CN114405705B - An automatic paint spraying device for the production of spherical steel components - Google Patents
An automatic paint spraying device for the production of spherical steel components Download PDFInfo
- Publication number
- CN114405705B CN114405705B CN202210326267.4A CN202210326267A CN114405705B CN 114405705 B CN114405705 B CN 114405705B CN 202210326267 A CN202210326267 A CN 202210326267A CN 114405705 B CN114405705 B CN 114405705B
- Authority
- CN
- China
- Prior art keywords
- fixed
- wall
- plate
- cylinder
- connecting rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 37
- 239000010959 steel Substances 0.000 title claims abstract description 37
- 238000005507 spraying Methods 0.000 title claims abstract description 27
- 239000003973 paint Substances 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000000712 assembly Effects 0.000 claims abstract description 23
- 238000000429 assembly Methods 0.000 claims abstract description 23
- 239000007921 spray Substances 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 238000010422 painting Methods 0.000 claims description 5
- 239000010720 hydraulic oil Substances 0.000 description 17
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/124—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to distance between spray apparatus and target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
Landscapes
- Spray Control Apparatus (AREA)
Abstract
本发明涉及自动喷漆设备技术领域,具体是一种球形钢构件生产用自动喷漆装置,包括支架和放置架,所述支架的顶部固定有竖直设置的圆环框,所述圆环框的一侧外壁转动安装有内齿轮环,所述内齿轮环和圆环框同轴设置,所述支架和内齿轮环之间设置有电控伸缩组件,所述圆环框的一侧外壁开设有多个圆孔,所述圆孔的内部安装有与内齿轮环相适配的从动组件,所述圆环框背离内齿轮环的一侧外壁安装有与从动组件相适配的三个推动组件,三个所述推动组件呈等距离半圆环分布,其中一个所述推动组件上安装有圆柱台,其余两个所述推动组件上均安装有接触组件,每个所述推动组件上均安装有连杆组件,本发明能够自动调节喷射距离和喷射范围。
The invention relates to the technical field of automatic paint spraying equipment, in particular to an automatic paint spraying device for the production of spherical steel components, comprising a bracket and a placing rack, wherein a vertically arranged circular ring frame is fixed on the top of the bracket, and a An inner gear ring is rotatably installed on the side outer wall, the inner gear ring and the circular ring frame are coaxially arranged, an electronically controlled telescopic assembly is arranged between the bracket and the inner gear ring, and one side outer wall of the circular ring frame is provided with multiple A circular hole is installed inside the circular hole with a driven component adapted to the internal gear ring, and the outer wall of the side of the circular frame facing away from the internal gear ring is installed with three push components adapted to the driven component. The three push assemblies are distributed in equidistant semi-circles, one of the push assemblies is installed with a cylindrical table, the other two push assemblies are installed with contact assemblies, and each push assembly is With the connecting rod assembly installed, the present invention can automatically adjust the spray distance and spray range.
Description
技术领域technical field
本发明涉及自动喷漆设备技术领域,具体是一种球形钢构件生产用自动喷漆装置。The invention relates to the technical field of automatic painting equipment, in particular to an automatic painting device for the production of spherical steel components.
背景技术Background technique
钢构件体系具有自重轻、工厂化制造、安装快捷、施工周期短、抗震性能好、投资回收快、环境污染少等综合优势,与钢筋混凝土结构相比,更具有在“高、大、轻”三个方面发展的独特优势,在全球范围内,特别是发达国家和地区,钢构件在建筑工程领域中得到合理、广泛的应用。The steel component system has comprehensive advantages such as light weight, factory-like manufacturing, fast installation, short construction period, good seismic performance, fast investment recovery, and less environmental pollution. The unique advantages of three aspects of development, in the global scope, especially in developed countries and regions, steel components have been reasonably and widely used in the field of construction engineering.
公开号为:CN210815877U中国实用新型公开了一种用于钢构件生产的半自动喷涂装置。包括机架以及沿机架长边方向设置的传送辊,所述传送辊间隔设置在机架上,所述滚筒套装在机架上,所述滚筒的两侧设置有滚筒架,所述滚筒的底部设置有用于驱动滚筒转动的驱动辊,所述驱动辊与滚筒同轴设置,所述滚筒远离驱动辊的另一侧设置有被动辊,所述滚筒的内侧设置有喷涂座,所述喷涂座上设置有喷涂喷嘴。上述实用新型提供一种用于钢构件生产的半自动喷涂装置,利用传送辊的设置,实现钢构件传输,利用滚筒的转动,实现对钢构件的多角度的喷涂,进而提高了生产效率,解决了现有喷涂所存在的效率低下的技术问题。The publication number is: CN210815877U The Chinese utility model discloses a semi-automatic spraying device for the production of steel components. It includes a frame and conveying rollers arranged along the longitudinal direction of the frame, the conveying rollers are arranged on the frame at intervals, the rollers are sleeved on the frame, and roller frames are arranged on both sides of the rollers. The bottom is provided with a driving roller for driving the rotation of the drum, the driving roller is arranged coaxially with the drum, the other side of the drum away from the driving roller is provided with a passive roller, the inner side of the drum is provided with a spraying seat, the spraying seat There are spray nozzles on it. The above utility model provides a semi-automatic spraying device for the production of steel components, which utilizes the setting of the conveying roller to realize the transmission of the steel components, and utilizes the rotation of the rollers to realize the multi-angle spraying of the steel components, thereby improving the production efficiency and solving the problem. The technical problem of low efficiency in existing spraying.
上述技术中还存在问题如下:虽然可以多角度对工件喷漆处理,当喷头距离待喷件较近时,喷漆颜色较深,这就导致对不同尺寸的球形钢构件的喷漆效果不同;而部分可以调节喷头与待喷件之间距离的喷漆装置,需要重新调节布置后才能进行使用,还需增加重复调试步骤,操作繁琐,调节距离不便控制。There are still problems in the above technology as follows: although the workpiece can be sprayed from multiple angles, when the nozzle is closer to the part to be sprayed, the paint color is darker, which leads to different paint effects on spherical steel members of different sizes; The paint spraying device that adjusts the distance between the spray head and the parts to be sprayed needs to be re-adjusted and arranged before it can be used, and repeated debugging steps need to be added, the operation is cumbersome, and the adjustment distance is inconvenient to control.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种球形钢构件生产用自动喷漆装置,以至少解决上述背景技术中提出的问题之一。The purpose of the present invention is to provide an automatic paint spraying device for the production of spherical steel components, so as to solve at least one of the problems raised in the above-mentioned background art.
本发明的技术方案是:一种球形钢构件生产用自动喷漆装置,包括支架和放置架,所述支架的顶部固定有竖直设置的圆环框,所述圆环框的一侧外壁转动安装有内齿轮环,所述内齿轮环和圆环框同轴设置,所述支架和内齿轮环之间设置有电控伸缩组件,所述圆环框的一侧外壁开设有多个圆孔,所述圆孔的内部安装有与内齿轮环相适配的从动组件,所述圆环框背离内齿轮环的一侧外壁安装有与从动组件相适配的三个推动组件,三个所述推动组件呈等距离半圆环分布,其中一个所述推动组件上安装有圆柱台,其余两个所述推动组件上均安装有接触组件,每个所述推动组件上均安装有连杆组件,三个所述连杆组件均与放置架形成固定配合,所述放置架面向圆环框的一侧位置安装有喷头组件,位述圆环框中间底部位置处的所述连杆组件上安装有传动组件,所述传动组件与喷头组件相适配,优选的,所述连杆组件包括连杆二、外侧壁开设有直槽通口的连杆三、固定板一、固定板二和固定杆一,所述固定板一与圆环框的一侧外壁固定,所述固定板二安装在推动组件上,所述连杆二的一端与连杆三的一端形成转动配合,所述连杆三外侧壁与固定板一的一端形成转动配合,所述固定板二的一端与固定杆一的一端固定,所述固定杆一滑动安装在直槽通口的内壁上,所述连杆二的另一端与放置架固定,所述传动组件包括液压筒、固定块一、固定块二、固定杆二和横截面为T形结构的活塞杆,所述活塞杆滑动安装在液压筒的内侧壁上,所述液压筒的两端分别开设有通孔一和通孔二,所述通孔一与活塞杆位于同一端,所述固定块一固定液压筒的一端,所述固定块一与通孔二位于同一端,所述固定块二与固定块一的一端外壁形成转动配合,所述活塞杆的一端外壁与固定杆二形成转动配合,所述固定杆二的一端固定在连杆二上,所述固定块二的底部与连杆三固定,所述喷头组件包括水管、固定筒、进液筒、固定板三、移动板、齿轮三、两个扇形块、两个连接杆、两个直齿条、扇形喷头和横截面为T形结构的移动柱,所述水管贯穿放置架,所述扇形喷头插接于水管的一端,两个所述连接杆的一端外侧壁分别转动安装在扇形喷头的两侧外壁,两个所述连接杆呈中心对称,所述扇形块滑动安装在扇形喷头的内侧壁上,两个所述扇形块分别和两个连接杆固定,两个所述齿轮三分别固定在连接杆的相互背离的两侧外壁,所述齿轮三的中心点位于连接杆的转动中心轴上,所述固定板三固定在水管的外侧壁上,所述固定板三的一侧外壁固定有多个导向柱,所述导向柱贯穿移动板,两个所述直齿条固定在移动板的一侧外壁上且呈中心对称,两个所述直齿条分别与两个齿轮三啮合,所述固定筒固定在水管的外侧壁上,所述移动柱滑动安装在固定筒的内侧壁上,所述进液筒插接于固定筒远离扇形喷头的一端,所述移动柱与移动板固定连接,所述喷头组件还包括外螺纹筒、限流块和分流筒,所述分流筒插接于水管外侧壁上,所述分流筒的外侧壁插接有安装筒,所述外螺纹筒通过螺纹与安装筒连接,所述限流块滑动安装在外螺纹筒的内壁,所述外螺纹筒与通孔一之间通过软管相连通。The technical scheme of the present invention is: an automatic paint spraying device for the production of spherical steel components, comprising a bracket and a placing rack, a vertically arranged circular ring frame is fixed on the top of the bracket, and one side outer wall of the circular ring frame is rotatably installed There is an inner gear ring, the inner gear ring and the ring frame are coaxially arranged, an electronically controlled telescopic assembly is arranged between the bracket and the inner gear ring, and a plurality of circular holes are opened on one side of the outer wall of the ring frame, The inside of the circular hole is equipped with a driven component adapted to the internal gear ring, and the outer wall of the side of the circular frame away from the internal gear ring is equipped with three push components adapted to the driven component, three The push assemblies are distributed in equidistant semi-circles, one of the push assemblies is installed with a cylindrical table, the other two push assemblies are installed with contact assemblies, and each push assembly is installed with a connecting rod The three connecting rod assemblies form a fixed fit with the placement frame. The placement frame faces the annular frame with a nozzle assembly installed on the connecting rod assembly at the bottom of the middle of the annular frame. A transmission assembly is installed, and the transmission assembly is adapted to the nozzle assembly. Preferably, the connecting rod assembly includes a second connecting rod, a third connecting rod with a straight slot opening in the outer side wall, a first fixing plate, a second fixing plate and a second connecting rod.
优选的,所述电控伸缩组件包括电动伸缩杆和连杆一,所述电动伸缩杆的一端与支架的一侧外壁形成转动配合,所述连杆一的一端与电动伸缩杆的伸缩端一侧外壁形成转动配合,所述连杆一的另一端与内齿轮环的外侧壁固定。Preferably, the electronically controlled telescopic assembly includes an electric telescopic rod and a connecting rod, one end of the electric telescopic rod is in a rotational fit with one side outer wall of the bracket, and one end of the connecting rod is a telescopic end of the electric telescopic rod. The side outer wall forms a rotation fit, and the other end of the first connecting rod is fixed with the outer side wall of the inner gear ring.
优选的,所述从动组件包括转动轴、齿轮一和齿轮二,所述转动轴转动安装在圆孔的内壁上,所述齿轮一和齿轮二分别固定在转动轴的两端上,所述齿轮一的外齿与内齿轮环的内齿相啮合。Preferably, the driven assembly includes a rotating shaft, a first gear and a second gear, the rotating shaft is rotatably mounted on the inner wall of the circular hole, the first gear and the second gear are respectively fixed on both ends of the rotating shaft, the The outer teeth of the first gear mesh with the inner teeth of the inner gear ring.
优选的,所述推动组件包括T形导轨和直齿板,所述T形导轨固定在圆环框的一侧外壁上,所述直齿板的一端外壁开设有与T形导轨相适配的滑槽,所述直齿板通过滑槽滑动安装在T形导轨上,所述直齿板与齿轮二相啮合,所述固定板二与直齿板的一侧外壁固定。Preferably, the push assembly includes a T-shaped guide rail and a spur-toothed plate, the T-shaped guide rail is fixed on one side outer wall of the ring frame, and an outer wall of one end of the spur-toothed plate is provided with a T-shaped guide rail. A chute, the spur-tooth plate is slidably installed on the T-shaped guide rail through the chute, the spur-tooth plate is engaged with the second gear, and the fixing plate II is fixed to one side outer wall of the spur-tooth plate.
优选的,所述接触组件包括凹形板和接触辊,所述凹形板与位于水平位置上的所述直齿板一端固定连接,所述接触辊竖直放置且两端分别与凹形板的内侧壁顶部和底部形成转动配合,其中一个所述凹形板的顶部安装有小型电机,所述小型电机的输出轴与接触辊固定连接。Preferably, the contact assembly includes a concave plate and a contact roller, the concave plate is fixedly connected to one end of the straight-tooth plate located in a horizontal position, the contact roller is placed vertically and two ends are respectively connected to the concave plate The top and bottom of the inner side wall of the inner wall form a rotating fit, a small motor is installed on the top of one of the concave plates, and the output shaft of the small motor is fixedly connected with the contact roller.
优选的,所述圆柱台与位于底部位置上的所述直齿板顶端固定,所述圆柱台的顶部圆面向内凹陷形成圆锥形的凹坑,所述圆柱台面向喷头组件的外侧壁开设有扇形缺口,所述凹坑的内侧壁开设有多个球槽,所述球槽的内部转动安装有球块。Preferably, the cylindrical table is fixed to the top of the spur gear plate at the bottom position, the circular surface of the top of the cylindrical table is recessed inward to form a conical pit, and the outer side wall of the cylindrical table facing the nozzle assembly is provided with A fan-shaped notch, the inner side wall of the pit is provided with a plurality of ball grooves, and a ball block is rotatably installed in the inner side of the ball groove.
本发明通过改进在此提供一种球形钢构件生产用自动喷漆装置,与现有技术相比,具有至少如下的改进及优点之一:The present invention provides an automatic paint spraying device for the production of spherical steel components through improvement, which has at least one of the following improvements and advantages compared with the prior art:
其一:本发明的固定板二随着直齿板同步向内移动,固定板二的上固定杆一借助直槽通口带动连杆三的一端逆时针转动,三个连杆三的另一端同步将连杆二向内拉动,三个连杆二将放置架拉向球形钢构件,传动组件内的活塞杆被压入液压筒内,位于液压筒底部区域液压油被压入到固定筒内,并且外螺纹筒内的液压油被吸入液压筒内,当液压油被压入到固定筒内,此时液压油将移动柱推出,移动板随移动柱同步移动,两个呈中心对称的直齿条随移动板同步移动,两个齿轮三转动方向相反,扇形块相互靠近,此时喷漆的喷射范围变小;这样可以根据球形钢构件的尺寸和位置,自动调节喷射距离和喷射范围,方便且快捷;One: the second fixing plate of the present invention moves inward synchronously with the straight tooth plate, the
其二:本发明通过的外螺纹筒内的液压油被吸入液压筒内,限流块被向外拉出,此时流量变大,水管的喷射压力减小,防止喷射压力过大使喷漆无法成扇形展开,这样通过分流减压的方式减少喷漆使用量,防止浪费;Second: the hydraulic oil in the external threaded cylinder passed by the present invention is sucked into the hydraulic cylinder, and the restrictor block is pulled out. At this time, the flow rate becomes larger, and the injection pressure of the water pipe is reduced, preventing the injection pressure from being too large and making it impossible for the spray paint to be completed. Fan-shaped expansion, which reduces the amount of spray paint and prevents waste by means of diverting and decompressing;
其三:本发明通过将球形钢构件放置在圆柱台顶部的凹坑中,球形钢构件与球块接触,确定放置好后,控制电动伸缩杆伸长,电动伸缩杆借助连杆一内齿轮环顺时针转动,从动组件内的齿轮一被内齿轮环的内齿带动,从而使齿轮一顺时针转动,齿轮一与齿轮二固定在同一个转动轴上,齿轮二与齿轮一同步转动,三个直齿板同步向内移动,直至接触辊接触球形钢构件,这样可以夹紧不同大小的球形钢构件。Third: the present invention places the spherical steel member in the pit on the top of the cylindrical table, the spherical steel member is in contact with the ball block, and after it is determined to be placed, the electric telescopic rod is controlled to extend, and the electric telescopic rod is controlled by the connecting rod-internal gear ring. Turning clockwise, the first gear in the driven assembly is driven by the inner teeth of the inner gear ring, so that the first gear rotates clockwise, the first gear and the second gear are fixed on the same rotating shaft, the second gear rotates synchronously with the gear one, and the third gear rotates synchronously. The spur-toothed plates move inward synchronously until the contact roller contacts the spherical steel member, so that the spherical steel members of different sizes can be clamped.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步解释:Below in conjunction with accompanying drawing and embodiment, the present invention is further explained:
图1是本发明的第一视角立体结构示意图;Fig. 1 is the first perspective three-dimensional structure schematic diagram of the present invention;
图2是本发明的第二视角立体结构示意图;FIG. 2 is a schematic view of the three-dimensional structure of the second viewing angle of the present invention;
图3是本发明的正视结构示意图;Fig. 3 is the front view structure schematic diagram of the present invention;
图4是图3的A处放大结构示意图;Fig. 4 is the enlarged structural schematic diagram of A place of Fig. 3;
图5是本发明的右视结构示意图;Fig. 5 is the right side view structure schematic diagram of the present invention;
图6是本发明的后视剖视结构示意图;Fig. 6 is the rear view sectional structure schematic diagram of the present invention;
图7是本发明的喷头组件第一视角立体结构示意图;7 is a schematic perspective view of the first perspective structure of the nozzle assembly of the present invention;
图8是本发明的喷头组件第二视角立体结构示意图;8 is a schematic perspective view of the nozzle assembly of the present invention from a second perspective;
图9是图6的B处放大结构示意图。FIG. 9 is an enlarged schematic view of the structure at B in FIG. 6 .
附图标记说明:Description of reference numbers:
1、支架;2、电动伸缩杆;3、连杆一;4、齿轮一;5、圆柱台;6、内齿轮环;7、接触辊;8、凹形板;9、小型电机;10、直齿板;11、圆环框;12、喷头组件;13、放置架;14、连杆二;15、连杆三;16、固定板一;17、固定板二;18、齿轮二;19、传动组件;20、固定杆一;21、水管;22、固定筒;23、进液筒;24、固定板三;25、移动板;26、移动柱;27、导向柱;28、齿轮三;29、扇形块;30、连接杆;31、直齿条;32、扇形喷头;33、外螺纹筒;34、限流块;35、分流筒;191、液压筒;192、活塞杆;193、固定块一;194、固定块二;195、固定杆二。1. Bracket; 2. Electric telescopic rod; 3. Connecting
具体实施方式Detailed ways
下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below, and the technical solutions in the embodiments of the present invention will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明通过改进在此提供一种球形钢构件生产用自动喷漆装置,本发明的技术方案是:The present invention provides an automatic paint spraying device for the production of spherical steel components by improving, and the technical scheme of the present invention is:
如图1-图9所示,一种球形钢构件生产用自动喷漆装置,包括支架1和放置架13,支架1和放置架13均为现有技术中存有的,采用铝合金材质,可为板件,钢构件等;As shown in Figures 1-9, an automatic paint spraying device for the production of spherical steel components includes a
支架1的顶部固定有竖直设置的圆环框11,圆环框11的一侧外壁转动安装有内齿轮环6,内齿轮环6和圆环框11同轴设置,支架1和内齿轮环6之间设置有电控伸缩组件,电控伸缩组件用于使内齿轮环6进行顺时针或逆时针转动;A
圆环框11的一侧外壁开设有多个圆孔,圆孔的内部安装有与内齿轮环6相适配的从动组件,圆环框11背离内齿轮环6的一侧外壁安装有与从动组件相适配的三个推动组件,其中一个推动组件上安装有圆柱台5,其余两个推动组件的相靠近一端位置处均安装有接触组件,每个推动组件上安装有连杆组件,三个连杆组件均与放置架13形成固定配合,放置架13面向圆环框11的一侧位置安装有喷头组件12,喷头组件12用于喷漆;如图1和图2所示,两个接触组件呈水平设置且相互对称,圆柱台5呈竖直设置,且圆柱台5位于两个接触组件之间。One side of the outer wall of the
位于所述圆环框11中间底部位置处的连杆组件上安装有传动组件19,传动组件19与喷头组件12相适配,从上述结构可知,电控伸缩组件使内齿轮环6进行转动,内齿轮环6带动三个从动组件同步工作,从动组件使与其对应的推动组件工作,从而将球形钢构件固定,而三个推动组件同步带动三个连杆组件同步工作,三个连杆组件来调控喷头组件12与球形钢构件之间的距离。A
进一步的,连杆组件包括连杆二14、外侧壁开设有直槽通口的连杆三15、固定板一16、固定板二17和固定杆一20,固定板一16与圆环框11的一侧外壁固定,固定板二17安装在推动组件上,连杆二14的一端与连杆三15的一端形成转动配合,连杆三15的外侧壁与固定板一16的一端形成转动配合,固定板二17的一端与固定杆一20的一端固定,固定杆一20滑动安装在直槽通口的内壁上,连杆二14的另一端与放置架13固定。Further, the connecting rod assembly includes the second connecting
借由上述结构:结合图2-4,固定板二17随着推动组件同步向内移动,固定板二17的上固定杆一20借助直槽通口带动连杆三15的一端逆时针转动,三个连杆三15的另一端同步将连杆二14向内拉动,三个连杆二14将放置架13拉向球形钢构件,即可用来调控喷头组件12与球形钢构件之间的距离。With the above structure: with reference to Figures 2-4, the
进一步的,传动组件19包括液压筒191固定块一193、固定块二194、固定杆二195和横截面为T形结构的活塞杆192,活塞杆192滑动安装在液压筒191的内侧壁上,液压筒191的两端分别开设有通孔一和通孔二,通孔一与活塞杆192位于同一端,固定块一193固定液压筒191的一端,固定块一193与通孔二位于同一端,固定块二194与固定块一193的一端外壁形成转动配合,活塞杆192的一端外壁与固定杆二195形成转动配合,固定杆二195的一端固定在连杆二14上,固定块二194的底部与连杆三15固定。Further, the
更进一步的,喷头组件12包括水管21、固定筒22、进液筒23、固定板三24、移动板25、齿轮三28、两个扇形块29、两个连接杆30、两个直齿条31、扇形喷头32和横截面为T形结构的移动柱26,水管21贯穿放置架13,扇形喷头32插接于水管21的一端,两个连接杆30的一端外侧壁分别转动安装在扇形喷头32的两侧外壁,两个连接杆30呈中心对称,扇形块29滑动安装在扇形喷头32的内侧壁上,两个扇形块29分别和两个连接杆30固定,两个齿轮三28分别固定在连接杆30的相互背离的两侧外壁,齿轮三28的中心点位于连接杆30的转动中心轴上,固定板三24固定在水管21的外侧壁上,固定板三24的一侧外壁固定有多个导向柱27,导向柱27贯穿移动板25,两个直齿条31固定在移动板25的一侧外壁上且呈中心对称,两个直齿条31分别与两个齿轮三28啮合,固定筒22固定在水管21的外侧壁上,移动柱26滑动安装在固定筒22的内侧壁上,进液筒23插接于固定筒22远离扇形喷头32的一端,移动柱26与移动板25固定连接,这里需要进行说明进液筒23和通孔二之间通过软管相连通,当液压油被压入到固定筒22内,此时液压油将移动柱26推出,移动板25随移动柱26同步移动,两个呈中心对称的直齿条31随移动板25同步移动。Further, the
借由上述结构:当连杆二14和连杆三15之间的夹角变小,即活塞杆192会被压入液压筒191内,位于液压筒191底部区域液压油被压入到固定筒22内,并且外螺纹筒33内的液压油被吸入液压筒191内,当液压油被压入到固定筒22内,此时液压油将移动柱26推出,移动板25随移动柱26同步移动,两个呈中心对称的直齿条31随移动板25同步移动,来调控喷头组件12的喷洒量和喷洒范围,如果将移动柱26推出,移动板25随移动柱26同步移动,两个呈中心对称的直齿条31随移动板25同步移动,直齿条31带动与其啮合的齿轮三28转动,从图7和图8可知,两个齿轮三28转动方向相反,扇形块29相互靠近,扇形块29之间的扇形角变小,此时喷漆的喷射范围变小。With the above structure: when the angle between the second connecting
更进一步的,喷头组件12还包括外螺纹筒33、限流块34和分流筒35,分流筒35插接于水管21外侧壁上,分流筒35的外侧壁插接有安装筒,外螺纹筒33通过螺纹与安装筒连接,限流块34滑动安装在外螺纹筒33的内壁,外螺纹筒33与通孔一之间通过软管相连通。Further, the
借由上述的结构可知:如果活塞杆192被压入液压筒191内,外螺纹筒33内的液压油被吸入液压筒191内,限流块34被向外拉出,此时流量变大,水管21的喷射压减小,从而使水管21流量降低,减少整个喷头组件12喷洒量。It can be seen from the above structure that if the
进一步的,电控伸缩组件包括电动伸缩杆2和连杆一3,电动伸缩杆2的一端与支架1的一侧外壁形成转动配合,连杆一3的一端与电动伸缩杆2的伸缩端一侧外壁形成转动配合,连杆一3的另一端与内齿轮环6的外侧壁固定。Further, the electronically controlled telescopic assembly includes an electric
借由上述结构:结合图5,控制电动伸缩杆2伸长,电动伸缩杆2借助连杆一3带动内齿轮环6顺时针转动,内齿轮环6转动可以带动从动组件工作。With the above structure: combined with Fig. 5, the electric
更进一步的,从动组件包括转动轴、齿轮一4和齿轮二18,转动轴转动安装在圆孔的内壁上,齿轮一4和齿轮二18分别固定在转动轴的两端上,齿轮一4的外齿与内齿轮环6的内齿相啮合。Further, the driven assembly includes a rotating shaft, a gear one 4 and a gear two 18, the rotating shaft is rotatably installed on the inner wall of the round hole, the gear one 4 and the gear two 18 are respectively fixed on both ends of the rotating shaft, and the gear one 4 The external teeth of the gear mesh with the internal teeth of the
借由上述结构:当齿轮一4被内齿轮环6的内齿带动时,由于齿轮一4与齿轮二18固定在同一个转动轴上,齿轮二18可以随齿轮一4同步转动,齿轮二18带动对应的推动组件工作,从而将球形钢构件固定。With the above structure: when the gear one 4 is driven by the inner teeth of the
更进一步的,推动组件包括T形导轨和直齿板10,T形导轨固定在圆环框11的一侧外壁上,直齿板10的一端外壁开设有与T形导轨相适配的滑槽,直齿板10通过滑槽滑动安装在T形导轨上,直齿板10与齿轮二18相啮合,固定板二17与直齿板10的一侧外壁固定,Further, the push assembly includes a T-shaped guide rail and a spur-
借由上述结构:当齿轮二18与齿轮一4同步顺时针转动,结合图2可知,三个直齿板10同步向内移动。With the above structure: when the
对上述结构进行总结:控制电动伸缩杆2伸长,电动伸缩杆2借助连杆一3带动内齿轮环6顺时针转动,当齿轮一4被内齿轮环6的内齿带动时,由于齿轮一4与齿轮二18固定在同一个转动轴上,齿轮二18可以随齿轮一4同步转动,当齿轮二18与齿轮一4同步顺时针转动,结合图2可知,三个直齿板10同步向内移动。Summarize the above structure: control the extension of the electric
进一步的,接触组件包括凹形板8和接触辊7,凹形板8与位于水平位置上的直齿板10一端固定连接,接触辊7竖直放置且两端分别与凹形板8的内侧壁顶部和底部形成转动配合,其中一个凹形板8的顶部安装有小型电机9,小型电机9的输出轴与接触辊7固定连接。Further, the contact assembly includes a
借由上述结构:小型电机9为现有技术,这里不进行详细工作原理阐述,型号可以根据实际情况进行选择。With the above structure: the
进一步的,圆柱台5与位于底部位置上的直齿板10顶端固定,圆柱台5的顶部圆面向内凹陷形成圆锥形的凹坑,圆柱台5面向喷头组件12的外侧壁开设有扇形缺口,凹坑的内侧壁开设有多个球槽,球槽的内部转动安装有球块。Further, the cylindrical table 5 is fixed with the top of the
借由上述结构:扇形缺口的设置便于喷漆时,漆料可以完全接触到球形构件;而设置球块主要是以滚动代替滑动的形式,减少摩擦损伤。With the above structure, the setting of the fan-shaped notch is convenient for painting, and the paint can completely contact the spherical member; and the setting of the ball block is mainly in the form of rolling instead of sliding to reduce friction damage.
对以上内容进行总结,将球形钢构件放置在圆柱台5顶部的凹坑中,球形钢构件与球块接触,确定放置好后,结合图5,控制电动伸缩杆2伸长,电动伸缩杆2借助连杆一3内齿轮环6顺时针转动,从动组件内的齿轮一4被内齿轮环6的内齿带动,从而使齿轮一4顺时针转动,齿轮一4与齿轮二18固定在同一个转动轴上,齿轮二18与齿轮一4同步转动,结合图2,三个直齿板10同步向内移动,直至接触辊7接触球形钢构件;上述过程中还伴随以下过程,结合图3,以底部连杆组件为例,固定板二17随着直齿板10同步向内移动,固定板二17的上固定杆一20借助直槽通口带动连杆三15的一端逆时针转动,三个连杆三15的另一端同步将连杆二14向内拉动,三个连杆二14将放置架13拉向球形钢构件,结合图4,传动组件19内,活塞杆192被压入液压筒191内,位于液压筒191底部区域液压油被压入到固定筒22内,并且外螺纹筒33内的液压油被吸入液压筒191内,当液压油被压入到固定筒22内,此时液压油将移动柱26推出,移动板25随移动柱26同步移动,两个呈中心对称的直齿条31随移动板25同步移动,从图7和图8可知,两个齿轮三28转动方向相反,扇形块29相互靠近,此时喷漆的喷射范围变小;当外螺纹筒33内的液压油被吸入液压筒191内,限流块34被向外拉出,此时流量变大,水管21的喷射压减小,防止喷射压力过大,使喷漆无法成扇形展开,同时减少喷漆使用量,防止浪费。To summarize the above content, place the spherical steel member in the pit on the top of the cylindrical table 5, and the spherical steel member is in contact with the ball block. With the help of connecting rod one 3, the
上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210326267.4A CN114405705B (en) | 2022-03-30 | 2022-03-30 | An automatic paint spraying device for the production of spherical steel components |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210326267.4A CN114405705B (en) | 2022-03-30 | 2022-03-30 | An automatic paint spraying device for the production of spherical steel components |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114405705A CN114405705A (en) | 2022-04-29 |
CN114405705B true CN114405705B (en) | 2022-06-14 |
Family
ID=81264473
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210326267.4A Active CN114405705B (en) | 2022-03-30 | 2022-03-30 | An automatic paint spraying device for the production of spherical steel components |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114405705B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118649816B (en) * | 2024-08-16 | 2024-10-18 | 广东创昇智能制造有限公司 | A large steel structure painting equipment with recyclable paint |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108421662A (en) * | 2018-05-04 | 2018-08-21 | 中山市丰申电器有限公司 | Paint spraying device for hardware machining |
CN112757111A (en) * | 2020-12-26 | 2021-05-07 | 温州瘦玫机械科技有限公司 | Ball-type mould clamping device for machining |
CN113000250A (en) * | 2020-12-30 | 2021-06-22 | 安徽香蕉传媒有限公司 | Machining is with bulb spare spraying equipment that has even spraying structure |
CN113019775A (en) * | 2021-05-11 | 2021-06-25 | 绍兴三雄钢结构有限公司 | Steel construction surface paint spraying apparatus |
CN113245123A (en) * | 2021-07-12 | 2021-08-13 | 潍坊市工程技师学院 | All-round paint spraying apparatus of foundry goods |
CN113601347A (en) * | 2021-10-08 | 2021-11-05 | 南通铭品机械有限公司 | Spherical workpiece polishing device based on machining |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109590137A (en) * | 2019-01-15 | 2019-04-09 | 中信戴卡股份有限公司 | A kind of wheel ornament ring spray painting positioning fixture |
-
2022
- 2022-03-30 CN CN202210326267.4A patent/CN114405705B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108421662A (en) * | 2018-05-04 | 2018-08-21 | 中山市丰申电器有限公司 | Paint spraying device for hardware machining |
CN112757111A (en) * | 2020-12-26 | 2021-05-07 | 温州瘦玫机械科技有限公司 | Ball-type mould clamping device for machining |
CN113000250A (en) * | 2020-12-30 | 2021-06-22 | 安徽香蕉传媒有限公司 | Machining is with bulb spare spraying equipment that has even spraying structure |
CN113019775A (en) * | 2021-05-11 | 2021-06-25 | 绍兴三雄钢结构有限公司 | Steel construction surface paint spraying apparatus |
CN113245123A (en) * | 2021-07-12 | 2021-08-13 | 潍坊市工程技师学院 | All-round paint spraying apparatus of foundry goods |
CN113601347A (en) * | 2021-10-08 | 2021-11-05 | 南通铭品机械有限公司 | Spherical workpiece polishing device based on machining |
Also Published As
Publication number | Publication date |
---|---|
CN114405705A (en) | 2022-04-29 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US10486200B1 (en) | Workpiece cleaning device | |
WO2022099673A1 (en) | Convenient-to-adjust small agricultural spraying equipment, and method therefor | |
CN114405705B (en) | An automatic paint spraying device for the production of spherical steel components | |
WO2021197069A1 (en) | Dust suppression spraying apparatus for use on fully-mechanized coal-mining face and working method for apparatus | |
CN111778573B (en) | Auxiliary agent spraying equipment for spinning process and use method thereof | |
CN220328240U (en) | Dust fall equipment for construction site | |
CN209662904U (en) | A kind of high pressure water-vapour spraying device of dust suppression equipment | |
CN215744365U (en) | Heatstroke prevention spraying device for building construction | |
CN117959857A (en) | Automatic lifting spraying system | |
CN221230232U (en) | Dust fall device for civil engineering | |
CN115958089A (en) | Section bar straightening machine | |
CN211328671U (en) | Spraying dustproof device for constructional engineering | |
CN111851949A (en) | A paint roller and building paint equipment | |
CN219355704U (en) | Spraying dust fall equipment | |
CN110465025A (en) | A kind of forest fire fire gun stringer | |
CN109304790A (en) | A kind of concrete prefabricated mold with rapid condensation function | |
CN222442607U (en) | Translation rotary sprinkler | |
CN213377365U (en) | Paint spraying device for hardware machining | |
CN111544987B (en) | High-pressure dust removal fog gun machine | |
CN217272351U (en) | Anti-rotation assembled bracket buckle | |
CN220159550U (en) | Dust keeper for construction engineering | |
CN114016409B (en) | Device for high pier atomization spraying maintenance in arid area | |
CN215054999U (en) | High-efficient room is built and is used paint spraying apparatus for fitment | |
CN219073288U (en) | Spraying device for building environment | |
CN220836223U (en) | Corrosion-resistant spraying device for steel structure |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automatic paint spraying device for the production of spherical steel components Effective date of registration: 20220811 Granted publication date: 20220614 Pledgee: Foshan branch of Bank of Guangzhou Co.,Ltd. Pledgor: Guangdong Chuangsheng Metal Structure Co.,Ltd. Registration number: Y2022980012365 |
|
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
CP03 | Change of name, title or address |
Address after: Building 1, No. 490 Hehe Avenue West, Genghe Town, Gaoming District, Foshan City, Guangdong Province, 528000 Patentee after: Guangdong Chuangsheng Intelligent Manufacturing Co.,Ltd. Address before: 528513 plant 12, No. 501, middle Gaoming Avenue, Yanghe Town, Gaoming District, Foshan City, Guangdong Province Patentee before: Guangdong Chuangsheng Metal Structure Co.,Ltd. |
|
CP03 | Change of name, title or address | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20220614 Pledgee: Foshan branch of Bank of Guangzhou Co.,Ltd. Pledgor: Guangdong Chuangsheng Metal Structure Co.,Ltd. Registration number: Y2022980012365 |
|
PC01 | Cancellation of the registration of the contract for pledge of patent right |