CN114405705B - An automatic paint spraying device for the production of spherical steel components - Google Patents

An automatic paint spraying device for the production of spherical steel components Download PDF

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CN114405705B
CN114405705B CN202210326267.4A CN202210326267A CN114405705B CN 114405705 B CN114405705 B CN 114405705B CN 202210326267 A CN202210326267 A CN 202210326267A CN 114405705 B CN114405705 B CN 114405705B
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fixed
wall
plate
cylinder
connecting rod
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CN114405705A (en
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黄攀
刘青
郑梁基
赵有慧
胡庭文
孙宗池
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Guangdong Chuangsheng Intelligent Manufacturing Co.,Ltd.
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Guangdong Chuangsheng Metal Structure Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B05B12/124Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to distance between spray apparatus and target
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/085Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0285Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts

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  • Spray Control Apparatus (AREA)

Abstract

本发明涉及自动喷漆设备技术领域,具体是一种球形钢构件生产用自动喷漆装置,包括支架和放置架,所述支架的顶部固定有竖直设置的圆环框,所述圆环框的一侧外壁转动安装有内齿轮环,所述内齿轮环和圆环框同轴设置,所述支架和内齿轮环之间设置有电控伸缩组件,所述圆环框的一侧外壁开设有多个圆孔,所述圆孔的内部安装有与内齿轮环相适配的从动组件,所述圆环框背离内齿轮环的一侧外壁安装有与从动组件相适配的三个推动组件,三个所述推动组件呈等距离半圆环分布,其中一个所述推动组件上安装有圆柱台,其余两个所述推动组件上均安装有接触组件,每个所述推动组件上均安装有连杆组件,本发明能够自动调节喷射距离和喷射范围。

Figure 202210326267

The invention relates to the technical field of automatic paint spraying equipment, in particular to an automatic paint spraying device for the production of spherical steel components, comprising a bracket and a placing rack, wherein a vertically arranged circular ring frame is fixed on the top of the bracket, and a An inner gear ring is rotatably installed on the side outer wall, the inner gear ring and the circular ring frame are coaxially arranged, an electronically controlled telescopic assembly is arranged between the bracket and the inner gear ring, and one side outer wall of the circular ring frame is provided with multiple A circular hole is installed inside the circular hole with a driven component adapted to the internal gear ring, and the outer wall of the side of the circular frame facing away from the internal gear ring is installed with three push components adapted to the driven component. The three push assemblies are distributed in equidistant semi-circles, one of the push assemblies is installed with a cylindrical table, the other two push assemblies are installed with contact assemblies, and each push assembly is With the connecting rod assembly installed, the present invention can automatically adjust the spray distance and spray range.

Figure 202210326267

Description

一种球形钢构件生产用自动喷漆装置An automatic paint spraying device for the production of spherical steel components

技术领域technical field

本发明涉及自动喷漆设备技术领域,具体是一种球形钢构件生产用自动喷漆装置。The invention relates to the technical field of automatic painting equipment, in particular to an automatic painting device for the production of spherical steel components.

背景技术Background technique

钢构件体系具有自重轻、工厂化制造、安装快捷、施工周期短、抗震性能好、投资回收快、环境污染少等综合优势,与钢筋混凝土结构相比,更具有在“高、大、轻”三个方面发展的独特优势,在全球范围内,特别是发达国家和地区,钢构件在建筑工程领域中得到合理、广泛的应用。The steel component system has comprehensive advantages such as light weight, factory-like manufacturing, fast installation, short construction period, good seismic performance, fast investment recovery, and less environmental pollution. The unique advantages of three aspects of development, in the global scope, especially in developed countries and regions, steel components have been reasonably and widely used in the field of construction engineering.

公开号为:CN210815877U中国实用新型公开了一种用于钢构件生产的半自动喷涂装置。包括机架以及沿机架长边方向设置的传送辊,所述传送辊间隔设置在机架上,所述滚筒套装在机架上,所述滚筒的两侧设置有滚筒架,所述滚筒的底部设置有用于驱动滚筒转动的驱动辊,所述驱动辊与滚筒同轴设置,所述滚筒远离驱动辊的另一侧设置有被动辊,所述滚筒的内侧设置有喷涂座,所述喷涂座上设置有喷涂喷嘴。上述实用新型提供一种用于钢构件生产的半自动喷涂装置,利用传送辊的设置,实现钢构件传输,利用滚筒的转动,实现对钢构件的多角度的喷涂,进而提高了生产效率,解决了现有喷涂所存在的效率低下的技术问题。The publication number is: CN210815877U The Chinese utility model discloses a semi-automatic spraying device for the production of steel components. It includes a frame and conveying rollers arranged along the longitudinal direction of the frame, the conveying rollers are arranged on the frame at intervals, the rollers are sleeved on the frame, and roller frames are arranged on both sides of the rollers. The bottom is provided with a driving roller for driving the rotation of the drum, the driving roller is arranged coaxially with the drum, the other side of the drum away from the driving roller is provided with a passive roller, the inner side of the drum is provided with a spraying seat, the spraying seat There are spray nozzles on it. The above utility model provides a semi-automatic spraying device for the production of steel components, which utilizes the setting of the conveying roller to realize the transmission of the steel components, and utilizes the rotation of the rollers to realize the multi-angle spraying of the steel components, thereby improving the production efficiency and solving the problem. The technical problem of low efficiency in existing spraying.

上述技术中还存在问题如下:虽然可以多角度对工件喷漆处理,当喷头距离待喷件较近时,喷漆颜色较深,这就导致对不同尺寸的球形钢构件的喷漆效果不同;而部分可以调节喷头与待喷件之间距离的喷漆装置,需要重新调节布置后才能进行使用,还需增加重复调试步骤,操作繁琐,调节距离不便控制。There are still problems in the above technology as follows: although the workpiece can be sprayed from multiple angles, when the nozzle is closer to the part to be sprayed, the paint color is darker, which leads to different paint effects on spherical steel members of different sizes; The paint spraying device that adjusts the distance between the spray head and the parts to be sprayed needs to be re-adjusted and arranged before it can be used, and repeated debugging steps need to be added, the operation is cumbersome, and the adjustment distance is inconvenient to control.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种球形钢构件生产用自动喷漆装置,以至少解决上述背景技术中提出的问题之一。The purpose of the present invention is to provide an automatic paint spraying device for the production of spherical steel components, so as to solve at least one of the problems raised in the above-mentioned background art.

本发明的技术方案是:一种球形钢构件生产用自动喷漆装置,包括支架和放置架,所述支架的顶部固定有竖直设置的圆环框,所述圆环框的一侧外壁转动安装有内齿轮环,所述内齿轮环和圆环框同轴设置,所述支架和内齿轮环之间设置有电控伸缩组件,所述圆环框的一侧外壁开设有多个圆孔,所述圆孔的内部安装有与内齿轮环相适配的从动组件,所述圆环框背离内齿轮环的一侧外壁安装有与从动组件相适配的三个推动组件,三个所述推动组件呈等距离半圆环分布,其中一个所述推动组件上安装有圆柱台,其余两个所述推动组件上均安装有接触组件,每个所述推动组件上均安装有连杆组件,三个所述连杆组件均与放置架形成固定配合,所述放置架面向圆环框的一侧位置安装有喷头组件,位述圆环框中间底部位置处的所述连杆组件上安装有传动组件,所述传动组件与喷头组件相适配,优选的,所述连杆组件包括连杆二、外侧壁开设有直槽通口的连杆三、固定板一、固定板二和固定杆一,所述固定板一与圆环框的一侧外壁固定,所述固定板二安装在推动组件上,所述连杆二的一端与连杆三的一端形成转动配合,所述连杆三外侧壁与固定板一的一端形成转动配合,所述固定板二的一端与固定杆一的一端固定,所述固定杆一滑动安装在直槽通口的内壁上,所述连杆二的另一端与放置架固定,所述传动组件包括液压筒、固定块一、固定块二、固定杆二和横截面为T形结构的活塞杆,所述活塞杆滑动安装在液压筒的内侧壁上,所述液压筒的两端分别开设有通孔一和通孔二,所述通孔一与活塞杆位于同一端,所述固定块一固定液压筒的一端,所述固定块一与通孔二位于同一端,所述固定块二与固定块一的一端外壁形成转动配合,所述活塞杆的一端外壁与固定杆二形成转动配合,所述固定杆二的一端固定在连杆二上,所述固定块二的底部与连杆三固定,所述喷头组件包括水管、固定筒、进液筒、固定板三、移动板、齿轮三、两个扇形块、两个连接杆、两个直齿条、扇形喷头和横截面为T形结构的移动柱,所述水管贯穿放置架,所述扇形喷头插接于水管的一端,两个所述连接杆的一端外侧壁分别转动安装在扇形喷头的两侧外壁,两个所述连接杆呈中心对称,所述扇形块滑动安装在扇形喷头的内侧壁上,两个所述扇形块分别和两个连接杆固定,两个所述齿轮三分别固定在连接杆的相互背离的两侧外壁,所述齿轮三的中心点位于连接杆的转动中心轴上,所述固定板三固定在水管的外侧壁上,所述固定板三的一侧外壁固定有多个导向柱,所述导向柱贯穿移动板,两个所述直齿条固定在移动板的一侧外壁上且呈中心对称,两个所述直齿条分别与两个齿轮三啮合,所述固定筒固定在水管的外侧壁上,所述移动柱滑动安装在固定筒的内侧壁上,所述进液筒插接于固定筒远离扇形喷头的一端,所述移动柱与移动板固定连接,所述喷头组件还包括外螺纹筒、限流块和分流筒,所述分流筒插接于水管外侧壁上,所述分流筒的外侧壁插接有安装筒,所述外螺纹筒通过螺纹与安装筒连接,所述限流块滑动安装在外螺纹筒的内壁,所述外螺纹筒与通孔一之间通过软管相连通。The technical scheme of the present invention is: an automatic paint spraying device for the production of spherical steel components, comprising a bracket and a placing rack, a vertically arranged circular ring frame is fixed on the top of the bracket, and one side outer wall of the circular ring frame is rotatably installed There is an inner gear ring, the inner gear ring and the ring frame are coaxially arranged, an electronically controlled telescopic assembly is arranged between the bracket and the inner gear ring, and a plurality of circular holes are opened on one side of the outer wall of the ring frame, The inside of the circular hole is equipped with a driven component adapted to the internal gear ring, and the outer wall of the side of the circular frame away from the internal gear ring is equipped with three push components adapted to the driven component, three The push assemblies are distributed in equidistant semi-circles, one of the push assemblies is installed with a cylindrical table, the other two push assemblies are installed with contact assemblies, and each push assembly is installed with a connecting rod The three connecting rod assemblies form a fixed fit with the placement frame. The placement frame faces the annular frame with a nozzle assembly installed on the connecting rod assembly at the bottom of the middle of the annular frame. A transmission assembly is installed, and the transmission assembly is adapted to the nozzle assembly. Preferably, the connecting rod assembly includes a second connecting rod, a third connecting rod with a straight slot opening in the outer side wall, a first fixing plate, a second fixing plate and a second connecting rod. Fixing rod 1, the fixing plate 1 is fixed to one side of the outer wall of the ring frame, the fixing plate 2 is installed on the push assembly, one end of the connecting rod 2 and one end of the connecting rod The outer side wall of the third rod forms a rotating fit with one end of the fixed plate one, one end of the second fixed plate is fixed with one end of the first fixed rod, the first fixed rod is slidably installed on the inner wall of the straight slot through opening, and the second connecting rod The other end is fixed with the placing frame, the transmission assembly includes a hydraulic cylinder, a fixing block, a fixing block 2, a fixing rod 2 and a piston rod with a T-shaped cross-section, the piston rod is slidably installed on the inner side wall of the hydraulic cylinder Above, the two ends of the hydraulic cylinder are respectively provided with a through hole 1 and a through hole 2, the through hole 1 and the piston rod are located at the same end, the fixing block 1 fixes one end of the hydraulic cylinder, and the fixing block 1 is connected to the through hole. The second hole is located at the same end, the second fixing block forms a rotational fit with the outer wall of one end of the fixing block 1, and the outer wall at one end of the piston rod forms a rotational fit with the fixing rod 2, and one end of the fixing rod 2 is fixed on the connecting rod 2 , the bottom of the second fixed block is fixed with the third connecting rod, and the nozzle assembly includes a water pipe, a fixed cylinder, a liquid inlet cylinder, a fixed plate three, a moving plate, a gear three, two sector blocks, two connecting rods, two A straight rack, a fan-shaped nozzle and a moving column with a T-shaped cross-section, the water pipe runs through the placement rack, the fan-shaped nozzle is inserted into one end of the water pipe, and the outer side walls of one end of the two connecting rods are respectively rotated and installed on the fan-shaped nozzle. The outer walls on both sides of the spray head, the two connecting rods are symmetrical in the center, the fan-shaped block is slidably installed on the inner side wall of the fan-shaped spray head, the two fan-shaped blocks are respectively fixed to the two connecting rods, and the two gears are three. They are respectively fixed on the outer walls on both sides of the connecting rod that are away from each other. The center point of the third gear is located on the rotation center axis of the connecting rod. The third fixing plate is fixed on the outer side wall of the water pipe. A plurality of guide posts are fixed on the outer wall, and the guide posts move through The two straight racks are fixed on the outer wall of one side of the moving plate and are symmetrical in the center. The moving column is slidably installed on the inner side wall of the fixed cylinder, the liquid inlet cylinder is inserted into the end of the fixed cylinder away from the fan-shaped spray head, the moving column is fixedly connected with the moving plate, and the spray head assembly further comprises an external thread cylinder, A restrictor block and a shunt cylinder, the shunt cylinder is inserted on the outer side wall of the water pipe, an installation cylinder is inserted into the outer side wall of the shunt cylinder, the external thread cylinder is connected with the installation cylinder through threads, and the current restrictor block slides It is installed on the inner wall of the external thread cylinder, and the external thread cylinder is communicated with the first through hole through a hose.

优选的,所述电控伸缩组件包括电动伸缩杆和连杆一,所述电动伸缩杆的一端与支架的一侧外壁形成转动配合,所述连杆一的一端与电动伸缩杆的伸缩端一侧外壁形成转动配合,所述连杆一的另一端与内齿轮环的外侧壁固定。Preferably, the electronically controlled telescopic assembly includes an electric telescopic rod and a connecting rod, one end of the electric telescopic rod is in a rotational fit with one side outer wall of the bracket, and one end of the connecting rod is a telescopic end of the electric telescopic rod. The side outer wall forms a rotation fit, and the other end of the first connecting rod is fixed with the outer side wall of the inner gear ring.

优选的,所述从动组件包括转动轴、齿轮一和齿轮二,所述转动轴转动安装在圆孔的内壁上,所述齿轮一和齿轮二分别固定在转动轴的两端上,所述齿轮一的外齿与内齿轮环的内齿相啮合。Preferably, the driven assembly includes a rotating shaft, a first gear and a second gear, the rotating shaft is rotatably mounted on the inner wall of the circular hole, the first gear and the second gear are respectively fixed on both ends of the rotating shaft, the The outer teeth of the first gear mesh with the inner teeth of the inner gear ring.

优选的,所述推动组件包括T形导轨和直齿板,所述T形导轨固定在圆环框的一侧外壁上,所述直齿板的一端外壁开设有与T形导轨相适配的滑槽,所述直齿板通过滑槽滑动安装在T形导轨上,所述直齿板与齿轮二相啮合,所述固定板二与直齿板的一侧外壁固定。Preferably, the push assembly includes a T-shaped guide rail and a spur-toothed plate, the T-shaped guide rail is fixed on one side outer wall of the ring frame, and an outer wall of one end of the spur-toothed plate is provided with a T-shaped guide rail. A chute, the spur-tooth plate is slidably installed on the T-shaped guide rail through the chute, the spur-tooth plate is engaged with the second gear, and the fixing plate II is fixed to one side outer wall of the spur-tooth plate.

优选的,所述接触组件包括凹形板和接触辊,所述凹形板与位于水平位置上的所述直齿板一端固定连接,所述接触辊竖直放置且两端分别与凹形板的内侧壁顶部和底部形成转动配合,其中一个所述凹形板的顶部安装有小型电机,所述小型电机的输出轴与接触辊固定连接。Preferably, the contact assembly includes a concave plate and a contact roller, the concave plate is fixedly connected to one end of the straight-tooth plate located in a horizontal position, the contact roller is placed vertically and two ends are respectively connected to the concave plate The top and bottom of the inner side wall of the inner wall form a rotating fit, a small motor is installed on the top of one of the concave plates, and the output shaft of the small motor is fixedly connected with the contact roller.

优选的,所述圆柱台与位于底部位置上的所述直齿板顶端固定,所述圆柱台的顶部圆面向内凹陷形成圆锥形的凹坑,所述圆柱台面向喷头组件的外侧壁开设有扇形缺口,所述凹坑的内侧壁开设有多个球槽,所述球槽的内部转动安装有球块。Preferably, the cylindrical table is fixed to the top of the spur gear plate at the bottom position, the circular surface of the top of the cylindrical table is recessed inward to form a conical pit, and the outer side wall of the cylindrical table facing the nozzle assembly is provided with A fan-shaped notch, the inner side wall of the pit is provided with a plurality of ball grooves, and a ball block is rotatably installed in the inner side of the ball groove.

本发明通过改进在此提供一种球形钢构件生产用自动喷漆装置,与现有技术相比,具有至少如下的改进及优点之一:The present invention provides an automatic paint spraying device for the production of spherical steel components through improvement, which has at least one of the following improvements and advantages compared with the prior art:

其一:本发明的固定板二随着直齿板同步向内移动,固定板二的上固定杆一借助直槽通口带动连杆三的一端逆时针转动,三个连杆三的另一端同步将连杆二向内拉动,三个连杆二将放置架拉向球形钢构件,传动组件内的活塞杆被压入液压筒内,位于液压筒底部区域液压油被压入到固定筒内,并且外螺纹筒内的液压油被吸入液压筒内,当液压油被压入到固定筒内,此时液压油将移动柱推出,移动板随移动柱同步移动,两个呈中心对称的直齿条随移动板同步移动,两个齿轮三转动方向相反,扇形块相互靠近,此时喷漆的喷射范围变小;这样可以根据球形钢构件的尺寸和位置,自动调节喷射距离和喷射范围,方便且快捷;One: the second fixing plate of the present invention moves inward synchronously with the straight tooth plate, the upper fixing rod 1 of the fixing plate 2 drives one end of the third connecting rod to rotate counterclockwise by means of the straight slot through opening, and the other ends of the three connecting rods 3 rotate counterclockwise. Simultaneously pull the second connecting rod inward, the three connecting rod two pull the placing frame toward the spherical steel member, the piston rod in the transmission assembly is pressed into the hydraulic cylinder, and the hydraulic oil at the bottom of the hydraulic cylinder is pressed into the fixed cylinder , and the hydraulic oil in the external thread cylinder is sucked into the hydraulic cylinder. When the hydraulic oil is pressed into the fixed cylinder, the hydraulic oil will push out the moving column, and the moving plate moves synchronously with the moving column. The rack moves synchronously with the moving plate, the two gears rotate in opposite directions, and the fan-shaped blocks are close to each other. At this time, the spraying range of the paint becomes smaller; in this way, the spraying distance and spraying range can be automatically adjusted according to the size and position of the spherical steel member, which is convenient and fast;

其二:本发明通过的外螺纹筒内的液压油被吸入液压筒内,限流块被向外拉出,此时流量变大,水管的喷射压力减小,防止喷射压力过大使喷漆无法成扇形展开,这样通过分流减压的方式减少喷漆使用量,防止浪费;Second: the hydraulic oil in the external threaded cylinder passed by the present invention is sucked into the hydraulic cylinder, and the restrictor block is pulled out. At this time, the flow rate becomes larger, and the injection pressure of the water pipe is reduced, preventing the injection pressure from being too large and making it impossible for the spray paint to be completed. Fan-shaped expansion, which reduces the amount of spray paint and prevents waste by means of diverting and decompressing;

其三:本发明通过将球形钢构件放置在圆柱台顶部的凹坑中,球形钢构件与球块接触,确定放置好后,控制电动伸缩杆伸长,电动伸缩杆借助连杆一内齿轮环顺时针转动,从动组件内的齿轮一被内齿轮环的内齿带动,从而使齿轮一顺时针转动,齿轮一与齿轮二固定在同一个转动轴上,齿轮二与齿轮一同步转动,三个直齿板同步向内移动,直至接触辊接触球形钢构件,这样可以夹紧不同大小的球形钢构件。Third: the present invention places the spherical steel member in the pit on the top of the cylindrical table, the spherical steel member is in contact with the ball block, and after it is determined to be placed, the electric telescopic rod is controlled to extend, and the electric telescopic rod is controlled by the connecting rod-internal gear ring. Turning clockwise, the first gear in the driven assembly is driven by the inner teeth of the inner gear ring, so that the first gear rotates clockwise, the first gear and the second gear are fixed on the same rotating shaft, the second gear rotates synchronously with the gear one, and the third gear rotates synchronously. The spur-toothed plates move inward synchronously until the contact roller contacts the spherical steel member, so that the spherical steel members of different sizes can be clamped.

附图说明Description of drawings

下面结合附图和实施例对本发明作进一步解释:Below in conjunction with accompanying drawing and embodiment, the present invention is further explained:

图1是本发明的第一视角立体结构示意图;Fig. 1 is the first perspective three-dimensional structure schematic diagram of the present invention;

图2是本发明的第二视角立体结构示意图;FIG. 2 is a schematic view of the three-dimensional structure of the second viewing angle of the present invention;

图3是本发明的正视结构示意图;Fig. 3 is the front view structure schematic diagram of the present invention;

图4是图3的A处放大结构示意图;Fig. 4 is the enlarged structural schematic diagram of A place of Fig. 3;

图5是本发明的右视结构示意图;Fig. 5 is the right side view structure schematic diagram of the present invention;

图6是本发明的后视剖视结构示意图;Fig. 6 is the rear view sectional structure schematic diagram of the present invention;

图7是本发明的喷头组件第一视角立体结构示意图;7 is a schematic perspective view of the first perspective structure of the nozzle assembly of the present invention;

图8是本发明的喷头组件第二视角立体结构示意图;8 is a schematic perspective view of the nozzle assembly of the present invention from a second perspective;

图9是图6的B处放大结构示意图。FIG. 9 is an enlarged schematic view of the structure at B in FIG. 6 .

附图标记说明:Description of reference numbers:

1、支架;2、电动伸缩杆;3、连杆一;4、齿轮一;5、圆柱台;6、内齿轮环;7、接触辊;8、凹形板;9、小型电机;10、直齿板;11、圆环框;12、喷头组件;13、放置架;14、连杆二;15、连杆三;16、固定板一;17、固定板二;18、齿轮二;19、传动组件;20、固定杆一;21、水管;22、固定筒;23、进液筒;24、固定板三;25、移动板;26、移动柱;27、导向柱;28、齿轮三;29、扇形块;30、连接杆;31、直齿条;32、扇形喷头;33、外螺纹筒;34、限流块;35、分流筒;191、液压筒;192、活塞杆;193、固定块一;194、固定块二;195、固定杆二。1. Bracket; 2. Electric telescopic rod; 3. Connecting rod 1; 4. Gear 1; 5. Cylindrical table; 6. Internal gear ring; 7. Contact roller; 8. Concave plate; 9. Small motor; 10. Straight tooth plate; 11. Ring frame; 12. Nozzle assembly; 13. Placement frame; 14. Connecting rod two; 15. Connecting rod three; 16. Fixed plate one; 17. Fixed plate two; 18. Gear two; 19 , transmission assembly; 20, fixed rod one; 21, water pipe; 22, fixed cylinder; 23, liquid inlet cylinder; 24, fixed plate three; 25, moving plate; 26, moving column; 27, guide column; 28, gear three ; 29, sector block; 30, connecting rod; 31, straight rack; 32, sector nozzle; 33, external thread cylinder; 34, restrictor block; 35, shunt cylinder; 191, hydraulic cylinder; 192, piston rod; 193 , Fixed block one; 194, fixed block two; 195, fixed rod two.

具体实施方式Detailed ways

下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below, and the technical solutions in the embodiments of the present invention will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明通过改进在此提供一种球形钢构件生产用自动喷漆装置,本发明的技术方案是:The present invention provides an automatic paint spraying device for the production of spherical steel components by improving, and the technical scheme of the present invention is:

如图1-图9所示,一种球形钢构件生产用自动喷漆装置,包括支架1和放置架13,支架1和放置架13均为现有技术中存有的,采用铝合金材质,可为板件,钢构件等;As shown in Figures 1-9, an automatic paint spraying device for the production of spherical steel components includes a bracket 1 and a placement rack 13. Both the bracket 1 and the placement rack 13 exist in the prior art, and are made of aluminum alloys. For plates, steel components, etc.;

支架1的顶部固定有竖直设置的圆环框11,圆环框11的一侧外壁转动安装有内齿轮环6,内齿轮环6和圆环框11同轴设置,支架1和内齿轮环6之间设置有电控伸缩组件,电控伸缩组件用于使内齿轮环6进行顺时针或逆时针转动;A vertical ring frame 11 is fixed on the top of the bracket 1, an inner gear ring 6 is rotatably mounted on one outer wall of the ring frame 11, the inner gear ring 6 and the ring frame 11 are coaxially arranged, and the bracket 1 and the inner gear ring An electronically controlled telescopic assembly is arranged between 6, and the electronically controlled telescopic assembly is used to make the inner gear ring 6 rotate clockwise or counterclockwise;

圆环框11的一侧外壁开设有多个圆孔,圆孔的内部安装有与内齿轮环6相适配的从动组件,圆环框11背离内齿轮环6的一侧外壁安装有与从动组件相适配的三个推动组件,其中一个推动组件上安装有圆柱台5,其余两个推动组件的相靠近一端位置处均安装有接触组件,每个推动组件上安装有连杆组件,三个连杆组件均与放置架13形成固定配合,放置架13面向圆环框11的一侧位置安装有喷头组件12,喷头组件12用于喷漆;如图1和图2所示,两个接触组件呈水平设置且相互对称,圆柱台5呈竖直设置,且圆柱台5位于两个接触组件之间。One side of the outer wall of the circular frame 11 is provided with a plurality of circular holes, the inside of the circular holes is equipped with a driven component that is adapted to the inner gear ring 6, and the outer wall of the circular frame 11 away from the inner gear ring 6 is installed with a driven component. Three push assemblies adapted to the driven assembly, one of the push assemblies is installed with a cylindrical table 5, the other two push assemblies are installed with contact assemblies at positions close to one end, and each push assembly is installed with a connecting rod assembly , the three connecting rod assemblies are fixedly matched with the placement frame 13, and the placement frame 13 is installed with a nozzle assembly 12 on one side facing the ring frame 11, and the nozzle assembly 12 is used for painting; as shown in Figures 1 and 2, the two The contact components are arranged horizontally and symmetrical to each other, the cylindrical table 5 is vertically arranged, and the cylindrical table 5 is located between the two contact components.

位于所述圆环框11中间底部位置处的连杆组件上安装有传动组件19,传动组件19与喷头组件12相适配,从上述结构可知,电控伸缩组件使内齿轮环6进行转动,内齿轮环6带动三个从动组件同步工作,从动组件使与其对应的推动组件工作,从而将球形钢构件固定,而三个推动组件同步带动三个连杆组件同步工作,三个连杆组件来调控喷头组件12与球形钢构件之间的距离。A transmission assembly 19 is installed on the connecting rod assembly at the middle bottom position of the annular frame 11, and the transmission assembly 19 is adapted to the nozzle assembly 12. It can be seen from the above structure that the electronically controlled telescopic assembly makes the inner gear ring 6 rotate, The inner gear ring 6 drives the three driven components to work synchronously, the driven components make the corresponding push components work, thereby fixing the spherical steel member, and the three push components synchronously drive the three link components to work synchronously, and the three link components work synchronously. assembly to regulate the distance between the showerhead assembly 12 and the spherical steel member.

进一步的,连杆组件包括连杆二14、外侧壁开设有直槽通口的连杆三15、固定板一16、固定板二17和固定杆一20,固定板一16与圆环框11的一侧外壁固定,固定板二17安装在推动组件上,连杆二14的一端与连杆三15的一端形成转动配合,连杆三15的外侧壁与固定板一16的一端形成转动配合,固定板二17的一端与固定杆一20的一端固定,固定杆一20滑动安装在直槽通口的内壁上,连杆二14的另一端与放置架13固定。Further, the connecting rod assembly includes the second connecting rod 14, the third connecting rod 15 with a straight slot opening in the outer side wall, the first fixing plate 16, the second fixing plate 17 and the first fixing rod 20, the first fixing plate 16 and the ring frame 11. One side of the outer wall of the connecting rod is fixed, the second fixing plate 17 is installed on the push assembly, one end of the connecting rod 2 14 forms a rotational fit with one end of the third connecting rod 15, and the outer side wall of the third connecting rod 15 forms a rotating fit with one end of the fixing plate 1 16. One end of the fixing plate 2 17 is fixed with one end of the fixing rod 1 20 , the fixing rod 1 20 is slidably installed on the inner wall of the straight slot opening, and the other end of the connecting rod 2 14 is fixed with the placing frame 13 .

借由上述结构:结合图2-4,固定板二17随着推动组件同步向内移动,固定板二17的上固定杆一20借助直槽通口带动连杆三15的一端逆时针转动,三个连杆三15的另一端同步将连杆二14向内拉动,三个连杆二14将放置架13拉向球形钢构件,即可用来调控喷头组件12与球形钢构件之间的距离。With the above structure: with reference to Figures 2-4, the second fixing plate 17 moves inward synchronously with the push assembly, and the upper fixing rod 1 20 of the second fixing plate 17 drives one end of the connecting rod 3 15 to rotate counterclockwise by means of the straight slot through opening, The other ends of the three connecting rods 15 simultaneously pull the second connecting rod 14 inward, and the three connecting rods 2 14 pull the placing frame 13 toward the spherical steel member, which can be used to adjust the distance between the nozzle assembly 12 and the spherical steel member .

进一步的,传动组件19包括液压筒191固定块一193、固定块二194、固定杆二195和横截面为T形结构的活塞杆192,活塞杆192滑动安装在液压筒191的内侧壁上,液压筒191的两端分别开设有通孔一和通孔二,通孔一与活塞杆192位于同一端,固定块一193固定液压筒191的一端,固定块一193与通孔二位于同一端,固定块二194与固定块一193的一端外壁形成转动配合,活塞杆192的一端外壁与固定杆二195形成转动配合,固定杆二195的一端固定在连杆二14上,固定块二194的底部与连杆三15固定。Further, the transmission assembly 19 includes a hydraulic cylinder 191 fixing block 1 193 , fixing block 2 194 , fixing rod 2 195 and a piston rod 192 with a T-shaped structure in cross section. The piston rod 192 is slidably installed on the inner side wall of the hydraulic cylinder 191 . Both ends of the hydraulic cylinder 191 are respectively provided with a through hole 1 and a through hole 2, the through hole 1 is located at the same end as the piston rod 192, the fixing block 1 193 fixes one end of the hydraulic cylinder 191, and the fixing block 1 193 is located at the same end with the through hole 2 , the second fixed block 194 forms a rotational fit with the outer wall of one end of the fixed block 1 193, the outer wall of one end of the piston rod 192 forms a rotational fit with the second fixed rod 195, and one end of the second fixed rod 195 is fixed on the second connecting rod 14, and the second fixed block 194 The bottom is fixed with connecting rod three 15.

更进一步的,喷头组件12包括水管21、固定筒22、进液筒23、固定板三24、移动板25、齿轮三28、两个扇形块29、两个连接杆30、两个直齿条31、扇形喷头32和横截面为T形结构的移动柱26,水管21贯穿放置架13,扇形喷头32插接于水管21的一端,两个连接杆30的一端外侧壁分别转动安装在扇形喷头32的两侧外壁,两个连接杆30呈中心对称,扇形块29滑动安装在扇形喷头32的内侧壁上,两个扇形块29分别和两个连接杆30固定,两个齿轮三28分别固定在连接杆30的相互背离的两侧外壁,齿轮三28的中心点位于连接杆30的转动中心轴上,固定板三24固定在水管21的外侧壁上,固定板三24的一侧外壁固定有多个导向柱27,导向柱27贯穿移动板25,两个直齿条31固定在移动板25的一侧外壁上且呈中心对称,两个直齿条31分别与两个齿轮三28啮合,固定筒22固定在水管21的外侧壁上,移动柱26滑动安装在固定筒22的内侧壁上,进液筒23插接于固定筒22远离扇形喷头32的一端,移动柱26与移动板25固定连接,这里需要进行说明进液筒23和通孔二之间通过软管相连通,当液压油被压入到固定筒22内,此时液压油将移动柱26推出,移动板25随移动柱26同步移动,两个呈中心对称的直齿条31随移动板25同步移动。Further, the nozzle assembly 12 includes a water pipe 21, a fixed cylinder 22, a liquid inlet cylinder 23, a fixed plate 24, a moving plate 25, a third gear 28, two sector blocks 29, two connecting rods 30, and two straight racks. 31. The fan-shaped nozzle 32 and the moving column 26 with a T-shaped structure in cross section, the water pipe 21 runs through the placement rack 13, the fan-shaped nozzle 32 is inserted into one end of the water pipe 21, and the outer side walls of one end of the two connecting rods 30 are respectively rotated and installed on the fan-shaped nozzle. 32 on both sides of the outer walls, the two connecting rods 30 are symmetrical in the center, the fan-shaped block 29 is slidably installed on the inner side wall of the fan-shaped nozzle 32, the two fan-shaped blocks 29 are respectively fixed with the two connecting rods 30, and the two gears 28 are respectively fixed On the outer walls on both sides of the connecting rod 30 away from each other, the center point of the third gear 28 is located on the rotation center axis of the connecting rod 30, the third fixing plate 24 is fixed on the outer side wall of the water pipe 21, and one side outer wall of the third fixing plate 24 is fixed There are a plurality of guide columns 27, the guide columns 27 penetrate the moving plate 25, two straight racks 31 are fixed on one side outer wall of the moving plate 25 and are centrally symmetric, and the two straight racks 31 are respectively meshed with the two gears 28. , the fixed cylinder 22 is fixed on the outer side wall of the water pipe 21, the movable column 26 is slidably installed on the inner side wall of the fixed cylinder 22, the liquid inlet cylinder 23 is inserted into the end of the fixed cylinder 22 away from the fan-shaped nozzle 32, the movable column 26 and the movable plate 25 is fixedly connected, and it needs to be explained here that the liquid inlet cylinder 23 and the through hole 2 are connected by a hose. When the hydraulic oil is pressed into the fixed cylinder 22, the hydraulic oil will push out the moving column 26, and the moving plate 25 will follow. The moving column 26 moves synchronously, and the two centrally symmetrical spur gear racks 31 move synchronously with the moving plate 25 .

借由上述结构:当连杆二14和连杆三15之间的夹角变小,即活塞杆192会被压入液压筒191内,位于液压筒191底部区域液压油被压入到固定筒22内,并且外螺纹筒33内的液压油被吸入液压筒191内,当液压油被压入到固定筒22内,此时液压油将移动柱26推出,移动板25随移动柱26同步移动,两个呈中心对称的直齿条31随移动板25同步移动,来调控喷头组件12的喷洒量和喷洒范围,如果将移动柱26推出,移动板25随移动柱26同步移动,两个呈中心对称的直齿条31随移动板25同步移动,直齿条31带动与其啮合的齿轮三28转动,从图7和图8可知,两个齿轮三28转动方向相反,扇形块29相互靠近,扇形块29之间的扇形角变小,此时喷漆的喷射范围变小。With the above structure: when the angle between the second connecting rod 14 and the third connecting rod 15 becomes smaller, that is, the piston rod 192 will be pressed into the hydraulic cylinder 191, and the hydraulic oil at the bottom of the hydraulic cylinder 191 will be pressed into the fixed cylinder. 22, and the hydraulic oil in the external thread cylinder 33 is sucked into the hydraulic cylinder 191. When the hydraulic oil is pressed into the fixed cylinder 22, the hydraulic oil pushes out the moving column 26, and the moving plate 25 moves synchronously with the moving column 26. , the two centrally symmetrical spur racks 31 move synchronously with the moving plate 25 to regulate the spraying amount and spraying range of the nozzle assembly 12. If the moving column 26 is pushed out, the moving plate 25 moves synchronously with the moving column 26, and the two The centrally symmetrical spur rack 31 moves synchronously with the moving plate 25, and the spur rack 31 drives the gear three 28 meshing with it to rotate. It can be seen from Figures 7 and 8 that the two gear three 28 rotate in opposite directions, and the sector blocks 29 are close to each other. The fan-shaped angle between the fan-shaped blocks 29 becomes smaller, and the spraying range of the paint becomes smaller at this time.

更进一步的,喷头组件12还包括外螺纹筒33、限流块34和分流筒35,分流筒35插接于水管21外侧壁上,分流筒35的外侧壁插接有安装筒,外螺纹筒33通过螺纹与安装筒连接,限流块34滑动安装在外螺纹筒33的内壁,外螺纹筒33与通孔一之间通过软管相连通。Further, the nozzle assembly 12 also includes an external thread cylinder 33, a restrictor block 34 and a diverter cylinder 35. The diverter cylinder 35 is inserted into the outer side wall of the water pipe 21, and the outer side wall of the diverter cylinder 35 is inserted with a mounting cylinder. 33 is connected with the installation cylinder through threads, the restrictor block 34 is slidably installed on the inner wall of the externally threaded cylinder 33, and the externally threaded cylinder 33 is communicated with the first through hole through a hose.

借由上述的结构可知:如果活塞杆192被压入液压筒191内,外螺纹筒33内的液压油被吸入液压筒191内,限流块34被向外拉出,此时流量变大,水管21的喷射压减小,从而使水管21流量降低,减少整个喷头组件12喷洒量。It can be seen from the above structure that if the piston rod 192 is pressed into the hydraulic cylinder 191, the hydraulic oil in the external thread cylinder 33 is sucked into the hydraulic cylinder 191, and the restrictor block 34 is pulled out, and the flow rate becomes larger at this time. The spray pressure of the water pipe 21 is reduced, so that the flow rate of the water pipe 21 is reduced, and the spray amount of the entire spray head assembly 12 is reduced.

进一步的,电控伸缩组件包括电动伸缩杆2和连杆一3,电动伸缩杆2的一端与支架1的一侧外壁形成转动配合,连杆一3的一端与电动伸缩杆2的伸缩端一侧外壁形成转动配合,连杆一3的另一端与内齿轮环6的外侧壁固定。Further, the electronically controlled telescopic assembly includes an electric telescopic rod 2 and a connecting rod 1 3. One end of the electric telescopic rod 2 forms a rotating fit with one side outer wall of the bracket 1, and one end of the connecting rod 1 3 is connected with the telescopic end 1 of the electric telescopic rod 2. The side outer wall forms a rotational fit, and the other end of the connecting rod 3 is fixed with the outer side wall of the inner gear ring 6 .

借由上述结构:结合图5,控制电动伸缩杆2伸长,电动伸缩杆2借助连杆一3带动内齿轮环6顺时针转动,内齿轮环6转动可以带动从动组件工作。With the above structure: combined with Fig. 5, the electric telescopic rod 2 is controlled to extend, and the electric telescopic rod 2 drives the internal gear ring 6 to rotate clockwise through the connecting rod 1 3, and the rotation of the internal gear ring 6 can drive the driven component to work.

更进一步的,从动组件包括转动轴、齿轮一4和齿轮二18,转动轴转动安装在圆孔的内壁上,齿轮一4和齿轮二18分别固定在转动轴的两端上,齿轮一4的外齿与内齿轮环6的内齿相啮合。Further, the driven assembly includes a rotating shaft, a gear one 4 and a gear two 18, the rotating shaft is rotatably installed on the inner wall of the round hole, the gear one 4 and the gear two 18 are respectively fixed on both ends of the rotating shaft, and the gear one 4 The external teeth of the gear mesh with the internal teeth of the internal gear ring 6 .

借由上述结构:当齿轮一4被内齿轮环6的内齿带动时,由于齿轮一4与齿轮二18固定在同一个转动轴上,齿轮二18可以随齿轮一4同步转动,齿轮二18带动对应的推动组件工作,从而将球形钢构件固定。With the above structure: when the gear one 4 is driven by the inner teeth of the inner gear ring 6, since the gear one 4 and the gear two 18 are fixed on the same rotating shaft, the gear two 18 can rotate synchronously with the gear one 4, and the gear two 18 Drive the corresponding push components to work, thereby fixing the spherical steel member.

更进一步的,推动组件包括T形导轨和直齿板10,T形导轨固定在圆环框11的一侧外壁上,直齿板10的一端外壁开设有与T形导轨相适配的滑槽,直齿板10通过滑槽滑动安装在T形导轨上,直齿板10与齿轮二18相啮合,固定板二17与直齿板10的一侧外壁固定,Further, the push assembly includes a T-shaped guide rail and a spur-toothed plate 10, the T-shaped guide rail is fixed on one side outer wall of the ring frame 11, and an outer wall of one end of the spur-toothed plate 10 is provided with a chute adapted to the T-shaped guide rail. , the straight tooth plate 10 is slidably installed on the T-shaped guide rail through the chute, the straight tooth plate 10 is engaged with the second gear 18, the fixed plate two 17 is fixed with one side outer wall of the straight tooth plate 10,

借由上述结构:当齿轮二18与齿轮一4同步顺时针转动,结合图2可知,三个直齿板10同步向内移动。With the above structure: when the second gear 18 and the first gear 4 rotate synchronously clockwise, it can be seen from FIG. 2 that the three spur-tooth plates 10 move inward synchronously.

对上述结构进行总结:控制电动伸缩杆2伸长,电动伸缩杆2借助连杆一3带动内齿轮环6顺时针转动,当齿轮一4被内齿轮环6的内齿带动时,由于齿轮一4与齿轮二18固定在同一个转动轴上,齿轮二18可以随齿轮一4同步转动,当齿轮二18与齿轮一4同步顺时针转动,结合图2可知,三个直齿板10同步向内移动。Summarize the above structure: control the extension of the electric telescopic rod 2, the electric telescopic rod 2 drives the inner gear ring 6 to rotate clockwise by means of the connecting rod 1 3, when the gear 1 4 is driven by the inner teeth of the inner gear ring 6, due to the gear 1 4 and the second gear 18 are fixed on the same rotating shaft. The second gear 18 can rotate synchronously with the first gear 4. When the second gear 18 and the gear one 4 rotate synchronously clockwise, it can be seen from FIG. move within.

进一步的,接触组件包括凹形板8和接触辊7,凹形板8与位于水平位置上的直齿板10一端固定连接,接触辊7竖直放置且两端分别与凹形板8的内侧壁顶部和底部形成转动配合,其中一个凹形板8的顶部安装有小型电机9,小型电机9的输出轴与接触辊7固定连接。Further, the contact assembly includes a concave plate 8 and a contact roller 7, the concave plate 8 is fixedly connected with one end of the straight tooth plate 10 located in a horizontal position, and the contact roller 7 is placed vertically and both ends are respectively connected to the inner side of the concave plate 8. The top and bottom of the wall form a rotating fit, a small motor 9 is installed on the top of one of the concave plates 8 , and the output shaft of the small motor 9 is fixedly connected with the contact roller 7 .

借由上述结构:小型电机9为现有技术,这里不进行详细工作原理阐述,型号可以根据实际情况进行选择。With the above structure: the small motor 9 is in the prior art, and the detailed working principle is not explained here, and the model can be selected according to the actual situation.

进一步的,圆柱台5与位于底部位置上的直齿板10顶端固定,圆柱台5的顶部圆面向内凹陷形成圆锥形的凹坑,圆柱台5面向喷头组件12的外侧壁开设有扇形缺口,凹坑的内侧壁开设有多个球槽,球槽的内部转动安装有球块。Further, the cylindrical table 5 is fixed with the top of the spur gear plate 10 at the bottom position, the top circular surface of the cylindrical table 5 is recessed inward to form a conical pit, and the outer side wall of the cylindrical table 5 facing the nozzle assembly 12 is provided with a fan-shaped gap, The inner side wall of the pit is provided with a plurality of ball grooves, and ball blocks are rotatably installed inside the ball grooves.

借由上述结构:扇形缺口的设置便于喷漆时,漆料可以完全接触到球形构件;而设置球块主要是以滚动代替滑动的形式,减少摩擦损伤。With the above structure, the setting of the fan-shaped notch is convenient for painting, and the paint can completely contact the spherical member; and the setting of the ball block is mainly in the form of rolling instead of sliding to reduce friction damage.

对以上内容进行总结,将球形钢构件放置在圆柱台5顶部的凹坑中,球形钢构件与球块接触,确定放置好后,结合图5,控制电动伸缩杆2伸长,电动伸缩杆2借助连杆一3内齿轮环6顺时针转动,从动组件内的齿轮一4被内齿轮环6的内齿带动,从而使齿轮一4顺时针转动,齿轮一4与齿轮二18固定在同一个转动轴上,齿轮二18与齿轮一4同步转动,结合图2,三个直齿板10同步向内移动,直至接触辊7接触球形钢构件;上述过程中还伴随以下过程,结合图3,以底部连杆组件为例,固定板二17随着直齿板10同步向内移动,固定板二17的上固定杆一20借助直槽通口带动连杆三15的一端逆时针转动,三个连杆三15的另一端同步将连杆二14向内拉动,三个连杆二14将放置架13拉向球形钢构件,结合图4,传动组件19内,活塞杆192被压入液压筒191内,位于液压筒191底部区域液压油被压入到固定筒22内,并且外螺纹筒33内的液压油被吸入液压筒191内,当液压油被压入到固定筒22内,此时液压油将移动柱26推出,移动板25随移动柱26同步移动,两个呈中心对称的直齿条31随移动板25同步移动,从图7和图8可知,两个齿轮三28转动方向相反,扇形块29相互靠近,此时喷漆的喷射范围变小;当外螺纹筒33内的液压油被吸入液压筒191内,限流块34被向外拉出,此时流量变大,水管21的喷射压减小,防止喷射压力过大,使喷漆无法成扇形展开,同时减少喷漆使用量,防止浪费。To summarize the above content, place the spherical steel member in the pit on the top of the cylindrical table 5, and the spherical steel member is in contact with the ball block. With the help of connecting rod one 3, the inner gear ring 6 rotates clockwise, the gear one 4 in the driven assembly is driven by the inner teeth of the internal gear ring 6, so that the gear one 4 rotates clockwise, and the gear one 4 and the gear two 18 are fixed at the same time. On a rotating shaft, the second gear 18 rotates synchronously with the first gear 4, and with reference to Fig. 2, the three spur-toothed plates 10 move inward synchronously until the contact roller 7 contacts the spherical steel member; the above process is also accompanied by the following process, with reference to Fig. 3 , Take the bottom connecting rod assembly as an example, the second fixing plate 17 moves inwardly with the straight tooth plate 10 synchronously, and the upper fixing rod 1 20 of the second fixing plate 17 drives one end of the third connecting rod 15 to rotate counterclockwise by means of the straight slot through opening, The other ends of the three connecting rods 15 simultaneously pull the second connecting rod 14 inward, and the three connecting rods 2 14 pull the placing frame 13 toward the spherical steel member. Referring to FIG. 4 , the piston rod 192 is pressed into the transmission assembly 19 . In the hydraulic cylinder 191, the hydraulic oil in the bottom area of the hydraulic cylinder 191 is pressed into the fixed cylinder 22, and the hydraulic oil in the external thread cylinder 33 is sucked into the hydraulic cylinder 191. When the hydraulic oil is pressed into the fixed cylinder 22, At this time, the hydraulic oil pushes out the moving column 26, the moving plate 25 moves synchronously with the moving column 26, and the two centrally symmetrical spur racks 31 move synchronously with the moving plate 25. It can be seen from Figs. 7 and 8 that the two gears 28 The rotation direction is opposite, the fan-shaped blocks 29 are close to each other, and the spraying range of the paint becomes smaller at this time; when the hydraulic oil in the external thread cylinder 33 is sucked into the hydraulic cylinder 191, the restrictor block 34 is pulled out, and the flow rate becomes larger at this time. , the spray pressure of the water pipe 21 is reduced to prevent the spray pressure from being too large, so that the spray paint cannot be spread out in a fan shape, and at the same time, the use amount of the spray paint is reduced, and waste is prevented.

上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (6)

1.一种球形钢构件生产用自动喷漆装置,包括支架(1)和放置架(13),其特征在于:所述支架(1)的顶部固定有竖直设置的圆环框(11),所述圆环框(11)的一侧外壁转动安装有内齿轮环(6),所述内齿轮环(6)和圆环框(11)同轴设置,所述支架(1)和内齿轮环(6)之间设置有电控伸缩组件,所述圆环框(11)的一侧外壁开设有多个圆孔,所述圆孔的内部安装有与内齿轮环(6)相适配的从动组件,所述圆环框(11)背离内齿轮环(6)的一侧外壁安装有与从动组件相适配的三个推动组件,三个所述推动组件呈等距离半圆环分布,其中一个所述推动组件上安装有圆柱台(5),其余两个所述推动组件上均安装有接触组件,每个所述推动组件上均安装有连杆组件,三个所述连杆组件均与放置架(13)形成固定配合,所述放置架(13)面向圆环框(11)的一侧位置安装有喷头组件(12),位于圆环框(11)中间底部位置处的所述连杆组件上安装有传动组件(19),所述传动组件(19)与喷头组件(12)相适配,所述连杆组件包括连杆二(14)、外侧壁开设有直槽通口的连杆三(15)、固定板一(16)、固定板二(17)和固定杆一(20),所述固定板一(16)与圆环框(11)的一侧外壁固定,所述固定板二(17)安装在推动组件上,所述连杆二(14)的一端与连杆三(15)的一端形成转动配合,所述连杆三(15)外侧壁与固定板一(16)的一端形成转动配合,所述固定板二(17)的一端与固定杆一(20)的一端固定,所述固定杆一(20)滑动安装在直槽通口的内壁上,所述连杆二(14)的另一端与放置架(13)固定,所述传动组件(19)包括液压筒(191)、固定块一(193)、固定块二(194)、固定杆二(195)和横截面为T形结构的活塞杆(192),所述活塞杆(192)滑动安装在液压筒(191)的内侧壁上,所述液压筒(191)的两端分别开设有通孔一和通孔二,所述通孔一与活塞杆(192)位于同一端,所述固定块一(193)固定液压筒(191)的一端,所述固定块一(193)与通孔二位于同一端,所述固定块二(194)与固定块一(193)的一端外壁形成转动配合,所述活塞杆(192)的一端外壁与固定杆二(195)形成转动配合,所述固定杆二(195)的一端固定在连杆二(14)上,所述固定块二(194)的底部与连杆三(15)固定,所述喷头组件(12)包括水管(21)、固定筒(22)、进液筒(23)、固定板三(24)、移动板(25)、齿轮三(28)、两个扇形块(29)、两个连接杆(30)、两个直齿条(31)、扇形喷头(32)和横截面为T形结构的移动柱(26),所述水管(21)贯穿放置架(13),所述扇形喷头(32)插接于水管(21)的一端,两个所述连接杆(30)的一端外侧壁分别转动安装在扇形喷头(32)的两侧外壁,两个所述连接杆(30)呈中心对称,所述扇形块(29)滑动安装在扇形喷头(32)的内侧壁上,两个所述扇形块(29)分别和两个连接杆(30)固定,两个所述齿轮三(28)分别固定在连接杆(30)的相互背离的两侧外壁,所述齿轮三(28)的中心点位于连接杆(30)的转动中心轴上,所述固定板三(24)固定在水管(21)的外侧壁上,所述固定板三(24)的一侧外壁固定有多个导向柱(27),所述导向柱(27)贯穿移动板(25),两个所述直齿条(31)固定在移动板(25)的一侧外壁上且呈中心对称,两个所述直齿条(31)分别与两个齿轮三(28)啮合,所述固定筒(22)固定在水管(21)的外侧壁上,所述移动柱(26)滑动安装在固定筒(22)的内侧壁上,所述进液筒(23)插接于固定筒(22)远离扇形喷头(32)的一端,所述移动柱(26)与移动板(25)固定连接,所述喷头组件(12)还包括外螺纹筒(33)、限流块(34)和分流筒(35),所述分流筒(35)插接于水管(21)外侧壁上,所述分流筒(35)的外侧壁插接有安装筒,所述外螺纹筒(33)通过螺纹与安装筒连接,所述限流块(34)滑动安装在外螺纹筒(33)的内壁,所述外螺纹筒(33)与通孔一之间通过软管相连通。1. An automatic paint spraying device for the production of spherical steel components, comprising a bracket (1) and a placing rack (13), characterized in that: a vertically arranged circular ring frame (11) is fixed on the top of the bracket (1), An inner gear ring (6) is rotatably mounted on one side outer wall of the annular frame (11), the inner gear ring (6) and the annular frame (11) are coaxially arranged, and the bracket (1) and the inner gear are arranged coaxially. An electronically controlled telescopic assembly is arranged between the rings (6), a plurality of circular holes are opened on one side outer wall of the circular ring frame (11), and the interior of the circular holes is fitted with the internal gear ring (6). The driven assembly, the outer wall of one side of the ring frame (11) facing away from the inner gear ring (6) is installed with three push assemblies adapted to the driven assembly, and the three push assemblies are equidistant semicircles Ring distribution, one of the push assemblies is installed with a cylindrical table (5), the other two push assemblies are installed with contact assemblies, each of the push assemblies is installed with a connecting rod assembly, and three of the push assemblies are installed with contact assemblies. The connecting rod assemblies are fixedly matched with the placing frame (13), and the nozzle assembly (12) is installed on the side of the placing frame (13) facing the annular frame (11), which is located at the middle bottom position of the annular frame (11). A transmission assembly (19) is installed on the connecting rod assembly at The third connecting rod (15), the first fixing plate (16), the second fixing plate (17) and the first fixing rod (20) of the straight slot through port, the first fixing plate (16) and the one of the ring frame (11). The side and outer walls are fixed, the second fixing plate (17) is installed on the push assembly, one end of the second connecting rod (14) forms a rotational fit with one end of the third connecting rod (15), and the outer side of the third connecting rod (15) The wall forms a rotational fit with one end of the fixed plate one (16), and one end of the fixed plate two (17) is fixed with one end of the fixed rod one (20), and the fixed rod one (20) is slidably installed in the straight slot through opening On the inner wall of the connecting rod, the other end of the second connecting rod (14) is fixed with the placing frame (13). , a second fixed rod (195) and a piston rod (192) with a T-shaped cross section, the piston rod (192) is slidably installed on the inner side wall of the hydraulic cylinder (191), and the two sides of the hydraulic cylinder (191) The first through hole and the second through hole are respectively opened at the ends, the through hole 1 and the piston rod (192) are located at the same end, the fixing block 1 (193) fixes one end of the hydraulic cylinder (191), and the fixing block 1 ( 193) is located at the same end as the second through hole, the second fixing block (194) forms a rotating fit with the outer wall of one end of the fixing block 1 (193), and the outer wall of one end of the piston rod (192) is formed with the second fixing rod (195). Rotating fit, one end of the second fixing rod (195) is fixed on the second connecting rod (14), the bottom of the second fixing block (194) is fixed with the third connecting rod (15), and the nozzle assembly (12) includes Water pipe (21), fixed cylinder (22), liquid inlet cylinder (23), fixed plate three (24), moving plate (25), gear three (28), two sector blocks (29), two connecting rods (30), two straight A rack (31), a fan-shaped nozzle (32) and a moving column (26) with a T-shaped cross-section, the water pipe (21) runs through the placement rack (13), and the fan-shaped nozzle (32) is inserted into the water pipe ( 21), one end of the outer side walls of the two connecting rods (30) are respectively rotatably mounted on the outer walls of the fan-shaped nozzles (32) on both sides, the two connecting rods (30) are centrally symmetrical, and the fan-shaped blocks ( 29) It is slidably installed on the inner side wall of the fan-shaped nozzle (32), the two fan-shaped blocks (29) are respectively fixed to the two connecting rods (30), and the two three gears (28) are respectively fixed to the connecting rods ( 30) of the outer walls on both sides away from each other, the center point of the third gear (28) is located on the rotation center axis of the connecting rod (30), and the fixing plate three (24) is fixed on the outer side wall of the water pipe (21) , a plurality of guide columns (27) are fixed on one side outer wall of the fixed plate three (24), the guide columns (27) pass through the moving plate (25), and the two straight racks (31) One side of the outer wall of the plate (25) is symmetrical with the center, the two straight racks (31) are respectively meshed with the two gears (28), and the fixing cylinder (22) is fixed on the outer side of the water pipe (21). On the wall, the moving column (26) is slidably installed on the inner side wall of the fixed cylinder (22), and the liquid inlet cylinder (23) is inserted into the end of the fixed cylinder (22) away from the fan-shaped nozzle (32). The moving column (26) is fixedly connected with the moving plate (25), and the spray head assembly (12) further comprises an external thread cylinder (33), a restrictor block (34) and a diverter cylinder (35). The diverter cylinder (35) It is inserted into the outer side wall of the water pipe (21), the outer side wall of the shunt cylinder (35) is inserted with an installation cylinder, the external thread cylinder (33) is connected with the installation cylinder through threads, and the flow restricting block (34) It is slidably mounted on the inner wall of the externally threaded cylinder (33), and the externally threaded cylinder (33) is communicated with the first through hole through a hose. 2.根据权利要求1所述的一种球形钢构件生产用自动喷漆装置,其特征在于:所述电控伸缩组件包括电动伸缩杆(2)和连杆一(3),所述电动伸缩杆(2)的一端与支架(1)的一侧外壁形成转动配合,所述连杆一(3)的一端与电动伸缩杆(2)的伸缩端一侧外壁形成转动配合,所述连杆一(3)的另一端与内齿轮环(6)的外侧壁固定。2 . The automatic paint spraying device for the production of spherical steel components according to claim 1 , wherein the electronically controlled telescopic assembly comprises an electric telescopic rod (2) and a connecting rod one (3), the electric telescopic rod One end of (2) forms a rotational fit with the outer wall of one side of the bracket (1), and one end of the connecting rod (3) forms a rotational fit with the outer wall of the telescopic end side of the electric telescopic rod (2). The other end of (3) is fixed with the outer side wall of the inner gear ring (6). 3.根据权利要求1所述的一种球形钢构件生产用自动喷漆装置,其特征在于:所述从动组件包括转动轴、齿轮一(4)和齿轮二(18),所述转动轴转动安装在圆孔的内壁上,所述齿轮一(4)和齿轮二(18)分别固定在转动轴的两端上,所述齿轮一(4)的外齿与内齿轮环(6)的内齿相啮合。3. The automatic paint spraying device for producing spherical steel components according to claim 1, wherein the driven component comprises a rotating shaft, a first gear (4) and a second gear (18), and the rotating shaft rotates Installed on the inner wall of the round hole, the first gear (4) and the second gear (18) are respectively fixed on both ends of the rotating shaft, the outer teeth of the first gear (4) and the inner gear of the inner gear ring (6). The teeth mesh. 4.根据权利要求3所述的一种球形钢构件生产用自动喷漆装置,其特征在于:所述推动组件包括T形导轨和直齿板(10),所述T形导轨固定在圆环框(11)的一侧外壁上,所述直齿板(10)的一端外壁开设有与T形导轨相适配的滑槽,所述直齿板(10)通过滑槽滑动安装在T形导轨上,所述直齿板(10)与齿轮二(18)相啮合,所述固定板二(17)与直齿板(10)的一侧外壁固定。4. The automatic paint spraying device for producing spherical steel components according to claim 3, characterized in that: the push assembly comprises a T-shaped guide rail and a spur-toothed plate (10), and the T-shaped guide rail is fixed on the ring frame On one side outer wall of (11), one end outer wall of the straight-toothed plate (10) is provided with a chute adapted to the T-shaped guide rail, and the straight-toothed plate (10) is slidably installed on the T-shaped guide rail through the chute. On the upper side, the spur gear plate (10) meshes with the second gear (18), and the fixing plate II (17) is fixed to one side outer wall of the spur gear plate (10). 5.根据权利要求4所述的一种球形钢构件生产用自动喷漆装置,其特征在于:所述接触组件包括凹形板(8)和接触辊(7),所述凹形板(8)与位于水平位置上的所述直齿板(10)一端固定连接,所述接触辊(7)竖直放置且两端分别与凹形板(8)的内侧壁顶部和底部形成转动配合,其中一个所述凹形板(8)的顶部安装有小型电机(9),所述小型电机(9)的输出轴与接触辊(7)固定连接。5. An automatic painting device for producing spherical steel components according to claim 4, characterized in that: the contact assembly comprises a concave plate (8) and a contact roller (7), and the concave plate (8) It is fixedly connected with one end of the straight-toothed plate (10) located in the horizontal position, and the contact roller (7) is placed vertically and the two ends respectively form a rotating fit with the top and bottom of the inner side wall of the concave plate (8), wherein A small motor (9) is installed on the top of one of the concave plates (8), and the output shaft of the small motor (9) is fixedly connected with the contact roller (7). 6.根据权利要求4所述的一种球形钢构件生产用自动喷漆装置,其特征在于:所述圆柱台(5)与位于底部位置上的所述直齿板(10)顶端固定,所述圆柱台(5)的顶部圆面向内凹陷形成圆锥形的凹坑,所述圆柱台(5)面向喷头组件(12)的外侧壁开设有扇形缺口,所述凹坑的内侧壁开设有多个球槽,所述球槽的内部转动安装有球块。6 . The automatic paint spraying device for producing spherical steel components according to claim 4 , wherein the cylindrical table ( 5 ) is fixed to the top of the spur plate ( 10 ) at the bottom position, and the The top circular surface of the cylindrical table (5) is recessed inward to form a conical pit, the outer side wall of the cylindrical table (5) facing the nozzle assembly (12) is provided with a fan-shaped gap, and the inner side wall of the pit is provided with a plurality of A ball groove, a ball block is rotatably installed inside the ball groove.
CN202210326267.4A 2022-03-30 2022-03-30 An automatic paint spraying device for the production of spherical steel components Active CN114405705B (en)

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CN118649816B (en) * 2024-08-16 2024-10-18 广东创昇智能制造有限公司 A large steel structure painting equipment with recyclable paint

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CN113601347A (en) * 2021-10-08 2021-11-05 南通铭品机械有限公司 Spherical workpiece polishing device based on machining

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CN112757111A (en) * 2020-12-26 2021-05-07 温州瘦玫机械科技有限公司 Ball-type mould clamping device for machining
CN113000250A (en) * 2020-12-30 2021-06-22 安徽香蕉传媒有限公司 Machining is with bulb spare spraying equipment that has even spraying structure
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Denomination of invention: An automatic paint spraying device for the production of spherical steel components

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