloth 1 and the buffer sleeve 5, and satisfies the following conditions:
L＝S/D
in the formula, S is the contact area of the buffer sleeve 5 and the grey cloth 1; d is the inherent adjustment area of the grey cloth 1;
during the process that the grey fabric 1 is conveyed by the group of straightening-out parts, the rotating members 8 respectively drive the group of straightening-out parts to rotate, so that the buffer sleeves 5 on the straightening-out rods 4 on the group of straightening-out parts can be contacted with the grey fabric 1, and the grey fabric 1 can move forwards;
meanwhile, in the process of transporting the grey cloth 1 by the straightening-out part, the transporting unit also participates in the transportation of the grey cloth 1;
the conveying units are symmetrically arranged on two sides of the conveying direction of the grey cloth 1 and used for conveying the grey cloth 1; wherein the transport unit comprises a transport track 2, a transport seat for supporting the gripping member, a gripping member and a transport adjustment member; the transportation seat is connected with the transportation track 2 in a sliding way; the clamping component is used for clamping the grey cloth 1; the transportation adjusting component is used for adjusting the position of the transportation seat;
the transport seat is provided with a storage cavity 14, and the clamping component is arranged in the storage cavity 14 so as to clamp the grey fabric 1;
the track direction of the conveying track 2 is parallel to the conveying direction of the grey cloth 1;
the transportation adjusting component comprises an adjusting rod 15 and an adjusting driving mechanism 16, wherein the adjusting rod 15 is used for adjusting the position of the transportation seat; the adjusting driving mechanism 16 drives the adjusting rod 15 to perform telescopic action;
one end of the adjusting rod 15 is connected with the transportation seat, and the other end of the adjusting rod is in driving connection with the adjusting driving mechanism 16 to form an adjusting part; the adjusting part is arranged at the head end or the tail end of the transportation track 2; and the axis of the adjusting rod 15 is parallel to the track direction of the transportation track 2; in this example, the adjusting part is arranged at the initial end or the head end of the transportation direction of the transportation track;
the process of transporting the grey cloth 1 by the transporting unit and the straightening unit comprises the following steps:
step 1: after the clamping member clamps the grey fabric 1, the adjusting rod 15 is driven by the adjusting driving mechanism 16 to extend out, so that the sliding seat drives the clamping member and the grey fabric 1 to be transported forwards; at this time, the straightening-out part is also driven by the rotating component 8 to synchronously convey the grey cloth 1 to the cutting station 10;
step 2: after the grey cloth 1 is conveyed forwards for a certain distance, the clamping component loosens the grey cloth 1, and the adjusting seat is driven by the adjusting rod 15 to return to the initial position; at this time, the smoothing section releases the contact with the blank fabric 1;
wherein, the initial position is set as the position of the adjusting rod 15 when not extending;
by circularly and repeatedly executing the two steps, the blank cloth 1 can be conveyed to the cutting station 10;
the clamping component comprises clamping heads 9 and a clamping driving mechanism, the clamping heads 9 clamp the grey cloth 1, and a group of clamping heads 9 are symmetrically arranged on the inner wall of the storage cavity 14; the clamping driving mechanism is in driving connection with the group of clamping heads 9, so that the group of clamping heads 9 can clamp the grey cloth 1; wherein, the clamping direction of the clamping head 9 is vertical to the conveying direction of the grey cloth 1; meanwhile, after the transport adjusting member conveys the blank 1 to the farthest position, a group of clamping heads 9 is triggered by an inductive probe to release the clamping state of the blank 1;
the straightening module also comprises a limiting unit, and the limiting unit is used for limiting the grey cloth 1 passing through the straightening unit so that the grey cloth is not too loose; the limiting unit is arranged on one side of the straightening unit, which is far away from the cutting station 10, and is used for limiting the grey fabric roll so as to prevent the limiting unit from supplying the grey fabric 1 too fast;
the limiting unit comprises a vertical frame 19, a limiting rod 17, an extension rod 18 and an extension driving mechanism, and the limiting rod 17 limits the grey cloth 1; the limiting rod 17 is n-shaped, and two ends of the limiting rod 17 are hinged to the vertical frame 19 respectively; one end of the extension rod 18 is hinged with the rod body of the limiting rod 17, the other end of the extension rod 18 is in driving connection with the extension driving mechanism to form an extension part, and the extension part is arranged on the vertical frame 19;
the wrinkle finishing module further comprises an identification unit and an analysis unit, wherein the identification unit is used for identifying the flattening condition of the surface of the grey cloth 1;
the identification unit is arranged above the cutting station 10 and the straightening-out part and is used for collecting the uneven state of the grey cloth 1 during transportation;
the identification unit comprises an identification probe and a data storage unit, and the identification probe acquires image data of the greige cloth 1 when the greige cloth is unfolded; the data storage unit is used for storing the data image; the analysis unit analyzes the image data captured by the recognition probe;
the analysis unit grays the image data to acquire a gray curve;
obtaining the difference value between the maximum gray value and the minimum gray value of the adjacent peak and valley regions from the gray scale curve graph to calculate the ith uneven depth highi；
According to the depth of unevenness highiCalculating the unevenness Trouble,
in the formula, highiAt the ith asperity depth;
directly averaging the average uneven depth of the surface of the grey cloth according to the total uneven number and the specific numerical value of the uneven depth of the surface of the grey cloth 1;
if the unevenness Trouble exceeds a set evaluation threshold, triggering adjustment of a straightening speed V of a straightening unit and a conveying speed W of a conveying unit;
for the fairing speed V, the adjustment is made according to the following equation:
wherein G is a straightening speed regulating coefficient, and the value of G is related to the materials of the grey cloth and the cushion collar; s is the contact area of the buffer sleeve and the grey cloth; mu.s0Is a coefficient of dynamic friction; p is the output power of the rotating member;
for the transport speed W, the adjustment is made according to the following formula:
W＝ln(1-Trouble)·V
wherein, Trouble is unevenness; v is the straightening speed of the straightening part;
the straightening module and the cutting module are matched with each other, so that the grey cloth is cut after being straightened, and the condition that the quality of a product is reduced due to uneven cuts caused by folding is avoided;
meanwhile, the grey cloth is cut through the cutting module, so that the cut is more level and level, and waste of the grey cloth is avoided;
optionally, the cutting module includes a position adjusting unit 11 and a cutting unit 7, and the position adjusting unit 11 is configured to adjust a position of the cutting unit 7; the cutting unit 7 cuts the grey cloth 1 according to data of an operator;
in addition, the cutting unit 7 comprises a laser cutter and a power supply, and the power supply is electrically connected with the laser cutter so as to supply electricity to the laser cutter;
the cutting unit 7 is arranged on the position adjusting unit 11, and the position of the cutting unit 7 is adjusted by the position adjusting unit 11;
the cutting is carried out in a laser cutting mode, so that the cut is more level and level, and a large amount of dust in the cutting process is reduced;
wherein the position adjusting unit 11 is arranged above the cutting station 10 to adjust the position of the cutting unit 7; wherein the position adjusting unit 11 comprises a lifting member for adjusting the height of the cutting unit 7 and a lateral moving member; the transverse moving component is used for adjusting the transverse positions of the lifting component and the cutting unit 7 so as to cut the grey cloth 1 at different positions; the lifting member is connected with the cutting unit 7 to adjust the cutting height of the cutting unit 7;
the transverse moving member and the lifting member are technical means well known to those skilled in the art, and those skilled in the art can query the relevant technical manual to obtain the technology, so that details are not repeated in this embodiment;
optionally, the dust removal module removes dust from the cut fabric blank 20; the dust removal module comprises a dust removal unit 12 and a rotation unit, wherein the dust removal unit 12 is used for removing dust from the cut grey cloth block 20; the rotating unit adjusts the position of the dust removing unit 12;
the dust removal unit 12 is arranged on a conveying path of the blank cloth block 20 to remove dust on the outer surface of the blank cloth block 20;
the dust removal unit 12 comprises an adsorption rod for adsorbing dust particles, an electric quantity controller 13 and a rolling member; the electric quantity controller 13 triggers the adsorption of different particles by adjusting different electric quantities; the rolling component is in driving connection with the adsorption rod and can rotate along the axis of the rolling component so as to adsorb dust on the rod body of the adsorption rod;
the adsorption rod body is provided with a static generator, the static generator is arranged in a hollow annular structure, and meanwhile, the static generator is nested on the outer wall of the adsorption rod and is coaxially arranged with the adsorption rod;
in addition, the static electricity generator is electrically connected with the electric quantity controller 13 to adjust the static electricity generator to generate static electricity with different polarities and adsorb different dust particles;
when different electric quantities are applied to the static electricity generator, the generated static electricity acts and contacts with the blank cloth block 20, so that dust particles on the blank cloth block 20 are adsorbed on the static electricity generator, and the dust is adsorbed;
optionally, the cleaning module is arranged on one side of the dust removal module away from the cutting station to clean the cut blank cloth block 20; the cleaning module comprises a cleaning cavity 29, a cleaning liquid and a cleaning unit, and the cleaning unit is used for cleaning the cut grey fabric blocks 20; the cleaning unit is arranged in the cleaning chamber 29 to clean the blank cloth piece 20; in the cleaning process, the cleaning liquid is filled in the whole cleaning cavity 29, and the blank cloth block 20 is cleaned by the cleaning unit;
the cleaning solution includes, but is not limited to, the following listed several: purified water, softener, cleaning solution and the like are commonly used as solutions for cleaning cloth;
in addition, in the process of cleaning the blank cloth blocks 20, the blank cloth blocks 20 are conveyed through the conveying belt 27, so that the cleaning efficiency is improved;
the cleaning unit comprises a cleaning track, a cleaning member 28 and a cleaning rod, the cleaning rod is used for supporting the cleaning member 28, the cleaning member 28 is used for cleaning the blank cloth block 20, and is contacted with the outer surface of the blank cloth block 20 during cleaning; the cleaning track is used for transporting the blank cloth block 20;
wherein the cleaning member 28 is arranged on the cleaning bar and triggers the cleaning of the blank cloth piece 20 when the cleaning bar comes into contact with the blank cloth piece; the cleaning track is used for transporting the blank cloth pieces 20, so that the blank cloth pieces 20 sequentially pass through the cleaning component 28; the cleaning rods are arranged above and below the cleaning track to clean the blank cloth blocks 20 which are transported in sequence;
the cleaning component 28 comprises an ultrasonic generator which is arranged in an annular columnar structure, so that the ultrasonic generator can be nested on the outer wall of the cleaning rod to form a cleaning part; during the cleaning process, the ultrasonic generator generates high-frequency ultrasonic waves, so that dust particles on the blank cloth block 20 can be separated, and the blank cloth block 20 can be cleaned efficiently; the cleaning track is provided with a plurality of cleaning parts, and the cleaning parts are distributed at equal intervals along the extending direction of the cleaning track; and drying the cleaned blank cloth block 20, detecting the dried blank cloth block 20, and when the cleanliness of the blank cloth block 20 meets a set standard, transporting the blank cloth block 20 to a subsequent packaging process to produce the dust-free cloth.
Example two.
This embodiment should be understood to include at least all the features of any of the embodiments described above and further modified therefrom, as shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9 and 10, and in that the production system further comprises a detection module for detecting the dried blank 20 to detect whether the blank 20 meets the dust-free requirement; in addition, in the process of detecting the dried grey cloth blocks 20, the grey cloth blocks 20 are conveyed by the conveying belt 27, so that the detection efficiency is improved;
the detection module comprises an acquisition unit and a turnover unit, wherein the acquisition unit acquires image data of the grey cloth 1; the overturning unit is used for adjusting the posture of the grey cloth 1 so as to be matched with the acquisition unit to acquire the image data of the grey cloth block 20;
the acquisition unit comprises an acquisition probe 25 and a data memory, wherein the acquisition probe 25 is used for acquiring the image data of the blank cloth block 20; the data memory stores image data of the acquisition probe 25; in addition, the acquisition probe 25 is arranged at a discharge port of the cleaning module, and sequentially detects each blank cloth block 20 to acquire image data of each blank cloth block 20; the overturning unit is arranged on a conveying path of the dried blank cloth blocks 20 and overturns the blank cloth blocks 20 in sequence; acquiring image data before and after overturning in the overturning process;
in addition, the collecting unit may be disposed at both sides of the turning unit to collect image data before and after the blanket 20 is turned; wherein the image data comprises a dust distribution map suspended in the air, and the cleanliness of the fabric blank block 20 can be obtained by comparing the images before and after turning;
when the cleanliness of the blank cloth block 20 meets a set standard, transporting the blank cloth block 20 to a subsequent packaging procedure to produce dust-free cloth;
if the detected cleanliness does not reach the set evaluation standard, the blank cloth block 20 is cleaned again; when the fabric is cleaned again, the grey fabric blocks are sent into the cleaning module to be cleaned;
the overturning unit comprises an overturning cavity 26, a lifting member and an overturning member, wherein the lifting member and the overturning member are arranged in the overturning cavity 26, the lifting member is used for adjusting the height of the overturning member, and the overturning member is used for overturning the blank cloth block 20; particularly, when the grey cloth block 20 is turned over once, the air in the turning cavity is dedusted, so that the detection precision of the dust content of the grey cloth block 20 is improved;
the overturning component comprises an overturning frame 24, an overturning driving mechanism and a group of overturning seats 23, and the overturning driving mechanism is used for driving the overturning frame 24 to rotate; the overturning seat 23 supports the overturning frame 24 and the overturning driving mechanism; the overturning seat 23 is provided with a cavity for accommodating the overturning frame 24 and the overturning driving mechanism, and the overturning frame 24 is hinged with the overturning seat 23;
the lifting member comprises a lifting rod 22 and a lifting driving mechanism, one end of the lifting rod 22 is connected with the outer wall of the overturning seat 23, and the other end of the lifting rod 22 is in driving connection with the lifting driving mechanism; in addition, the axis of the lifting rod 22 is vertical to the axis of the rotating frame;
the overturning unit further comprises an overturning plate 21 and a hidden cavity, wherein the hidden cavity is formed in the upper end face of the overturning plate 21 and is matched with the overturning frame 24; the roll-over stand 24 is hidden in the hidden cavity in a non-action state;
the detection of the suspended dust particles in the air through the image data before and after flipping is a technical means known to those skilled in the art, and those skilled in the art can query a relevant technical manual to obtain the technology, so that details are not repeated in this embodiment.
The disclosure is only a preferred embodiment of the invention, and is not intended to limit the scope of the invention, so that all equivalent technical changes made by using the contents of the specification and the drawings are included in the scope of the invention, and further, the elements thereof can be updated as the technology develops.
Claims (6)
1. A big data-based dustless cloth production system for wiping a steel mesh comprises gray cloth, and is characterized by further comprising a wrinkle finishing module, a cutting module, a dust removal module and a cleaning module; the fold finishing module finishes the grey cloth to enable the surface of the grey cloth to be flat;
the cutting module cuts the finished grey cloth to form grey cloth blocks with different sizes;
the dust removal module removes dust from the cut grey cloth block and sends the grey cloth block into the cleaning module;
the cleaning module is used for cleaning each grey cloth block to remove dust adsorbed on each grey cloth block;
wherein the cutting module is arranged above the cutting station;
the fold arrangement module comprises an arranging unit and a conveying unit, wherein the arranging unit arranges the grey cloth to enable the grey cloth to pass through the cutting station in a smooth state; the conveying unit conveys the grey cloth to the cutting station;
the straightening unit comprises a straightening component and a rotating component, and the straightening component is contacted with the grey cloth to flatten the surface of the grey cloth; the rotating component is used for adjusting the rotating angle of the straightening component;
the straightening component comprises a group of supporting seats, a plurality of straightening rods and a buffer sleeve, and the buffer sleeve reduces the friction force between the straightening rods and the grey cloth; the straightening rod is used for straightening the grey cloth so that the grey cloth can be unfolded smoothly; two ends of each straightening rod are respectively connected with one group of supporting seats to form a straightening part;
the axis of each straightening rod is perpendicular to the conveying direction of the grey cloth so as to enable the surface of the grey cloth to be flat;
the wrinkle finishing module further comprises an identification unit and an analysis unit, wherein the identification unit is used for identifying the flatness of the grey cloth; the identification unit comprises an identification probe and a data storage unit, and the identification probe acquires image data of the grey cloth during unfolding; the data storage unit is used for storing the data image; the analysis unit analyzes the image data captured by the recognition probe;
the analysis unit grays the image data to acquire a gray curve;
obtaining the maximum gray value and the minimum gray value of adjacent peak and valley regions from the gray curve graphDifference of gray values to calculate the ith unevenness depth highi；
According to the unevenness depth highiCalculating the unevenness Trouble,
in the formula, highiAt the ith asperity depth;
the average uneven depth of the surface of the grey cloth is obtained;
if the unevenness Trouble exceeds a set evaluation threshold, adjusting the straightening speed V of the straightening unit and the conveying speed W of the conveying unit;
for the fairing speed V, the adjustment is made according to the following equation:
wherein G is a straightening speed adjusting coefficient, and the value of G is related to the materials of the grey cloth and the cushion collar; s is the contact area of the buffer sleeve and the grey cloth; mu.s0Is a coefficient of dynamic friction; p is the output power of the rotating member;
for the transport speed W, the adjustment is made according to the following formula:
W＝ln(1-Trouble)·V
wherein, Trouble is unevenness; v is the straightening speed.
2. The big data-based dustless cloth production system for steel mesh wiping according to claim 1, wherein the cutting module comprises a position adjusting unit and a cutting unit, the position adjusting unit is used for adjusting the position of the cutting unit; the cutting unit cuts the grey cloth according to size data set by an operator;
the cutting unit comprises a laser cutter and a power supply, and the power supply is electrically connected with the laser cutter so as to supply electricity to the laser cutter;
the cutting unit is arranged on the position adjusting unit, and the position of the cutting unit is adjusted through the position adjusting unit.
3. The big data-based dustless cloth production system for steel mesh wiping according to claim 2, wherein the dust removal module removes dust from the cut piece of greige cloth; the dust removal module comprises a dust removal unit and a rotation unit, and the dust removal unit is used for removing dust from the cut grey cloth block; the rotating unit adjusts the angle of the dust removal unit during dust removal;
the dust removal unit is arranged on a conveying path of the grey cloth block to remove dust on the outer surface of the grey cloth block;
the dust removal unit comprises an adsorption rod, an electric quantity controller and a rolling component, and the adsorption rod is used for adsorbing dust particles; the electric quantity controller triggers and adsorbs different dust particles by adjusting different electric quantities; the rolling component is used for adjusting the position of the adsorption rod; the adsorption rod body is provided with a static electricity generator, and the static electricity generator is coaxially arranged with the adsorption rod and is electrically connected with the electric quantity controller.
4. The big data based dustless cloth production system for steel mesh wiping comprises the following steps of according to claim 3, wherein the cleaning module is arranged on one side of the dust removal module away from the cutting station to clean the cut blank cloth block; the cleaning module comprises a cleaning cavity, a cleaning liquid and a cleaning unit, wherein the cleaning unit is used for cleaning the cut grey cloth blocks; the cleaning unit is arranged in the cleaning cavity;
the cleaning unit comprises a cleaning track, a cleaning component and a cleaning rod, the cleaning rod supports the cleaning component, and the cleaning component cleans the blank cloth block and is in contact with the outer surface of the blank cloth block during cleaning; the cleaning track is used for transporting the grey cloth blocks; the cleaning component is arranged on the cleaning rod and triggers the cleaning of the blank cloth block when the cleaning rod is contacted with the blank cloth block; the cleaning rod is arranged above the cleaning track to clean the blank cloth blocks conveyed in sequence.
5. The big data based steel mesh wiping dust-free cloth production system as claimed in claim 4, wherein the rotating member comprises a support base and a rotation driving mechanism, the support base supports the rotation driving mechanism and the straightening portion, and the rotation driving mechanism is in driving connection with the straightening portion.
6. The big data based dustless cloth production system for steel mesh wiping according to claim 5, wherein the cleaning member comprises an ultrasonic generator, the ultrasonic generator is arranged in an annular columnar structure, so that the ultrasonic generator can be nested on the outer wall of the cleaning rod to form a cleaning part;
the cleaning track is provided with a plurality of cleaning parts, and the cleaning parts are distributed at equal intervals along the extending direction of the cleaning track.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210256383.3A CN114438685B (en) | 2022-03-16 | 2022-03-16 | Big data-based dustless cloth production system for steel mesh wiping |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210256383.3A CN114438685B (en) | 2022-03-16 | 2022-03-16 | Big data-based dustless cloth production system for steel mesh wiping |
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| CN114438685B CN114438685B (en) | 2023-03-24 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014101261A1 (en) * | 2012-12-26 | 2014-07-03 | 东莞市硕源电子材料有限公司 | Method for producing ultra-clean wiping cloth |
| CN209722502U (en) * | 2019-02-27 | 2019-12-03 | 南通茧缘丝绸纺织有限公司 | A kind of silk fabrics processing equipment |
| CN112442885A (en) * | 2020-11-17 | 2021-03-05 | 美盛文化创意股份有限公司 | Multifunctional clothing cutting device |
| JP2021049592A (en) * | 2019-09-24 | 2021-04-01 | コニカミノルタ株式会社 | Post-processing device and image formation apparatus |
| CN113389032A (en) * | 2021-08-18 | 2021-09-14 | 南通盈初纺织品有限公司 | Dust collection device for cloth surface wrinkle finishing |
-
2022
- 2022-03-16 CN CN202210256383.3A patent/CN114438685B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014101261A1 (en) * | 2012-12-26 | 2014-07-03 | 东莞市硕源电子材料有限公司 | Method for producing ultra-clean wiping cloth |
| CN209722502U (en) * | 2019-02-27 | 2019-12-03 | 南通茧缘丝绸纺织有限公司 | A kind of silk fabrics processing equipment |
| JP2021049592A (en) * | 2019-09-24 | 2021-04-01 | コニカミノルタ株式会社 | Post-processing device and image formation apparatus |
| CN112442885A (en) * | 2020-11-17 | 2021-03-05 | 美盛文化创意股份有限公司 | Multifunctional clothing cutting device |
| CN113389032A (en) * | 2021-08-18 | 2021-09-14 | 南通盈初纺织品有限公司 | Dust collection device for cloth surface wrinkle finishing |
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| CN114438685B (en) | 2023-03-24 |
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