CN114432826A - Small-particle oil shale dry distillation flue gas treatment method and device adopted by same - Google Patents
Small-particle oil shale dry distillation flue gas treatment method and device adopted by same Download PDFInfo
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 245
- 239000003546 flue gas Substances 0.000 title claims abstract description 244
- 239000004058 oil shale Substances 0.000 title claims abstract description 37
- 238000000197 pyrolysis Methods 0.000 title claims abstract description 28
- 239000002245 particle Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000843 powder Substances 0.000 claims abstract description 54
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 11
- 239000007789 gas Substances 0.000 claims abstract description 10
- 238000005406 washing Methods 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims abstract description 7
- 239000003570 air Substances 0.000 claims description 15
- 238000005201 scrubbing Methods 0.000 claims description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000008054 signal transmission Effects 0.000 claims description 5
- 238000009423 ventilation Methods 0.000 claims description 5
- 239000012080 ambient air Substances 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 239000002351 wastewater Substances 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 238000003672 processing method Methods 0.000 claims 1
- 239000002918 waste heat Substances 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000002485 combustion reaction Methods 0.000 description 7
- 239000000571 coke Substances 0.000 description 6
- 238000011084 recovery Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000003079 shale oil Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001722 carbon compounds Chemical class 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003584 silencer Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/18—Absorbing units; Liquid distributors therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/40—Nitrogen compounds
- B01D2257/406—Ammonia
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- Treating Waste Gases (AREA)
Abstract
本发明属于烟气处理技术领域,尤其涉及一种小颗粒油页岩干馏烟气处理方法及其所采用的装置。包括以下步骤:将烟气引入烟气旋风分离器(1)中,页岩细粉从烟气中分离出来,下落至烟气旋风分离器细粉螺杆输送器(3);分离后的烟气穿过烟气冷却器(5),烟气与空气在烟气冷却器(5)中完成热交换;被冷却烟气进入烟气布袋过滤器(6),过滤出的粉尘落到布袋过滤器细粉螺杆输送器(7),再输送至烟气旋风分离器细粉螺杆输送器(3);烟气排气机(8)将烟气排至烟气洗涤塔(9);烟气与来自预热焚烧器的废气混合在一起,通过烟囱(10)排放至大气中。本发明可有效回收烟气中页岩细粉循环使用,回收高温烟气余热,除去烟气中的氨成分。
The invention belongs to the technical field of flue gas treatment, and in particular relates to a small particle oil shale dry distillation flue gas treatment method and a device used therefor. The method includes the following steps: introducing the flue gas into the flue gas cyclone separator (1), separating the shale fine powder from the flue gas, and falling to the flue gas cyclone separator fine powder screw conveyor (3); the separated flue gas Passing through the flue gas cooler (5), the flue gas and air complete heat exchange in the flue gas cooler (5); the cooled flue gas enters the flue gas bag filter (6), and the filtered dust falls to the bag filter The fine powder screw conveyor (7) is then transported to the fine powder screw conveyor (3) of the flue gas cyclone separator; the flue gas exhauster (8) discharges the flue gas to the flue gas washing tower (9); The exhaust gases from the preheat burner are mixed together and discharged to the atmosphere through the stack (10). The invention can effectively recover the shale fine powder in the flue gas for recycling, recover the waste heat of the high-temperature flue gas, and remove the ammonia component in the flue gas.
Description
技术领域technical field
本发明属于烟气处理技术领域,尤其涉及一种小颗粒油页岩干馏烟气处理方法及其所采用的装置。The invention belongs to the technical field of flue gas treatment, and in particular relates to a small particle oil shale dry distillation flue gas treatment method and a device used therefor.
背景技术Background technique
油页岩属于非常规油气资源,以资源丰富和开发利用的可行性而被列为21世纪非常重要的接替能源。我国已探明油页岩折合页岩油储量约为4400亿吨,位居世界第四,油页岩开发利用在我国应用潜力巨大。使用干馏技术可将油页岩加热得到页岩油,页岩半焦和热解气等产物。回转型卧式油页岩干馏装置以小颗粒油页岩为原料,油页岩在高温干馏后成为半焦,半焦含有约5%的固定碳,燃烧后作为干馏段和燃烧段的热源,半焦与循环页岩灰一起进入回转型卧式油页岩干馏装置的燃烧段,在燃烧段,半焦中的固定碳与预热后的空气燃烧产生热量,燃烧产生的高温烟气逆向返回至回转型卧式油页岩干馏装置的预热段,最终与预热段的油页岩换热。换热后的高温烟气需要排放至大气中,对高温烟气的成分进行分析,固体包含三部分,页岩,焦炭及脱硫剂CaO,经测算原料页岩总量1/3的部分都进入到高温烟气之中,这部分页岩回收后仍可作为循环页岩灰,故需要在其被排放至大气前将其回收。气体部分包括蒸汽,硫化氢,二氧化硫,氨,氮氧化物,氧气,氮气,二氧化碳,一氧化碳,氢气以及C1-C3等碳化合物,从排放环保角度测算气体各部分含量,确定氨为主要处理对象。由此可见,从经济性与环保角度考虑,小颗粒油页岩干馏烟气中的页岩灰可循环利用,高温烟气可进行余热回收,含氨废气需要处理。Oil shale belongs to unconventional oil and gas resources, and is listed as a very important replacement energy in the 21st century due to its abundance and feasibility of development and utilization. my country's proven oil shale-converted shale oil reserves are about 440 billion tons, ranking fourth in the world. The application potential of oil shale development and utilization in my country is huge. Oil shale can be heated to obtain products such as shale oil, shale semi-coke and pyrolysis gas using dry distillation technology. The rotary type horizontal oil shale dry distillation device uses small particles of oil shale as raw material. The oil shale becomes semi-coke after high-temperature dry distillation, and the semi-coke contains about 5% fixed carbon. The semi-coke and the circulating shale ash enter the combustion section of the rotary horizontal oil shale retort device. In the combustion section, the fixed carbon in the semi-coke burns with the preheated air to generate heat, and the high-temperature flue gas generated by the combustion returns in reverse. To the preheating section of the rotary horizontal oil shale retort device, and finally exchange heat with the oil shale in the preheating section. The high-temperature flue gas after heat exchange needs to be discharged into the atmosphere, and the composition of the high-temperature flue gas is analyzed. The solid contains three parts, shale, coke and desulfurizer CaO. It is estimated that 1/3 of the total amount of raw shale enters the In the high-temperature flue gas, this part of shale can still be used as circulating shale ash after recovery, so it needs to be recovered before it is discharged into the atmosphere. The gas part includes steam, hydrogen sulfide, sulfur dioxide, ammonia, nitrogen oxides, oxygen, nitrogen, carbon dioxide, carbon monoxide, hydrogen and C1-C3 and other carbon compounds. The content of each part of the gas is measured from the perspective of emission and environmental protection, and ammonia is determined as the main treatment object. It can be seen that from the perspective of economy and environmental protection, the shale ash in the dry distillation flue gas of small particles of oil shale can be recycled, the high temperature flue gas can be used for waste heat recovery, and the ammonia-containing waste gas needs to be treated.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种小颗粒油页岩干馏烟气处理方法及其所采用的装置。针对回转型卧式油页岩干馏装置所产生烟气的特点,进行有针对的回收及处理,以确保油页岩原料利用率高,烟气排放达到环保要求,降低成本,提高效率。The purpose of the present invention is to provide a small particle oil shale dry distillation flue gas treatment method and a device used therefor. According to the characteristics of the flue gas generated by the rotary horizontal oil shale retorting device, targeted recovery and treatment are carried out to ensure high utilization rate of oil shale raw materials, and flue gas emissions meet environmental protection requirements, reduce costs and improve efficiency.
为解决上述技术问题,本发明是这样实现的:In order to solve the above-mentioned technical problems, the present invention is achieved in this way:
小颗粒油页岩干馏烟气处理方法,包括以下步骤:The method for treating small particle oil shale dry distillation flue gas includes the following steps:
步骤一:烟气分离Step 1: Flue gas separation
将自回转型卧式油页岩干馏装置来的烟气引入烟气旋风分离器中,页岩细粉从烟气中分离出来,细粉通过烟气旋风分离器下设置的烟气旋分翼阀,在重力作用下下落至烟气旋风分离器下方烟气旋风分离器细粉螺杆输送器,细粉被输送至页岩加湿器;The flue gas from the rotary horizontal oil shale retorting device is introduced into the flue gas cyclone separator, and the shale fine powder is separated from the flue gas, and the fine powder passes through the flue gas cyclone wing set under the flue gas cyclone separator. The valve falls under the action of gravity to the fine powder screw conveyor of the flue gas cyclone separator under the flue gas cyclone separator, and the fine powder is transported to the shale humidifier;
步骤二:烟气换热Step 2: Flue gas heat exchange
分离后的烟气从烟气旋风分离器顶部流出,垂直向下穿过烟气冷却器,鼓风机提供的空气从烟气冷却器下部进入,烟气与空气在烟气冷却器中完成热交换;The separated flue gas flows out from the top of the flue gas cyclone separator, and passes through the flue gas cooler vertically downward. The air provided by the blower enters from the lower part of the flue gas cooler, and the flue gas and air complete the heat exchange in the flue gas cooler;
步骤三:烟气过滤Step 3: Flue Gas Filtration
被冷却烟气进入烟气布袋过滤器,除去剩余粉尘微粒,过滤出的粉尘落到烟气布袋除尘器下方布袋过滤器细粉螺杆输送器,由布袋过滤器细粉螺杆输送器输送至烟气旋风分离器细粉螺杆输送器,与步骤一烟气分离分离出的细粉汇合共同被输送至页岩加湿器;The cooled flue gas enters the flue gas bag filter to remove the remaining dust particles, and the filtered dust falls to the bag filter fine powder screw conveyor under the flue gas bag filter, and is transported to the flue gas by the bag filter fine powder screw conveyor The fine powder screw conveyor of the cyclone separator is combined with the fine powder separated from the flue gas in
步骤四:烟气洗涤Step 4: Flue gas scrubbing
烟气排气机将烟气排至烟气洗涤塔,水围绕烟气洗涤塔循环,主要吸收烟气流中的氨,含氨废水送酸性水气提装置处理;The flue gas exhauster discharges the flue gas to the flue gas scrubbing tower, and the water circulates around the flue gas scrubbing tower, mainly absorbing ammonia in the flue gas stream, and the ammonia-containing wastewater is sent to the acid water stripping device for treatment;
步骤五:烟气排放Step 5: Flue Gas Emissions
洗涤后的烟气离开烟气洗涤塔并与来自预热焚烧器的废气混合在一起,共同流向烟气烟囱的底部,通过烟囱排放至大气中。The scrubbed flue gas leaves the flue gas scrubber and is mixed with the exhaust gas from the preheating incinerator, and flows together to the bottom of the flue gas chimney, where it is discharged into the atmosphere through the chimney.
进一步地,本发明步骤四中,当驱动烟气排气机的主驱动电机断电时,可通过启动应急驱动模块中的应急电机带动烟气排气机进行最小工况运行。Further, in step 4 of the present invention, when the main drive motor for driving the flue gas exhaust machine is powered off, the emergency motor in the emergency drive module can be activated to drive the flue gas exhaust machine to operate at the minimum working condition.
小颗粒油页岩干馏烟气处理方法所采用的装置包括烟气旋风分离器、烟气冷却器、烟气布袋过滤器、烟气排气机、烟气洗涤塔和烟囱;所述烟气旋风分离器排出的烟气依次经过烟气冷却器、烟气布袋过滤器、烟气排气机及烟气洗涤塔后进入烟囱入气口;The device used in the dry distillation flue gas treatment method for small particle oil shale includes a flue gas cyclone, a flue gas cooler, a flue gas bag filter, a flue gas exhauster, a flue gas scrubbing tower and a chimney; the flue gas cyclone The flue gas discharged from the separator enters the air inlet of the chimney through the flue gas cooler, the flue gas bag filter, the flue gas exhauster and the flue gas washing tower in sequence;
所述烟气旋风分离器底部设置一烟气旋分翼阀;所述烟气旋分翼阀下方设置一烟气旋风分离器细粉螺杆输送器;A flue gas cyclone split-wing valve is arranged at the bottom of the flue gas cyclone separator; a flue gas cyclone separator fine powder screw conveyor is arranged below the flue gas cyclone split-wing valve;
在所述烟气冷却器通风口处连接一鼓风机,用以通入空气进行热交换;所述烟气布袋过滤器下方设置一布袋过滤器细粉螺杆输送器;所述布袋过滤器细粉螺杆输送器与烟气旋风分离器细粉螺杆输送器相连接,用以输送分离出的页岩细粉。A blower is connected to the ventilation opening of the flue gas cooler to introduce air for heat exchange; a bag filter fine powder screw conveyor is arranged below the flue gas bag filter; the bag filter fine powder screw The conveyor is connected with the fine powder screw conveyor of the flue gas cyclone separator for conveying the separated shale fine powder.
进一步地,本发明所述布袋过滤器设置一快动的环境空气排放气门作为备用,以确保布袋过滤器元件在所有工况下都免于受到过高温度的影响。Further, the bag filter of the present invention is provided with a quick-action ambient air exhaust valve as a backup to ensure that the bag filter element is protected from excessive temperature under all operating conditions.
进一步地,本发明还设有应急驱动模块;所述应急驱动模块包括应急电机、齿轮减速器及超越离合器;所述应急电机的输出轴依次通过齿轮减速器及超越离合器与烟气排气机尾轴联接。Further, the present invention is also provided with an emergency drive module; the emergency drive module includes an emergency motor, a gear reducer and an overrunning clutch; the output shaft of the emergency motor sequentially passes through the gear reducer, the overrunning clutch and the tail of the smoke exhaust. Shaft connection.
进一步地,本发明还设有高压变频调速装置;所述高压变频调速装置的信号传输端口分别与驱动烟气排气机的主驱动电机以及应急电机的信号传输端口相接。Further, the present invention is also provided with a high voltage frequency conversion speed regulation device; the signal transmission ports of the high voltage frequency conversion speed regulation device are respectively connected with the signal transmission ports of the main drive motor for driving the flue gas exhaust machine and the emergency motor.
本发明所公开的小颗粒油页岩干馏烟气处理方法,对回转型卧式油页岩干馏装置产生的烟气进行分离,换热,过滤,洗涤和排放等处理,可有效回收烟气中页岩细粉循环使用,回收高温烟气余热,除去烟气中的氨成分,在生产经济性与环保角度均具有积极意义。The method for treating small particle oil shale dry distillation flue gas disclosed in the invention can separate, heat exchange, filter, wash and discharge the flue gas generated by the rotary horizontal oil shale dry distillation device, and can effectively recover the flue gas. The recycling of fine shale powder, the recovery of waste heat from high-temperature flue gas, and the removal of ammonia in flue gas are of positive significance in terms of production economy and environmental protection.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步说明。本发明的保护范围不仅局限于下列内容的表述。The present invention will be further described below with reference to the accompanying drawings and specific embodiments. The protection scope of the present invention is not limited to the description of the following contents.
图1为本发明小颗粒油页岩干馏烟气处理方法原理框图;Fig. 1 is the principle block diagram of the method for treating small particle oil shale dry distillation flue gas of the present invention;
图2为本发明应急驱动模块部分原理框图。FIG. 2 is a partial principle block diagram of the emergency drive module of the present invention.
图中:1、烟气旋风分离器;2、烟气旋分翼阀;3、烟气旋风分离器细粉螺杆输送器;4、鼓风机;5、烟气冷却器;6、烟气布袋过滤器;7、布袋过滤器细粉螺杆输送器;8、烟气排气机;9、烟气洗涤塔;10、烟囱。In the figure: 1, flue gas cyclone separator; 2, flue gas cyclone split-wing valve; 3, flue gas cyclone separator fine powder screw conveyor; 4, blower; 5, flue gas cooler; 6, flue gas bag filter 7. Bag filter fine powder screw conveyor; 8. Flue gas exhaust machine; 9. Flue gas scrubber; 10. Chimney.
具体实施方式Detailed ways
如图1所示,本发明小颗粒油页岩干馏烟气处理工艺,包括以下几个步骤:As shown in Figure 1, the small particle oil shale dry distillation flue gas treatment process of the present invention includes the following steps:
步骤一:将自回转型卧式油页岩干馏装置来的烟气引入烟气旋风分离器1中,利用烟气旋风分离器1将页岩细粉从烟气中分离出来,烟气旋风分离器1下设置有一烟气旋分翼阀2,细粉通过烟气旋分翼阀2,在重力作用下下落至烟气旋风分离器1下方烟气旋风分离器细粉螺杆输送器3,由烟气旋风分离器细粉螺杆输送器3将细粉输送至页岩加湿器。在烟气旋风分离器中大约82%的细粉被分离出来。由细粉螺杆输送器3将细粉输送回回转型卧式油页岩干馏装置循环利用。Step 1: Introduce the flue gas from the rotary horizontal oil shale dry distillation device into the flue
步骤二:经步骤一分离后的烟气从烟气旋风分离器1顶部流出,此时烟气的温度较高,仍具有可利用热量,故设置一烟气冷却器进行余热回收,烟气垂直向下地穿过烟气冷却器5。从烟气中除去的热量可用于预热回转型卧式油页岩干馏装置燃烧段需要的燃烧空气,提高系统的整体热性能。鼓风机4提供的空气从烟气冷却器5下部进入。烟气与空气在烟气冷却器5中完成热交换。烟气冷却器5为一立式管壳式换热器,采用逆流换热,烟气从上至下走管程,燃烧空气从下至上走壳程,换热器内设置折流板,换热更充分。Step 2: the flue gas separated by
步骤三:被冷却烟气进入烟气布袋过滤器6,以除去剩余粉尘微粒,过滤出的粉尘落到烟气布袋除尘器6下方布袋过滤器细粉螺杆输送器7,由布袋过滤器细粉螺杆输送器7输送至烟气旋风分离器1下方烟气旋风分离器细粉螺杆输送器3,与步骤一烟气分离分离出的细粉汇合共同被输送至页岩加湿器。Step 3: The cooled flue gas enters the flue
特别的,在烟气过滤系统部分设置一个快动的环境空气排放气门作为备用,以确保布袋过滤器元件在所有工况下都免于受到过高温度的影响。已除尘的烟气离开布袋过滤器,被吸入烟气排气机。该烟气排气机是一台变速设备,气体流量通过调节驱动排气机电机的交流变频驱动的速度来进行控制。该烟气排气机通过增大或减小烟气流动来控制回转型卧式油页岩干馏装置燃烧段环状空间压力。该烟气排气机配有一个能用应急发电驱动的慢速辅助应急电机。一旦发生停电,该辅助应急电机将以低速保持排气机旋转,这可维持对回转型卧式油页岩干馏装置外壳的少量通风。In particular, a quick-action ambient air exhaust valve is provided as a backup in the flue gas filtration system section to ensure that the bag filter element is protected from excessive temperature under all operating conditions. The dedusted flue gas leaves the bag filter and is sucked into the flue gas exhauster. The flue gas exhaust machine is a variable speed device, and the gas flow is controlled by adjusting the speed of the AC variable frequency drive that drives the exhaust machine motor. The flue gas exhauster controls the annular space pressure of the combustion section of the rotary horizontal oil shale dry distillation device by increasing or decreasing the flow of the flue gas. The flue gas extractor is equipped with a slow-speed auxiliary emergency motor that can be driven by emergency power generation. In the event of a power outage, this auxiliary emergency motor will keep the exhauster spinning at low speed, which maintains a small amount of ventilation to the casing of the rotary horizontal oil shale retort unit.
如图2所示,烟气排气机工作原理如下,烟气排气机吸入布袋除尘器流出烟气并将其排向烟气洗涤塔。烟气排气机露天布置,同轴布置依次为主驱动电机,烟气排气机,超越离合器,齿轮减速器和应急电机,其中主驱动电机和应急电机均为变频调速,由布置于室内的高压变频调速装置控制。通过高压变频装置可改变电机转速进而改变进入烟气排气机的烟气流量,同时烟气排气机入口导叶也可作为流量的辅助调节。主驱动电机与应急电机的离合控制依靠超越离合器完成。应急电机与齿轮减速器通过超越离合器连接在烟气排气机尾轴,作为辅助驱动。正常运作时,主驱动电机启动,超越离合器自动分离辅助驱动,确保辅助电机传动机构或电机不会超速。当主驱动电机断电,风机做自由旋转时,应急电机自动启动,超越离合器结合辅助驱动,在应急电机带动下烟气排气机在最小工况运行。其中,风机型号为SGTYNo34F,主驱动电机型号为YB710-6W,应急电机型号为YB315-8W,高压变频调速装置型号为BLGBP-2000/6(PLC控制)。As shown in Figure 2, the working principle of the flue gas exhauster is as follows. The flue gas exhauster is arranged in the open air, and the coaxial arrangement is the main drive motor, the flue gas exhauster, the overrunning clutch, the gear reducer and the emergency motor. The high-voltage frequency conversion speed control device control. Through the high-voltage frequency conversion device, the motor speed can be changed to change the flow of flue gas entering the flue gas exhaust machine, and the inlet guide vane of the flue gas exhaust machine can also be used as an auxiliary adjustment of the flow. The clutch control of the main drive motor and the emergency motor is completed by the overrunning clutch. The emergency motor and the gear reducer are connected to the tail shaft of the flue gas exhaust machine through an overrunning clutch as an auxiliary drive. During normal operation, the main drive motor starts, and the overrunning clutch automatically separates the auxiliary drive to ensure that the auxiliary motor transmission mechanism or motor does not overspeed. When the main drive motor is powered off and the fan rotates freely, the emergency motor starts automatically, the overrunning clutch is combined with the auxiliary drive, and the flue gas exhauster is driven by the emergency motor to run at the minimum working condition. Among them, the model of the fan is SGTYNo34F, the model of the main drive motor is YB710-6W, the model of the emergency motor is YB315-8W, and the model of the high-voltage variable frequency speed control device is BLGBP-2000/6 (PLC control).
步骤四:烟气排气机8将过滤后的烟气排至烟气洗涤塔9。水围绕烟气洗涤塔9循环,主要吸收烟气流中的氨,含氨废水送酸性水气提装置处理。Step 4: The
步骤五:洗涤后的烟气离开烟气洗涤塔9并与来自预热焚烧器的废气混合在一起,共同流向烟气烟囱10的底部,通过烟囱10排放至大气中。Step 5: The washed flue gas leaves the flue gas scrubbing tower 9 and is mixed with the exhaust gas from the preheating incinerator, and flows to the bottom of the
其中,烟气旋风分离器1、烟气冷却器5、烟气布袋过滤器6、烟气排气机8、烟气洗涤塔9和烟囱10依次连接。Among them, the
其中,烟气旋风分离器1下部设有烟气旋分翼阀2,烟气旋风分离器下方为烟气旋风分离器细粉螺杆输送器3。Among them, the lower part of the flue
其中,烟气冷却器5与鼓风机4相连。Among them, the
其中,烟气布袋过滤器6下方为布袋过滤器细粉螺杆输送器7,布袋过滤器细粉螺杆输送器7与烟气旋风分离器细粉螺杆输送器3相连接。Among them, below the
小颗粒油页岩干馏烟气处理方法所采用的装置,主体部分包括烟气旋风分离器1、烟气冷却器5、烟气布袋过滤器6、烟气排气机8、烟气洗涤塔9和烟囱10;所述烟气旋风分离器1排出的烟气依次经过烟气冷却器5、烟气布袋过滤器6、烟气排气机8及烟气洗涤塔9后进入烟囱10入气口;The device used in the dry distillation flue gas treatment method of small particle oil shale, the main part includes a flue
所述烟气旋风分离器1底部设置一烟气旋分翼阀2;所述烟气旋分翼阀2下方设置一烟气旋风分离器细粉螺杆输送器3;A flue gas cyclone split-
在所述烟气冷却器5通风口处连接一鼓风机4,用以通入空气进行热交换;所述烟气布袋过滤器6下方设置一布袋过滤器细粉螺杆输送器7;所述布袋过滤器细粉螺杆输送器7与烟气旋风分离器细粉螺杆输送器3相连接,用以输送分离出的页岩细粉。A blower 4 is connected at the ventilation opening of the
本发明所述布袋过滤器6设置一快动的环境空气排放气门作为备用,以确保布袋过滤器6元件在所有工况下都免于受到过高温度的影响。The
根据实际设计需要,本发明还设有应急驱动模块及高压变频调速装置;所述应急驱动模块包括应急电机、齿轮减速器及超越离合器;所述应急电机的输出轴依次通过齿轮减速器及超越离合器与烟气排气机尾轴联接。所述高压变频调速装置的信号传输端口分别与驱动烟气排气机8的主驱动电机以及应急电机的信号传输端口相接。烟气排气机8是一台变速设备,气体流量通过调节驱动排气机电机的交流变频驱动的速度进行控制,烟气排气机通过增大或减小烟气流动控制回转型卧式油页岩干馏装置燃烧段环状空间压力,排气机配有一个能用应急发电驱动的慢速应急电机,停电时,应急电机以低速保持排气机旋转,维持对回转型卧式油页岩干馏装置外壳的少量通风,排气机设置消音器。According to actual design requirements, the present invention is also provided with an emergency drive module and a high-voltage variable frequency speed regulation device; the emergency drive module includes an emergency motor, a gear reducer and an overrunning clutch; the output shaft of the emergency motor sequentially passes through the gear reducer and the overrunning clutch. The clutch is connected with the tail shaft of the flue gas exhaust machine. The signal transmission ports of the high-voltage variable frequency speed regulating device are respectively connected with the signal transmission ports of the main drive motor that drives the flue
在本发明的描述中,需要理解的是,术语指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated A device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明中,除非另有明确的规定和限定,术语 “设置”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "arrangement", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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