CN114407288A - Multi-station temperature control injection molding machine - Google Patents
Multi-station temperature control injection molding machine Download PDFInfo
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- CN114407288A CN114407288A CN202210028125.XA CN202210028125A CN114407288A CN 114407288 A CN114407288 A CN 114407288A CN 202210028125 A CN202210028125 A CN 202210028125A CN 114407288 A CN114407288 A CN 114407288A
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 102
- 238000002347 injection Methods 0.000 claims abstract description 52
- 239000007924 injection Substances 0.000 claims abstract description 52
- 238000010438 heat treatment Methods 0.000 claims abstract description 43
- 238000000465 moulding Methods 0.000 claims abstract description 42
- 238000003756 stirring Methods 0.000 claims abstract description 24
- 238000009413 insulation Methods 0.000 claims abstract description 11
- 238000009434 installation Methods 0.000 claims description 24
- 239000004033 plastic Substances 0.000 claims description 19
- 229920003023 plastic Polymers 0.000 claims description 19
- 238000001816 cooling Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 2
- 239000002994 raw material Substances 0.000 abstract description 78
- 239000007788 liquid Substances 0.000 abstract description 8
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 8
- 238000012423 maintenance Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000002991 molded plastic Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000013405 beer Nutrition 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/58—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/74—Heating or cooling of the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76531—Temperature
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明属于注塑成型领域,具体的说是一种多工位控温注塑机,通过在定模上设置补缩槽和液控单向阀,补缩槽和液控单向阀代替螺杆进行保压补缩,使模具在充满原料后,不需要继续通过螺杆进行保压补缩,螺杆不用等到成型腔内的原料冷凝完成后再对下一个模具进行充料,大大提高了注塑机的工作效率;通过设置偏心的搅动辊、扇叶、倾斜的补缩口,使得液态原料在成型腔和注塑通道内的流动性提升,增加流动性可防止成品出现填充不足、熔接痕和气泡等情况,提高成品的质量,通过设置二号加热层、三号加热层和隔热板,在保证补缩槽和注塑通道内的原料不凝固的同时,也可防止多余热量传导至成型腔,使得成型原料冷凝过慢的情况。
The invention belongs to the field of injection molding, in particular to a multi-station temperature control injection molding machine. Compression feeding, so that after the mold is filled with raw materials, there is no need to continue to carry out pressure-retaining feeding through the screw, and the screw does not need to wait until the raw material in the molding cavity is condensed before filling the next mold, which greatly improves the working efficiency of the injection molding machine. ; By setting eccentric stirring rollers, fan blades, and inclined feeding mouths, the fluidity of liquid raw materials in the molding cavity and injection channel is improved, and the increased fluidity can prevent insufficient filling, weld lines and air bubbles in the finished product. For the quality of the finished product, by setting the No. 2 heating layer, No. 3 heating layer and heat insulation board, while ensuring that the raw materials in the feeding tank and the injection molding channel do not solidify, it can also prevent excess heat from being conducted to the molding cavity, causing the molding raw materials to condense. too slow.
Description
技术领域technical field
本发明属于注塑成型领域,具体的说是一种多工位控温注塑机。The invention belongs to the field of injection molding, in particular to a multi-station temperature-controlled injection molding machine.
背景技术Background technique
注塑机又名注射成型机或注射机,注塑机能加热塑料,对熔融塑料施加高压,使其射出而充满模具型腔,很多工厂叫啤机,注塑产品叫啤件,它是将热塑性塑料或热固性料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,注塑机按照注射装置和锁模装置的排列方式,可分为立式、卧式和立卧复合式,注塑机的工作原理与打针用的注射器相似,它是借助螺杆(或柱塞)的推力,将已塑化好的熔融状态(即粘流态)的塑料注射入闭合好的模腔内,经固化定型后取得制品的工艺过程。Injection molding machine is also known as injection molding machine or injection machine. The injection molding machine heats the plastic and applies high pressure to the molten plastic to make it shoot out and fill the mold cavity. Many factories are called beer machines, and the injection molding products are called beer parts. The main molding equipment for making various shapes of plastic products using plastic molding molds. According to the arrangement of injection devices and clamping devices, injection molding machines can be divided into vertical, horizontal and vertical-horizontal composite types. The working principle of the injection molding machine Similar to the syringe for injection, it uses the thrust of the screw (or plunger) to inject the plasticized plastic in the molten state (that is, the viscous state) into the closed mold cavity, and obtain the product after curing and shaping. process.
现有技术中也出现了一项专利关于多工位控温注塑机,如申请号为201910192118.1的一种多工位控温注塑机,包括控制器、底座、注塑喷头、固定单元、旋转平台、电机、成型模具和控温单元;所述旋转平台上设置的立柱顶部固连有伸缩杆;所述伸缩杆端头固连着注塑喷头;所述成型模具包括定模和动模;所述定模上开设有供注塑喷头注塑的主流道;所述主流道的入口处设置有封口阀;所述旋转平台上周向设置有至少三组固定单元,旋转平台转动由电机驱动;所述动模设置在固定单元上;所述定模上设置有变径模块;所述变径模块包括弧形弹片、电动推杆、弧形支撑板和辅助推动单元;本发明结构简单,操作方便并通过变径模块对主流道实现变径,从而避免主流道堵塞以及堵塞后便于清理。There is also a patent in the prior art about a multi-station temperature-controlled injection molding machine, such as a multi-station temperature-controlled injection molding machine with application number 201910192118.1, including a controller, a base, an injection nozzle, a fixed unit, a rotating platform, a motor, a forming mold and a temperature control unit; a telescopic rod is fixedly connected to the top of the column set on the rotating platform; the end of the telescopic rod is fixedly connected to an injection nozzle; the forming mold includes a fixed mold and a movable mold; the fixed mold The mold is provided with a main channel for injection injection by the injection nozzle; a sealing valve is arranged at the entrance of the main channel; at least three sets of fixed units are arranged on the upper circumference of the rotating platform, and the rotation of the rotating platform is driven by a motor; the movable mold It is arranged on the fixed unit; the fixed die is provided with a diameter-reducing module; the diameter-reducing module includes an arc-shaped shrapnel, an electric push rod, an arc-shaped support plate and an auxiliary pushing unit; The diameter module can reduce the diameter of the main channel, so as to avoid blockage of the main channel and facilitate cleaning after the blockage.
但是上述装置存在以下缺点:在现有的设备中,需要通过螺杆对模具内进行保压补缩,使得注塑喷头需要等待当前模具冷凝完成后才能对下一模具进行充料,导致注塑机的工作效率低,大大增加生产时间,在大批量生产过程中,不能做到连续的注塑,生产效率低,不利于提高产量降低成本。However, the above-mentioned device has the following disadvantages: in the existing equipment, it is necessary to maintain pressure and feed the mold through the screw, so that the injection nozzle needs to wait for the current mold to be condensed before filling the next mold, resulting in the work of the injection molding machine. The efficiency is low, which greatly increases the production time. In the mass production process, continuous injection molding cannot be achieved, and the production efficiency is low, which is not conducive to increasing the output and reducing the cost.
鉴于此,本发明通过提出一种多工位控温注塑机,以解决上述技术问题。In view of this, the present invention solves the above technical problems by proposing a multi-station temperature-controlled injection molding machine.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,解决现有的多工位控温注塑机需要通过螺杆对模具内进行保压补缩,使得注塑喷头需要等待当前模具冷凝完成后才能对下一模具进行充料,导致注塑机的工作效率低的情况。In order to make up for the deficiencies of the existing technology, the existing multi-station temperature-controlled injection molding machine needs to use the screw to maintain pressure and feed the mold, so that the injection nozzle needs to wait for the current mold to be condensed before filling the next mold. The situation that leads to the low working efficiency of the injection molding machine.
本发明解决其技术问题所采用的技术方案是:一种多工位控温注塑机,包括注塑机构、机架、模具安装机构、定模和动模;所述机架包括安装架、底座和连接架,所述安装架通过连接架固连在底座的顶部;所述注塑电机安装于安装架上表面,所述注塑机头安装在安装架下表面;所述注塑电机依靠贯穿安装架的转轴与注塑机头内的螺杆相连,所述料斗安装与安装架的上表面,通过贯穿安装架的输料管与注塑机头内部连通,注塑机头内表面设有一号加热层;所述模具安装机构包括转动板、安装座、一号伸缩杆和固定架,所述转动板转动安装在底座上表面,所述转动板上表面绕转动板中轴线均匀设有一组一号伸缩杆,所述一号伸缩杆端部固连有安装座,所述安装座顶部固连有动模,所述动模内设有冷却装置,所述动模与上方定模相配合,定模通过固定架与转动板固连,所述定模分为固定件和安装件,所述固定件与动模配合形成成型腔,所述固定件内设有注塑通道,所述注塑通道竖直贯通定模,所述注塑通道上口与注塑机头位置对应,所述注塑通道靠近定模上表面的位置设有液控单向阀,所述注塑通道靠近动模的一侧内表面为锥形,所述注塑通道外侧设有二号加热层;所述安装件安装于固定件内注塑通道一侧,所述安装件内设有圆柱状的补缩槽,所述补缩槽外侧设有三号加热层,所述补缩槽内设有推板,所述推板与补缩槽内表面密封滑动连接,所述推板通过二号伸缩杆与安装件外侧的转动电机相连,所述补缩槽通过设置在固定件内的补缩口与注塑通道相连,所述补缩口位于液控单向阀与定模下表面之间。The technical scheme adopted by the present invention to solve the technical problem is as follows: a multi-station temperature-controlled injection molding machine, comprising an injection molding mechanism, a frame, a mold installation mechanism, a fixed mold and a movable mold; the frame includes a mounting frame, a base and a a connection frame, the installation frame is fixedly connected to the top of the base through the connection frame; the injection molding motor is installed on the upper surface of the installation frame, and the injection molding machine head is installed on the lower surface of the installation frame; the injection molding motor relies on the rotating shaft passing through the installation frame It is connected with the screw in the injection molding machine head, the hopper is installed on the upper surface of the mounting frame, and is communicated with the interior of the injection molding machine head through the feeding pipe running through the installation frame, and the inner surface of the injection molding machine head is provided with a heating layer No. 1; The mechanism includes a rotating plate, a mounting seat, a No. 1 telescopic rod and a fixing frame, the rotating plate is rotatably mounted on the upper surface of the base, and a group of No. 1 telescopic rods are evenly arranged on the surface of the rotating plate around the central axis of the rotating plate, The end of the telescopic rod is fixed with a mounting seat, the top of the mounting seat is fixed with a movable mold, a cooling device is arranged in the movable mold, the movable mold is matched with the upper fixed mold, and the fixed mold rotates through the fixed frame The plates are fixedly connected. The fixed mold is divided into a fixed part and a mounting part. The fixed part cooperates with the movable mold to form a molding cavity. The fixed part is provided with an injection channel. The upper opening of the injection molding channel corresponds to the position of the injection molding machine head. The position of the injection molding channel close to the upper surface of the fixed mold is provided with a hydraulic control one-way valve. The inner surface of the injection channel close to the movable mold is tapered. The outer side is provided with No. 2 heating layer; the mounting piece is installed on one side of the injection channel in the fixing piece, the mounting piece is provided with a cylindrical feeding groove, and the outer side of the feeding groove is provided with No. 3 heating layer, the There is a push plate in the feeding groove, the push plate is sealed and slidingly connected with the inner surface of the feeding groove, the push plate is connected with the rotating motor outside the mounting part through the No. 2 telescopic rod, and the feeding groove is set on the fixed The filling opening in the piece is connected with the injection channel, and the filling opening is located between the hydraulic control check valve and the lower surface of the fixed mold.
工作时,将注塑机各机构安装完成,转动转动板使注塑机头对准定模的注塑管道,打开注塑电机,注塑机头内的螺杆开始转动,注塑机头内的一号加热层通电,对内部进行加热,同时向料斗中倒入注塑原料,在螺杆和一号加热层的作用下,原料开始融化并被推动充满整个注塑机头,此时定模和动模处于配合状态,当注塑机头内的原料融化并到达指定温度时,螺杆转动施压,原料沿着注塑通道穿过液控单向阀进入成型腔,部分原料通过补缩口进入补缩槽,此时二号伸缩杆伸缩量最小,待成型腔填满原料,腔内压力增大,待成型腔内压力达到设定值,螺杆释放压力,转动板旋转,准备为下一个成型腔充料;因为有液控单向阀的存在,螺杆释放压力的同时,模具内的原料被液控单向阀挡在模具内,模具内压力保持不变,依靠动模内的冷却装置,成型腔内的原料逐渐冷却,二号伸缩杆推动推板,使补缩槽内的原料被压进成型腔内,保证在原料冷却体积缩小时,成型腔内压力不变,达到补缩保压的作用,设置在注塑通道外侧的二号加热层和补缩槽外侧的三号加热层对内部原料进行加热,防止注塑通道和补缩槽内的原料冷凝堵塞注塑通道,注塑通道靠近动模的一侧直径逐渐缩小呈锥形,方便冷凝的塑料与上方熔融的原料分离,等到成型腔内部的塑料冷却成型,二号伸缩杆带动推板回缩,将压力恢复到正常水平,一号伸缩杆向下运动,使定模与动模分离,取出成型的塑料,一号伸缩杆再次归位,等待下一次充料工作,通过补缩槽和推杆代替螺杆进行保压补缩,使螺杆不必等到模具内原料冷却完毕再减小压力为下一个模具充料,大大缩短了注塑时间,提高了注塑机工作效率;定模分为安装件和固定件,在必要时,可将安装件拆除,方便安装件内部零件的安装、检修和更换,增加模具的使用寿命;本设备中的一号加热层、二号加热层和三号加热层均为电阻丝加热,冷却装置为现有技术模具常用冷却装置。When working, the installation of each mechanism of the injection molding machine is completed, the rotating plate is rotated to align the injection molding machine head with the injection pipe of the fixed mold, the injection molding motor is turned on, the screw in the injection molding machine head starts to rotate, the No. 1 heating layer in the injection molding machine head is energized, and the The internal heating is carried out, and the injection molding material is poured into the hopper at the same time. Under the action of the screw and the No. 1 heating layer, the material begins to melt and is pushed to fill the entire injection molding machine head. When the raw material in the head melts and reaches the specified temperature, the screw rotates to apply pressure, the raw material enters the molding cavity through the hydraulic control check valve along the injection channel, and part of the raw material enters the feeding groove through the feeding port. At this time, the No. 2 telescopic rod expands and contracts. When the cavity is filled with raw materials, the pressure in the cavity increases, and when the pressure in the cavity reaches the set value, the screw releases the pressure, the rotating plate rotates, and is ready to fill the next cavity; because there is a hydraulic control check valve When the screw releases the pressure, the raw material in the mold is blocked in the mold by the hydraulic control one-way valve, and the pressure in the mold remains unchanged. Relying on the cooling device in the movable mold, the raw material in the molding cavity is gradually cooled, and the No. 2 telescopic The rod pushes the push plate, so that the raw material in the feeding groove is pressed into the molding cavity, so as to ensure that when the cooling volume of the raw material is reduced, the pressure in the molding cavity does not change, and the function of feeding and maintaining pressure is achieved. The heating layer and the No. 3 heating layer on the outside of the feeding tank heat the internal raw materials to prevent the raw materials in the injection molding channel and the feeding tank from condensing and blocking the injection molding channel. The plastic is separated from the molten raw material above. When the plastic inside the molding cavity is cooled and formed, the No. 2 telescopic rod drives the push plate to retract to restore the pressure to the normal level, and the No. 1 telescopic rod moves downward to separate the fixed mold from the movable mold. , Take out the molded plastic, the No. 1 telescopic rod returns to its original position again, and waits for the next charging operation. The feeding groove and the push rod replace the screw to carry out pressure maintenance and feeding, so that the screw does not have to wait until the raw materials in the mold are cooled before reducing the pressure to The filling of the next mold greatly shortens the injection molding time and improves the working efficiency of the injection molding machine; the fixed mold is divided into mounting parts and fixed parts. When necessary, the mounting parts can be removed to facilitate the installation, maintenance and replacement of the internal parts of the mounting parts. , to increase the service life of the mold; the No. 1 heating layer, the No. 2 heating layer and the No. 3 heating layer in this equipment are all heated by resistance wires, and the cooling device is a commonly used cooling device for the prior art mold.
优选的,所述固定件内安装有一隔热层,所述隔热层水平放置,且位于安装件和成型腔之间。Preferably, a heat insulation layer is installed in the fixing member, and the heat insulation layer is placed horizontally and located between the installation member and the molding cavity.
工作时,固定件内安装的隔热层位于安装件和成型腔之间,防止安装件和二号加热层和三号加热层加热时的热量传导至成型腔,导致成型腔内塑料冷凝慢,影响注塑工作的效率和质量,同时隔热层也保证了隔热层上方的注塑通道和补缩槽内的熔融原料散热减慢,防止原料在注塑通道和补缩槽内冷凝堵塞管路影响工作,也可锁住二号加热层和三号加热层的热量,提高热效率和热利用率。When working, the heat insulation layer installed in the fixing part is located between the installation part and the molding cavity, which prevents the heat of the installation part and the No. 2 heating layer and the No. 3 heating layer from being conducted to the molding cavity, resulting in slow condensation of the plastic in the molding cavity. It affects the efficiency and quality of the injection molding work. At the same time, the thermal insulation layer also ensures that the heat dissipation of the molten raw materials in the injection molding channel and the feeding tank above the thermal insulation layer is slowed down, preventing the raw materials from condensing and blocking the pipeline in the injection molding channel and the feeding tank, which affects the work. , it can also lock the heat of No. 2 heating layer and No. 3 heating layer to improve thermal efficiency and thermal utilization.
优选的,所述推板靠近注塑管道的一侧偏心设有搅动辊,所述搅动辊为锥体,且搅动辊上的大端与推板相连。Preferably, an agitating roller is eccentrically provided on one side of the push plate close to the injection pipe, the agitating roller is a cone, and the large end of the agitating roller is connected to the push plate.
工作时,转动电机带动伸缩杆和推板转动,位于推板靠近注塑管道的一侧偏心设有搅动辊,搅动辊与推板固连,当推板转动时,搅动辊做偏心运动,搅动内部熔融塑料,使塑料液的流动性增大,原料的流动性增强可防止成品出现填充不足、熔接痕和气泡等情况,同时也使熔融液更好的从补缩槽流入成型腔内,同时将搅动辊设为锥形,大端与推板连接,在转动时,会对内部的原料提供一个向补缩口方向的力,可以使熔融原料被搅动时有向补缩槽外运动的趋势,当成型腔需要补缩时,补缩槽内的原料可快速补缩,成型效果得到提升;推板移动的最大距离不会使搅动辊端部碰撞补缩槽内壁。When working, the rotating motor drives the telescopic rod and the push plate to rotate. There is an agitating roller eccentrically located on the side of the push plate close to the injection pipe. The agitating roller and the push plate are fixedly connected. When the push plate rotates, the agitating roller moves eccentrically to stir the inside. Melting the plastic increases the fluidity of the plastic liquid, and the enhanced fluidity of the raw materials can prevent insufficient filling, weld lines and air bubbles in the finished product. The stirring roller is set to be tapered, and the big end is connected with the push plate. When rotating, it will provide a force in the direction of the feeding mouth to the internal raw material, which can make the molten raw material tend to move out of the feeding groove when it is stirred. When the molding cavity needs to be fed, the raw materials in the feeding groove can be quickly fed, and the forming effect is improved; the maximum distance of the push plate movement will not cause the end of the stirring roller to collide with the inner wall of the feeding groove.
优选的,所述搅动辊外表面绕搅动辊中轴线均匀设置一组扇叶,与推板相邻的扇叶向转动板方向延伸,延伸部分的端部与推板侧壁齐平。Preferably, a group of fan blades are evenly arranged on the outer surface of the stirring roller around the central axis of the stirring roller, the fan blades adjacent to the push plate extend toward the rotating plate, and the end of the extended portion is flush with the side wall of the push plate.
工作时,转动电机带动伸缩杆和推板转动,带动搅动辊做偏心转动,设置在搅动辊上的扇叶可以增大搅动效果,靠近推板的扇叶向转动板方向延伸,延伸部分的端部与推板侧壁齐平,防止贴近推板表面的原料没有被搅动,而导致部分原料一直停留在补缩槽内扇叶和推板之间的间隙部位,没有与外界的原料进行替换和补充,导致这部分原料一直处于熔融状态却没有被利用,长时间后材料质量会下降,掺杂到成品内影响成品质量。When working, the rotating motor drives the telescopic rod and the push plate to rotate, and drives the stirring roller to rotate eccentrically. The fan blades arranged on the stirring roller can increase the stirring effect, and the fan blades close to the push plate extend toward the rotating plate. The part is flush with the side wall of the push plate to prevent the raw materials close to the surface of the push plate from being agitated, resulting in part of the raw materials staying in the gap between the fan blades and the push plate in the feeding groove, and not being replaced with external raw materials. In addition, this part of the raw material has been in a molten state but has not been used. After a long time, the quality of the material will decline, and the doping into the finished product will affect the quality of the finished product.
优选的,所述扇叶靠近推板的一侧为竖直平面,远离推板的一侧为曲面。Preferably, the side of the fan blade close to the push plate is a vertical plane, and the side away from the push plate is a curved surface.
工作时,扇叶的竖直平面靠近推板,转动时不会对原料有向推板方向的力,液态原料不会被挤压到推板表面,扇叶远离推板的一侧为曲面,转动时对液态原料向注塑通道方向有力的作用,进一步提高补缩速度,保证成品的质量。When working, the vertical plane of the fan blade is close to the push plate, and there will be no force on the raw material in the direction of the push plate during rotation, and the liquid material will not be squeezed to the surface of the push plate, and the side of the fan blade away from the push plate is a curved surface. When rotating, it has a strong effect on the direction of the liquid raw material to the injection channel, further improving the feeding speed and ensuring the quality of the finished product.
优选的,所述补缩口靠近注塑通道一侧的端部向下倾斜。Preferably, the end of the feeding mouth close to the side of the injection channel is inclined downward.
工作时,被推板压出补缩槽的原料沿补缩口进入注塑通道,补缩口靠近注塑通道一侧的端部向下倾斜,有向下运动的趋势,并带动位于注塑通道中的原料,加速原料进入成型腔中进行补缩,减少补缩过程中,压力的损耗,保证多数压力传导至成型腔内,保证成品的质量。When working, the raw material pressed out of the feeding groove by the push plate enters the injection molding channel along the feeding port, and the end of the feeding port close to the side of the injection molding channel is inclined downward, and has a downward movement tendency, and drives the injection molding machine located in the injection molding channel. Raw materials, accelerate the feeding of raw materials into the molding cavity, reduce the loss of pressure during the feeding process, ensure that most of the pressure is transmitted to the molding cavity, and ensure the quality of the finished product.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种多工位控温注塑机,通过在定模上设置补缩槽和液控单向阀,补缩槽和液控单向阀代替螺杆进行保压补缩,使模具在充满原料后,不需要继续通过螺杆进行保压补缩,螺杆不用等到成型腔内的原料冷凝完成后再对下一个模具进行充料,大大提高了注塑机的工作效率,同时将定模分为安装件和固定件,方便补缩槽内的零件进行更换和检修,提高了定模的使用寿命。1. A multi-station temperature-controlled injection molding machine according to the present invention, by setting a feeding groove and a hydraulically controlled one-way valve on the fixed die, the feeding groove and the hydraulically controlled one-way valve replace the screw to perform pressure-retaining feeding, After the mold is filled with raw materials, there is no need to continue to maintain pressure and feed through the screw, and the screw does not need to wait until the raw materials in the molding cavity are condensed before filling the next mold, which greatly improves the working efficiency of the injection molding machine. The mold is divided into mounting parts and fixed parts, which facilitates the replacement and maintenance of the parts in the feeding groove, and improves the service life of the fixed mold.
2.本发明所述的一种多工位控温注塑机,通过设置偏心的搅动辊、扇叶、倾斜的补缩口,使得液态原料在成型腔和注塑通道内的流动性提升,增加流动性可防止成品出现填充不足、熔接痕和气泡等情况,提高成品的质量,通过设置二号加热层、三号加热层和隔热板,在保证补缩槽和注塑通道内的原料不凝固的同时,也可防止多余热量传导至成型腔,使得成型原料冷凝过慢的情况。2. In the multi-station temperature-controlled injection molding machine of the present invention, by setting eccentric stirring rollers, fan blades, and inclined feeding ports, the fluidity of liquid raw materials in the molding cavity and the injection molding channel is improved, and the flow rate is increased. It can prevent insufficient filling, weld lines and bubbles in the finished product, and improve the quality of the finished product. By setting the No. 2 heating layer, No. 3 heating layer and heat insulation board, it can ensure that the raw materials in the feeding tank and the injection channel do not solidify. At the same time, it can also prevent excess heat from being conducted to the molding cavity, so that the molding material condenses too slowly.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2是本发明的正面剖视图;Fig. 2 is the front sectional view of the present invention;
图3是图2中A处的局部放大图;Fig. 3 is the partial enlarged view of A place in Fig. 2;
图4是图3中B处的局部放大图;Fig. 4 is a partial enlarged view at B in Fig. 3;
图中:注塑机构1、注塑机头11、料斗12、注塑电机13、转轴14、输料管15、螺杆16、一号加热层17、机架2、安装架21、底座22、连接架23、模具安装机构3、转动板31、安装座32、一号伸缩杆33、固定架34、定模4、固定件41、安装件42、注塑通道43、液控单向阀44、二号加热层45、补缩槽46、推板461、二号伸缩杆462、转动电机463、补缩口464、搅动辊465、扇叶466、三号加热层47、隔热层48、动模5、冷却装置51、成型腔6。In the figure: injection mechanism 1,
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.
如图1至图4所示,本发明所述的一种多工位控温注塑机,包括注塑机构1、机架2、模具安装机构3、定模4和动模5;所述机架2包括安装架21、底座22和连接架23,所述安装架21通过连接架23固连在底座22的顶部;所述注塑电机13安装于安装架21上表面,所述注塑机头11安装在安装架21下表面;所述注塑电机13依靠贯穿安装架21的转轴14与注塑机头11内的螺杆16相连,所述料斗12安装与安装架21的上表面,通过贯穿安装架21的输料管15与注塑机头11内部连通,注塑机头11内表面设有一号加热层17;所述模具安装机构3包括转动板31、安装座32、一号伸缩杆33和固定架34,所述转动板31转动安装在底座22上表面,所述转动板31上表面绕转动板31中轴线均匀设有一组一号伸缩杆33,所述一号伸缩杆33端部固连有安装座32,所述安装座32顶部固连有动模5,所述动模5内设有冷却装置51,所述动模5与上方定模4相配合,定模4通过固定架34与转动板31固连,所述定模4分为固定件41和安装件42,所述固定件41与动模5配合形成成型腔6,所述固定件41内设有注塑通道43,所述注塑通道43竖直贯通定模4,所述注塑通道43上口与注塑机头11位置对应,所述注塑通道43靠近定模4上表面的位置设有液控单向阀44,所述注塑通道43靠近动模5的一侧内表面为锥形,所述注塑通道43外侧设有二号加热层45;所述安装件42安装于固定件41内注塑通道43一侧,所述安装件42内设有圆柱状的补缩槽46,所述补缩槽46外侧设有三号加热层47,所述补缩槽46内设有推板461,所述推板461与补缩槽46内表面密封滑动连接,所述推板461通过二号伸缩杆462与安装件42外侧的转动电机463相连,所述补缩槽46通过设置在固定件41内的补缩口464与注塑通道43相连,所述补缩口464位于液控单向阀44与定模4下表面之间。As shown in FIG. 1 to FIG. 4 , a multi-station temperature-controlled injection molding machine according to the present invention includes an injection molding mechanism 1, a frame 2, a mold installation mechanism 3, a fixed mold 4 and a movable mold 5; the rack 2 includes a mounting frame 21, a base 22 and a connecting frame 23, the mounting frame 21 is fixedly connected to the top of the base 22 through the connecting frame 23; the injection motor 13 is installed on the upper surface of the installation frame 21, and the injection molding machine head 11 is installed On the lower surface of the mounting frame 21; the injection motor 13 is connected with the screw 16 in the injection molding machine head 11 by means of the rotating shaft 14 passing through the mounting frame 21, the hopper 12 is mounted on the upper surface of the mounting frame 21, The feeding tube 15 is communicated with the inside of the injection molding machine head 11, and the inner surface of the injection molding machine head 11 is provided with a No. 1 heating layer 17; The rotating plate 31 is rotatably mounted on the upper surface of the base 22 , and a group of No. 1 telescopic rods 33 are evenly arranged on the upper surface of the rotating plate 31 around the central axis of the rotating plate 31 , and the end of the No. 1 telescopic rod 33 is fixed with a mounting seat. 32. A
工作时,将注塑机各机构安装完成,转动转动板31使注塑机头11对准定模4的注塑管道,打开注塑电机13,注塑机头11内的螺杆16开始转动,注塑机头11内的一号加热层17通电,对内部进行加热,同时向料斗12中倒入注塑原料,在螺杆16和一号加热层17的作用下,原料开始融化并被推动充满整个注塑机头11,此时定模4和动模5处于配合状态,当注塑机头11内的原料融化并到达指定温度时,螺杆16转动施压,原料沿着注塑通道43穿过液控单向阀44进入成型腔6,部分原料通过补缩口464进入补缩槽46,此时二号伸缩杆462伸缩量最小,待成型腔6填满原料,腔内压力增大,待成型腔6内压力达到设定值,螺杆16释放压力,转动板31旋转,准备为下一个成型腔6充料;因为有液控单向阀44的存在,螺杆16释放压力的同时,模具内的原料被液控单向阀44挡在模具内,模具内压力保持不变,依靠动模5内的冷却装置51,成型腔6内的原料逐渐冷却,二号伸缩杆462推动推板461,使补缩槽46内的原料被压进成型腔6内,保证在原料冷却体积缩小时,成型腔6内压力不变,达到补缩保压的作用,设置在注塑通道43外侧的二号加热层45和补缩槽46外侧的三号加热层47对内部原料进行加热,防止注塑通道43和补缩槽46内的原料冷凝堵塞注塑通道43,注塑通道43靠近动模5的一侧直径逐渐缩小呈锥形,方便冷凝的塑料与上方熔融的原料分离,等到成型腔6内部的塑料冷却成型,二号伸缩杆462带动推板461回缩,将压力恢复到正常水平,一号伸缩杆33向下运动,使定模4与动模5分离,取出成型的塑料,一号伸缩杆33再次归位,等待下一次充料工作,通过补缩槽46和推杆461代替螺杆16进行保压补缩,使螺杆16不必等到模具内原料冷却完毕再减小压力为下一个模具充料,大大缩短了注塑时间,提高了注塑机工作效率;定模4分为安装件42和固定件41,在必要时,可将安装件42拆除,方便安装件42内部零件的安装、检修和更换,增加模具的使用寿命,本设备中的一号加热层17、二号加热层45和三号加热层47均为电阻丝加热,冷却装置51为现有技术模具常用冷却装置。When working, the installation of each mechanism of the injection molding machine is completed, the rotating
作为本发明的一种实施方式,所述固定件41内安装有一隔热层48,所述隔热层48水平放置,且位于安装件42和成型腔6之间。As an embodiment of the present invention, an insulating
工作时,固定件41内安装的隔热层48位于安装件42和成型腔6之间,防止安装件42和二号加热层45和三号加热层47加热时的热量传导至成型腔6,导致成型腔6内塑料冷凝慢,影响注塑工作的效率和质量,同时隔热层48也保证了隔热层48上方的注塑通道43和补缩槽46内的熔融原料散热减慢,防止原料在注塑通道43和补缩槽46内冷凝堵塞管路影响工作,也可锁住二号加热层45和三号加热层47的热量,提高热效率和热利用率。During operation, the
作为本发明的一种实施方式,所述推板461靠近注塑管道的一侧偏心设有搅动辊465,所述搅动辊465为锥体,且搅动辊465上的大端与推板461相连。As an embodiment of the present invention, a stirring
工作时,转动电机463带动伸缩杆和推板461转动,位于推板461靠近注塑管道的一侧偏心设有搅动辊465,搅动辊465与推板461固连,当推板461转动时,搅动辊465做偏心运动,搅动内部熔融塑料,使塑料液的流动性增大,原料的流动性增强可防止成品出现填充不足、熔接痕和气泡等情况,同时也使熔融液更好的从补缩槽46流入成型腔6内,同时将搅动辊465设为锥形,大端与推板461连接,在转动时,会对内部的原料提供一个向补缩口464方向的力,可以使熔融原料被搅动时有向补缩槽46外运动的趋势,当成型腔6需要补缩时,补缩槽46内的原料可快速补缩,成型效果得到提升;推板461移动的最大距离不会使搅动辊465端部碰撞补缩槽46内壁。When working, the
作为本发明的一种实施方式,所述搅动辊465外表面绕搅动辊465中轴线均匀设置一组扇叶466,与推板461相邻的扇叶466向转动板31方向延伸,延伸部分的端部与推板461侧壁齐平。As an embodiment of the present invention, a group of
工作时,转动电机463带动伸缩杆和推板461转动,带动搅动辊465做偏心转动,设置在搅动辊465上的扇叶466可以增大搅动效果,靠近推板461的扇叶466向转动板31方向延伸,延伸部分的端部与推板461侧壁齐平,防止贴近推板461表面的原料没有被搅动,而导致部分原料一直停留在补缩槽46内扇叶和推板之间的间隙部位,没有与外界的原料进行替换和补充,导致这部分原料一直处于熔融状态却没有被利用,长时间后材料质量会下降,掺杂到成品内影响成品质量。During operation, the
作为本发明的一种实施方式,所述扇叶466靠近推板461的一侧为竖直平面,远离推板461的一侧为曲面。As an embodiment of the present invention, the side of the
工作时,扇叶466的竖直平面靠近推板461,转动时不会对原料有向推板461方向的力,液态原料不会被挤压到推板461表面,扇叶466远离推板461的一侧为曲面,转动时对液态原料向注塑通道43方向有力的作用,进一步提高补缩速度,保证成品的质量。When working, the vertical plane of the
作为本发明的一种实施方式,所述补缩口464靠近注塑通道43一侧的端部向下倾斜。As an embodiment of the present invention, the end of the shrinking
工作时,被推板461压出补缩槽46的原料沿补缩口464进入注塑通道43,补缩口464靠近注塑通道43一侧的端部向下倾斜,有向下运动的趋势,并带动位于注塑通道43中的原料,加速原料进入成型腔6中进行补缩,减少补缩过程中,压力的损耗,保证多数压力传导至成型腔6内,保证成品的质量。During operation, the raw material pressed out of the feeding
具体工作流程如下:The specific workflow is as follows:
工作时,将注塑机个机构安装完成,转动转动板31使注塑机头11对准定模4的注塑管道,打开注塑电机13,注塑机头11内的螺杆16开始转动,注塑机头11内的一号加热层17通电,对内部进行加热,同时向料斗12中倒入注塑原料,在螺杆16和加热层的作用下,原料开始融化并被推动充满整个注塑机头11,此时定模4和动模5处于配合状态,当注塑机头11内的原料融化并到达指定温度时,螺杆16转动施压,原料沿着注塑管道穿过液控单向阀44进入成型腔6,部分原料通过补缩口464进入补缩槽46,此时二号伸缩杆462伸缩量最小,待成型腔6填满原料,腔内压力增大,待成型腔6内压力达到设定值,螺杆16释放压力,转动板31旋转,准备为下一个模具充料;因为有液控单向阀44的存在,螺杆16释放压力的同时,模具内的原料被液控单向阀44挡在模具内,模具内压力保持不变,依靠动模5内的冷却装置51,成型腔6内的原料逐渐冷却,二号伸缩杆462推动推板461,使补缩槽46内的原料被压进成型腔6内,保证在原料冷却体积缩小时,成型腔6内压力不变,设置在注塑通道43外侧的二号加热层45和补缩槽46外侧的三号加热层47对内部原料进行加热,注塑通道43靠近动模5的一侧直径逐渐缩小呈锥形,方便冷凝的塑料与上方熔融的原料分离,等到塑料冷凝完成,二号伸缩杆462带动推板461回缩,将压力恢复到正常水平,一号伸缩杆33向下运动,使定模4与动模5分离,取出成型的塑料,伸缩杆再次归位,等待下一次充料工作;定模4分为安装件42和固定件41,在必要时,可将安装件42拆除,方便安装件42内部零件的安装、检修和更换。When working, the installation of the injection molding machine mechanism is completed, the rotating
上述前、后、左、右、上、下均以说明书附图中的图1为基准,按照人物观察视角为标准,装置面对观察者的一面定义为前,观察者左侧定义为左,依次类推。The above-mentioned front, back, left, right, top and bottom are all based on Figure 1 in the accompanying drawings of the description, and according to the observation angle of the person as a standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, And so on.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present invention.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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| CN116901384A (en) * | 2023-09-06 | 2023-10-20 | 丹阳市华立兴汽车内饰件有限公司 | Automotive interior spare production and processing forming device |
| CN116901384B (en) * | 2023-09-06 | 2023-11-24 | 丹阳市华立兴汽车内饰件有限公司 | A production and processing forming device for automobile interior parts |
| CN117207451A (en) * | 2023-11-09 | 2023-12-12 | 苏州瑞德智慧精密科技股份有限公司 | Can dismantle injection molding device of replacement mould |
| CN117207451B (en) * | 2023-11-09 | 2024-03-15 | 苏州瑞德智慧精密科技股份有限公司 | Can dismantle injection molding device of replacement mould |
| CN117283792A (en) * | 2023-11-24 | 2023-12-26 | 江苏纽泰格科技集团股份有限公司 | Injection molding tool for machining automobile parts |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114407288B (en) | 2025-01-21 |
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