CN114408307A - Thermal shrinkage film packaging machine and film cutting mechanism thereof - Google Patents
Thermal shrinkage film packaging machine and film cutting mechanism thereof Download PDFInfo
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- CN114408307A CN114408307A CN202111521195.0A CN202111521195A CN114408307A CN 114408307 A CN114408307 A CN 114408307A CN 202111521195 A CN202111521195 A CN 202111521195A CN 114408307 A CN114408307 A CN 114408307A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
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Abstract
Description
技术领域technical field
本发明涉及包装设备技术领域,特别是涉及一种热缩膜包装机及其切膜机构。The invention relates to the technical field of packaging equipment, in particular to a heat shrinkable film packaging machine and a film cutting mechanism thereof.
背景技术Background technique
热缩膜是一种良好的薄膜包装材料,具有良好的透明性,可以让用户直接看到被包装了的商品,便于用户挑选商品;能够紧贴商品外形,可以适用于各种形状的商品的包装,包装内容物广泛;其防窃性、防尘性优良。Heat shrinkable film is a good film packaging material with good transparency, which allows users to directly see the packaged products, which is convenient for users to select products; Packaging, packaging contents are extensive; its anti-theft and dust-proof properties are excellent.
随着用户对产品的定位要求的提高,其产品的外包装要求也在不断提高,比如包装膜与产品包装盒的贴合度、平整度,切割线的平整度,整个外包装的美观程度等,精美、细致的包装能够显著提升产品在消费者心中的地位,增强消费者的好感,提升产品的消费档次,使产品更具竞争力。With the improvement of users' positioning requirements for products, the outer packaging requirements of their products are also constantly improving, such as the fit and flatness of the packaging film and the product packaging box, the flatness of the cutting line, and the aesthetics of the entire outer packaging, etc. , Exquisite and meticulous packaging can significantly enhance the status of the product in the hearts of consumers, enhance the goodwill of consumers, improve the consumption level of the product, and make the product more competitive.
而目前现有技术中,热缩膜包装的定长分割基本上采用传送带传送包装膜及内部的包装盒至切膜位后,切刀直接切膜,此种切膜方式切割出来的膜料袋的长度尺寸偏差较大,且其膜料袋的平整度也较差,容易出现膜料袋切割错位、表面不平整等现象,不利于后面的整形及热缩成型。In the current prior art, the fixed-length segmentation of heat shrinkable film packaging basically uses a conveyor belt to transfer the packaging film and the inner packaging box to the film cutting position, and then the cutter directly cuts the film. The film bag cut by this film cutting method The deviation of the length and dimension of the film is large, and the flatness of the film bag is also poor, which is prone to the phenomenon of film bag cutting dislocation and uneven surface, which is not conducive to the subsequent shaping and heat shrinking.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中存在的不足,并提供一种热缩膜包装机及其切膜机构,以解决现有技术中的切膜长度尺寸偏差较大及膜料袋的平整度较差等问题。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide a heat-shrinkable film packaging machine and a film cutting mechanism thereof, so as to solve the problems in the prior art that the length and dimension deviation of the cut film is large and the flatness of the film bag is poor, etc.
为实现上述目的,本发明采用的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
一种热缩膜包装机切膜机构,其特征在于,包括:切膜模组、拉膜模组和移栽开膜模组;A film-cutting mechanism for a heat-shrinkable film packaging machine, characterized in that it comprises: a film-cutting module, a film-pulling module, and a transplanting and film-opening module;
所述切膜模组包括切刀组件和下砧板组件,用于切断并封闭所述膜料,以形成一端开口的膜料袋;The film-cutting module includes a cutter assembly and a lower anvil board assembly, which are used for cutting and sealing the film material to form a film material bag with an opening at one end;
所述拉膜模组包括拉膜装置和夹持装置,所述拉膜装置能够将所述切膜模组封闭了一端的所述膜料拉至预设距离处,所述夹持装置能够将所述拉膜装置拉至预设距离处的膜料固定;The film-pulling module includes a film-pulling device and a clamping device, the film-pulling device can pull the film material with one end of the film-cutting module closed to a preset distance, and the clamping device can The film pulling device is pulled to a preset distance and the film material is fixed;
所述移栽开膜模组能够将所述切膜模组制备的膜料袋运送至下道工序,并能够打开所述膜料袋的袋口。The transplanting film opening module can transport the film bag prepared by the film cutting module to the next process, and can open the bag mouth of the film bag.
对上述技术方案的进一步改进是:Further improvements to the above technical solutions are:
所述切刀组件包括固定组件和移动组件;The cutter assembly includes a fixed assembly and a moving assembly;
所述固定组件包括固定板和设于所述固定板上的驱动装置;the fixing assembly includes a fixing plate and a driving device arranged on the fixing plate;
所述移动组件与所述固定板滑动连接,包括安装板和设于所述安装板靠近所述下砧板组件一端的热切刀;The moving assembly is slidably connected with the fixing plate, and includes a mounting plate and a hot cutting knife disposed at one end of the mounting plate close to the lower anvil assembly;
所述驱动装置能够带动所述移动组件在所述固定板上沿竖直方向运动。The driving device can drive the moving assembly to move along the vertical direction on the fixing plate.
所述移动组件还包括防硬切装置,所述防硬切装置包括回弹装置、感应器、以及遮光板;所述遮光板与所述安装板滑动连接,所述热切刀固定于所述遮光板靠近所述下砧板组件的一端;所述感应器设于所述安装板上,包括用于感光的槽形孔;所述回弹装置设于所述安装板上,且位于所述遮光板的上方,当所述遮光板向上运动时能够压缩所述回弹装置;当所述回弹装置处于自由状态时,所述遮光板位于所述槽形孔的下方。The moving assembly further includes an anti-hard-cutting device, the anti-hard-cutting device includes a rebound device, a sensor, and a light-shielding plate; the light-shielding plate is slidably connected to the mounting plate, and the hot-cutting knife is fixed to the light-shielding plate The plate is close to one end of the lower anvil assembly; the sensor is arranged on the mounting plate, including a slot-shaped hole for light-sensing; the rebound device is arranged on the mounting plate and is located on the shading plate When the light-shielding plate moves upward, the rebound device can be compressed; when the rebound device is in a free state, the light-shielding plate is located below the slot-shaped hole.
所述切刀组件还包括防掉落装置,所述防掉落装置至少包括一个弹簧组件,所述弹簧组件包括弹簧、以及分别设置于所述固定板和所述安装板互相靠近的一侧的固定块;所述弹簧的两端分别与两个固定块连接。The cutter assembly further includes an anti-drop device, the anti-drop device includes at least one spring assembly, the spring assembly includes a spring, and a A fixed block; two ends of the spring are respectively connected with the two fixed blocks.
所述夹持装置的数量为两个,且所述夹持装置的位置可调,以适应不同规格产品的包装要求;每个所述夹持装置均包括夹持驱动装置和夹持固定块,所述夹持驱动装置能够驱动所述夹持固定块打开或闭合,以对所述膜料进行夹持或放松;The number of the clamping devices is two, and the positions of the clamping devices are adjustable to meet the packaging requirements of products of different specifications; each of the clamping devices includes a clamping driving device and a clamping and fixing block, The clamping driving device can drive the clamping and fixing block to open or close, so as to clamp or loosen the film material;
所述拉膜装置包括拉膜滑动模组和与所述拉膜滑动模组滑动连接的拉膜条;所述拉膜条上设有与所述夹持固定块对应的避让口,还设有凸出于所述拉膜条表面的分膜块。The film-pulling device includes a film-pulling sliding module and a film-pulling strip slidably connected to the film-pulling sliding module; the film-pulling strip is provided with an escape opening corresponding to the clamping and fixing block, and is also provided with A film dividing block protruding from the surface of the film pulling strip.
所述移栽开膜模组包括移栽滑动模组和与所述移栽滑动模组滑动连接的开膜组件;所述开膜组件包括升降机构、夹上膜机构和夹下膜机构;The transplanting film opening module includes a transplanting sliding module and a film opening assembly slidably connected with the transplanting sliding module; the film opening assembly includes a lifting mechanism, a film clamping mechanism and a film clamping mechanism;
所述升降机构包括升降滑动模组;The lifting mechanism includes a lifting sliding module;
所述夹上膜机构包括与所述升降滑动模组滑动连接的上支架、分别设于所述上支架上的至少两个上膜夹持装置;所述上膜夹持装置之间的距离可调,以适应不同规格产品的包装要求;所述上膜夹持装置包括第一驱动装置和上膜夹持组件,所述第一驱动装置能够驱动所述上膜夹持组件打开或闭合,以对所述膜料的上膜进行夹持或放松;The film clamping mechanism includes an upper bracket slidably connected with the lifting and sliding module, and at least two upper film clamping devices respectively arranged on the upper bracket; the distance between the upper film clamping devices can be adjusted. to meet the packaging requirements of products of different specifications; the upper film clamping device includes a first driving device and an upper film clamping assembly, the first driving device can drive the upper film clamping assembly to open or close, so as to clamping or loosening the upper film of the film material;
所述夹下膜机构包括下支架、设于所述下支架上的至少两个下膜夹持装置;所述下膜夹持装置之间的距离可调,以适应不同规格产品的包装要求;所述下膜夹持装置包括第二驱动装置和下膜夹持组件,所述第二驱动装置能够驱动所述下膜夹持组件打开或闭合,以对所述膜料的下膜进行夹持或放松;The lower film clamping mechanism includes a lower support and at least two lower film clamping devices arranged on the lower support; the distance between the lower film clamping devices is adjustable to meet the packaging requirements of products of different specifications; The lower film clamping device includes a second driving device and a lower film clamping assembly, the second driving device can drive the lower film clamping assembly to open or close, so as to clamp the lower film of the film material or relax;
所述移栽开膜模组还包括支撑板和与所述支撑板滑动连接的连接板;所述升降机构和夹下膜机构均与所述连接板固定连接;所述连接板沿所述支撑板滑动时能够带动所述升降机构、夹上膜机构和夹下膜机构在所述支撑板上沿第一方向共同滑动;所述移栽滑动模组带动所述支撑板滑动时,所述支撑板能够带动所述升降机构、夹上膜机构和夹下膜机构在所述移栽滑动模组上沿第二方向滑动,所述第一方向和所述第二方向互相垂直。The transplanting and film-opening module further includes a support plate and a connecting plate slidably connected to the support plate; both the lifting mechanism and the film clipping mechanism are fixedly connected to the connecting plate; the connecting plate is along the supporting plate. When the plate slides, it can drive the lifting mechanism, the film clipping mechanism and the film clipping mechanism to slide together on the supporting plate along the first direction; when the transplanting sliding module drives the supporting plate to slide, the supporting plate The plate can drive the lifting mechanism, the film clamping mechanism and the film clamping mechanism to slide along the second direction on the transplanting and sliding module, and the first direction and the second direction are perpendicular to each other.
本发明还提供了一种热缩膜包装机,包括上述的切膜机构。The present invention also provides a heat-shrinkable film packaging machine, comprising the above-mentioned film cutting mechanism.
进一步地,所述热缩膜包装机还包括套膜机构,所述套膜机构包括推料整形模组、分料模组、切尾膜模组、以及切尾膜支架组件;所述移栽开膜模组能够将所述切膜模组制备的膜料袋运送至所述分料模组和切尾膜模组之间,并能够打开所述膜料袋的袋口,以对待包装产品进行套膜。Further, the heat shrinkable film packaging machine also includes a film cover mechanism, and the film cover mechanism includes a material pushing and shaping module, a material dividing module, a cutting end film module, and a cutting end film support assembly; the transplanting The film-opening module can transport the film bag prepared by the film-cutting module to between the material-separating module and the tail-cutting film module, and can open the bag mouth of the film bag to prepare products to be packaged. Carry out wrapping.
进一步地,所述分料模组包括分料驱动装置和设于所述分料驱动装置驱动端的置物架,所述分料驱动装置用于将置于所述置物架上的待包装产品抬升至预设高度;Further, the material distribution module includes a material distribution drive device and a storage rack disposed at the drive end of the material distribution drive device, and the material distribution drive device is used to lift the to-be-packaged product placed on the storage rack to a preset height;
所述推料整形模组包括推料滑动模组、与所述推料滑动模组滑动连接的整形固定架、固定于所述整形固定架上的整形装置和推料板;所述整形装置包括整形驱动装置和两个整形板,所述整形驱动装置能够驱动两个整形板朝互相靠近或互相远离的方向运动,以撑开或放松用于包装所述待包装产品的膜料袋的袋口;当所述整形固定架在所述推料滑动模组上朝向所述切尾膜模组方向运动时,所述推料板能够推动所述待包装产品朝切尾膜模组方向运动;The pushing and shaping module includes a pushing sliding module, a shaping fixing frame slidably connected with the pushing sliding module, a shaping device and a pushing plate fixed on the shaping fixing frame; the shaping device includes A shaping drive device and two shaping plates, the shaping driving device can drive the two shaping plates to move in the direction of approaching or moving away from each other, so as to stretch or loosen the mouth of the film bag used for packaging the product to be packaged ; When the shaping fixing frame moves toward the cutting end film module on the pushing sliding module, the pushing plate can push the product to be packaged to move toward the cutting end film module;
所述切尾膜模组包括尾膜切刀组件和尾膜下砧板组件,用于切掉所述膜料袋多余的尾膜;The tail film cutting module includes a tail film cutter assembly and a tail film lower chopping block assembly, which are used to cut off the excess tail film of the film material bag;
所述切尾膜支架组件设于所述切尾膜模组远离所述分料模组一侧,用于承托待包装的产品及套于所述待包装的产品外部的膜料袋,以对多余的尾膜进行切除。The end-cut film support assembly is arranged on the side of the end-cut film module away from the material distribution module, and is used to support the product to be packaged and the film bag sleeved on the outside of the product to be packaged, so as to support the product to be packaged. The excess tail membrane is excised.
进一步地,所述尾膜下砧板组件包括下砧板升降模组和与所述下砧板升降模组的驱动端固定连接的尾膜下砧板,所述尾膜下砧板升降模组能够带动所述尾膜下砧板在预设范围内移动。Further, the tail film lower anvil board assembly includes a lower anvil block lifting module and a tail film lower anvil block fixedly connected with the driving end of the lower anvil lifting module, and the tail film lower anvil board lifting module can drive the tail film. The under-membrane cutting board moves within a preset range.
根据本发明的技术方案可知,本发明的热缩膜包装机切膜机构通过拉膜模组将待切割的膜料拉至预设距离处,并使用夹持装置将膜料的端部进行固定,再使用切刀组件对膜料袋进行切割。拉膜模组根据预设长度对膜料进行拖拉,其相对于现有技术,能够减小每个膜料袋的切割长度尺寸之间的偏差,且通过拉膜模组及夹持装置将膜料袋拉直,首先能够减小尺寸偏差,其次能够有效防止在切割过程中膜料发生褶皱及不平整的现象,提高产品外包装膜的美观度。本发明的热缩膜包装机切膜机构还包括移栽开膜模组,能够将切割好的膜料袋转送至下道工序,同时还能够打开膜料袋的袋口,有利于下道工序对产品进行套膜包装,提高了生产效率。According to the technical solution of the present invention, the film cutting mechanism of the heat shrinkable film packaging machine of the present invention pulls the film material to be cut to a preset distance through the film pulling module, and uses a clamping device to fix the end of the film material , and then use the cutter assembly to cut the film bag. The film pulling module pulls the film material according to the preset length. Compared with the prior art, it can reduce the deviation between the cutting length dimensions of each film material bag, and the film pulling module and the clamping device can remove the film. The straightening of the material bag can firstly reduce the dimensional deviation, and secondly, it can effectively prevent the wrinkle and unevenness of the film material during the cutting process, and improve the aesthetics of the outer packaging film of the product. The film-cutting mechanism of the heat-shrinkable film packaging machine of the present invention also includes a transplanting and film-opening module, which can transfer the cut film bag to the next process, and can also open the bag mouth of the film bag, which is beneficial to the next process. The products are packaged with film, which improves the production efficiency.
附图说明Description of drawings
图1为本发明实施例的热缩膜包装机切膜机构的结构示意图。FIG. 1 is a schematic structural diagram of a film cutting mechanism of a heat shrinkable film packaging machine according to an embodiment of the present invention.
图2为本发明实施例的切膜模组的结构示意图。FIG. 2 is a schematic structural diagram of a film cutting module according to an embodiment of the present invention.
图3为本发明实施例的切膜模组的分解结构示意图。3 is a schematic diagram of an exploded structure of a film cutting module according to an embodiment of the present invention.
图4为本发明实施例的拉膜模组的结构示意图。FIG. 4 is a schematic structural diagram of a film pulling module according to an embodiment of the present invention.
图5为本发明实施例的移栽开膜模组的结构示意图。FIG. 5 is a schematic structural diagram of a transplanting film-opening module according to an embodiment of the present invention.
图6为本发明实施例的夹上膜机构的结构示意图。FIG. 6 is a schematic structural diagram of a film clamping mechanism according to an embodiment of the present invention.
图7为本发明实施例的夹下膜机构的结构示意图。FIG. 7 is a schematic structural diagram of a film clipping mechanism according to an embodiment of the present invention.
图8为本发明实施例的套膜机构的结构示意图。FIG. 8 is a schematic structural diagram of a mantle mechanism according to an embodiment of the present invention.
图9为本发明实施例的推料整形模组的结构示意图。FIG. 9 is a schematic structural diagram of a material pushing and shaping module according to an embodiment of the present invention.
图10为本发明实施例的整形装置的结构示意图。FIG. 10 is a schematic structural diagram of a shaping device according to an embodiment of the present invention.
图11为本发明实施例的套膜机构的另一个视角的结构示意图。FIG. 11 is a schematic structural diagram of a film sleeve mechanism from another perspective according to an embodiment of the present invention.
图12为本发明实施例的尾膜下砧板组件的结构示意图。FIG. 12 is a schematic structural diagram of an anvil assembly under the tail film according to an embodiment of the present invention.
图13为本发明实施例的切尾膜模组的结构示意图。FIG. 13 is a schematic structural diagram of a tail-cutting film module according to an embodiment of the present invention.
附图中各标号的含义为:The meanings of the symbols in the accompanying drawings are:
200-切膜机构;210-切膜模组;220-拉膜模组;230-移栽开膜模组;211-切刀组件;2111-固定组件;21111-驱动装置;21112-固定板;21113-开膜块;21114-防掉落装置;2112-移动组件;21121-滑轨;21122-滑块;21123-安装板;21124-驱动块;21125-回弹装置;21126-感应器;21127-保护板;21128-遮光板;21129-隔热块;21130-热切刀;21131-滑动装置;212-下砧板组件;2121-下砧板;2122-下砧板固定架;221-拉膜装置;2211-拉膜滑动模组;2212-拉膜条;2213-避让口;2214-分膜块;222-夹持装置;2221-夹持驱动装置;2222-旋转块;2223-固定块;231-移栽滑动模组;232-开膜组件;2321-升降机构;2322-夹上膜机构;23221-第一驱动装置;23222-上支架;23223-上固定板;23224-上夹持板;2323-夹下膜机构;23231-下旋转板;23232-限位固定块;23233-转轴;23234-下支架;23235-第二驱动装置;23236-下固定板;233-连接板;234-支撑板;200-film cutting mechanism; 210-film-cutting module; 220-film pulling module; 230-transplanting film-opening module; 211-cutter assembly; 2111-fixing assembly; 21111-driving device; 21112-fixing plate; 21113-film opening block; 21114-anti-drop device; 2112-moving assembly; 21121-slide rail; 21122-slider; 21123-installation plate; 21124-drive block; 21125-rebound device; -protection plate; 21128-shading plate; 21129-insulation block; 21130-hot cutter; 21131-slide device; 212-lower cutting board assembly; 2121-lower cutting board; 2122-lower cutting board fixing frame; - pull film sliding module; 2212 - pull film strip; 2213 - avoid opening; 2214 - film dividing block; 222 - clamping device; 2221 - clamping driving device; 2222 - rotating block; 2223 - fixing block; 232-Film opening assembly; 2321-Lifting mechanism; 2322-Film clamping mechanism; 23221-First drive device; 23222-Upper bracket; 23223-Upper fixing plate; 23231-lower rotating plate; 23232-limiting and fixing block; 23233-rotating shaft; 23234-lower bracket; 23235-second driving device; 23236-lower fixing plate; 233-connecting plate; 234-supporting plate;
10-待包装产品;20-膜料袋;100-套膜机构;110-切尾膜模组;111-尾膜切刀组件;1111-尾膜切刀驱动装置;1112-切刀组件固定架;1113-尾膜热切刀护板;1114-尾膜热切刀;1115-尾膜热切刀隔热块;112-尾膜下砧板组件;1121-下砧板升降模组;1122-尾膜下砧板;1123-套膜位支撑板;1124-切尾膜位支撑板;1125-尾膜挡料板;1126-尾膜夹持组件;11261-尾膜夹持气缸;11262-驱动架;11263-尾膜夹持块;11264-尾膜夹持块支架;11265-尾膜固定块;120-分料模组;121-分料驱动装置;122-置物架;1221-滚轴;1222-固定框;123-分料挡板;130-入料模组;140-推料整形模组;141-推料滑动模组;142-推料板;143-整形固定架;144-整形装置;1441-整形驱动装置;14411-整形气缸;14412-同步带装置;1442-整形板;14421-第一整形板;14422-第二整形板;150-吸废尾膜装置。10-Products to be packaged; 20-Film bag; 100-Sleeve film mechanism; 110-Film cutting module; 111-Film cutter assembly; 1111-Film cutter drive device; 1112-Cutter assembly fixing frame ;1113-Tail film hot-cutting knife guard plate; 1114-Tail film hot-cutting knife; 1115-Tail film hot-cutting knife heat insulation block; 112-End film lower cutting board assembly; 1121-Lower cutting board lifting module; 1122-End film lower cutting board; 1123-sleeve film position support plate; 1124-cut tail film position support plate; 1125- tail film baffle plate; 1126- tail film clamping assembly; 11261- tail film clamping cylinder; 11262- drive frame; 11263- tail film Clamping block; 11264-end film clamping block bracket; 11265-end film fixing block; 120- material distribution module; 121- material distribution drive device; 122- rack; 1221- roller; 1222- fixed frame; 123 -Separation baffle; 130-Feeding module; 140-Pushing shaping module; 141-Pushing sliding module; 142-Pushing plate; 143-Shaping fixing frame; 144-Shaping device; 1441-Shaping drive device; 14411-shaping cylinder; 14412-synchronous belt device; 1442-shaping plate; 14421-first shaping plate; 14422-second shaping plate; 150-waste end film device.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
实施例1:如图1至图7所示,本实施例的热缩膜包装机切膜机构200,包括切膜模组210、拉膜模组220和移栽开膜模组230。Embodiment 1: As shown in FIG. 1 to FIG. 7 , the
在本实施例的热缩膜包装机切膜机构200的进料方向设有供料机构(未示出),所述供料机构用于为所述切膜机构200提供膜料,所述膜料包括上膜和下膜,所述上膜和下膜沿膜料的长度方向(进料方向)的一侧端部为压合或一体成形状态,也就是膜料袋只有一端为封闭状态,其它三端为开口状态。本实施例的切膜机构200主要用于将整体的膜料切割成单独的膜料袋,同时封闭膜料袋的两个开口,形成只有一端开口的膜料袋,封闭的两个开口端为膜料进料方向的垂直方向。A feeding mechanism (not shown) is provided in the feeding direction of the
如图2和图3所示,所述切膜模组210包括切刀组件211和下砧板组件212,用于切断并封闭所述膜料,以形成一端开口的膜料袋。As shown in FIG. 2 and FIG. 3 , the
所述切刀组件211包括固定组件2111和移动组件2112。所述固定组件2111包括固定板21112和设于所述固定板21112上的驱动装置21111。在本实施例中,所述驱动装置21111为气缸,所述气缸固定于所述固定板21112的上边沿附近,且所述气缸的活塞杆向下设置。为便于膜料袋上膜和下膜分开,还可以在所述固定板21112靠近所述下砧板组件212一端的边沿处设置开膜组件232,所述开膜组件232包括固定于所述固定板21112下边沿处的柱状开模块。所述开模组件设置在所述膜料袋的开口端,膜料在进料时上膜位于开模块的上面,下膜位于开模块的下面,以使上下膜分开。The
所述移动组件2112与所述固定板21112滑动连接,包括安装板21123和设于所述安装板21123靠近所述下砧板组件212一端的热切刀21130。所述安装板21123与所述固定板21112之间设置有互相配合的滑轨21121和滑块21122,所述滑块21122能够沿所述滑轨21121滑动。在本实施例中,所述滑轨21121的数量为两个,设置在所述固定板21112靠近所述安装板21123一侧表面上,且分别靠近所述安装板21123宽度方向的两侧设置,滑轨21121的滑动方向为竖直方向。所述安装板21123与所述滑块21122固定连接,每个滑轨21121上设置至少两个滑块21122。The moving
所述安装板21123与所述驱动装置21111的活塞杆对应的位置设有驱动槽口,所述驱动槽口内设有驱动块21124,所述驱动装置21111的活塞杆端部与所述驱动块21124可拆卸连接,当所述驱动装置21111能够带动所述移动组件2112在所述固定板21112上沿竖直方向上下运动。The mounting plate 21123 is provided with a driving notch at the position corresponding to the piston rod of the
所述切刀组件211还可以包括设置于所述热切刀21130内部的发热管和热电偶,以及设置在所述热切刀21130两侧的保护板21127,所述保护板21127设置在所述热切刀21130的两侧可以防止因操作人员误触时引起的烫伤事故。由于热切刀21130的温度比较高,为延长设备的使用寿命,还可以在热切刀21130与安装板21123之间设置多个隔热块21129,热切刀21130通过隔热块21129与安装板21123连接可有效减少热切刀21130对安装板21123的热损伤,如隔热块21129发生损坏,只需更换相应的隔热块21129即可,使设备的维修更为便捷,且减少了维修成本。The
为防止切刀组件211切到硬物时过压使设备损坏,还可以在移动组件2112上设置防硬切装置,所述防硬切装置包括回弹装置21125、感应器21126、以及遮光板21128。所述遮光板21128与所述安装板21123通过滑动装置21131滑动连接,所述滑动装置21131可以是滑轨和滑块、滑杆和滑槽等,所述滑动装置21131设置于所述安装板21123宽度方向的两端附近。所述回弹装置21125设于所述安装板21123上,且位于所述遮光板21128的正上方,所述回弹装置21125可以是弹簧、氮气弹簧等。所述热切刀21130固定于所述遮光板21128靠近所述下砧板组件212的一端,所述感应器21126设于所述安装板21123上,包括用于感光的槽形孔。当所述回弹装置21125处于自由状态时,所述遮光板21128位于所述感应器21126的下方。当所述热切刀21130切到硬物时,受到阻力影响,所述遮光板21128向上运动并压缩所述回弹装置21125,所述遮光板21128上升到一定程度时遮挡所述槽形孔,所述感应器21126感应到切到硬物,向控制系统发出控制信号,所述控制系统根据控制信号控制所述驱动装置21111带动所述热切刀21130向上抬升。防硬切装置的设置不仅可以避免设备在切到硬物时造成损坏,同时当不慎切到操作者手部时,可迅速抬升热切刀21130,防止人事伤害事故的发生。In order to prevent the equipment from being damaged due to overpressure when the
由于本实施例的驱动装置21111为气缸,当气缸突然断电或断气时,气缸的活塞杆会失去控制而发生掉落,为避免因断电、断气引起移动组件2112掉落发生事故,可以设置防掉落装置21114,所述防掉落装置21114至少包括一个弹簧组件,在本实施例中所述弹簧组件的数量为两组。每组所述弹簧组件均包括弹簧、以及分别设置于所述固定板21112和所述安装板21123互相靠近的一侧的固定块2223;所述弹簧的两端分别与两个固定块2223连接。当所述活塞杆对所述移动组件2112失去拉力作用时,所述弹簧能够使所述移动组件2112受到拉力作用,避免移动组件2112掉落引起的事故。Since the
所述下砧板组件212包括下砧板固定架2122和设于所述下砧板固定架2122上的下砧板2121。为使切膜模组210切割膜料时避免硬性接触,还可以在下砧板2121的上表面上设置硅胶条,为使切割后的膜料不易粘附于下砧板2121上,还可以在所述硅胶条外设置铁氟龙保护布,在保证切透热缩膜的同时,可有效避免熔化的热缩膜粘附到下砧板2121上。The
如图4所示,所述拉膜模组220包括拉膜装置221和夹持装置222,所述拉膜装置221能够将所述切膜模组210封闭了一端的所述膜料拉至预设距离处,所述夹持装置222能够将所述拉膜装置221拉至预设距离处的膜料固定。As shown in FIG. 4 , the
所述夹持装置222的数量为两个,且所述夹持装置222的位置可调,以适应不同规格产品的包装要求。比如,所述夹持装置222距离所述切膜模组210的距离可调,或者两个夹持装置222之间的距离也可调,这样就可以满足不同长度和宽度尺寸的产品的包装要求。每个所述夹持装置222均包括夹持驱动装置2221和夹持固定块,所述夹持驱动装置2221能够驱动所述夹持固定块打开或闭合,以对所述膜料进行夹持或放松。本实施例中的夹持驱动装置2221为旋转气缸,所述旋转气缸固定在旋转气缸固定架上。夹持固定块包括固定块和旋转块2222。所述固定块固定于所述旋转气缸固定架上,所述旋转块2222与所述旋转气缸的活塞杆固定连接,所述旋转气缸的活塞杆能够带动所述旋转块2222旋转,以使所述固定块和旋转块2222形成夹子结构,对所述膜料进行夹持或放松。The number of the
所述拉膜装置221包括拉膜滑动模组2211和与所述拉膜滑动模组2211滑动连接的拉膜条2212。所述拉膜滑动模组2211能够驱动所述拉膜条2212沿所述拉膜滑动模组2211的滑动方向滑动。所述拉膜条2212上设有与所述夹持固定块对应的避让口2213,还设有凸出于所述拉膜条2212上表面的分膜块2214。在所述拉膜条2212对所述膜料袋进行拖拉时,所述拉膜条2212位于上膜和下膜之间,所述分膜块2214用于使上膜和下膜分开,以利于打开膜料袋袋口。The
如图5至图7所示,所述移栽开膜模组230能够将所述切膜模组210制备的膜料袋运送至下道工序,并能够打开所述膜料袋的袋口。As shown in FIG. 5 to FIG. 7 , the transplanting
所述移栽开膜模组230包括移栽滑动模组231和与所述移栽滑动模组231滑动连接的开膜组件232;所述开膜组件232包括升降机构2321、夹上膜机构2322和夹下膜机构2323。The transplanting
所述升降机构2321包括升降滑动模组。The
所述夹上膜机构2322包括与所述升降滑动模组滑动连接的上支架23222、分别设于所述上支架23222上的至少两个上膜夹持装置,在本实施例中所述上膜夹持装置的数量为两个。所述上膜夹持装置之间的距离可调,以适应不同规格产品的包装要求。所述上膜夹持装置包括第一驱动装置23221和上膜夹持组件,所述第一驱动装置23221能够驱动所述上膜夹持组件打开或闭合,以对所述膜料的上膜进行夹持或放松。在本实施例中所述第一驱动装置23221为气缸,所述上膜夹持组件包括上固定板23223和上夹持板23224,所述上固定板23223与所述上支架23222固定连接,所述上夹持板23224与所述第一驱动装置23221的驱动端固定连接,所述第一驱动装置23221带动所述上夹持板23224上下移动,从而打开或闭合所述上膜夹持组件。The
所述夹下膜机构2323包括下支架23234、设于所述下支架23234上的至少两个下膜夹持装置;所述下膜夹持装置之间的距离可调,以适应不同规格产品的包装要求。所述下膜夹持装置包括第二驱动装置23235和下膜夹持组件,所述第二驱动装置23235能够驱动所述下膜夹持组件打开或闭合,以对所述膜料的下膜进行夹持或放松。所述下膜夹持组件包括穿设于所述下支架23234上的转轴23233、固定于所述下支架23234上的下固定板23236、以及固定于所述转轴23233上的下旋转板23231。所述第二驱动装置23235为气缸,所述第二驱动装置23235通过固定座固定,所述第二驱动装置23235的非驱动端与所述固定座铰接,所述第二驱动装置23235的驱动端与所述转轴23233的一端固定连接。当所述第二驱动装置23235的驱动端伸出或缩回时,能够带动所述转轴23233旋转,从而使所述下膜夹持组件打开或闭合。在所述下固定板23236的两侧还可以设置限位固定块23232,以对所述下固定板23236的位置进行限定,避免移位。The lower
所述移栽开膜模组230还包括支撑板234和与所述支撑板234滑动连接的连接板233;所述升降机构2321和夹下膜机构2323均与所述连接板233固定连接;所述连接板233沿所述支撑板234滑动时能够带动所述升降机构2321、夹上膜机构2322和夹下膜机构2323在所述支撑板234上沿第一方向共同滑动;所述移栽滑动模组231带动所述支撑板234滑动时,所述支撑板234能够带动所述升降机构2321、夹上膜机构2322和夹下膜机构2323在所述移栽滑动模组231上沿第二方向滑动,所述第一方向和所述第二方向互相垂直。用于驱动所述连接板233的装置可以是直线模组或气缸或同步带等。所述连接板233在所述支撑板234上沿第一方向滑动的目的是将所述夹上膜机构2322和夹下膜机构2323向膜料方向靠拢,以夹持所述膜料。所述支撑板234在所述移栽滑动模组231上沿第二方向滑动的目的是向下道工序输送膜料袋。在所述膜料袋切割完毕,需向下道工序转送时,所述夹上膜机构2322夹住膜料袋的上膜沿升降机构2321向上运动,以打开膜料袋的袋口。The transplanting
本实施例的热缩膜包装机切膜机构200的工作原理如下:膜料沿进料方向进料,此时,所述拉膜条2212位于所述切膜模组210远离所述夹持装置的一侧,且所述拉膜条2212和开膜块21113均位于膜料的上膜和下膜之间。热切刀21130向下运动,切断并封闭膜料,拉膜条2212在拉膜滑动模组2211的带动下拉动膜料并向夹持装置方向运动,同时,上膜夹持装置和下膜夹持装置在连接板233的带动下朝向膜料方向运动,并分别夹持上膜和下膜,在移栽滑动模组231的带动下与拉膜条2212一起共同向夹持装置方向运动。当到达夹持装置位置时,夹持装置夹持膜料的端部,且所述夹持装置夹持的部位刚好位于所述拉膜条2212的避让口2213处,当所述夹持装置夹持住膜料后,所述拉膜条2212退回至初始位置。所述热切刀21130对膜料进行切割,形成三面封口的膜料袋。所述夹持装置放松,所述上膜夹持装置向上运动,以打开膜料袋的袋口,同时,支撑板234沿移栽滑动模组231向下道工序方向滑动,从而将打开袋口的膜料袋运送至下道工序。The working principle of the
本实施例的切膜机构200,其拉膜模组220能够将膜料拉至定长,且使膜料处于伸展状态,利于膜料的精准切割。且该切膜机构200同时具有防硬切功能、开膜功能、组件防掉落功能、以及开袋功能,其功能非常多,有效提高了设备的安全性和稳定性,并且提高了包装膜的平整度和精准度,提升用户感受。In the
实施例2:本实施例的热缩膜包装机包括实施例1中的切膜机构200,还包括位于所述切膜机构200下道工序上的套膜机构100。切膜机构200的移栽开膜模组230夹持已打开袋口的膜料袋20,并将膜料袋20输送至位于套膜机构100的分料模组120和切尾膜模组1110之间的套膜位支撑板1123上,以对推料整形模组140推送的待包装产品10进行包装。Embodiment 2: The heat shrinkable film packaging machine of this embodiment includes the
如图8至13所示,所述套膜机构100包括推料整形模组140、分料模组120、以及切尾膜模组110,还可以包括入料模组130。As shown in FIGS. 8 to 13 , the
如图8所示,所述入料模组130设置在所述套膜机构100的进料端,可以是传送带机构,用于向套膜机构100输送待包装的产品。As shown in FIG. 8 , the
如图8和图11所示,所述分料模组120设置在所述入料模组130靠近所述切尾膜模组110的一端,也就是入料模组130的出料端,包括分料驱动装置121和设于所述分料驱动装置121驱动端的置物架122,所述分料驱动装置121用于将置于所述置物架122上的待包装产品10抬升至预设高度。所述分料驱动装置121可以是气缸、液压机构等具有抬升功能的装置,所述置物架122包括与所述气缸驱动端固定连接的固定框1222和设于所述固定框1222上的多个滚轴1221,所述滚轴1221与所述固定框1222滚动连接。所述入料模组130向所述分料模组120的置物架122上输送待包装的产品,分料驱动装置121将位于置物架122上的待包装产品10抬升至预设高度,以利于推料整形模组140进行推料。所述分料模组120还可以包括设置于所述置物架122靠近所述切尾膜模组110一端的分料挡板123,当所述置物架122抬升至预设高度时,所述置物架122的上表面高于所述分料挡板123的上表面。所述分料挡板123用于防止待包装产品10掉落,而当所述置物架122抬升至预设高度时,所述置物架122的上表面高于所述分料挡板123的上表面可以避免推料整形模组140进行推料动作时与分料挡板123发生干涉。As shown in FIG. 8 and FIG. 11 , the distributing
如图9和图10所示,所述推料整形模组140包括推料滑动模组141、与所述推料滑动模组141滑动连接的整形固定架143、固定于所述整形固定架143上的整形装置144和推料板142。所述推料滑动模组141的滑动方向与所述入料模组130的入料方向相同,所述推料滑动模组141与所述入料模组130的传送方向平行设置。所述整形装置144包括固定于所述整形固定架143上的整形驱动装置1441、滑动连接于所述整形固定架143上的两个整形板1442。所述推料板142位于所述整形固定支架的中部,两个整形板1442分别位于所述推料板142的两侧。所述整形驱动装置1441能够驱动两个整形板1442朝互相靠近或互相远离的方向运动,以撑开或放松用于包装所述待包装产品10的膜料袋20的袋口;当所述整形固定架143在所述推料滑动模组141上朝向所述切尾膜模组110方向运动时,所述推料板142能够推动所述待包装产品10朝切尾膜模组110方向运动。在本实施例中所述整形驱动装置1441包括整形气缸14411和同步带装置14412,所述整形气缸14411的活塞杆与其中一个整形板(第一整形板14421)固定连接,该整形板同时与同步带装置14412靠近所述整形气缸14411一侧的同步带固定连接,另一个整形板(第二整形板14422)则与同步带装置14412远离所述整形气缸14411一侧的同步带固定连接,所述整形气缸14411的驱动方向与同步带装置14412的传送方向相同,均与入料模组130的传送方向垂直。当需要整形时,整形气缸14411活塞杆伸出带动第一整形板14421向外侧运动,第一整形板14421带动同步带运动,同时同步带带动第二整形板14422也向外侧运动,直到整形气缸14411的活塞杆全部伸出,两个整形板1442呈打开状态。当两个整形板1442需要收回时,整形气缸14411活塞杆收回,带动第一整形板14421向内侧运动,第一整形板14421带动同步带,同时同步带带动第二整形板14422也向内侧运动,直到整形气缸14411的活塞杆全部收回,两个整形板1442呈收回状态。为使两个整形板1442运动的更为平稳精准,还可以在两个整形板1442和整形固定架143之间设置滑道装置。As shown in FIG. 9 and FIG. 10 , the pushing and
如图13所示,所述切尾膜模组110包括尾膜切刀组件111和尾膜下砧板组件112,用于切掉所述膜料袋20多余的尾膜。As shown in FIG. 13 , the tail
所述尾膜切刀组件111包括切刀组件固定架1112、固定于所述切刀组件固定架1112上的尾膜切刀驱动装置1111、以及连接于所述尾膜切刀驱动装置1111驱动端的尾膜热切刀1114。The tail film cutter assembly 111 includes a cutter
所述尾膜热切刀1114与所述尾膜切刀驱动装置1111的驱动端之间还设置有尾膜热切刀隔热块1115;所述尾膜热切刀1114的两侧还可以分别设置尾膜热切刀护板1113。所述尾膜热切刀隔热块1115可以防止热切刀散发的热量影响其它组件的使用寿命,所述尾膜热切刀护板1113可以防止操作人员误碰发生的烫伤事故。述尾膜切刀驱动装置1111可以是气缸装置,所述气缸装置驱动所述热切门上下运动。A
如图12所示,所述尾膜下砧板组件112包括下砧板升降模组1121、与所述下砧板升降模组1121的驱动端固定连接的尾膜下砧板1122、以及位于所述下砧板组件靠近所述分料模组120一侧的套膜位支撑板1123和位于所述下砧板组件远离所述分料模组120一侧的切尾膜位支撑板1124,所述尾膜下砧板升降模组1121能够带动所述尾膜下砧板1122在预设范围内移动。在本实施例中所述下砧板升降模组1121为丝杆模组,丝杆模组能够精准控制所述尾膜下砧板1122的行程。所述切尾膜位支撑板1124远离所述尾膜下砧板1122的一端还设有尾膜挡料板1125,用于防止待包装的产品掉落。As shown in FIG. 12 , the tail film
所述尾膜下砧板组件112还可以包括与所述尾膜下砧板1122固定连接的尾膜夹持组件1126,所述尾膜夹持组件1126的数量为两个,分别设置于所述尾膜下砧板1122的宽度方向的两端附近,用于夹持所述推料整形模组140推送过来的装有待包装产品10的膜料袋20的端部。在本实施例中每个所述尾膜夹持组件1126均包括与所述尾膜下砧板1122固定连接的尾膜夹持气缸11261、与所述尾膜夹持气缸11261驱动端固定连接的驱动架11262、与所述驱动架11262枢接的尾膜夹持块11263、用于固定所述尾膜夹持块11263的尾膜夹持块支架11264、以及与所述尾膜下砧板1122固定连接的尾膜固定块11265。所述尾膜夹持块支架11264与所述尾膜下砧板1122固定连接,且位于所述尾膜固定块11265和尾膜夹持气缸11261之间。所述尾膜夹持块11263的形状为“L”形,所述L形的一端与所述尾膜驱动架11262枢接,所述L形的另一端用于与所述尾膜固定块11265接触,以夹紧尾膜,所述L形的中部拐角处与所述尾膜夹持支架枢接。所述尾膜夹持气缸11261的活塞杆上升,推动尾膜夹持块11263围绕尾膜夹持支架的旋转轴旋转,当尾膜夹持块11263与所述尾膜固定块11265抵接时能够夹紧尾膜。所述尾夹持气缸的活塞杆下降,拉动尾膜夹持块11263围绕尾膜夹持支架的旋转轴逆向旋转,使尾膜夹持块11263离开所述尾膜固定块11265表面,从而放开夹持的尾膜。The tail film lower
所述套膜机构100还包括吸废尾膜装置150,所述吸废尾膜装置150设置于所述尾膜夹持组件1126附近,比如可以设置在两个尾膜夹持组件1126之间,用于收集所述尾膜夹持组件1126夹持的废尾膜。所述吸废尾膜装置150包括负压装置、吸收管和收集器,通过负压将切割下来的废尾膜吸入吸收管,最后进入收集器内进行收集,防止切割下来的废尾膜四处散落,影响周围环境。The
本实施例的工作原理如下:待包装产品10由入料模组130输送至分料模组120的置物架122上,分料驱动装置121驱动置物架122上升至预设高度,上道工序夹持打开袋口的膜料袋20输送至套膜位支撑板1123上,推料整形模组140在推料滑动模组141的驱动下推动位于置物架122上的待包装产品10,使待包装产品10进入膜料袋20内,等待包装产品10完全进入膜料袋20后,整形驱动装置1441驱动两个整形板1442向两侧打开,以将膜料袋20的袋口撑开,上道工序夹持膜料袋20的装置松开膜料袋20,推料整形模组140继续向切尾膜位支撑板1124处推动待包装产品10和套于所述待包装产品10外的膜料袋20,当所述待包装产品10和膜料袋20完全位于切尾膜位支撑板1124上时,尾膜下砧板组件112向上运动至待包装产品10的高度中点处,两个尾膜夹持组件1126对膜料袋20的端部进行夹持,尾膜热切刀1114对多余的尾膜进行切除,切割下来的尾膜由尾膜夹持组件1126夹持,开启吸废尾膜装置150,两个尾膜夹持组件1126放开夹持的多余尾膜,废尾膜吸入到收集器中。The working principle of this embodiment is as follows: the
本实施例的热缩膜包装机的套膜机构100通过推料整形模组140对膜料袋20进行整形,同时,尾膜下砧板组件112能够根据预设距离向上运动至待包装产品10的高度中点处,两个尾膜夹持组件1126对膜料袋20的端部进行夹持,再将多余的尾膜进行切除,上述操作能够使尾膜的切割更为平整、精准,同时,使最后的切割封口位于待包装产品10的高度中点处,外表更为美观,且设有废尾膜收集装置,有利于周围环境的保护。The
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, all It is considered to be the range described in this specification.
以上实施例仅表达了本发明的优选的实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only represent the preferred embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.
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| CN213110025U (en) * | 2020-04-30 | 2021-05-04 | 深圳华瑞智能装备有限公司 | Device for opening thermal shrinkage film and bag making and sleeving mechanism |
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Application publication date: 20220429 |