CN114426914B - A scum treatment device for enzyme fruit vinegar fermentation and enzyme fruit vinegar fermentation tank - Google Patents
A scum treatment device for enzyme fruit vinegar fermentation and enzyme fruit vinegar fermentation tank Download PDFInfo
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- 238000000855 fermentation Methods 0.000 title claims abstract description 75
- 230000004151 fermentation Effects 0.000 title claims abstract description 75
- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 62
- 235000021419 vinegar Nutrition 0.000 title claims abstract description 53
- 239000000052 vinegar Substances 0.000 title claims abstract description 53
- 108090000790 Enzymes Proteins 0.000 title description 28
- 102000004190 Enzymes Human genes 0.000 title description 28
- 239000013049 sediment Substances 0.000 claims abstract 7
- 239000002893 slag Substances 0.000 claims description 54
- 230000005540 biological transmission Effects 0.000 claims description 53
- 239000007788 liquid Substances 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000001914 filtration Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- 239000002253 acid Substances 0.000 description 9
- 238000007789 sealing Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 2
- 235000013409 condiments Nutrition 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 244000241235 Citrullus lanatus Species 0.000 description 1
- 235000012828 Citrullus lanatus var citroides Nutrition 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 244000141359 Malus pumila Species 0.000 description 1
- 240000008790 Musa x paradisiaca Species 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 241000220324 Pyrus Species 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 235000021016 apples Nutrition 0.000 description 1
- 235000021015 bananas Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000006694 eating habits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000008935 nutritious Nutrition 0.000 description 1
- 235000021017 pears Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12J—VINEGAR; PREPARATION OR PURIFICATION THEREOF
- C12J1/00—Vinegar; Preparation or purification thereof
- C12J1/10—Apparatus
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
- A23L2/38—Other non-alcoholic beverages
- A23L2/382—Other non-alcoholic beverages fermented
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Preparation or treatment thereof
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/84—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter using microorganisms or biological material, e.g. enzymes
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Abstract
Description
技术领域Technical Field
本发明涉及发酵罐技术领域，尤其涉及一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐。The invention relates to the technical field of fermentation tanks, in particular to a scum treatment device for enzyme fruit vinegar fermentation and an enzyme fruit vinegar fermentation tank.
背景技术Background technique
果醋是以果品(苹果、红枣、香蕉、梨、西瓜等)为主要原料，利用微生物发酵技术酿制的一种营养丰富、口味优良的酸性饮品或调味品。由于传统饮食习惯，粮食醋处于调味品食醋的主导地位，而果醋则多以饮料出现。近五年我国果醋消费量逐年递增，需求潜力巨大。Fruit vinegar is a nutritious and delicious acidic beverage or condiment made from fruits (apples, red dates, bananas, pears, watermelons, etc.) using microbial fermentation technology. Due to traditional eating habits, grain vinegar is the dominant condiment, while fruit vinegar is mostly a beverage. In the past five years, the consumption of fruit vinegar in my country has increased year by year, and the demand potential is huge.
在果醋发酵旺盛期，由于酵母作用放出大量CO2，使果皮渣浮于液面形成较厚的酒帽，浮渣层的存在容易出现结壳现象，进而容易导致发酵罐有效容积降低，影响发酵且易污染杂菌，需要对果皮浮渣进行处理。During the vigorous fermentation period of fruit vinegar, a large amount of CO2 is released due to the action of yeast, causing the peel residue to float on the liquid surface to form a thicker wine cap. The existence of the scum layer is prone to crusting, which can easily lead to a reduction in the effective volume of the fermentation tank, affecting fermentation and easily contaminated by miscellaneous bacteria. The peel scum needs to be treated.
申请号为201820532618.6 的专利提出了浮渣处理装置及果醋发酵罐，申请号为20172005106.9的专利提出了一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐，上述两个装置在使用时均需要人工进行手动操作，且操作时非常麻烦，费时费力，操作不方便，为此我们提出一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐。Patent application number 201820532618.6 proposes a scum treatment device and a fruit vinegar fermentation tank, and patent application number 20172005106.9 proposes a scum treatment device and an enzyme fruit vinegar fermentation tank for enzyme fruit vinegar fermentation. Both of the above devices require manual operation when in use, and the operation is very troublesome, time-consuming, labor-intensive, and inconvenient. For this reason, we propose a scum treatment device and an enzyme fruit vinegar fermentation tank for enzyme fruit vinegar fermentation.
发明内容Summary of the invention
本发明提出的一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐，解决了背景技术中提出的现有的浮渣处理装置在使用时操作麻烦、均需要人工手动操作，费时费力的问题。The present invention provides a scum treatment device for enzyme fruit vinegar fermentation and an enzyme fruit vinegar fermentation tank, which solves the problem that the existing scum treatment device proposed in the background art is troublesome to operate during use, requires manual operation, and is time-consuming and labor-intensive.
为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐，包括罐体，罐体的内部底端安装有搅拌机构，罐体的顶端设有两个活动孔，活动孔内滑动连接有截面为倒U型的活动架，活动架的底端延伸至罐体的内部固接有接渣斗，接渣斗的外侧设有安装在罐体上的推渣机构，接渣斗的底端侧壁上连接有导液管，导液管的另一端延伸至罐体的外部连接有储渣机构，储渣机构的底端通过连接管连接有泵壳，泵壳的底端连接有回流管，回流管的另一端穿过罐体的顶壁与罐体的内部连通，泵壳的一侧设有通过支架固定在罐体侧壁上的电动机二，电动机二的输出轴连接有转动杆，转动杆上安装有多个环形阵列排布的涡轮叶片，涡轮叶片位于泵壳的内部，转动杆的一端固接有凸轮，凸轮的外部滑动连接有传动环，传动环的顶端固接有传动杆三，所述活动架的两侧壁上均固接有截面为L型的传动杆一，传动杆一与罐体的顶壁之间均固接有弹簧，且活动架的侧壁上固接有水平设置的传动杆二，传动杆三的顶端固接在传动杆二的一侧。A scum treatment device for enzyme fruit vinegar fermentation and an enzyme fruit vinegar fermentation tank, comprising a tank body, a stirring mechanism installed at the bottom end of the tank body, two movable holes arranged at the top end of the tank body, a movable frame with an inverted U-shaped cross section slidably connected in the movable holes, the bottom end of the movable frame extending to the inside of the tank body and fixedly connected to a scum receiving bucket, a scum pushing mechanism installed on the tank body is arranged on the outer side of the scum receiving bucket, a liquid guide pipe is connected to the side wall of the bottom end of the scum receiving bucket, the other end of the liquid guide pipe extends to the outside of the tank body and is connected to a scum storage mechanism, the bottom end of the scum storage mechanism is connected to a pump casing through a connecting pipe, the bottom end of the pump casing is connected to a reflux pipe, the other end of the reflux pipe passes through the top wall of the tank body and is connected to the tank body The interior of the pump housing is connected, and one side of the pump housing is provided with a motor 2 fixed to the side wall of the tank body through a bracket, the output shaft of the motor 2 is connected with a rotating rod, and a plurality of turbine blades arranged in a ring array are installed on the rotating rod, and the turbine blades are located inside the pump housing, and a cam is fixedly connected to one end of the rotating rod, and a transmission ring is slidably connected to the outside of the cam, and a transmission rod 3 is fixedly connected to the top of the transmission ring, and a transmission rod 1 with an L-shaped cross-section is fixedly connected to both side walls of the movable frame, and a spring is fixedly connected between the transmission rod 1 and the top wall of the tank body, and a horizontally arranged transmission rod 2 is fixedly connected to the side wall of the movable frame, and the top of the transmission rod 3 is fixedly connected to one side of the transmission rod 2.
优选的，所述储渣机构包括安装在罐体侧壁上的接渣盒，导液管的一端与接渣盒的内部上端连通，接渣盒的内部底端安装有筛网，接渣盒的底壁倾斜设置。Preferably, the slag storage mechanism comprises a slag receiving box installed on the side wall of the tank body, one end of the liquid guide tube is connected to the inner upper end of the slag receiving box, a screen is installed at the inner bottom end of the slag receiving box, and the bottom wall of the slag receiving box is inclined.
优选的，所述接渣盒的内部滑动连接有压料块，压料块的顶端固接有动作杆，动作杆的顶端穿过接渣盒的顶端固接在传动杆二底端。Preferably, a pressing block is slidably connected inside the slag receiving box, an actuating rod is fixedly connected to the top of the pressing block, and the top of the actuating rod passes through the top of the slag receiving box and is fixedly connected to the second bottom end of the transmission rod.
优选的，所述推渣机构包括两个对称设置的接渣斗两侧的弹性伸缩变形板，弹性伸缩变形板的两端均与罐体的内壁固接，弹性伸缩变形板的底壁和罐体的内壁之间连接有弹性伸缩薄膜，弹性伸缩变形板的侧壁上均固接有一端延伸至罐体外部的活动杆，所述传动杆一的另一端均固接有位于活动杆一侧的传动块，传动块的底端倾斜面与活动杆的一端滑动连接。Preferably, the slag pushing mechanism includes two symmetrically arranged elastic telescopic deformation plates on both sides of the slag receiving bucket, both ends of the elastic telescopic deformation plates are fixedly connected to the inner wall of the tank body, an elastic telescopic film is connected between the bottom wall of the elastic telescopic deformation plate and the inner wall of the tank body, and a movable rod with one end extending to the outside of the tank body is fixedly connected to the side wall of the elastic telescopic deformation plate, and the other end of the transmission rod is fixedly connected to a transmission block located on one side of the movable rod, and the bottom end inclined surface of the transmission block is slidably connected to one end of the movable rod.
优选的，所述搅拌机构包括安装在罐体底壁上的电动机一，电动机一的输出轴连接有转动连接在罐体内部底端的驱动杆，驱动杆的顶端外部滑动套接有转轴，所述接渣斗的底端固接有底端开口的导料筒，转轴转动连接在导料筒的内部，转轴的外侧壁上安装有与导料筒内壁滑动连接的螺旋叶片，导料筒的顶端侧壁上开有多个出料孔。Preferably, the stirring mechanism includes an electric motor installed on the bottom wall of the tank body, the output shaft of the electric motor is connected to a driving rod rotatably connected to the bottom end of the tank body, the top end of the driving rod is slidably sleeved with a rotating shaft, the bottom end of the slag receiving bucket is fixedly connected to a material guide barrel with an opening at the bottom end, the rotating shaft is rotatably connected to the inside of the material guide barrel, the outer side wall of the rotating shaft is provided with a spiral blade slidably connected to the inner wall of the material guide barrel, and a plurality of discharge holes are opened on the top side wall of the material guide barrel.
优选的，所述转轴的外侧壁上安装有多个环形阵列排布的搅拌杆，且转轴的横截面为矩形。Preferably, a plurality of stirring rods arranged in a ring array are mounted on the outer side wall of the rotating shaft, and the cross section of the rotating shaft is rectangular.
优选的，所述罐体的顶端和底端分别安装有进料管、出料管，且进料管和出料管上均安装有闸门。Preferably, a feed pipe and a discharge pipe are respectively installed at the top and bottom ends of the tank body, and gates are installed on the feed pipe and the discharge pipe.
优选的，所述罐体的侧壁上设有观察孔，观察孔内安装有透明观察窗，且透明观察窗上设有容积刻度线。Preferably, an observation hole is provided on the side wall of the tank body, a transparent observation window is installed in the observation hole, and volume scale lines are provided on the transparent observation window.
优选的，所述罐体的外侧壁上安装有温度计，温度计探测头位于罐体的内部，且温度计的探测头位于罐体的内部上方。Preferably, a thermometer is installed on the outer wall of the tank body, and the detection head of the thermometer is located inside the tank body, and the detection head of the thermometer is located above the inside of the tank body.
与现有技术相比，本发明的有益效果是：Compared with the prior art, the present invention has the following beneficial effects:
1、本发明提出了一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐，能够在发酵罐内部浮渣堆积时，能够不断将浮渣去除，并将其存储在接渣盒内，并对浮渣进行压榨过滤，并将压榨过滤后发酵液通过回流管继续导入至发酵罐内，减少对发酵液的浪费；1. The present invention proposes a scum treatment device for enzyme fruit vinegar fermentation and an enzyme fruit vinegar fermentation tank, which can continuously remove the scum when the scum accumulates inside the fermentation tank, store it in a scum receiving box, squeeze and filter the scum, and continue to introduce the fermented liquid after squeezing and filtering into the fermentation tank through a reflux pipe, thereby reducing the waste of the fermented liquid;
且在进行浮渣去除时，能够通过推渣机构的设置，不断将罐体内的浮渣向接渣斗的方向推动，提高浮渣去除效果。And when the scum is removed, the scum in the tank body can be continuously pushed toward the scum receiving bucket through the setting of the scum pushing mechanism, thereby improving the scum removal effect.
2、本发明提出了一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐，能够在发酵时，实现对发酵罐内发酵物的搅拌，提高发酵速度，且能实现上下端物料的交换，能够使发酵罐内上层果酸和下层果酸进行交换混合，从而使发酵罐内的果酸能够充分的与氧气混合从而避免醋酸流失影响果醋的口感。2. The present invention proposes a scum treatment device for enzyme fruit vinegar fermentation and an enzyme fruit vinegar fermentation tank, which can achieve stirring of the fermented material in the fermentation tank during fermentation, increase the fermentation speed, and achieve exchange of materials at the upper and lower ends, so that the upper layer of fruit acid and the lower layer of fruit acid in the fermentation tank can be exchanged and mixed, so that the fruit acid in the fermentation tank can be fully mixed with oxygen, thereby avoiding the loss of acetic acid and affecting the taste of the fruit vinegar.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐的结构示意图；FIG1 is a schematic structural diagram of a scum treatment device for enzyme fruit vinegar fermentation and an enzyme fruit vinegar fermentation tank proposed by the present invention;
图2为本发明提出的一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐的局部剖视俯视图；FIG2 is a partial cross-sectional top view of a scum treatment device for enzyme fruit vinegar fermentation and an enzyme fruit vinegar fermentation tank proposed by the present invention;
图3为本发明提出的一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐的罐体的内部结构示意图；FIG3 is a schematic diagram of the internal structure of a scum treatment device for enzyme fruit vinegar fermentation and a tank body of an enzyme fruit vinegar fermentation tank proposed by the present invention;
图4为本发明提出的一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐的接渣斗和搅拌机构的连接示意图；FIG4 is a schematic diagram of the connection between a scum treatment device for enzyme fruit vinegar fermentation and a scum receiving bucket and a stirring mechanism of an enzyme fruit vinegar fermentation tank proposed by the present invention;
图5为本发明提出的一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐的储渣机构、泵壳、涡轮叶片、传动环、凸轮、传动杆三、传动杆二、接渣斗和活动架的连接示意图。5 is a schematic diagram of the connection of a scum treatment device for enzyme fruit vinegar fermentation and a scum storage mechanism, a pump housing, turbine blades, a transmission ring, a cam, a transmission rod three, a transmission rod two, a scum bucket and a movable frame of an enzyme fruit vinegar fermentation tank proposed by the present invention.
图中：1电动机一、2支撑腿、3电动机二、4罐体、5传动块、5-1倾斜面、6传动杆一、7弹簧、8活动架、9传动杆二、10动作杆、11接渣盒、11-1筛网、12传动杆三、13连接管、14凸轮、15转动杆、16传动环、17泵壳、17-1涡轮叶片、18导液管、19导料筒、20搅拌杆、21压料块、22驱动杆、23弹性伸缩薄膜、24活动杆、25弹性伸缩变形板、26接渣斗、27螺旋叶片、28转轴。In the figure: 1 motor 1, 2 support legs, 3 motor 2, 4 tank body, 5 transmission block, 5-1 inclined surface, 6 transmission rod 1, 7 spring, 8 movable frame, 9 transmission rod 2, 10 action rod, 11 slag receiving box, 11-1 screen, 12 transmission rod 3, 13 connecting pipe, 14 cam, 15 rotating rod, 16 transmission ring, 17 pump casing, 17-1 turbine blade, 18 liquid guide tube, 19 material guide cylinder, 20 stirring rod, 21 pressing block, 22 driving rod, 23 elastic telescopic film, 24 movable rod, 25 elastic telescopic deformation plate, 26 slag receiving bucket, 27 spiral blade, 28 rotating shaft.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
参照图1-5，一种酵素果醋发酵用浮渣处理装置及酵素果醋发酵罐，包括罐体4，罐体4的内部底端安装有搅拌机构，搅拌机构包括安装在罐体4底壁上的电动机一1，电动机一1的输出轴与罐体4的连接处安装有密封圈，电动机一1的输出轴连接有转动连接在罐体4内部底端的驱动杆22，驱动杆22的顶端外部滑动套接有转轴28，转轴28的底端开有截面为矩形的凹槽，所述接渣斗26的底端固接有底端开口的导料筒19，转轴28转动连接在导料筒19的内部，转轴28的外侧壁上安装有与导料筒19内壁滑动连接的螺旋叶片27，导料筒19的顶端侧壁上开有多个出料孔。1-5, a scum treatment device for enzyme fruit vinegar fermentation and an enzyme fruit vinegar fermentation tank include a tank body 4, a stirring mechanism is installed at the bottom end of the tank body 4, the stirring mechanism includes a motor 1 installed on the bottom wall of the tank body 4, a sealing ring is installed at the connection between the output shaft of the motor 1 and the tank body 4, the output shaft of the motor 1 is connected to a driving rod 22 rotatably connected to the bottom end of the tank body 4, a rotating shaft 28 is slidably sleeved on the top outside of the driving rod 22, a groove with a rectangular cross-section is opened at the bottom end of the rotating shaft 28, a guide barrel 19 with an open bottom end is fixedly connected to the bottom end of the slag receiving bucket 26, the rotating shaft 28 is rotatably connected to the inside of the guide barrel 19, a spiral blade 27 slidably connected to the inner wall of the guide barrel 19 is installed on the outer wall of the rotating shaft 28, and a plurality of discharge holes are opened on the top side wall of the guide barrel 19.
转轴28的外侧壁上安装有多个环形阵列排布的搅拌杆20，且转轴28的横截面为矩形，通过搅拌机构的设置，能够提高发酵速度，且能实现上下端物料的交换，能够使发酵罐内上层果酸和下层果酸进行交换混合，从而使发酵罐内的果酸能够充分的与氧气混合从而避免醋酸流失影响果醋的口感。A plurality of stirring rods 20 arranged in a circular array are installed on the outer wall of the rotating shaft 28, and the cross-section of the rotating shaft 28 is rectangular. By setting the stirring mechanism, the fermentation speed can be increased, and the exchange of materials at the upper and lower ends can be achieved, so that the upper layer of fruit acid and the lower layer of fruit acid in the fermentation tank can be exchanged and mixed, so that the fruit acid in the fermentation tank can be fully mixed with oxygen, thereby avoiding the loss of acetic acid and affecting the taste of the fruit vinegar.
罐体4的顶端设有两个活动孔，活动孔内滑动连接有截面为倒U型的活动架8，活动架8与罐体4的连接处设有密封圈，密封圈嵌入在活动孔内，且活动架8与密封圈滑动密封连接，活动架8的底端延伸至罐体4的内部固接有接渣斗26，接渣斗26的外侧设有安装在罐体4上的推渣机构，推渣机构包括两个对称设置的接渣斗26两侧的弹性伸缩变形板25，弹性伸缩变形板25的两端均与罐体4的内壁固接，弹性伸缩变形板25的底壁和罐体4的内壁之间连接有弹性伸缩薄膜23，弹性伸缩变形板25的侧壁上均固接有一端延伸至罐体4外部的活动杆24，所述传动杆一6的另一端均固接有位于活动杆24一侧的传动块5，传动块5的底端倾斜面5-1与活动杆24的一端滑动连接，推渣机构的设置，不断将罐体内的浮渣向接渣斗的方向推动，提高浮渣去除效果，弹性伸缩变形板25包括柔性金属板，柔性金属板的外部包裹有弹性橡胶板，弹性橡胶板的两端与罐体4的内壁连接，弹性伸缩薄膜23也为橡胶伸缩膜。Two movable holes are provided at the top of the tank body 4, and a movable frame 8 with an inverted U-shaped cross-section is slidably connected in the movable holes. A sealing ring is provided at the connection between the movable frame 8 and the tank body 4, and the sealing ring is embedded in the movable hole, and the movable frame 8 is slidably and sealedly connected with the sealing ring. The bottom end of the movable frame 8 extends to the inside of the tank body 4 and is fixedly connected with a slag receiving bucket 26. The outer side of the slag receiving bucket 26 is provided with a slag pushing mechanism installed on the tank body 4. The slag pushing mechanism includes two symmetrically arranged elastic telescopic deformation plates 25 on both sides of the slag receiving bucket 26. Both ends of the elastic telescopic deformation plate 25 are fixedly connected to the inner wall of the tank body 4, and the bottom wall of the elastic telescopic deformation plate 25 is connected to the inner wall of the tank body 4. There is an elastic telescopic film 23, and the side walls of the elastic telescopic deformation plate 25 are fixedly connected to a movable rod 24 with one end extending to the outside of the tank body 4. The other end of the transmission rod 6 is fixedly connected to a transmission block 5 located on one side of the movable rod 24. The bottom end inclined surface 5-1 of the transmission block 5 is slidably connected to one end of the movable rod 24. The slag pushing mechanism is set to continuously push the slag in the tank body toward the slag receiving bucket to improve the slag removal effect. The elastic telescopic deformation plate 25 includes a flexible metal plate, and the outside of the flexible metal plate is wrapped with an elastic rubber plate. The two ends of the elastic rubber plate are connected to the inner wall of the tank body 4, and the elastic telescopic film 23 is also a rubber telescopic film.
接渣斗26的底端侧壁上连接有导液管18，导液管18的另一端延伸至罐体4的外部连接有储渣机构，储渣机构（如图5所示）包括安装在罐体4侧壁上的接渣盒11，导液管18的一端与接渣盒11的内部上端连通，接渣盒11的内部底端安装有筛网11-1，接渣盒11的底壁倾斜设置，接渣盒11的侧壁上开有出渣孔，出渣孔内螺纹连接有密封塞，在清洗罐体4时，将接渣盒11内的浮渣去除；A liquid guide tube 18 is connected to the side wall of the bottom end of the slag hopper 26, and the other end of the liquid guide tube 18 extends to the outside of the tank body 4 and is connected to a slag storage mechanism. The slag storage mechanism (as shown in FIG5 ) includes a slag box 11 installed on the side wall of the tank body 4, one end of the liquid guide tube 18 is connected to the upper end of the inside of the slag box 11, a screen 11-1 is installed at the bottom end of the inside of the slag box 11, the bottom wall of the slag box 11 is inclined, a slag discharge hole is opened on the side wall of the slag box 11, and a sealing plug is threadedly connected to the slag discharge hole. When cleaning the tank body 4, the floating slag in the slag box 11 is removed;
接渣盒11的内部滑动连接有压料块21，压料块21的顶端固接有动作杆10，动作杆10的顶端穿过接渣盒11的顶端固接在传动杆二9底端，在接渣时，不断对导入含有发酵液的滤渣进行过滤和压榨，减少发酵液的浪费，且实现滤渣和发酵液的分离。A pressing block 21 is slidably connected inside the slag receiving box 11, and an actuating rod 10 is fixedly connected to the top of the pressing block 21. The top of the actuating rod 10 passes through the top of the slag receiving box 11 and is fixedly connected to the bottom of the transmission rod 29. When receiving the slag, the filter residue containing the fermentation liquid is continuously filtered and pressed to reduce the waste of the fermentation liquid and realize the separation of the filter residue and the fermentation liquid.
储渣机构的底端通过连接管13连接有泵壳17，泵壳17的底端连接有回流管，回流管的另一端穿过罐体4的顶壁与罐体4的内部连通，泵壳17的一侧设有通过支架固定在罐体4侧壁上的电动机二3，电动机二3的输出轴连接有转动杆15，转动杆15上安装有多个环形阵列排布的涡轮叶片17-1，涡轮叶片17-1位于泵壳17的内部，转动杆15的一端固接有凸轮14，凸轮14的外部滑动连接有传动环16，传动环16的顶端固接有传动杆三12，所述活动架8的两侧壁上均固接有截面为L型的传动杆一6，传动杆一6与罐体4的顶壁之间均固接有弹簧7，且活动架8的侧壁上固接有水平设置的传动杆二9，传动杆三12的顶端固接在传动杆二9的一侧。The bottom end of the slag storage mechanism is connected to a pump casing 17 through a connecting pipe 13, and the bottom end of the pump casing 17 is connected to a return pipe, and the other end of the return pipe passes through the top wall of the tank body 4 and communicates with the interior of the tank body 4. One side of the pump casing 17 is provided with a motor 2 3 fixed to the side wall of the tank body 4 through a bracket, and the output shaft of the motor 2 3 is connected to a rotating rod 15, and a plurality of turbine blades 17-1 arranged in a ring array are installed on the rotating rod 15, and the turbine blades 17-1 are located inside the pump casing 17. A cam 14 is fixedly connected to one end of the rotating rod 15, and a transmission ring 16 is slidably connected to the outside of the cam 14, and a transmission rod three 12 is fixedly connected to the top of the transmission ring 16. A transmission rod 1 6 with an L-shaped cross-section is fixedly connected to both side walls of the movable frame 8, and a spring 7 is fixedly connected between the transmission rod 1 6 and the top wall of the tank body 4, and a horizontally arranged transmission rod 2 9 is fixedly connected to the side wall of the movable frame 8, and the top of the transmission rod three 12 is fixedly connected to one side of the transmission rod 2 9.
罐体4的顶端和底端分别安装有进料管、出料管，且进料管和出料管上均安装有闸门（图中未画出）。A feed pipe and a discharge pipe are installed at the top and bottom of the tank body 4, respectively, and gates (not shown in the figure) are installed on the feed pipe and the discharge pipe.
罐体4的侧壁上设有观察孔，观察孔内安装有透明观察窗，且透明观察窗上设有容积刻度线，通过观察窗的设计，方便观察罐体4内的液位情况，同时便于观察罐体4内部浮渣的堆积情况。An observation hole is provided on the side wall of the tank body 4, a transparent observation window is installed in the observation hole, and a volume scale line is provided on the transparent observation window. The design of the observation window makes it convenient to observe the liquid level in the tank body 4 and the accumulation of scum inside the tank body 4.
罐体4的外侧壁上安装有温度计，温度计探测头位于罐体4的内部，且温度计的探测头位于罐体4的内部上方，通过温度计的设计，能够方便工作人员观察罐体4的内部情况。A thermometer is installed on the outer wall of the tank body 4 , and the thermometer detection head is located inside the tank body 4 , and the detection head of the thermometer is located above the inside of the tank body 4 . The design of the thermometer can facilitate the staff to observe the internal conditions of the tank body 4 .
在使用时，当通过观察窗观察到发酵液顶端堆集浮渣时，启动电动机二3，电动机二3的输出轴带动转动杆15转动，转动杆15带动螺旋叶片17-1和凸轮14转动，凸轮14在转动时，不断通过传动环16带动传动杆三12上下运动，从而带动传动杆二9上下运动，传动杆二9上下运动带动活动架8在罐体4顶部上下运动，从而带动传动杆一6和接渣斗26上下运动，接渣斗26上下运动，不断将罐体内部的浮渣以及发酵液舀起，然后通过导液管18流入至接渣盒11内，在流入接渣盒11内时，通过筛网11-1进行过滤，同时传动杆二9在上下运动带动动作杆10和压料块21上下运动，不断对进入接渣盒11内的浮渣进行压装，同时转动杆15在带动螺旋叶片17-1转动时，不断将过滤出的发酵液通过回流管回流至罐体4内，且在每次通过接渣斗26取浮渣时，传动杆一带动传动块5向下运动，传动块5的倾斜面5-1不断与活动杆24滑动连接，带动活动杆24的另一端不断挤压弹性伸缩变形板25，将罐体4内的浮渣不断推动至接渣斗26，提高浮渣去除效果，且弹性伸缩薄膜23的设置，防止浮渣进入罐体4内壁和弹性伸缩变形板25之间的位置；When in use, when scum is observed to accumulate on the top of the fermentation liquid through the observation window, the motor 2 3 is started, and the output shaft of the motor 2 3 drives the rotating rod 15 to rotate, and the rotating rod 15 drives the spiral blade 17-1 and the cam 14 to rotate. When the cam 14 rotates, it continuously drives the transmission rod 3 12 to move up and down through the transmission ring 16, thereby driving the transmission rod 2 9 to move up and down. The up and down movement of the transmission rod 2 9 drives the movable frame 8 to move up and down on the top of the tank body 4, thereby driving the transmission rod 1 6 and the slag bucket 26 to move up and down. The slag bucket 26 moves up and down, continuously scoops up the scum and fermentation liquid inside the tank body, and then flows into the slag box 11 through the liquid guide tube 18. When flowing into the slag box 11, it is filtered through the screen 11-1. The transmission rod 29 moves up and down, driving the action rod 10 and the pressing block 21 to move up and down, and continuously presses the scum entering the slag receiving box 11. At the same time, the rotating rod 15 drives the spiral blade 17-1 to rotate, and continuously returns the filtered fermentation liquid to the tank body 4 through the reflux pipe. Each time the scum is taken through the slag receiving bucket 26, the transmission rod drives the transmission block 5 to move downward, and the inclined surface 5-1 of the transmission block 5 is continuously slidably connected with the movable rod 24, driving the other end of the movable rod 24 to continuously squeeze the elastic telescopic deformation plate 25, and continuously push the scum in the tank body 4 to the slag receiving bucket 26, thereby improving the scum removal effect. The setting of the elastic telescopic film 23 prevents the scum from entering the position between the inner wall of the tank body 4 and the elastic telescopic deformation plate 25.
在接渣斗26每次上下运动时，驱动杆22的顶端不断在转轴28底端的凹槽内滑动；Each time the slag receiving bucket 26 moves up and down, the top end of the driving rod 22 continuously slides in the groove at the bottom end of the rotating shaft 28;
在需要对发酵罐内部进行搅拌时，启动电动机一1，电动机一的输出轴带动驱动杆22转动，驱动杆22带动搅拌杆20转动，实现对罐体4内发酵物的搅拌，同时驱动杆22的顶端带动转轴28及其上的螺旋叶片27转动，将发酵罐内底端的物料带动至罐体4的上方喷射出来，能实现上下端物料的交换，能够使发酵罐内上层果酸和下层果酸进行交换混合，从而使发酵罐内的果酸能够充分的与氧气混合从而避免醋酸流失影响果醋的口感。When it is necessary to stir the inside of the fermentation tank, the motor 1 is started, and the output shaft of the motor 1 drives the driving rod 22 to rotate, and the driving rod 22 drives the stirring rod 20 to rotate, so as to achieve the stirring of the fermented material in the tank body 4. At the same time, the top of the driving rod 22 drives the rotating shaft 28 and the spiral blade 27 thereon to rotate, so as to drive the material at the bottom end of the fermentation tank to the top of the tank body 4 and spray it out, so as to achieve the exchange of the upper and lower materials, and enable the upper layer of fruit acid and the lower layer of fruit acid in the fermentation tank to exchange and mix, so that the fruit acid in the fermentation tank can be fully mixed with oxygen, thereby avoiding the loss of acetic acid and affecting the taste of the fruit vinegar.
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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| CN209307338U (en) * | 2019-01-03 | 2019-08-27 | 广东祯州荔枝产业股份有限公司 | A kind of litchi fruit vinegar installation for fermenting |
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