CN114405634A - Mixed rubber grinding equipment for natural rock asphalt and matrix asphalt - Google Patents
Mixed rubber grinding equipment for natural rock asphalt and matrix asphalt Download PDFInfo
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- CN114405634A CN114405634A CN202210123001.XA CN202210123001A CN114405634A CN 114405634 A CN114405634 A CN 114405634A CN 202210123001 A CN202210123001 A CN 202210123001A CN 114405634 A CN114405634 A CN 114405634A
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- asphalt
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- 239000010426 asphalt Substances 0.000 title claims abstract description 130
- 239000011435 rock Substances 0.000 title claims abstract description 58
- 239000011159 matrix material Substances 0.000 title claims abstract description 34
- 238000000227 grinding Methods 0.000 title claims abstract description 28
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 22
- 238000005192 partition Methods 0.000 claims abstract description 7
- 238000010008 shearing Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 1
- 239000000084 colloidal system Substances 0.000 abstract description 3
- 238000003801 milling Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011387 rubberized asphalt concrete Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- UHZZMRAGKVHANO-UHFFFAOYSA-M chlormequat chloride Chemical compound [Cl-].C[N+](C)(C)CCCl UHZZMRAGKVHANO-UHFFFAOYSA-M 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/08—Pestle and mortar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Abstract
Description
技术领域technical field
本发明涉及沥青生产相关技术领域,具体为一种用于天然岩沥青同基质沥青的混合胶磨设备。The invention relates to the relevant technical field of asphalt production, in particular to a mixed rubber grinding device used for natural rock asphalt and matrix asphalt.
背景技术Background technique
岩沥青是石油经过长达亿万年的沉积、变化,在热、压力、氧化、触媒、细菌等的综合作用下生成的沥青类物质,岩沥青属于天然沥青改性剂,应用于沥青混合料当中具有优良的路用性能,因而应用较为广泛,工业上常用于生产沥青胶。Rock bitumen is a bituminous substance produced by the combined action of heat, pressure, oxidation, catalyst, bacteria, etc. after the deposition and change of oil for hundreds of millions of years. Rock bitumen is a natural asphalt modifier and is used in asphalt mixtures Among them, it has excellent road performance, so it is widely used, and it is often used in the production of asphalt glue in industry.
沥青胶生产时需要将天然岩沥青与基质沥青按一定比例混合破碎,然后精磨成胶体,现有的沥青胶磨设备使用时还需要提前进行配比、混合、破碎等多道前置工序,费时费力,效率不足,这就需要一种用于天然岩沥青同基质沥青的混合胶磨设备。In the production of asphalt rubber, natural rock asphalt and matrix asphalt need to be mixed and crushed in a certain proportion, and then finely ground into a colloid. When the existing asphalt rubber grinding equipment is used, multiple pre-processes such as proportioning, mixing, and crushing need to be carried out in advance. It is time-consuming and labor-intensive, and the efficiency is insufficient, which requires a mixed rubber grinding equipment for natural rock asphalt and matrix asphalt.
发明内容SUMMARY OF THE INVENTION
为实现上述目的,本发明提供如下技术方案:一种用于天然岩沥青同基质沥青的混合胶磨设备,包括料斗,所述料斗被分隔板从中间分隔为岩沥青斗和基质沥青斗,所述料斗底部进料道的上端设置有球形给料器,所述球形给料器一端连接有给料电机,所述料斗底部通过螺纹连接有研钵,所述研钵内壁加工有剪切刃,所述研杵内设置有研杵,所述研杵外侧加工有分段研磨刃,所述研杵上部设置有破碎盘,所述研钵底部连接有第一斜齿轮,所述第一斜齿轮与第二斜齿轮相配合,所述第二斜齿轮通过传动杆连接有第三斜齿轮,所述第三斜齿轮与第四斜齿轮相配合,所述第四斜齿轮上连接有主电机,所述研钵下方设置有出料槽,所述出料槽一侧开有出料口。In order to achieve the above-mentioned purpose, the present invention provides the following technical scheme: a kind of mixed rubber grinding equipment for natural rock asphalt and matrix asphalt, comprising a hopper, the hopper is divided into a rock asphalt hopper and a matrix asphalt hopper from the middle by a partition plate, The upper end of the feeding channel at the bottom of the hopper is provided with a spherical feeder, one end of the spherical feeder is connected with a feeding motor, the bottom of the hopper is connected with a mortar, and the inner wall of the mortar is machined with a shearing edge , the pestle is provided with a pestle, the outer side of the pestle is machined with segmented grinding edges, the upper part of the pestle is provided with a crushing disc, the bottom of the mortar is connected with a first helical gear, the first bevel The gear is matched with the second helical gear, the second helical gear is connected with the third helical gear through the transmission rod, the third helical gear is matched with the fourth helical gear, and the main motor is connected to the fourth helical gear , a discharge chute is arranged under the mortar, and a discharge port is opened on one side of the discharge chute.
优选的,所述球形给料器被分隔板从中间分为基质沥青给料器和岩沥青给料器,所述基质沥青给料器和岩沥青给料器上分别开有基质沥青给料槽和岩沥青给料槽。Preferably, the spherical feeder is divided into a base asphalt feeder and a rock asphalt feeder from the middle by a partition plate, and the base asphalt feeder and the rock asphalt feeder are respectively provided with a base asphalt feeder Trough and rock asphalt feed trough.
优选的,所述基质沥青给料槽和岩沥青给料槽大小不同,且容积比等于基质沥青和岩沥青的混料配比。Preferably, the size of the base asphalt feeding trough and the rock asphalt feeding trough are different, and the volume ratio is equal to the mixing ratio of the base asphalt and the rock asphalt.
优选的,所述研杵上部设置有斜角,且研钵和研杵越往下缝隙越小。Preferably, the upper part of the pestle is provided with an oblique angle, and the gap between the mortar and the pestle becomes smaller as the mortar and pestle go down.
优选的,所述破碎盘上焊接有多组破碎齿,所述破碎齿呈六边形对角线密集分布,且破碎齿齿尖均朝向顺时针方向。Preferably, a plurality of groups of crushing teeth are welded on the crushing disc, the crushing teeth are densely distributed in a hexagonal diagonal line, and the tips of the crushing teeth are all oriented in a clockwise direction.
优选的,所述破碎盘上部设置有上料搅拌器,所述上料搅拌器下方搅拌轴贯穿研杵连接有第五斜齿轮,所述第五斜齿轮与固定连接在第二斜齿轮后侧的第六斜齿轮相配合。Preferably, a feeding agitator is arranged on the upper part of the crushing disc, and a fifth helical gear is connected to the stirring shaft below the feeding agitator through the pestle, and the fifth helical gear is fixedly connected to the rear side of the second helical gear. the sixth helical gear.
优选的,所述出料槽为斜漏斗状,出料口的位置为最低点。Preferably, the discharge chute is in the shape of an inclined funnel, and the position of the discharge port is the lowest point.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过分隔开料斗和球形给料器的设置,实现了自动按比例给料,免去了提前对岩沥青和基质沥青进行配比的操作,减少了操作步骤,大大提高了生产效率;1. The present invention realizes automatic proportional feeding by separating the hopper and the spherical feeder, eliminating the operation of proportioning rock asphalt and matrix asphalt in advance, reducing the operation steps, and greatly improving the production. efficiency;
2、本发明通过上料搅拌器和破碎盘的设置,可以在精磨前对沥青进行预混合和对大块胶合的沥青块进行破碎,大大提高了精磨效率。2. The present invention can pre-mix the asphalt and crush the large glued asphalt blocks before fine grinding by setting the feeding mixer and the crushing disc, which greatly improves the fine grinding efficiency.
附图说明Description of drawings
图1为本发明正视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明侧视剖视结构示意图;Fig. 2 is the side view sectional structure schematic diagram of the present invention;
图3为本发明传动结构视剖视结构示意图;Figure 3 is a schematic cross-sectional view of the transmission structure of the present invention;
图4为本发明球形给料器结构示意图。Figure 4 is a schematic structural diagram of the spherical feeder of the present invention.
图中标号:1、料斗;2、分隔板;3、岩沥青斗;4、基质沥青斗;5、进料道;6、球形给料器;601、基质沥青给料器;602、岩沥青给料器;603、基质沥青给料槽;604、岩沥青给料槽;7、给料电机;8、研钵;9、剪切刃;10、研杵;11、分段研磨刃;12、破碎盘;13、破碎齿;14、第一斜齿轮;15、第二斜齿轮;16、传动杆;17、第三斜齿轮;18、第四斜齿轮;19、主电机;20、上料搅拌器;21、搅拌轴;22、第五斜齿轮;23、第六斜齿轮;24、出料槽;25、出料口。Numbers in the figure: 1. Hopper; 2. Separation plate; 3. Rock asphalt hopper; 4. Base asphalt hopper; 5. Feed channel; 6. Spherical feeder; 601, Base asphalt feeder; 602, Rock Asphalt feeder; 603, base asphalt feed trough; 604, rock asphalt feed trough; 7, feeding motor; 8, mortar; 9, shearing edge; 10, pestle; 11, segmented grinding blade; 12. Crushing disc; 13. Crushing tooth; 14. First helical gear; 15. Second helical gear; 16. Transmission rod; 17. Third helical gear; 18. Fourth helical gear; 19. Main motor; 20. Feeding agitator; 21, stirring shaft; 22, fifth helical gear; 23, sixth helical gear; 24, discharge chute; 25, discharge port.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4,本发明提供以下方案:Please refer to Figures 1-4, the present invention provides the following solutions:
实施例1:Example 1:
一种用于天然岩沥青同基质沥青的混合胶磨设备,包括料斗1,其特征在于:料斗1被分隔板2从中间分隔为岩沥青斗3和基质沥青斗4,料斗1底部进料道5的上端设置有球形给料器6,球形给料器6被分隔板2从中间分为基质沥青给料器601和岩沥青给料器602,基质沥青给料器601和岩沥青给料器602上分别开有基质沥青给料槽603和岩沥青给料槽604,基质沥青给料槽603和岩沥青给料槽604大小不同,且容积比等于基质沥青和岩沥青的混料配比,这样给料电机7带动球形给料器6转动,岩沥青给料器602和基质沥青给料器601分别从岩沥青斗3和基质沥青斗4挖取基质沥青和岩沥青,当岩沥青给料槽604和基质沥青给料槽603转至下方时,基质沥青和岩沥青就会从进料道5落下,由于基质沥青给料槽603和岩沥青给料槽604的容积比等于基质沥青和岩沥青的混料配比,因此每次上料的配比都与要求的混合配比相同,,球形给料器6一端连接有给料电机7,料斗1底部通过螺纹连接有研钵8,研钵8内壁加工有剪切刃9,研钵8内设置有研杵10,研杵10上部设置有斜角,且研钵8和研杵10越往下缝隙越小,这样沥青颗粒沿着缝隙往下流的过程中就会被研磨得越来越细,研杵10外侧加工有分段研磨刃11。A mixed rubber grinding equipment for natural rock asphalt and matrix asphalt, comprising a
实施例2:Example 2:
一种用于天然岩沥青同基质沥青的混合胶磨设备,研杵10上部设置有破碎盘12,破碎盘12上焊接有多组破碎齿13,破碎齿13呈六边形对角线密集分布,且破碎齿13齿尖均朝向顺时针方向,这样,破碎盘12转动时,破碎盘12上密集排布的破碎齿13会将胶结的沥青块破碎成小块,方便进行研磨,研杵10底部连接有第一斜齿轮14,第一斜齿轮14与第二斜齿轮15相配合,第二斜齿轮15通过传动杆16连接有第三斜齿轮17,第三斜齿轮17与第四斜齿轮18相配合,第四斜齿轮18上连接有主电机19,破碎盘12上部设置有上料搅拌器20,上料搅拌器20下方搅拌轴21贯穿研杵10连接有第五斜齿轮22,第五斜齿轮22与固定连接在第二斜齿轮15后侧的第六斜齿轮23相配合,这样主电机19就可以同时以不同速度和方向驱动研杵10和上料搅拌器20转动,研杵10下方设置有出料槽24,出料槽24一侧开有出料口25,出料槽24为斜漏斗状,出料口25的位置为最低点,由于沥青胶体流动性较差,因此出料槽24呈斜漏斗状有利于沥青流出。A mixed rubber grinding equipment for natural rock asphalt and matrix asphalt. A crushing
工作原理:当使用该一种用于天然岩沥青同基质沥青的混合胶磨设备,首先打开外部电源,将岩沥青和基质沥青分开倒在岩沥青斗3和基质沥青斗4内,给料电机7带动球形给料器6转动,岩沥青给料器602和基质沥青给料器601分别从岩沥青斗3和基质沥青斗4挖取基质沥青和岩沥青,当岩沥青给料槽604和基质沥青给料槽603转至下方时,基质沥青和岩沥青就会从进料道5落下,由于基质沥青给料槽603和岩沥青给料槽604的容积比等于基质沥青和岩沥青的混料配比,因此每次上料的配比都与要求的混合配比相同,基质沥青和岩沥青落入进料道5后主电机19通过齿轮传动驱动上料搅拌器20低速逆时针转动,对基质沥青和岩沥青进行研磨前的预混合,使两种沥青混合更加均匀,上料搅拌器20转动的同时也将原料向下推送与破碎盘12接触,破碎盘12上密集排布的破碎齿13会将胶结的沥青块破碎成小块,方便进行研磨,同时主电机19也会以与上料搅拌器20相反的方向驱动研杵10高速转动通过剪切刃9和分段研磨刃11的转动剪切来对沥青进行研磨,研磨好的沥青胶体落入出料槽24后从出料口25流出,这样就完成了一种用于天然岩沥青同基质沥青的混合胶磨设备。Working principle: When using this kind of mixed rubber grinding equipment for natural rock asphalt and matrix asphalt, first turn on the external power supply, and pour the rock asphalt and matrix asphalt into the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (7)
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| CN212040146U (en) * | 2020-03-05 | 2020-12-01 | 辽宁交投公路科技养护有限责任公司 | Asphalt concrete proportioning and weighing device |
| CN212523935U (en) * | 2020-05-21 | 2021-02-12 | 福建思科硅材料有限公司 | Solid water glass melting device |
| CN213408931U (en) * | 2020-08-10 | 2021-06-11 | 元可(福建)食品有限公司 | Broken rice milling equipment is used in ground rice production and processing |
| CN112982088A (en) * | 2021-02-25 | 2021-06-18 | 山东高速建设管理集团有限公司 | Heating and mixing process for regenerated asphalt mixture and mixing station thereof |
| CN213528961U (en) * | 2020-07-14 | 2021-06-25 | 云南澳宴奇食品有限公司 | Food processing is with grinding reducing mechanism |
| CN214132002U (en) * | 2020-12-17 | 2021-09-07 | 济南趵突泉酿酒有限责任公司 | A vertical koji crusher |
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2022
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| CN211755323U (en) * | 2019-12-20 | 2020-10-27 | 深圳市新晨阳电子有限公司 | Paster condenser processing equipment |
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| CN212040146U (en) * | 2020-03-05 | 2020-12-01 | 辽宁交投公路科技养护有限责任公司 | Asphalt concrete proportioning and weighing device |
| CN212523935U (en) * | 2020-05-21 | 2021-02-12 | 福建思科硅材料有限公司 | Solid water glass melting device |
| CN213528961U (en) * | 2020-07-14 | 2021-06-25 | 云南澳宴奇食品有限公司 | Food processing is with grinding reducing mechanism |
| CN213408931U (en) * | 2020-08-10 | 2021-06-11 | 元可(福建)食品有限公司 | Broken rice milling equipment is used in ground rice production and processing |
| CN214132002U (en) * | 2020-12-17 | 2021-09-07 | 济南趵突泉酿酒有限责任公司 | A vertical koji crusher |
| CN112982088A (en) * | 2021-02-25 | 2021-06-18 | 山东高速建设管理集团有限公司 | Heating and mixing process for regenerated asphalt mixture and mixing station thereof |
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| CN114405634B (en) | 2023-11-14 |
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Denomination of invention: A mixed rubber grinding equipment for natural rock asphalt and matrix asphalt Granted publication date: 20231114 Pledgee: Shandong Guangrao Rural Commercial Bank Co.,Ltd. Pledgor: Huasheng New Energy Trading (Dongying) Co.,Ltd. Registration number: Y2024980001048 |
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Denomination of invention: A mixing and grinding equipment for natural rock asphalt and matrix asphalt Granted publication date: 20231114 Pledgee: Guangrao County sub branch of Postal Savings Bank of China Ltd. Pledgor: Huasheng New Energy Trading (Dongying) Co.,Ltd. Registration number: Y2025980005265 |
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