CN114405965A - A kind of method and equipment for separation and utilization of biogas residue - Google Patents
A kind of method and equipment for separation and utilization of biogas residue Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及厌氧发酵沼渣资源化利用技术领域,尤其是一种沼渣分质利用的方法及其设备。The invention relates to the technical field of anaerobic fermentation biogas residue resource utilization, in particular to a method and equipment for separating and utilizing biogas residue by quality.
背景技术Background technique
厌氧消化产沼气是处理有机固废的有效方式,但面临着如何处理后续沼渣资源化的问题。沼渣中包含着大量的有害物质、病原体、抗生素以及重金属(HMs),如果处理不当,可能会对环境造成潜在危害。因此,安全处理沼渣是实现有机固废厌氧消化处理的重要环节。目前,厌氧消化沼渣的资源化利用途径主要是土地利用,将沼渣进行好氧堆肥作为土壤改良剂最为常见。但是过度施用容易造成土壤污染和水体富营养化,而且,沼渣中的盐份、有害物质、重金属(HMs)和病原体还会给环境带来潜在的生态风险。因此,开发沼渣分质利用装置,对实现其快速减量化、无害化与资源化具有重要的意义。Anaerobic digestion to produce biogas is an effective way to deal with organic solid waste, but it faces the problem of how to deal with the subsequent recycling of biogas residues. Biogas residues contain a large amount of harmful substances, pathogens, antibiotics, and heavy metals (HMs), which, if not handled properly, may cause potential harm to the environment. Therefore, the safe disposal of biogas residue is an important link to realize the anaerobic digestion of organic solid waste. At present, the resource utilization of anaerobic digested biogas residues is mainly land use, and aerobic composting of biogas residues as a soil amendment is the most common. However, excessive application can easily lead to soil pollution and eutrophication of water bodies. Moreover, salt, harmful substances, heavy metals (HMs) and pathogens in digestate also bring potential ecological risks to the environment. Therefore, the development of biogas residue separation and utilization device is of great significance to realize its rapid reduction, harmlessness and resource utilization.
关于沼渣的热解资源化利用,国内已经有相关研究。CN202010258175.8公开了一种有机废物沼渣热解制备的生物炭及循环利用方法将制备的生物炭作为添加剂投加到有机废物的厌氧发酵过程中,不仅抑制产酸过程,提高产气效率。CN201820597009.9公开了一种用于厌氧发酵沼渣炭化的设备包括括沼渣料仓、干燥热解筒、加热套管和储炭筒,利用电厂高热烟气对沼渣物料进行热解,使其热解后形成生物炭。CN202022193363.5公开了处理沼渣和秸秆的系统包括沼渣切条机、干燥装置、秸秆粉碎机、燃烧装置、加热室和热解窑,可以同时实现沼渣和秸秆的热解,但没有涉及沼渣的分质回利用。CN201410153239.2公开了一种改性沼渣氨氮吸附剂的制备方法,将脱水干燥后的沼渣粉碎、过筛成沼渣颗粒;再将沼渣颗粒加入氢氧化钾溶液中混合烘干;最后将烘干后的产物在氮气气氛下加热热解,等产物冷却后先用盐酸洗涤,再用热去离子水洗涤至中性,烘干后粉碎,研磨,筛分,即得改性沼渣氨氮吸附剂。上述专利均未涉及如何实现沼渣的分质利用装置及其应用方法。Regarding the utilization of pyrolysis resources of biogas residues, there have been relevant studies in China. CN202010258175.8 discloses a biochar prepared by pyrolysis of organic waste biogas residue and its recycling method. The prepared biochar is added as an additive to the anaerobic fermentation process of organic waste, which not only inhibits the acid production process, but also improves the gas production efficiency . CN201820597009.9 discloses a kind of equipment for anaerobic fermentation biogas residue carbonization, including biogas residue silo, drying pyrolysis cylinder, heating sleeve and carbon storage cylinder. It is pyrolyzed to form biochar. CN202022193363.5 discloses that the system for processing biogas residue and straw includes biogas residue cutting machine, drying device, straw pulverizer, combustion device, heating chamber and pyrolysis kiln, which can realize the pyrolysis of biogas residue and straw at the same time, but does not involve The quality and reuse of biogas residues. CN201410153239.2 discloses a method for preparing a modified biogas residue ammonia nitrogen adsorbent. The dehydrated and dried biogas residue is pulverized and sieved into biogas residue particles; the biogas residue particles are added into potassium hydroxide solution, mixed and dried; finally The dried product is heated and pyrolyzed in a nitrogen atmosphere. After the product is cooled, it is washed with hydrochloric acid, then washed with hot deionized water to neutrality, dried and then pulverized, ground and sieved to obtain the modified biogas residue. Ammonia nitrogen adsorbent. None of the above-mentioned patents relate to how to realize the quality separation and utilization device of biogas residue and its application method.
发明内容SUMMARY OF THE INVENTION
为此,本发明为解决上述问题,提供一种沼渣分质利用的方法及其设备,将沼渣热解后并提取盐与磷元素后,获得性能良好的吸附材料,实现沼渣深度资源化利用,既能够获得盐资源、磷资源,又为废水中有机污染物净化去除供环保材料,具有良好的环境效益与经济效益。Therefore, in order to solve the above problems, the present invention provides a method and equipment for the utilization of biogas residues by quality. Chemical utilization can not only obtain salt resources and phosphorus resources, but also provide environmental protection materials for the purification and removal of organic pollutants in wastewater, which has good environmental and economic benefits.
为达到上述目的,本发明的技术方案是:一种沼渣分质利用的方法,将沼渣储仓中的沼渣经干燥脱水、热解炭化、冷却、破碎和水溶脱盐,之后经固液分离得到固相和液相,所述液相中富含盐份,可利用低温蒸馏工艺得到工业盐,所述固相经酸浸出和固液分离得到富磷溶液和生物炭吸附材料;In order to achieve the above purpose, the technical scheme of the present invention is as follows: a method for quality utilization of biogas residue, wherein the biogas residue in the biogas residue storage bin is subjected to drying and dehydration, pyrolysis carbonization, cooling, crushing and water-soluble desalination, A solid phase and a liquid phase are obtained by separation, the liquid phase is rich in salt, and industrial salt can be obtained by using a low-temperature distillation process, and the solid phase is subjected to acid leaching and solid-liquid separation to obtain a phosphorus-rich solution and a biochar adsorption material;
其中,热解炭化产生的热解气进入燃烧装置燃烧作为热解装置的能源;热解产生的烟气进入1#干燥装置作为干燥脱水能源后,余热烟气再送入蒸发结晶装置作为蒸发结晶的能源,最后送入2#干燥装置中作为干燥生物炭吸附材料的能源,实现能源梯级利用。Among them, the pyrolysis gas generated by pyrolysis carbonization enters the combustion device to be burned as the energy source of the pyrolysis device; the flue gas generated by pyrolysis enters the 1# drying device as the energy for drying and dehydration, and the waste heat flue gas is then sent to the evaporative crystallization device as the evaporative crystallization device. The energy is finally sent to the 2# drying device as the energy for drying the biochar adsorption material to realize the cascade utilization of energy.
进一步改进,所述沼渣原料为有机物厌氧发酵沼渣,优选餐厨垃圾厌氧发酵沼渣;Further improvement, the biogas residue raw material is organic anaerobic fermentation biogas residue, preferably kitchen waste anaerobic fermentation biogas residue;
所述干燥脱水具体为将物料干燥至含水率<20%;The drying and dehydration is specifically drying the material to a moisture content of less than 20%;
所述热解炭化的温度为300~800℃;The temperature of the pyrolysis carbonization is 300~800℃;
所述破碎具体为将生物炭细磨至粒度<100目;The crushing is specifically grinding the biochar to a particle size of less than 100 mesh;
所述水溶脱盐的固液比1:5~1:40;The solid-liquid ratio of the water-soluble desalination is 1:5 to 1:40;
所述酸浸出中,浸出液采用酸硝或硫酸与水混合,固液比为10~30g/L,温度为20~50℃,时间为0.5~1h。In the acid leaching, the leaching solution is mixed with acid nitric acid or sulfuric acid and water, the solid-liquid ratio is 10-30 g/L, the temperature is 20-50 DEG C, and the time is 0.5-1 h.
进一步改进,热解炭化得到的生物炭送入冷却装置中,被空气间接冷却,冷却装置产生的热空气送入燃烧装置作为燃烧用空气。Further improvement, the biochar obtained by pyrolysis and carbonization is sent to the cooling device, which is indirectly cooled by the air, and the hot air generated by the cooling device is sent to the combustion device as combustion air.
进一步改进,蒸发结晶产生的蒸汽在蒸汽冷凝装置中被冷却,得到的水溶液存于水溶液储罐中,并输送到水溶脱盐装置中实现循环利用。Further improvement, the steam generated by evaporative crystallization is cooled in the steam condensation device, the obtained aqueous solution is stored in the aqueous solution storage tank, and sent to the water-soluble desalination device for recycling.
一种沼渣分质利用的设备,该设备包括沼渣储仓、1#输送装置、1#干燥装置、2#输送装置、热解装置、冷却装置、8#输送装置、燃烧装置、3#输送装置、破碎装置、4#输送装置、水溶脱盐装置、5#输送装置、1#固液分离装置、17#输送装置、6#输送装置、蒸发结晶装置、盐储仓、酸溶液储罐、11#输送装置、2#水溶液储罐、12#输送装置、混合装置、13#输送装置、磷提取装置、14#输送装置、2#固液分离装置、富磷溶液储仓、15#输送装置和2#干燥装置;A kind of equipment for separating and utilizing biogas residue, the equipment includes biogas residue storage bin, 1# conveying device, 1# drying device, 2# conveying device, pyrolysis device, cooling device, 8# conveying device, combustion device, 3# Conveying device, crushing device, 4# conveying device, water-soluble desalination device, 5# conveying device, 1# solid-liquid separation device, 17# conveying device, 6# conveying device, evaporative crystallization device, salt storage silo, acid solution storage tank, 11# delivery device, 2# aqueous solution storage tank, 12# delivery device, mixing device, 13# delivery device, phosphorus extraction device, 14# delivery device, 2# solid-liquid separation device, phosphorus-rich solution storage bin, 15# delivery device and 2# drying device;
所述沼渣储仓出口连接1#输送装置入口,1#输送装置出口连接1#干燥装置入口,1#干燥装置出口连接2#输送装置入口,2#输送装置出口连接热解装置入口,热解装置出口分别连接冷却装置入口和1#干燥装置入口,冷却装置出口分别连接3#输送装置入口和8#输送装置入口,8#输送装置出口连接燃烧装置入口,燃烧装置与热解装置相连;1#干燥装置出口还连接9#输送装置入口,9#输送装置出口连接蒸发结晶装置入口,蒸发结晶装置出口连接2#干燥装置入口;The outlet of the biogas residue storage bin is connected to the inlet of the 1# conveying device, the outlet of the 1# conveying device is connected to the inlet of the 1# drying device, the outlet of the 1# drying device is connected to the inlet of the 2# conveying device, and the outlet of the 2# conveying device is connected to the inlet of the pyrolysis device. The outlet of the solution device is connected to the inlet of the cooling device and the inlet of the 1# drying device respectively, the outlet of the cooling device is respectively connected to the inlet of the 3# conveying device and the inlet of the 8# conveying device, the outlet of the 8# conveying device is connected to the inlet of the combustion device, and the combustion device is connected to the pyrolysis device; The outlet of the 1# drying device is also connected to the inlet of the 9# conveying device, the outlet of the 9# conveying device is connected to the inlet of the evaporative crystallization device, and the outlet of the evaporative crystallization device is connected to the inlet of the 2# drying device;
3#输送装置出口连接破碎装置入口,破碎装置出口连接4#输送装置入口,4#输送装置出口连接水溶脱盐装置入口,水溶脱盐装置出口连接5#输送装置入口,5#输送装置出口连接1#固液分离装置入口,1#固液分离装置出口分别连接17#输送装置入口和6#输送装置入口,6#输送装置出口连接蒸发结晶装置入口,蒸发结晶装置出口连接盐储仓;The outlet of the 3# conveying device is connected to the inlet of the crushing device, the outlet of the crushing device is connected to the inlet of the 4# conveying device, the outlet of the 4# conveying device is connected to the inlet of the water-soluble desalination device, the outlet of the water-soluble desalination device is connected to the inlet of the 5# conveying device, and the outlet of the 5# conveying device is connected to 1# The inlet of the solid-liquid separation device, the outlet of the 1# solid-liquid separation device are respectively connected to the inlet of the 17# conveying device and the inlet of the 6# conveying device, the outlet of the 6# conveying device is connected to the inlet of the evaporative crystallization device, and the outlet of the evaporative crystallization device is connected to the salt storage bin;
酸溶液储罐出口连接11#输送装置入口,2#水溶液储罐出口连接12#输送装置入口,11#输送装置出口和12#输送装置出口均连接混合装置入口,混合装置出口连接13#输送装置入口,13#输送装置出口和17#输送装置出口均连接磷提取装置入口;磷提取装置出口连接14#输送装置入口,14#输送装置出口连接2#固液分离装置入口,2#固液分离装置出口分别连接15#输送装置入口和富磷溶液储仓,15#输送装置出口连接2#干燥装置入口。The outlet of the acid solution storage tank is connected to the inlet of the 11# delivery device, the outlet of the 2# aqueous solution storage tank is connected to the inlet of the 12# delivery device, the outlet of the 11# delivery device and the outlet of the 12# delivery device are connected to the inlet of the mixing device, and the outlet of the mixing device is connected to the 13# delivery device The inlet, the outlet of the 13# conveying device and the outlet of the 17# conveying device are connected to the inlet of the phosphorus extraction device; the outlet of the phosphorus extraction device is connected to the inlet of the 14 # conveying device, and the outlet of the 14 # conveying device is connected to the inlet of the 2 # solid-liquid separation device, and the 2 # solid-liquid separation device The outlet of the device is connected to the inlet of the 15# conveying device and the phosphorus-rich solution storage bin respectively, and the outlet of the 15# conveying device is connected to the inlet of the 2# drying device.
进一步改进,该设备还包括蒸汽冷凝装置、1#水溶液储罐和7#输送装置,蒸汽冷凝装置入口连接蒸发结晶装置出口,蒸汽冷凝装置出口连接1#水溶液储罐入口,1#水溶液储罐出口连接7#输送装置入口,7#输送装置出口连接水溶脱盐装置入口。Further improvement, the equipment also includes a steam condensation device, a 1# aqueous solution storage tank and a 7# conveying device. The inlet of the steam condensation device is connected to the outlet of the evaporative crystallization device, the outlet of the steam condensation device is connected to the inlet of the 1# aqueous solution storage tank, and the outlet of the 1# aqueous solution storage tank. Connect the inlet of the 7# conveying device, and the outlet of the 7# conveying device is connected to the inlet of the water-soluble desalination device.
进一步改进,该设备还包括16#输送装置、吸附材料储仓、烟气净化装置和10#输送装置,16#输送装置入口和烟气净化装置入口均连接2#干燥装置出口,16#输送装置出口连接吸附材料储仓,2#干燥装置产生的尾气经烟气净化装置净化后,由烟气净化装置出口连接的10#输送装置输送至烟囱排放。Further improvement, the equipment also includes a 16# conveying device, an adsorbent material storage bin, a flue gas purification device and a 10 # conveying device. The inlet of the 16 # conveying device and the inlet of the flue gas purification device are connected to the outlet of the 2 # drying device, and the 16 # conveying device The outlet is connected to the adsorption material storage silo. After the exhaust gas generated by the 2# drying device is purified by the flue gas purification device, it is transported to the chimney for discharge by the 10# conveying device connected to the outlet of the flue gas purification device.
进一步改进,所述沼渣储仓为普碳钢仓或混凝土仓;Further improvement, the biogas residue storage silo is ordinary carbon steel silo or concrete silo;
所述1#输送装置和2#输送装置为无轴螺旋输送机、单轴螺旋输送机或双轴螺旋输送机;The 1# conveying device and the 2# conveying device are shaftless screw conveyors, single-shaft screw conveyors or double-shaft screw conveyors;
所述1#干燥装置为间接加热真空干燥或回转筒干燥机;The 1# drying device is an indirect heating vacuum drying or a rotary drum dryer;
所述3#输送装置、4#输送装置、15#输送装置、16#输送装置和17#输送装置为无轴螺旋输送机、单轴螺旋输送机、双轴螺旋输送机、皮带输送机、刮板输送机或气力输送机;The 3# conveyor device, 4# conveyor device, 15# conveyor device, 16# conveyor device and 17# conveyor device are shaftless screw conveyor, single-axis screw conveyor, double-axis screw conveyor, belt conveyor, scraper Board conveyors or pneumatic conveyors;
所述热解装置为间接加热式回转筒热解炭化装置;The pyrolysis device is an indirect heating rotary drum pyrolysis carbonization device;
所述燃烧装置为普通天然气燃烧炉膛;The combustion device is an ordinary natural gas combustion furnace;
所述8#输送装置为普通抽风机;The 8# conveying device is a common exhaust fan;
所述冷却装置为间接空气冷却式管束式换热器、螺旋式冷却装置或回转筒冷却装置;The cooling device is an indirect air-cooled tube bundle heat exchanger, a spiral cooling device or a rotary drum cooling device;
所述破碎装置为气流粉碎机或球磨机;The crushing device is a jet mill or a ball mill;
所述水溶脱盐装置、混合装置和磷提取装置为带搅拌装置的固液混合罐;The water-soluble desalination device, the mixing device and the phosphorus extraction device are solid-liquid mixing tanks with a stirring device;
所述5#输送装置和14#输送装置为耐酸碱泥浆泵;The 5# conveying device and the 14# conveying device are acid and alkali resistant mud pumps;
所述1#固液分离装置和2#固液分离装置为真空带式压滤机、高压脱水机、离心分离脱水机或板框压滤机;The 1# solid-liquid separation device and the 2# solid-liquid separation device are vacuum belt filter press, high pressure dehydrator, centrifugal separation dehydrator or plate and frame filter press;
所述6#输送装置、7#输送装置和12#输送装置为水泵;The 6# conveying device, the 7# conveying device and the 12# conveying device are water pumps;
所述蒸发结晶装置为间接加热结晶装置或膜蒸馏装置;The evaporative crystallization device is an indirect heating crystallization device or a membrane distillation device;
所述蒸汽冷凝装置为普通水蒸汽冷凝装置;The steam condensing device is an ordinary water steam condensing device;
所述1#水溶液储罐和2#水溶液储罐为普碳钢或不锈钢储罐,也可以是混凝土水池;The 1# aqueous solution storage tank and the 2# aqueous solution storage tank are ordinary carbon steel or stainless steel storage tanks, and can also be concrete pools;
所述9#输送装置和10#输送装置为普通烟气风机;The 9# conveying device and the 10# conveying device are ordinary flue gas fans;
所述盐储仓为普碳钢或不锈钢储仓;The salt storage silo is ordinary carbon steel or stainless steel storage silo;
所述烟气净化装置为常规干法或湿法烟气处理装置;The flue gas purification device is a conventional dry or wet flue gas treatment device;
所述酸溶液储罐为不锈钢储罐;The acid solution storage tank is a stainless steel storage tank;
所述11#输送装置和13#输送装置为耐酸泵。The 11# conveying device and the 13# conveying device are acid-resistant pumps.
通过本发明提供的技术方案,具有如下有益效果:The technical scheme provided by the invention has the following beneficial effects:
本发明能够实现沼渣分质资源化利用,降低了吸附材料的制备成本,应用性强,具有良好的经济效益与环境效益,具体包括:The invention can realize the utilization of biogas residues by quality and resources, reduces the preparation cost of the adsorption material, has strong applicability, and has good economic and environmental benefits, and specifically includes:
(1)本装置可实现沼渣快速减量处置,处理能力大,效率高。(1) The device can realize rapid reduction and disposal of biogas residue, with large processing capacity and high efficiency.
(2)本装置从沼渣中获取工业盐、磷元素作为化工原料,避免盐、磷等元素的流失与污染,实现分质回收利用。(2) The device obtains industrial salt and phosphorus elements from biogas residue as chemical raw materials, avoids the loss and pollution of salt, phosphorus and other elements, and realizes the quality and recycling.
(3)本装置得到的吸附材料具备良好的孔隙结构和丰富表面官能团,不但具有良好的吸附脱色能力,也具有吸附高盐水中盐份的能力,而且对废水中抗生素的去除率能够达到90%以上。(3) The adsorption material obtained by this device has good pore structure and rich surface functional groups, not only has good adsorption and decolorization ability, but also has the ability to adsorb salt in high brine, and the removal rate of antibiotics in wastewater can reach 90% above.
附图说明Description of drawings
图1是本发明工作流程示意图;Fig. 1 is the working flow schematic diagram of the present invention;
图2是本发明实施例4吸附材料对溶液中环丙沙星吸附去除率柱形图。Fig. 2 is a bar graph showing the adsorption and removal rate of ciprofloxacin in solution by adsorbent material in Example 4 of the present invention.
具体实施方式Detailed ways
下面将更详细地描述本发明的优选实施方式。虽然以下描述了本发明的优选实施方式,然而应该理解,可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。Preferred embodiments of the present invention will be described in more detail below. While the preferred embodiments of the present invention are described below, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein.
实施例1Example 1
一种沼渣分质利用的方法,将沼渣储仓中的沼渣经干燥脱水、热解炭化、冷却、破碎和水溶脱盐,之后经固液分离得到固相和液相,所述液相中富含盐份,可利用低温蒸馏工艺得到工业盐,所述固相经酸浸出和固液分离得到富磷溶液和生物炭吸附材料。A method for the quality and utilization of biogas residues, wherein the biogas residues in the biogas residue storage bin are dried and dehydrated, pyrolyzed and carbonized, cooled, crushed and water-soluble desalinated, and then the solid phase and the liquid phase are obtained through solid-liquid separation, and the liquid phase is obtained. It is rich in salt, and industrial salt can be obtained by using a low temperature distillation process, and the solid phase is subjected to acid leaching and solid-liquid separation to obtain a phosphorus-rich solution and a biochar adsorption material.
其中,热解炭化产生的热解气进入燃烧装置燃烧作为热解装置的能源;热解产生的烟气进入1#干燥装置作为干燥脱水能源后,余热烟气再送入蒸发结晶装置作为蒸发结晶的能源,最后送入2#干燥装置中作为干燥生物炭吸附材料的能源,实现能源梯级利用。Among them, the pyrolysis gas generated by pyrolysis carbonization enters the combustion device to be burned as the energy source of the pyrolysis device; the flue gas generated by pyrolysis enters the 1# drying device as the energy for drying and dehydration, and the waste heat flue gas is then sent to the evaporative crystallization device as the evaporative crystallization device. The energy is finally sent to the 2# drying device as the energy for drying the biochar adsorption material to realize the cascade utilization of energy.
其中,所述沼渣原料为有机物厌氧发酵沼渣,优选餐厨垃圾厌氧发酵沼渣;Wherein, the biogas residue raw material is organic matter anaerobic fermentation biogas residue, preferably kitchen waste anaerobic fermentation biogas residue;
所述干燥脱水具体为将物料干燥至含水率<20%。The drying and dehydration is specifically drying the material to a moisture content of less than 20%.
所述热解炭化的温度为300~800℃。The temperature of the pyrolytic carbonization is 300-800°C.
所述破碎具体为将生物炭细磨至粒度<100目。The crushing is specifically grinding the biochar to a particle size of less than 100 mesh.
所述水溶脱盐的固液比1:5~1:40;更优的,可采用水热脱盐方式,水热条件为:温度为120~180℃,时间为0.5~1h。The solid-to-liquid ratio of the water-soluble desalination is 1:5-1:40; more preferably, the hydrothermal desalination method can be adopted, and the hydrothermal conditions are: the temperature is 120-180°C, and the time is 0.5-1h.
所述酸浸出中,浸出液采用酸硝或硫酸与水混合,固液比为10~30g/L,温度为20~50℃,时间为0.5~1h。In the acid leaching, the leaching solution is mixed with acid nitric acid or sulfuric acid and water, the solid-liquid ratio is 10-30 g/L, the temperature is 20-50 DEG C, and the time is 0.5-1 h.
具体的,沼渣分质利用的方法包括如下步骤:Specifically, the method for the quality and utilization of biogas residues includes the following steps:
S1、将沼渣进行绝氧热解得到热解残渣;所述绝氧热解的方式为将畜禽粪污以30℃/min以下的升温速率从室温升至600~800℃,并在该温度下恒温热解0.5~1h之后,随炉冷却到室温;S1. Perform aerobic pyrolysis on the biogas residue to obtain a pyrolysis residue; the method of the aerobic pyrolysis is to raise the temperature of livestock and poultry manure from room temperature to 600-800°C at a heating rate of less than 30°C/min, and at After constant temperature pyrolysis at this temperature for 0.5 to 1 h, it is cooled to room temperature with the furnace;
S2、将所述热解残渣破碎至粒度<100目,并将破碎产物采用水溶液进行震荡浸提,之后经固液分离得到固相和液相,所述固相用于后续提取磷元素,所述液相中富含盐份,可利用低温蒸馏工艺得到工业盐,液相循环利用;S2, the pyrolysis residue is crushed to a particle size of less than 100 mesh, and the crushed product is subjected to vibration leaching with an aqueous solution, and then a solid phase and a liquid phase are obtained through solid-liquid separation, and the solid phase is used for subsequent extraction of phosphorus elements, so The liquid phase is rich in salt, and the low-temperature distillation process can be used to obtain industrial salt, and the liquid phase can be recycled;
S3、将上述固相添加弱酸浸渍,浸出磷,之后经固液分离得到固相和液相,所述固相经干燥并破碎后分选出粒度<200目的产物作为抗生素吸附材料,液相中富含磷元素可回收利用。S3, adding weak acid dipping to the above-mentioned solid phase, leaching phosphorus, and then obtaining solid phase and liquid phase through solid-liquid separation, and after drying and crushing the solid phase, the particle size<200 purpose product is selected as the antibiotic adsorption material, and in the liquid phase Phosphorus-rich elements can be recycled.
一种实现上述沼渣分质利用方法的设备,如图1所示,该设备包括:沼渣储仓1、1#输送装置2、1#干燥装置3、2#输送装置4、热解装置5、燃烧装置6、8#输送装置7、冷却装置8、3#输送装置9、破碎装置10、4#输送装置11、水溶脱盐装置12、5#输送装置13、1#固液分离装置14、6#输送装置15、蒸发结晶装置16、蒸汽冷凝装置17、1#水溶液储罐18、7#输送装置19、9#输送装置20、盐储仓21、烟气净化装置22、10#输送装置23、烟囱24、17#输送装置25、酸溶液储罐26、11#输送装置27、2#水溶液储罐28、12#输送装置29、混合装置30、13#输送装置31、磷提取装置32、14#输送装置33、2#固液分离装置34、15#输送装置35、2#干燥装置36、16#输送装置37、吸附材料储仓38、富磷溶液储仓39。A device for realizing the above-mentioned biogas residue separation and utilization method, as shown in Figure 1, the device includes: biogas residue storage bin 1, 1# conveying device 2, 1# drying device 3, 2# conveying device 4, pyrolysis device 5.
沼渣储仓1出口连接1#输送装置2入口,1#输送装置2出口连接1#干燥装置3入口,1#干燥装置3出口连接2#输送装置4入口,2#输送装置4出口连接热解装置5入口,热解装置5出口连接冷却装置8入口,冷却装置8出口分别连接3#输送装置9入口和8#输送装置7入口,8#输送装置7出口连接燃烧装置6入口,燃烧装置6与热解装置5相连;3#输送装置9出口连接破碎装置10入口,破碎装置10出口连接4#输送装置11入口,4#输送装置11出口连接水溶脱盐装置12入口,水溶脱盐装置12出口连接5#输送装置13入口,5#输送装置13出口连接1#固液分离装置14入口;1#固液分离装置14出口分别连接17#输送装置25入口和6#输送装置15入口;The outlet of biogas residue silo 1 is connected to the inlet of 1# conveying device 2, the outlet of 1# conveying device 2 is connected to the inlet of 1 # drying device 3, the outlet of 1 # drying device 3 is connected to the inlet of 2 # conveying device 4, and the outlet of 2 # conveying device 4 is connected to the heat The inlet of the solution device 5, the outlet of the pyrolysis device 5 is connected to the inlet of the cooling device 8, the outlet of the cooling device 8 is respectively connected to the inlet of the 3# conveying device 9 and the inlet of the 8# conveying device 7, the outlet of the 8# conveying device 7 is connected to the inlet of the combustion device 6, and the combustion device 6 is connected to the pyrolysis device 5; the outlet of the 3# conveying device 9 is connected to the inlet of the crushing device 10, the outlet of the crushing device 10 is connected to the inlet of the 4# conveying device 11, the outlet of the 4# conveying device 11 is connected to the inlet of the water-soluble desalination device 12, and the outlet of the water-soluble desalination device 12 Connect the inlet of 5# conveying device 13, the outlet of 5# conveying device 13 is connected to the inlet of 1# solid-liquid separation device 14; the outlet of 1# solid-liquid separation device 14 is respectively connected to the inlet of 17 # conveying device 25 and the inlet of 6 # conveying device 15;
17#输送装置25出口连接磷提取装置32入口,6#输送装置15出口连接蒸发结晶装置16入口,蒸发结晶装置16出口分别连接盐储仓21和蒸汽冷凝装置17入口,蒸汽冷凝装置17出口连接1#水溶液储罐18,1#水溶液储罐18出口连接7#输送装置19入口,7#输送装置19出口连接水溶脱盐装置12;1#干燥装置3出口还与9#输送装置20入口连接,9#输送装置20出口连接蒸发结晶装置16入口,蒸发结晶装置16出口连接2#干燥装置36入口;The outlet of 17# conveying device 25 is connected to the inlet of phosphorus extraction device 32, the outlet of 6# conveying device 15 is connected to the inlet of evaporative crystallization device 16, the outlet of evaporative crystallization device 16 is respectively connected to the salt storage bin 21 and the inlet of steam condensation device 17, and the outlet of steam condensation device 17 is connected 1# aqueous solution storage tank 18, the outlet of 1# aqueous solution storage tank 18 is connected to the inlet of 7# conveying device 19, and the outlet of 7# conveying device 19 is connected to the water-soluble desalination device 12; the outlet of 1# drying device 3 is also connected to the inlet of 9
酸溶液储罐26出口连接11#输送装置27入口,2#水溶液储罐28出口连接12#输送装置29入口,11#输送装置27出口和12#输送装置29出口均连接混合装置30入口,混合装置30出口连接13#输送装置31入口,13#输送装置31出口连接磷提取装置32入口,磷提取装置32出口连接14#输送装置33入口,14#输送装置33出口连接2#固液分离装置34入口,2#固液分离装置34出口分别连接15#输送装置35入口和富磷溶液储仓39,15#输送装置35出口连接2#干燥装置36入口,2#干燥装置36出口分别连接16#输送装置37入口和烟气净化装置22入口,16#输送装置37出口连接吸附材料储仓38,2#干燥装置36产生的尾气经烟气净化装置22净化后,由烟气净化装置22出口连接的10#输送装置23输送至烟囱24排放。The outlet of acid solution storage tank 26 is connected to the inlet of 11# conveying device 27, the outlet of 2# aqueous solution storage tank 28 is connected to the inlet of 12 # conveying device 29, the outlet of 11 # conveying device 27 and the outlet of 12 # conveying device 29 are connected to the inlet of mixing device 30, mixing The outlet of device 30 is connected to the inlet of 13# conveying device 31, the outlet of 13 # conveying device 31 is connected to the inlet of phosphorus extraction device 32, the outlet of phosphorus extraction device 32 is connected to the inlet of 14 # conveying device 33, and the outlet of 14 # conveying device 33 is connected to 2 # solid-liquid separation device The inlet of 34, the outlet of 2# solid-liquid separation device 34 are respectively connected to the inlet of 15# conveying device 35 and the phosphorus-rich solution storage bin 39, the outlet of 15# conveying device 35 is connected to the inlet of 2# drying device 36, and the outlet of 2# drying device 36 is connected to 16 #The inlet of the conveying device 37 and the inlet of the flue gas purification device 22, the outlet of the 16# conveying device 37 is connected to the adsorption material storage bin 38, and the exhaust gas generated by the 2# drying device 36 is purified by the flue gas purification device 22, and then the outlet of the flue gas purification device 22 The connected 10# conveying device 23 is conveyed to the chimney 24 for discharge.
其工作流程如下:Its workflow is as follows:
沼渣储仓1中的沼渣经1#输送装置2输送进入1#干燥装置3进行干燥脱水,脱水后的物料经2#输送装置4输送进入热解装置5中进行热解炭化处理,热解得到的热解气直接进入燃烧装置6燃烧作为热解装置5的能源;烟气进入1#干燥装置3作为干燥脱水装置的能源后,余热烟气再由9#输送装置20输送进入蒸发结晶装置16作为蒸发结晶的能源,最后作为2#干燥装置36的干燥能源,实现能源梯级利用。The biogas residue in the biogas residue storage bin 1 is transported to the 1# drying device 3 through the 1# conveying device 2 for drying and dehydration. The pyrolysis gas obtained from the solution directly enters the
热解得到的生物炭送入冷却装置8中,被空气间接冷却,冷却装置8产生的热空气经8#输送装置7输送进入燃烧装置6作为燃烧用空气;冷却后得到的生物炭经3#输送装置9输送进入破碎装置10中,细磨成生物炭微粉后由4#输送装置11输送进入水溶脱盐装置12中。The biochar obtained by pyrolysis is sent to the cooling device 8, and is indirectly cooled by the air. The hot air generated by the cooling device 8 is transported into the
水溶脱盐处理后的生物炭由5#输送装置13输送至1#固液分离装置14实现固液分离,固液分离得到固相经17#输送装置25输送至磷提取装置32,液相由6#输送装置15输送进入蒸发结晶装置16中进行盐分的蒸发结晶,得到的盐存于盐储仓21中用作化工原料;蒸发结晶产生的蒸汽在蒸汽冷凝装置17中被冷却,得到的水溶液存于1#水溶液储罐18中,并由7#输送装置19输送到水溶脱盐装置12中实现循环利用。The biochar after water-soluble desalination treatment is transported from the 5# conveying device 13 to the 1# solid-liquid separation device 14 to achieve solid-liquid separation. #The conveying device 15 is transported into the evaporative crystallization device 16 to carry out the evaporative crystallization of salt, and the obtained salt is stored in the salt storage bin 21 as a chemical raw material; the steam generated by the evaporative crystallization is cooled in the steam condensing device 17, and the obtained aqueous solution is stored in the In the 1# aqueous solution storage tank 18, it is transported by the 7# conveying device 19 to the water-soluble desalination device 12 for recycling.
酸溶液溶液储罐中的酸与2#水溶液储罐28中的水分别由11#输送装置27和12#输送装置29输送进入混合装置30中混合,混合液由13#输送装置31输送至磷提取装置32中作为磷提取所需的浸提液;磷提取装置32中的混合物料由14#输送装置33输送至2#固液分离装置34中进行固液分离,液相为富磷溶液存于富磷溶液储仓39可作为化工原料,固相经15#输送装置35输送至2#干燥装置36进行干燥,得到生物炭吸附材料,该吸附材料经16#输送装置37输送储存于吸附材料储仓38中,可用于烟气净化或污水净化材料。The acid in the acid solution solution storage tank and the water in the 2# aqueous solution storage tank 28 are respectively transported by the 11# conveying device 27 and 12 # conveying device 29 into the mixing device 30 for mixing, and the mixed solution is conveyed by the 13 # conveying device 31 to phosphorus The extraction device 32 is used as the leaching liquid required for phosphorus extraction; the mixed material in the phosphorus extraction device 32 is transported from the 14# conveying device 33 to the 2# solid-liquid separation device 34 for solid-liquid separation, and the liquid phase is a phosphorus-rich solution. The phosphorus-rich solution storage bin 39 can be used as a chemical raw material, and the solid phase is transported by the 15# conveying device 35 to the 2# drying device 36 for drying to obtain the biochar adsorption material, which is transported by the 16# conveying device 37. In the storage bin 38, it can be used for flue gas purification or sewage purification materials.
2#干燥装置36出口的烟气尾气进入烟气净化装置22中净化处理,最后由10#输送装置23输送至烟囱24,实现达标排放。The flue gas tail gas from the exit of the 2# drying device 36 enters the flue gas purification device 22 for purification treatment, and is finally transported to the chimney 24 by the 10# conveying device 23 to achieve standard discharge.
1#输送装置指的是1号输送装置,2#输送装置指的是2号输送装置,其他装置以此类推。1# conveying device refers to No. 1 conveying device, 2# conveying device refers to No. 2 conveying device, and so on for other devices.
其中,in,
沼渣储仓1为普碳钢仓或混凝土仓。The biogas residue silo 1 is a common carbon steel silo or a concrete silo.
1#输送装置2、2#输送装置4为无轴螺旋输送机、单轴螺旋输送机或双轴螺旋输送机。1# conveying device 2 and 2# conveying device 4 are shaftless screw conveyors, single-shaft screw conveyors or double-shaft screw conveyors.
1#干燥装置3为间接加热真空干燥或回转筒干燥机。1# drying device 3 is indirect heating vacuum drying or rotary drum dryer.
3#输送装置9、4#输送装置11、15#输送装置35、16#输送装置37、17#输送装置25为无轴螺旋输送机、单轴螺旋输送机、双轴螺旋输送机、皮带输送机、刮板输送机或气力输送机。3# Conveyor 9, 4# Conveyor 11, 15# Conveyor 35, 16# Conveyor 37, 17# Conveyor 25 are Shaftless Screw Conveyor, Single Shaft Screw Conveyor, Double Shaft Screw Conveyor, Belt Conveyor machine, scraper conveyor or pneumatic conveyor.
热解装置5为间接加热式回转筒热解炭化装置。The pyrolysis device 5 is an indirect heating rotary drum pyrolysis carbonization device.
燃烧装置6为普通天然气燃烧炉膛。The
8#输送装置7为普通抽风机。8# conveying device 7 is a common exhaust fan.
冷却装置8为间接空气冷却式管束式换热器、螺旋式冷却装置8或回转筒冷却装置8。The cooling device 8 is an indirect air-cooled tube bundle heat exchanger, a spiral cooling device 8 or a rotary drum cooling device 8 .
破碎装置10为气流粉碎机或球磨机。The crushing device 10 is a jet mill or a ball mill.
水溶脱盐装置12、混合装置30、磷提取装置32为带搅拌装置的固液混合罐。The water-soluble desalination device 12 , the mixing device 30 and the phosphorus extraction device 32 are solid-liquid mixing tanks with stirring devices.
5#输送装置13、14#输送装置33为耐酸碱泥浆泵。The 5# conveying device 13 and the 14# conveying device 33 are acid and alkali resistant mud pumps.
1#固液分离装置14、2#固液分离装置34为真空带式压滤机、高压脱水机、离心分离脱水机或板框压滤机。1# solid-liquid separation device 14 and 2# solid-liquid separation device 34 are vacuum belt filter press, high pressure dehydrator, centrifugal separation dehydrator or plate and frame filter press.
6#输送装置15、7#输送装置19、12#输送装置29为水泵。6# conveying device 15, 7 # conveying device 19, 12 # conveying device 29 are water pumps.
蒸发结晶装置16为间接加热结晶装置或膜蒸馏装置。The evaporative crystallization device 16 is an indirect heating crystallization device or a membrane distillation device.
蒸汽冷凝装置17为普通水蒸汽冷凝装置17。The steam condensing device 17 is a common water vapor condensing device 17 .
1#水溶液储罐18、2#水溶液储罐28为普碳钢或不锈钢储罐,也可以是混凝土水池。The 1# aqueous solution storage tank 18 and the 2# aqueous solution storage tank 28 are ordinary carbon steel or stainless steel storage tanks, and may also be concrete pools.
9#输送装置20、10#输送装置23为普通烟气风机。The 9
盐储仓21为普碳钢或不锈钢储仓。The salt storage bin 21 is a common carbon steel or stainless steel storage bin.
烟气净化装置22为常规干法或湿法烟气处理装置。The flue gas purification device 22 is a conventional dry or wet flue gas treatment device.
烟囱24为钢质或混凝土质烟囱24。The chimney 24 is a steel or concrete chimney 24 .
酸溶液储罐26为不锈钢储罐。The acid solution storage tank 26 is a stainless steel storage tank.
11#输送装置27、13#输送装置31为耐酸泵。The 11# conveying device 27 and the 13# conveying device 31 are acid-resistant pumps.
本发明将沼渣热解后提取盐份与磷元素后,获得良好的吸附材料,实现沼渣深度资源化利用,既能够获得盐资源、磷资源,又为废水中有机污染物的去除供吸附材料,具有良好的环境效益与经济效益。In the present invention, after pyrolysis of biogas residue to extract salt and phosphorus elements, a good adsorption material is obtained, and the deep resource utilization of biogas residue can be realized, which can not only obtain salt resources and phosphorus resources, but also provide adsorption for the removal of organic pollutants in wastewater. material, with good environmental and economic benefits.
实施例2沼渣生物炭中的盐分水溶浸出回收与残渣用于高盐水吸附Example 2 Salt water leaching recovery and residue use in biochar residues for high salt water adsorption
取广东某公司的餐厨厌氧沼渣(DR)进行300℃热解并冷却后细磨得到沼渣热解残渣(DR300),产率为79.2%。将厌氧沼渣原样及沼渣热解残渣DR300采用1:40的固液比进行水溶脱盐,最后进行固液分离。结果表明液相中,从DR300浸出回收的盐占沼渣原料中总盐量的94.1%,这说明将餐厨厌氧沼渣热解后采用水溶浸出的方式,可以实现盐回收率>94%。The kitchen anaerobic digester (DR) of a company in Guangdong was pyrolyzed at 300°C, cooled and finely ground to obtain digester pyrolysis residue (DR300), with a yield of 79.2%. The original anaerobic biogas residue and biogas residue pyrolysis residue DR300 were used for water-soluble desalination at a solid-liquid ratio of 1:40, and finally solid-liquid separation was carried out. The results show that in the liquid phase, the salt recovered from DR300 leaching accounts for 94.1% of the total salt in the biogas residue, which indicates that the water-soluble leaching method after pyrolysis of the kitchen anaerobic biogas residue can achieve a salt recovery rate of >94% .
进一步的,将所得水洗脱盐后的残渣用于焚烧飞灰水洗液的吸附,按照8ml/1g的固液比,可实现焚烧飞灰水洗液中盐份的高效去除,溶液中盐份去除率>90%,残渣对盐吸附能力>118.84mg/g。上述结果表明,本新装置可以实现沼渣中盐的回收利用,且所得水溶浸出盐份的残渣,具有循环吸附高盐水的能力,这对于应用具有重要指导意义。Further, the residue after the obtained water eluting the salt is used for the adsorption of the incineration fly ash washing liquid, according to the solid-to-liquid ratio of 8ml/1g, the efficient removal of the salt in the incineration fly ash washing liquid can be realized, and the salt removal rate in the solution> 90%, the residue's salt adsorption capacity is >118.84mg/g. The above results show that the new device can realize the recovery and utilization of salt in biogas residue, and the obtained water-soluble leaching salt residue has the ability to circulate and adsorb high salt water, which has important guiding significance for application.
实施例3脱盐方式对残渣吸附性能的影响Example 3 Influence of desalination method on residue adsorption performance
取广东某公司的餐厨厌氧沼渣(DR)进行600℃热解并冷却后细磨得到沼渣热解残渣,产率为79.2%。采用两种方式对热解残渣进行脱盐:一、将沼渣热解残渣采用1:40的固液比混合后普通水溶出脱盐,因液分离后得到水溶脱盐残渣;二、将沼渣热解残渣采用1:40的固液比混合后,在180℃的条件下水热60min,固液分离后得到水热脱盐残渣。参照《木质活性炭试验方法》(GB/T 12496.10-1999)测定两种残渣对亚甲基蓝吸附量,如表1所示,The kitchen anaerobic digester (DR) of a company in Guangdong was pyrolyzed at 600°C and cooled, and then finely ground to obtain a digester pyrolysis residue with a yield of 79.2%. The pyrolysis residue is desalted in two ways: first, the biogas residue pyrolysis residue is mixed with a solid-liquid ratio of 1:40, and then the ordinary water is dissolved and desalted, and the water-soluble desalination residue is obtained after the liquid separation; The residues were mixed at a solid-liquid ratio of 1:40, and then hydrothermally heated at 180°C for 60 min, and the hydrothermal desalination residue was obtained after solid-liquid separation. With reference to "Wooden Activated Carbon Test Method" (GB/T 12496.10-1999), the adsorption amount of methylene blue on the two residues was determined, as shown in Table 1,
表1两种残渣对溶液中亚甲基蓝吸附量Table 1 Adsorption amount of methylene blue in solution by two kinds of residues
表中结果表明,水热脱盐残渣对溶液中亚甲基蓝吸附量比普通水洗脱盐残渣提高25%,说明其吸附能力可提高25%。The results in the table show that the adsorption capacity of methylene blue in the solution by the hydrothermal desalination residue is 25% higher than that of the ordinary water desalination residue, indicating that its adsorption capacity can be increased by 25%.
进一步将两种残渣用于溶液中DR23的吸附,吸附条件为:转速200rpm,时间24h,温度25℃;DR23初始浓度为20mg/L。结果如表2所示。The two residues were further used for the adsorption of DR23 in the solution, and the adsorption conditions were: rotation speed 200 rpm, time 24 h, temperature 25 °C; initial concentration of DR23 was 20 mg/L. The results are shown in Table 2.
表2两种残渣对DR23溶液的吸附效果Table 2 Adsorption effect of two kinds of residues on DR23 solution
上述结果表明,采用水热脱盐的方式得到的脱盐残渣,其对溶液中DR23的吸附能力提高16.6%。因此,在选用脱盐方式时,可优选水热脱盐的方式。The above results show that the desalination residue obtained by hydrothermal desalination has a 16.6% increase in the adsorption capacity of DR23 in solution. Therefore, when the desalination method is selected, the method of hydrothermal desalination can be preferred.
实施例4Example 4
采用上述装置方案,将沼渣在400、500、600、700和800℃条件下热解,热解残渣经水洗脱盐后得到不同吸附材料,命名为DRC400、DRC500、DRC600、DRC700和DRC800,研究其对抗生素环丙沙星的吸附性能。分别取5个同吸附材料0.1g加入到50ml浓度为12mg/L的环丙沙星溶液中,并将混合物在定轨振荡器上以130rpm的转速保持2小时,将样品过滤(0.22水系滤膜)并使用紫外/可见分光光度计(Bio-Rad UV3000,美国)分析吸附前后环丙沙星的浓度变化,如图2所示。结果表明,随着热解温度的升高,所得吸附材料的对溶液中环丙沙星吸附效果提高:其中,400℃制备得到的吸附材料对CIP的去除率为31.30%,700℃制备得到的吸附材料对CIP的去除率提高到99.42%,800℃制备得到的吸附材料去除率为99.52%,说明上述热解温度>700℃时,本设备系统获得的吸附材料对溶液中抗生素具有良好吸附效果。Using the above device scheme, the biogas residue was pyrolyzed at 400, 500, 600, 700 and 800 °C, and the pyrolysis residue was washed with water to obtain different adsorption materials, which were named DRC400, DRC500, DRC600, DRC700 and DRC800. Adsorption properties of the antibiotic ciprofloxacin. Take 0.1 g of 5 isosorbent materials and add them to 50 ml of ciprofloxacin solution with a concentration of 12 mg/L, and keep the mixture on an orbital shaker at a speed of 130 rpm for 2 hours, and filter the sample (0.22 water filter membrane). ) and used a UV/Vis spectrophotometer (Bio-Rad UV3000, USA) to analyze the concentration changes of ciprofloxacin before and after adsorption, as shown in Figure 2. The results showed that with the increase of the pyrolysis temperature, the adsorption effect of the obtained adsorption materials on ciprofloxacin in solution improved: among them, the adsorption materials prepared at 400 ℃ had a removal rate of 31.30% for CIP, and the adsorption materials prepared at 700 ℃ were 31.30%. The removal rate of CIP by the material increased to 99.42%, and the removal rate of the adsorption material prepared at 800 ℃ was 99.52%, indicating that when the above pyrolysis temperature was >700 ℃, the adsorption material obtained by this equipment system had a good adsorption effect on antibiotics in the solution.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在不脱离本发明的原理和宗旨的情况下在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and those of ordinary skill in the art will not depart from the principles and spirit of the present invention Variations, modifications, substitutions, and alterations to the above-described embodiments are possible within the scope of the present invention without departing from the scope of the present invention.
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