CN114408563A - Board collecting and releasing machine with temporary storage function and sharing tray and box - Google Patents
Board collecting and releasing machine with temporary storage function and sharing tray and box Download PDFInfo
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- CN114408563A CN114408563A CN202111612453.6A CN202111612453A CN114408563A CN 114408563 A CN114408563 A CN 114408563A CN 202111612453 A CN202111612453 A CN 202111612453A CN 114408563 A CN114408563 A CN 114408563A
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- jig
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- separating
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- 230000007246 mechanism Effects 0.000 claims abstract description 420
- 238000007599 discharging Methods 0.000 claims abstract description 48
- 238000000926 separation method Methods 0.000 claims description 28
- 238000010009 beating Methods 0.000 claims description 26
- 238000002054 transplantation Methods 0.000 claims description 8
- 230000003028 elevating effect Effects 0.000 description 14
- 239000000463 material Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000003993 interaction Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/026—De-stacking from the top of the stack with a stepwise upward movement of the stack
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a board collecting and releasing machine with a temporary storage function and sharing a tray and a box. According to the plate collecting and releasing machine, the jig can be suspended at the designated position for temporary storage through the arrangement of the jig feeding temporary storage mechanism and the jig discharging temporary storage mechanism, so that the continuous operation of the jig feeding mechanism and the discharging mechanism is not influenced, the continuous work of the plate collecting and releasing machine is ensured, the working efficiency is improved, and two kinds of jigs, namely a tray and a box, are shared.
Description
Technical Field
The invention relates to the technical field of board collecting and releasing machines, in particular to a board collecting and releasing machine which has a temporary storage function and shares a tray and a box.
Background
The rapid development of the electronic industry in the 21 st century has led to the continuous improvement of the performance of the PCB, which is an important component of the product, and the technological requirements of the PCB are higher and higher. In order to ensure the performance change of high precision, high density, light weight and thin type of the PCB, aiming at different industries and purposes, a series of PCB automatic plate collecting and releasing machines with different functions appear in the market. The automatic plate collecting and releasing machine plays an important role in conveying in the processing of the PCB, saves time and labor, and simultaneously can ensure the surface smoothness of the PCB and the performance of the PCB not to be damaged.
Then, the existing automatic plate collecting and releasing machine cannot realize continuous work, after one batch of materials is loaded, the next batch of materials needs to be waited, the middle time is wasted, and the working efficiency is low.
The above disadvantages need to be improved.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a plate collecting and releasing machine which has a temporary storage function and shares a tray and a box.
The technical scheme of the invention is as follows:
a plate collecting and releasing machine with temporary storage function and sharing a tray and a box comprises a machine frame, wherein a feeding mechanism, a jig feeding temporary storage mechanism, a jig separating and transplanting mechanism, a jig blanking temporary storage mechanism, a blanking mechanism, a PCB transplanting mechanism and a PCB conveying mechanism are arranged in the machine frame, the feeding mechanism conveys the jigs at the feeding inlet and the feeding outlet to the jig separating and transplanting mechanism or the jig feeding temporary storage mechanism, the jig separation and transplantation mechanism drives the jigs to move among the feeding mechanism, the jig feeding temporary storage mechanism, the jig blanking temporary storage mechanism and the blanking mechanism, the blanking mechanism conveys the jigs on the jig separating and transplanting mechanism or the jig blanking temporary storage mechanism to a blanking inlet and a blanking outlet, the PCB transplanting mechanism drives the PCB to move between the jig separating and transplanting mechanism and the PCB conveying mechanism.
According to the invention of the scheme, a feeding inlet-outlet station, a feeding lifting station, a jig separation station, a discharging lifting station, a discharging inlet-outlet station and an output station are arranged in the frame, the feeding mechanism comprises a feeding jig separation and conveying mechanism, a feeding jig conveying mechanism and a feeding jig lifting mechanism, and the discharging mechanism comprises a discharging jig separation and conveying mechanism, a discharging jig conveying mechanism and a discharging jig lifting mechanism;
the feeding jig separating and conveying mechanism is mounted on the feeding inlet and outlet station, separates the jigs conveyed by the feeding transport trolley from the feeding transport trolley and conveys the jigs to the feeding lifting station;
the feeding jig conveying mechanism is arranged at the lower end of the feeding lifting station and receives the jigs output by the feeding jig separating and conveying mechanism;
the feeding jig lifting mechanism is arranged in the feeding lifting station and conveys the jigs on the feeding jig conveying mechanism to the jig separating and transplanting mechanism or the jig feeding temporary storage mechanism;
the jig separating and transplanting mechanism is installed on the jig separating station and drives the jigs to move among the feeding jig lifting mechanism, the jig feeding temporary storage mechanism, the blanking jig lifting mechanism and the jig blanking temporary storage mechanism;
the blanking jig lifting mechanism is arranged in the blanking lifting station and conveys the jig on the jig separating and transplanting mechanism or the jig blanking temporary storage mechanism to the blanking jig conveying mechanism;
the blanking jig conveying mechanism is arranged at the lower end of the blanking lifting station and conveys the jigs conveyed by the blanking jig lifting mechanism to the blanking jig separating and conveying mechanism;
the unloading tool separation conveying mechanism is installed on the unloading inlet and outlet station, receives the tools output by the unloading tool conveying mechanism, and places the tools on the unloading transport trolley.
Further, material loading tool separation conveying mechanism with unloading tool separation conveying mechanism structure is the same, material loading tool separation conveying mechanism includes first tool conveyer belt and sets up tool separation elevating system below the first tool conveyer belt, tool separation elevating system with the frame is fixed, first tool conveyer belt with tool separation elevating system's lift end is fixed, tool separation elevating system drives first tool conveyer belt reciprocates.
Further, the feeding mechanism further comprises a first beating positioning mechanism and a second beating positioning mechanism, the first beating positioning mechanism is located on two sides above the feeding jig separating and conveying mechanism, the first beating positioning mechanism carries out beating on the jigs on the feeding jig separating and conveying mechanism, the second beating positioning mechanism is arranged on two sides above the feeding jig conveying mechanism, and the second beating positioning mechanism carries out beating on the jigs on the feeding jig conveying mechanism;
the blanking mechanism further comprises a third beating positive positioning mechanism, the third beating positive positioning mechanism is located on two sides of the upper portion of the blanking jig separating and conveying mechanism, and the third beating positive positioning mechanism is used for beating the jigs on the blanking jig separating and conveying mechanism.
According to the invention of the scheme, the feeding mechanism and the blanking mechanism are arranged in the rack side by side along the X-axis direction, and the blanking mechanism, the PCB transplanting mechanism and the PCB conveying mechanism are arranged in the rack along the Y-axis direction.
Further, tool material loading temporary storage mechanism with tool unloading temporary storage mechanism structure is the same, tool material loading temporary storage mechanism includes two layer board modules that set up along Y axle direction symmetry, two the layer board module holds through the layer board the tool.
Furthermore, the supporting plate module comprises a supporting plate cylinder and a supporting plate used for supporting the jig, the supporting plate cylinder is fixed with the rack, the movable end of the supporting plate cylinder is fixed with the supporting plate, and the supporting plate cylinder drives the supporting plate to move back and forth.
Further, tool separation transplanting mechanism includes that two tools that set up relatively along the Y axle direction transplant the module, the module is transplanted including the tray sucking disc subassembly that is used for snatching the tray tool, is used for driving first Z axle that tray sucking disc subassembly removed along the Z axle direction removes the module and is used for driving tray sucking disc subassembly removes the module along the first X axle that the X axle direction removed, first X axle remove the module with the frame is fixed, first Z axle remove the module with the expansion end of first X axle removes the module is fixed, tray sucking disc subassembly with the expansion end of first Z axle removes the module is fixed.
Furthermore, the jig transplanting module further comprises a first Y-axis moving module used for driving the tray sucker component to move along the Y-axis direction, the first Y-axis moving module is fixed with the movable end of the first X-axis moving module, and the tray sucker component is fixed with the movable end of the first Y-axis moving module.
Furthermore, the jig transplanting module further comprises a box clamping component used for clamping the main box and a second Y-axis moving module used for driving the box clamping component to move along the Y-axis direction, the second Y-axis moving module is fixed with the movable end of the first X-axis moving module, and the box clamping component is fixed with the movable end of the second Y-axis moving module.
Further, PCB board transplanting mechanism is including being used for snatching PCB board sucking disc module, being used for driving of PCB board sucking disc module is along the rotatory horizontal rotation module of horizontal direction, is used for driving second Z axle removal module that PCB board sucking disc module removed along Z axle direction and being used for driving PCB board sucking disc module is along the third Y axle removal module that Y axle direction removed, third Y axle removal module with the frame is fixed, second Z axle removal module with the expansion end of third Y axle removal module is fixed, horizontal rotation module with the expansion end of second Z axle removal module is fixed, PCB board sucking disc module with the expansion end of horizontal rotation module is fixed.
According to the scheme, the machine frame is also internally provided with an NG board temporary storage station, and the PCB transplanting mechanism places unqualified PCBs to the NG board temporary storage station.
Further, NG board station of keeping in is located directly over tool separation transplanting mechanism, be provided with NG board temporary storage mechanism on the NG board station of keeping in, NG board temporary storage mechanism includes that the NG board deposits the platform and is used for driving the NG board deposits the third X axle that the platform removed along X axle direction and removes the module, third X axle remove the module with the frame is fixed, the NG board deposit the platform with the expansion end that the module was removed to third X axle is fixed, the upper surface that the platform was deposited to the NG board is provided with and is used for the restriction the stopper of PCB board position.
According to the invention of the scheme, the jig is a tray or a box.
According to the invention of the scheme, the beneficial effects of the invention are as follows:
1. according to the plate collecting and releasing machine, the tray can be suspended at the designated position for temporary storage through the arrangement of the jig feeding temporary storage mechanism and the jig discharging temporary storage mechanism, so that the continuous operation of the jig feeding mechanism and the discharging mechanism is not influenced, the continuous work of the plate collecting and releasing machine is ensured, and the working efficiency is improved;
2. the automatic feeding and discharging device is provided with a feeding jig separating and conveying mechanism, a feeding jig conveying mechanism, a discharging jig separating and conveying mechanism and a discharging jig conveying mechanism, wherein the feeding jig separating and conveying mechanism, the feeding jig conveying mechanism, the discharging jig separating and conveying mechanism and the discharging jig conveying mechanism can temporarily store jigs, so that the plate collecting and releasing machine can operate the jigs in batches conveniently;
3. the tray and the box are shared, and the jig separating and transplanting mechanism drives the tray to be separated and moves among the feeding jig lifting mechanism, the jig feeding temporary storage mechanism, the discharging jig lifting mechanism and the jig discharging temporary storage mechanism through the tray sucker assembly, the first Z-axis moving module and the first X-axis moving module; through the first Y-axis moving module, the distance between the two tray sucker assemblies can be adjusted according to the sizes of the trays, and the universality is higher; the jig is grabbed by adopting a sucking disc mode, and compared with the existing clamping groove positioning mode, the jig is not required to be accurately positioned, so that the clamping device is convenient and quick, and the tray can be prevented from being damaged; the jig separating and transplanting mechanism drives the box to be separated and moves between the feeding jig lifting mechanism and the discharging jig lifting mechanism through the box clamping component, the second Y-axis moving module and the first X-axis moving module;
4. be provided with NG board station of keeping in for keep in unqualified PCB board, when the system detects that there is the PCB board unqualified, PCB board transplanting mechanism places unqualified PCB board and keeps in on NG board station of keeping in.
Drawings
FIG. 1 is a schematic view of the present invention with the dust cover removed;
FIG. 2 is a rear view of the present invention with the dust cover removed;
fig. 3 is a schematic structural view of the feeding jig separating and conveying mechanism, the feeding jig conveying mechanism, the discharging jig separating and conveying mechanism and the discharging jig conveying mechanism of the invention;
FIG. 4 is a schematic structural diagram of a temporary loading mechanism and a temporary unloading mechanism of a jig according to the present invention;
FIG. 5 is a schematic view of the connection between the jig separating and transplanting mechanism and the tray according to the present invention;
FIG. 6 is a schematic view showing the connection between the jig separating and transplanting mechanism and the box according to the present invention;
FIG. 7 is a schematic view of the dust cover of the present invention.
In the context of the figures, it is,
1. a frame; 2. a jig feeding temporary storage mechanism; 201. a pallet cylinder; 202. a support plate; 3. a jig separation and transplantation mechanism; 301. a tray suction cup assembly; 302. a first Z-axis moving module; 303. a first Y-axis moving module; 304. a first X-axis moving module; 305. a cassette clamping assembly; 3051. a fixing plate; 3052. a clamping block; 3053. positioning the cylinder; 306. a second Y-axis moving module; 4. a jig blanking temporary storage mechanism; 5. a PCB board transplanting mechanism; 501. a PCB board sucker module; 502. a horizontal rotation module; 503. a second Z-axis moving module; 504. a third Y-axis moving module; 6. a PCB conveying mechanism; 7. the feeding jig is separated from the conveying mechanism; 701. a first jig conveyor belt; 702. the jig is separated from the lifting mechanism; 8. a feeding jig conveying mechanism; 9. a feeding jig lifting mechanism; 10. the blanking jig is separated from the conveying mechanism; 11. a feeding jig conveying mechanism; 12. a discharging jig lifting mechanism; 13. a first beat positive positioning mechanism; 14. a second beat positive positioning mechanism; 15. a third shooting positioning mechanism; 16. a temporary storage mechanism for the NG plate; 1601. an NG board storage platform; 1602. a third X-axis moving module; 17. a dust-proof housing; 1701. a human-computer interaction interface; 18. a tray; 19. and (4) a box.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
It should be noted that the terms "disposed," "connected," "fixed," "mounted," and the like are to be understood broadly, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The terms "upper", "lower", "top", "bottom", "inner", "X-axis direction", "Y-axis direction", "Z-axis direction", and the like indicate orientations or positions based on those shown in the drawings, and are for convenience of description only and should not be construed as limiting the present technical solution. The meaning of "plurality" is two or more unless specifically limited otherwise.
Referring to fig. 1 to 6, the present embodiment provides a board retrieving and placing machine with temporary storage function and sharing trays and boxes, which includes a frame 1, a feeding mechanism, a jig feeding temporary storage mechanism 2, a jig separating and transplanting mechanism 3, and a jig discharging temporary storage mechanism 4, unloading mechanism, PCB board transplanting mechanism 5 and PCB conveying mechanism 6, feed mechanism and unloading mechanism install in the mechanism side by side along the X axle direction, unloading mechanism, PCB board transplanting mechanism 5 and PCB conveying mechanism 6 are installed in frame 1 along the Y axle direction, tool material loading temporary storage mechanism 2, tool separation transplanting mechanism 3, tool unloading temporary storage mechanism 4 are installed in frame 1, tool material loading temporary storage mechanism 2 is located the terminal top of feed mechanism, tool unloading temporary storage mechanism 4 is located the terminal top of unloading mechanism, tool material loading temporary storage mechanism 2 with tool unloading temporary storage mechanism 4 is located tool separation transplanting mechanism 3's below. The feeding mechanism conveys the trays 18 of the feeding inlet and outlet to the jig separating and transplanting mechanism 3 or the jig feeding temporary storage mechanism 2, or conveys the boxes 19 of the feeding inlet and outlet to the jig separating and transplanting mechanism 3; the jig separating and transplanting mechanism 3 drives the tray 18 to move among the feeding mechanism, the jig feeding temporary storage mechanism 2, the jig discharging temporary storage mechanism 4 and the discharging mechanism, or drives the box 19 to move among the feeding mechanism and the discharging mechanism; the blanking mechanism conveys the tray 18/box 19 of the jig separating and transplanting mechanism 3 or the tray 18 on the jig blanking temporary storage mechanism 4 to the jig blanking temporary storage mechanism 4 or a blanking inlet and outlet, and the PCB transplanting mechanism 5 drives the PCB to move between the jig separating and transplanting mechanism 3 and the PCB conveying mechanism 6.
A feeding inlet and outlet station, a feeding lifting station, a jig separation station, a discharging lifting station, a discharging inlet and outlet station and an output station are arranged in the frame 1, the feeding inlet and outlet station and the discharging inlet and outlet station are arranged side by side along the X-axis direction, the feeding lifting station and the discharging lifting station are arranged side by side along the X-axis direction, the feeding inlet and outlet station and the feeding lifting station are sequentially arranged along the Y-axis direction, the discharging inlet and outlet station, the discharging lifting station and the output station are sequentially arranged along the Y-axis direction, and the jig separation station is arranged right above the feeding lifting station and the discharging lifting station.
The feeding mechanism comprises a feeding jig separating and conveying mechanism 7, a feeding jig conveying mechanism 8 and a feeding jig lifting mechanism 9. The blanking mechanism comprises a blanking jig separating and conveying mechanism 10, a blanking jig conveying mechanism 11 and a blanking jig lifting mechanism 12. The feeding jig separating and conveying mechanism 7 is installed on the feeding inlet and outlet station, the feeding jig separating and conveying mechanism 7 separates the tray 18/box 19 conveyed by the feeding transport trolley from the feeding transport trolley, and conveys the tray 18/box 19 to the feeding lifting station. The feeding jig conveying mechanism 8 is installed at the lower end of the feeding lifting station, and the feeding jig conveying mechanism 8 receives the tray 18/box 19 output by the feeding jig separating and conveying mechanism 7. Feeding jig elevating system 9 is installed in material loading elevating station, and feeding jig elevating system 9 carries tool separation and transplantation mechanism 3 or tool material loading temporary storage mechanism 2 with tray 18 on feeding jig conveying mechanism 8, or carries tool separation and transplantation mechanism 3 with box 19 on feeding jig conveying mechanism 8. Jig separating and transplanting mechanism 3 is installed on jig separating station, and jig separating and transplanting mechanism 3 drives tray 18 to move between feeding jig elevating system 9, jig feeding temporary storage mechanism 2, unloading jig elevating system 12, jig unloading temporary storage mechanism 4, or drives box 19 to move between feeding jig elevating system 9 and unloading jig elevating system 12. The blanking jig lifting mechanism 12 is installed in the blanking lifting station, and the blanking jig lifting mechanism 12 conveys the tray 18/box 19 on the jig separating and transplanting mechanism 3 to the blanking jig conveying mechanism 11, or conveys the tray 18 on the jig blanking temporary storage mechanism 4 to the blanking jig conveying mechanism 11. The blanking jig conveying mechanism 11 is installed at the lower end of the blanking lifting station, and the blanking jig conveying mechanism 11 conveys the tray 18/box 19 conveyed by the blanking jig lifting mechanism 12 to the blanking jig separating and conveying mechanism 10. The blanking jig separating and conveying mechanism 10 is installed on the blanking inlet and outlet station, and the blanking jig separating and conveying mechanism 10 receives the tray 18/box 19 output by the blanking jig conveying mechanism 11 and puts the tray 18/box 19 on the blanking transport trolley.
The working principle of plate collecting operation is as follows:
after the loading transport cart (AGV cart or trolley) with empty trays 18/cassettes 19 reaches the loading access station, the tray 18/box 19 on the feeding transport trolley is separated by the feeding jig separating and conveying mechanism 7, and can be temporarily stored on the feeding jig separation and conveying mechanism 7 or conveyed to a feeding lifting station, the feeding jig conveying mechanism 8 receives the trays 18/boxes 19 output by the feeding jig separation and conveying mechanism 7, the trays 18/boxes 19 can be temporarily stored on the feeding jig conveying mechanism 8, the feeding jig lifting mechanism 9 conveys the topmost tray 18/box 19 on the feeding jig conveying mechanism 8 to the jig separation and transplantation mechanism 3, the jig separation and transplantation mechanism 3 fixes the topmost tray 18/box 19, and the tray 18/box 19 is moved to the upper part of the blanking lifting station to wait for the PCB transplanting mechanism 5 to put the PCB; then, the PCB conveying mechanism 6 receives the PCB of the process main line, and the PCB transplanting mechanism 5 moves the PCB on the PCB conveying mechanism 6 to a tray 18/box 19 of the jig separating and transplanting mechanism 3; and finally, the blanking jig lifting mechanism 12 conveys the tray 18/box 19 conveyed by the jig separating and transplanting mechanism 3 to the blanking jig conveying mechanism 11, the blanking jig conveying mechanism 11 conveys the tray 18/box 19 conveyed by the blanking jig lifting mechanism 12 to the blanking jig separating and conveying mechanism 10, and the blanking jig separating and conveying mechanism 10 receives the tray 18/box 19 output by the blanking jig conveying mechanism 11 and puts the tray 18/box 19 on a blanking transport trolley to complete the board collecting process of the PCB.
The working principle of the plate placing operation is as follows:
after the loading transport cart (AGV cart or cart) carrying the trays 18/cassettes 19 of PCB boards reaches the loading access station, the tray 18/box 19 on the feeding transport trolley is separated by the feeding jig separating and conveying mechanism 7, the tray 18/box 19 output by the feeding jig separating and conveying mechanism 7 can be temporarily stored on the feeding jig separating and conveying mechanism 7 or conveyed to a feeding lifting station, the feeding jig conveying mechanism 8 receives the tray 18/box 19 output by the feeding jig separating and conveying mechanism 7, the tray 18/box 19 can be temporarily stored on the feeding jig conveying mechanism 8, the feeding jig lifting mechanism 9 conveys the tray 18/box 19 at the top of the feeding jig conveying mechanism 8 to the jig separating and transplanting mechanism 3, the jig separating and transplanting mechanism 3 fixes the tray 18/box 19 at the top, and moves the tray 18/box 19 above the discharging lifting station; then, the PCB transplanting mechanism 5 moves the PCB on the tray 18/box 19 to the PCB conveying mechanism 6, and the PCB conveying mechanism 6 conveys the PCB to the process main line; and finally, the blanking jig lifting mechanism 12 conveys the tray 18/box 19 conveyed by the jig separating and transplanting mechanism 3 to the blanking jig conveying mechanism 11, the blanking jig conveying mechanism 11 conveys the tray 18/box 19 conveyed by the blanking jig lifting mechanism 12 to the blanking jig separating and conveying mechanism 10, and the blanking jig separating and conveying mechanism 10 receives the tray 18/box 19 output by the blanking jig conveying mechanism 11 and puts the tray 18/box 19 on a blanking transport trolley, so that the PCB placing process is completed.
Because the plate collecting and releasing machine cannot convey all trays 18/boxes 19 into the equipment at one time, the trays 18/boxes 19 can be conveyed in batches, but in order to ensure that the plate collecting and releasing machine can work continuously, the plate collecting and releasing machine can temporarily store the trays 18/boxes 19 by arranging the feeding jig separating and conveying mechanism 7, the feeding jig conveying mechanism 8, the blanking jig separating and conveying mechanism 10 and the blanking jig conveying mechanism 11, and the feeding jig separating and conveying mechanism 7, the feeding jig conveying mechanism 8, the blanking jig separating and conveying mechanism 10 and the blanking jig conveying mechanism 11, so that the plate collecting and releasing machine can operate the trays 18/boxes 19 on the plate collecting and releasing machine in batches conveniently.
Meanwhile, since the operation of the feeding jig lifting mechanism 9 and the discharging jig lifting mechanism 12 requires time to operate, if the feeding jig lifting mechanism 9 drags the trays 18 all the time, the trays 18 of the batch are lowered to transport the second batch of trays 18 after the trays 18 of the batch complete the plate receiving and placing, and the middle time is wasted. Therefore, when the trays 18 on the feeding jig lifting mechanism 9 are fast empty (if 4 trays are left), the feeding jig lifting mechanism 9 conveys the trays 18 to the jig feeding temporary storage mechanism 2 for temporary storage, at the moment, the feeding jig lifting mechanism 9 can descend back to the feeding jig conveying mechanism 8 to receive the next batch of trays 18, and in the process that the feeding jig lifting mechanism 9 receives the next batch of trays 18, the jig separating and transplanting mechanism 3 can continuously convey the trays 18/boxes 19 on the jig feeding temporary storage mechanism 2, so that the plate collecting and releasing machine can continuously work; when the tray 18 on the unloading tool elevating system 12 is full, the unloading tool elevating system 12 descends to convey the tray 18 to the unloading tool conveying mechanism 11, at the moment, the tool unloading temporary storage mechanism 4 is opened, the tool separating and transplanting mechanism 3 places the tray 18 on the tool unloading temporary storage mechanism 4 for temporary storage, after the unloading tool elevating system 12 ascends to be in butt joint with the tool unloading temporary storage mechanism 4, the tool unloading temporary storage mechanism 4 is closed, and therefore the condition that the plate collecting and releasing machine can work continuously is guaranteed.
According to the plate collecting and releasing machine, the tray 18 can be suspended at a specified position for temporary storage through the arrangement of the jig feeding temporary storage mechanism 2 and the jig discharging temporary storage mechanism 4, so that the continuous operation of the tray 18 feeding jig lifting mechanism 9 and the discharging jig lifting mechanism 12 is not influenced, the continuous operation of the plate collecting and releasing machine is ensured, and the working efficiency is improved; meanwhile, the tray 18 and the box 19 are shared, so that the universality is strong.
Referring to fig. 3, in the present embodiment, the feeding jig separating and conveying mechanism 7 includes a first jig conveying belt 701 and a jig separating and lifting mechanism 702 disposed below the first jig conveying belt 701, the jig separating and lifting mechanism 702 is fixed to the frame 1, the first jig conveying belt 701 is fixed to a lifting end of the jig separating and lifting mechanism 702, and the jig separating and lifting mechanism 702 drives the first jig conveying belt 701 to move up and down. When the loading transport cart carrying the tray 18/box 19 reaches the loading inlet/outlet station, the jig separating and lifting mechanism 702 lifts the tray 18/box 19 by the first jig conveying belt 701 to separate the tray 18/box 19 from the loading transport cart, and the first jig conveying belt 701 is lifted to be flush with the loading jig conveying mechanism 8, so that the tray 18/box 19 on the first jig conveying belt 701 can be smoothly conveyed to the loading jig conveying mechanism 8. Since the structure of the unloading jig separating and conveying mechanism 10 is the same as that of the loading jig separating and conveying mechanism 7, the unloading jig separating and conveying mechanism 10 will not be described in detail.
Referring to fig. 1, in this embodiment, the feeding mechanism further includes a first patting positioning mechanism 13 and a second patting positioning mechanism 14, the first patting positioning mechanism 13 is located on two sides above the feeding jig separating and conveying mechanism 7, the first patting positioning mechanism 13 is used for patting a tray 18/box 19 on the feeding jig separating and conveying mechanism 7, the second patting positioning mechanism 14 is disposed on two sides above the feeding jig conveying mechanism 8, and the second patting positioning mechanism 14 is used for patting a tray 18/box 19 on the feeding jig conveying mechanism 8. The blanking mechanism further comprises a third beating and positioning mechanism 15, the third beating and positioning mechanism 15 is located on two sides above the blanking jig separating and conveying mechanism 10, and the third beating and positioning mechanism 15 is used for beating and positioning a tray 18/box 19 on the blanking jig separating and conveying mechanism 10. Since the first, second, and third photographing positioning mechanisms 13, 14, and 15 are prior art, the detailed structure thereof will not be described in detail.
Referring to fig. 4, in the present embodiment, the jig loading temporary storage mechanism 2 includes two supporting plate modules symmetrically disposed along the Y-axis direction, and the two supporting plate modules support the tray 18 through the supporting plate to temporarily store the tray 18. Specifically, the supporting plate module comprises a supporting plate cylinder 201 and a supporting plate 202 used for supporting the tray 18, the supporting plate cylinder 201 is fixed with the rack 1, the movable end of the supporting plate cylinder 201 is fixed with the supporting plate 202, and the supporting plate cylinder 201 drives the supporting plate 202 to move back and forth. When the tray 18 moves to the jig feeding temporary storage mechanism 2, the tray cylinders 201 of the two tray 202 modules are started in the forward direction, extend out of the trays 202, and hold the tray 18. Because the jig unloading temporary storage mechanism 4 and the jig loading temporary storage mechanism 2 have the same structure, the jig unloading temporary storage mechanism 4 will not be described in detail.
Referring to fig. 5, in this embodiment, the jig separating and transplanting mechanism 3 includes two jig transplanting modules oppositely disposed along the Y-axis direction, each jig transplanting module includes a tray chuck assembly 301 for grabbing a tray 18, a first Z-axis moving module 302 for driving the tray chuck assembly 301 to move along the Z-axis direction, a first Y-axis moving module 303 for driving the tray chuck assembly 301 to move along the Y-axis direction, and a first X-axis moving module 304 for driving the tray chuck assembly 301 to move along the X-axis direction, the first X-axis moving module 304 is fixed to the rack 1, the first Y-axis moving module 303 is fixed to the movable end of the first X-axis moving module 304, the first Z-axis moving module 302 is fixed to the movable end of the first Y-axis moving module 303, and the tray chuck assembly 301 is fixed to the movable end of the first Z-axis moving module 302. The jig separating and transplanting mechanism 3 drives the tray 18 to move among the feeding jig lifting mechanism 9, the jig feeding temporary storage mechanism 2, the blanking jig lifting mechanism 12 and the jig blanking temporary storage mechanism 4 through the tray sucker component 301, the first Z-axis moving module 302 and the first X-axis moving module 304; the distance between the two tray sucker assemblies 301 can be adjusted according to the size of the tray 18 through the first Y-axis moving module 303, and the universality is higher; adopt the mode of sucking disc to snatch tray 18, for current draw-in groove locate mode, need not accurate location tray 18, convenient and fast, and can avoid damaging tray 18.
Referring to fig. 6, the jig separating and transplanting mechanism 3 further includes a box clamping assembly 305 for clamping the main box 19 and a second Y-axis moving module 306 for driving the box clamping assembly 305 to move along the Y-axis direction, the second Y-axis moving module 306 is fixed to the movable end of the first X-axis moving module, and the box clamping assembly 305 is fixed to the movable end of the second Y-axis moving module 306. The jig separating and transplanting mechanism drives the box 19 to separate and move between the feeding jig lifting mechanism 9 and the discharging jig lifting mechanism 10 through the box clamping component 305, the second Y-axis moving module 306 and the first X-axis moving module 304.
Specifically, box joint subassembly 305 includes fixed plate 3051, sets up at the inboard joint piece 3052 of fixed plate 3051 and sets up the inboard location cylinder 3053 of fixed plate 3051, and the outside of fixed plate 3051 is fixed with the movable end of second Y axle removal module 306, and joint piece 3052 is used for calorie main box 19, and location cylinder 3053 plays the locate function, avoids joint piece 3052 scratch box 19.
Referring to fig. 1 and 2, in the present embodiment, the PCB board transplanting mechanism 5 includes a PCB board sucking disc module 501 for grabbing a PCB board, a horizontal rotation module 502 for driving the PCB board sucking disc module 501 to rotate along a horizontal direction, a second Z-axis moving module 503 for driving the PCB board sucking disc module 501 to move along a Z-axis direction, and a third Y-axis moving module 504 for driving the PCB board sucking disc module 501 to move along a Y-axis direction, the third Y-axis moving module 504 is fixed to the rack 1, the second Z-axis moving module 503 is fixed to a movable end of the third Y-axis moving module 504, the horizontal rotation module 502 is fixed to a movable end of the second Z-axis moving module 503, and the PCB board sucking disc module 501 is fixed to a movable end of the horizontal rotation module 502. The PCB transplanting mechanism 5 drives the PCB to move between the jig separating and transplanting mechanism 3 and the PCB conveying mechanism 6 through the PCB sucker module 501, the horizontal rotating module 502, the second Z-axis moving module 503 and the third Y-axis moving module 504, and realizes the direction of rotating the PCB through the horizontal rotating module 502 and the PCB sucker module 501, so that the PCB can be horizontally or vertically moved in and out.
Referring to fig. 1, in this embodiment, an NG board temporary storage station is further disposed in the rack 1, and the PCB transplanting mechanism 5 places the unqualified PCB board to the NG board temporary storage station. NG board station of keeping in is located tool separation and transplants mechanism 3 directly over, NG board is provided with NG board temporary storage mechanism 16 on keeping in the station, NG board temporary storage mechanism 16 includes that NG board deposits platform 1601 and is used for driving NG board and deposits platform 1601 along the third X axle that X axle direction removed and remove module 1602, third X axle removes module 1602 and frame 1 fixedly, NG board deposits platform 1601 and third X axle and removes the expansion end of module 1602 fixedly, NG board deposits the upper surface of platform 1601 is provided with the stopper that is used for restricting PCB board position. When the board collecting and releasing machine detects that the PCB board is improper, NG board temporary storage mechanism 16 removes NG board storage platform 1601 to the top of unloading lift station through third X axle removal module 1602, then PCB board transplantation mechanism 5 puts unqualified PCB board and keeps in on NG board storage platform 1601, in order to avoid NG board storage platform 1601 to influence next board collecting and releasing operation at last, NG board temporary storage mechanism 16 removes NG board storage platform 1601 to the top of material loading lift station through third X axle removal module 1602.
Referring to fig. 7, in the present embodiment, a dustproof cover 17 is further included, and the dustproof cover 17 covers the rack 1 to prevent external dust from polluting the PCB board when the board is stored, so as to provide a dust-free environment. The dustproof housing 17 is provided with a human-computer interaction interface 1701, and the operation of the equipment is controlled through the human-computer interaction interface 1701.
Preferably, the tray 19 is a head tray.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
The invention is described above with reference to the accompanying drawings, which are illustrative, and it is obvious that the implementation of the invention is not limited in the above manner, and it is within the scope of the invention to adopt various modifications of the inventive method concept and technical solution, or to apply the inventive concept and technical solution to other fields without modification.
Claims (10)
1. A plate collecting and releasing machine with temporary storage function and sharing a tray and a box is characterized by comprising a machine frame, a feeding mechanism, a jig feeding temporary storage mechanism, a jig separating and transplanting mechanism, a jig discharging temporary storage mechanism, a discharging mechanism, a PCB board transplanting mechanism and a PCB conveying mechanism are arranged in the machine frame, the feeding mechanism conveys the jigs at the feeding inlet and the feeding outlet to the jig separating and transplanting mechanism or the jig feeding temporary storage mechanism, the jig separation and transplantation mechanism drives the jigs to move among the feeding mechanism, the jig feeding temporary storage mechanism, the jig blanking temporary storage mechanism and the blanking mechanism, the blanking mechanism conveys the jigs on the jig separating and transplanting mechanism or the jig blanking temporary storage mechanism to a blanking inlet and a blanking outlet, the PCB transplanting mechanism drives the PCB to move between the jig separating and transplanting mechanism and the PCB conveying mechanism.
2. The board collecting and releasing machine with the temporary storage function and sharing the tray and the box according to claim 1, wherein a feeding inlet and outlet station, a feeding lifting station, a jig separating station, a discharging lifting station, a discharging inlet and outlet station and an output station are arranged in the frame, the feeding mechanism comprises a feeding jig separating and conveying mechanism, a feeding jig conveying mechanism and a feeding jig lifting mechanism, and the discharging mechanism comprises a discharging jig separating and conveying mechanism, a discharging jig conveying mechanism and a discharging jig lifting mechanism;
the feeding jig separating and conveying mechanism is mounted on the feeding inlet and outlet station, separates the jigs conveyed by the feeding transport trolley from the feeding transport trolley and conveys the jigs to the feeding lifting station;
the feeding jig conveying mechanism is arranged at the lower end of the feeding lifting station and receives the jigs output by the feeding jig separating and conveying mechanism;
the feeding jig lifting mechanism is arranged in the feeding lifting station and conveys the jigs on the feeding jig conveying mechanism to the jig separating and transplanting mechanism or the jig feeding temporary storage mechanism;
the jig separating and transplanting mechanism is installed on the jig separating station and drives the jigs to move among the feeding jig lifting mechanism, the jig feeding temporary storage mechanism, the blanking jig lifting mechanism and the jig blanking temporary storage mechanism;
the blanking jig lifting mechanism is arranged in the blanking lifting station and conveys the jig on the jig separating and transplanting mechanism or the jig blanking temporary storage mechanism to the blanking jig conveying mechanism;
the blanking jig conveying mechanism is arranged at the lower end of the blanking lifting station and conveys the jigs conveyed by the blanking jig lifting mechanism to the blanking jig separating and conveying mechanism;
the unloading tool separation conveying mechanism is installed on the unloading inlet and outlet station, receives the tools output by the unloading tool conveying mechanism, and places the tools on the unloading transport trolley.
3. The board collecting and releasing machine with temporary storage function and sharing tray and box according to claim 2, wherein the feeding jig separating and conveying mechanism and the discharging jig separating and conveying mechanism are the same in structure, the feeding jig separating and conveying mechanism comprises a first jig conveying belt and a jig separating and lifting mechanism arranged below the first jig conveying belt, the jig separating and lifting mechanism is fixed with the frame, the first jig conveying belt is fixed with the lifting end of the jig separating and lifting mechanism, and the jig separating and lifting mechanism drives the first jig conveying belt to move up and down.
4. The board collecting and releasing machine with a temporary storage function and sharing a tray and a box according to claim 2, wherein the feeding mechanism further comprises a first beating and positioning mechanism and a second beating and positioning mechanism, the first beating and positioning mechanism is positioned at two sides above the feeding jig separating and conveying mechanism, the first beating and positioning mechanism beats the jig on the feeding jig separating and conveying mechanism, the second beating and positioning mechanism is arranged at two sides above the feeding jig conveying mechanism, and the second beating and positioning mechanism beats the jig on the feeding jig conveying mechanism;
the blanking mechanism further comprises a third beating positive positioning mechanism, the third beating positive positioning mechanism is located on two sides of the upper portion of the blanking jig separating and conveying mechanism, and the third beating positive positioning mechanism is used for beating the jigs on the blanking jig separating and conveying mechanism.
5. The board collecting and releasing machine with temporary storage function and shared tray and box as claimed in claim 1, wherein said feeding mechanism and said discharging mechanism are installed in said rack side by side along X-axis direction, and said discharging mechanism, said PCB transplanting mechanism and said PCB conveying mechanism are installed in said rack along Y-axis direction.
6. The board collecting and releasing machine with temporary storage function and sharing tray and box according to claim 5, wherein said jig loading temporary storage mechanism and said jig unloading temporary storage mechanism are the same in structure, said jig loading temporary storage mechanism comprises two supporting board modules symmetrically arranged along Y-axis direction, and said two supporting board modules support said jig through supporting boards.
7. The board collecting and releasing machine with the temporary storage function and sharing the tray and the box according to claim 5, wherein the jig separating and transplanting mechanism comprises two jig transplanting modules which are oppositely arranged along the Y-axis direction, the jig transplanting modules comprise a tray sucker component for grabbing a tray jig, a first Z-axis moving module for driving the tray sucker component to move along the Z-axis direction and a first X-axis moving module for driving the tray sucker component to move along the X-axis direction, the first X-axis moving module is fixed with the rack, the first Z-axis moving module is fixed with the movable end of the first X-axis moving module, and the tray sucker component is fixed with the movable end of the first Z-axis moving module.
8. The board collecting and releasing machine with temporary storage function and sharing tray and box of claim 7, wherein said jig transplanting module further comprises a first Y-axis moving module for driving said tray chuck assembly to move along the Y-axis direction, said first Y-axis moving module is fixed with the movable end of said first X-axis moving module, and said tray chuck assembly is fixed with the movable end of said first Y-axis moving module.
9. The board collecting and releasing machine with temporary storage function and sharing tray and box as claimed in claim 7, wherein said jig transplanting module further comprises a box clamping module for clamping the main box and a second Y-axis moving module for driving said box clamping module to move along the Y-axis direction, said second Y-axis moving module is fixed with the movable end of said first X-axis moving module, and said box clamping module is fixed with the movable end of said second Y-axis moving module.
10. The board collecting and releasing machine with the temporary storage function and sharing the tray and the box as claimed in claim 1, wherein an NG board temporary storage station is further arranged in the rack, and the PCB board transplanting mechanism places the unqualified PCB boards to the NG board temporary storage station.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111612453.6A CN114408563B (en) | 2021-12-27 | 2021-12-27 | Plate folding and unfolding machine with temporary storage function and shared tray and box |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111612453.6A CN114408563B (en) | 2021-12-27 | 2021-12-27 | Plate folding and unfolding machine with temporary storage function and shared tray and box |
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| CN114408563A true CN114408563A (en) | 2022-04-29 |
| CN114408563B CN114408563B (en) | 2024-03-19 |
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| CN202111612453.6A Active CN114408563B (en) | 2021-12-27 | 2021-12-27 | Plate folding and unfolding machine with temporary storage function and shared tray and box |
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| CN114408563B (en) | 2024-03-19 |
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